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Article history: The validity of the simulation results from computational uid dynamics (CFD) is still under scrutiny.
Received 30 November 2008 Some existing CFD closure models for complex ow produce results that are generally recognized as
Received in revised form 25 January 2009 being inaccurate. Development of improved models for complex ow simulation requires an improved
Accepted 26 January 2009
understanding of the detailed ow structure evolution with dynamic interaction of the ow multi-scales.
Thus, the goal of this work is to contribute to a better understanding of presupposed and existent events
that could affect the safety of nuclear power plants. The fundamental phenomena of uid ow in rod
bundles with spacer grids can be elucidated by using state-of-the-art measurement techniques. This
study aims to develop an experimental data base with high spatial and temporal resolution of uid ow
velocity inside a 5 5 rod bundles with spacer grids. The full-eld detailed data base is intended to validate
CFD codes at various temporal-spatial scales. Measurements are carried out using dynamic particle image
velocimetry (DPIV) technique inside an optically transparent rod bundle utilizing the matching index of
refraction (MIR) approach. This work presents full eld velocity vectors and turbulence statistics for a rod
bundle under single phase ow conditions.
2009 Elsevier B.V. All rights reserved.
1. Introduction spacer grids which support the fuel assembly are used as an effec-
tive mixing device by attaching various types of ow deectors.
Fluid ow around circular cylinders is one of the classical prob- Several recent works are focused on the development of numerical
lems of uid mechanics and has been well studied because of its simulations that predict the complex behavior of uid ow close to
common occurrence in many forms and in different applications. grid spacers and between fuel assemblies.
Cylinder-like structures can be found both alone and in groups in The validity of the produced results from computational uid
the designs for heat exchangers, cooling systems for nuclear power dynamics (CFD) is still under scrutiny for several applications in
plants, offshore structures, power lines, struts, grids, screens, and real practical cases. Moreover, the existing models for multiphase
cables, in both single and multi-phase ows. A complete under- ows produce results that are generally recognized as unreliable.
standing of the uid dynamics for the ow around a circular Development of better models for multiphase simulation requires
cylinder includes such fundamental subjects as the boundary layer, an improved understanding of the ow evolution with dynamic
separation, the free shear layer, the wake, and the dynamics of vor- interaction of the ow multi-scales. Therefore, experimental data
tices. The ow eld of multiple-cylinder congurations involves is urgently needed for validation of the CFD models.
complex interactions between the shear layers, vortices and Kar- In order to establish reliable design and performance criteria
man vortex streets (Zdravkovich,1987). The problem is further for tube bundle models, better velocity data is needed. Simonin
complicated by the large number of congurations encountered and Barcouda (1988) conducted experiments using laser Doppler
in practice, resulting in different ow patterns, and by the effect of anemometry (LDA) within a specic tube arrangement. Although
their interactions. they gathered some velocity data in cross-ow over a tube bundle,
One of the applications of paramount importance in this study is the data points were limited and detailed velocity distributions, or
uid ow in fuel rod bundles of water nuclear reactors. In this type whole ow eld data was not available due to the nature of the LDA
of nuclear reactor, optimum heat removal from the surface of fuel technique. Chang et al. (2008) used 2D-LDA measurements in a 5 5
elements is the subject of many studies for researchers in order to rod bundle array scaled to be 2.6 times larger than the actual bundle
determine reactor thermal margin and safety. In these reactors, the size. This work focused on the performance and mixing character-
istics of two kinds of spacers with turbulence enhancement vanes.
The used spacer grids were of a typical split and swirl type for pres-
Corresponding author. surized water reactors (PWR). The experiments were performed at a
E-mail address: Hassan@ne.tamu.edu (Y.A. Hassan). condition of Reynolds number of Re = 48,000 and pressure of 1.5 bar.
0029-5493/$ see front matter 2009 Elsevier B.V. All rights reserved.
doi:10.1016/j.nucengdes.2009.01.009
E.E. Dominguez-Ontiveros, Y.A. Hassan / Nuclear Engineering and Design 239 (2009) 888898 889
Fig. 1. Schematic diagram of the experimental hydraulic loop and test section.
They reported the velocity at various axial positions ranging from the ow recovers after a distance of X/Dh = 10 for axial ow velocity.
one hydraulic diameter to 16 hydraulic diameters. The reported For the case of cross ow situations the uctuations remain con-
accuracy of the velocity measurements is about 1.6%. However, the stant after X/Dh = 10 but the mean value of the velocity component
use of laser Doppler velocimetry (LDV) methods was restricted by decreases with distance from the grid. Mean cross ow velocity
the existence of invisible regions in fuel rod bundles and insuf- and turbulence in the fuel bundle are bigger near the spacer grid;
cient spatial resolution for the narrow gaps in rod bundles. Ikeda recovery of mean ow velocity and a reduction in turbulence were
and Hoshi (2006) developed a miniaturized LDV system embed- observed downstream. These ow behaviors were assumed to be
ded in a fuel cladding. The rod-embedded ber LDV can be inserted mainly due to the mixing vanes. The results indicate that the mixing
in an arbitrary grid cell instead of a fuel rod without disturbing vane effect has a strong inuence to around X = 10Dh downstream
the ow. They obtained ow velocity data in a 5 5 rod bundle of the spacer grid. Conner et al. (2005) presents the experimental
typical of a PWR fuel assembly. Measurements were carried out results of a 5 5 fuel bundle with spacer grids. Several spacer types
for a central rod with a pitch-to-diameter ratio P/D = 1.326 with a typical of PWRs were tested in an air loop with fully heated rods.
hydraulic diameter, Dh = 9.75 mm. The Re number used was 57,000. The work focuses on heat transfer measurements using a specially
The reported uncertainty in velocity data was 2.1%. In their work, design thermocouple holder than can be moved axially inside the
the conditioning grid was without mixing vanes. They showed bundle. The Re number tested ranged from 15,000 to 37,000 based
results of axial and cross ow velocity. The cross ow data indicated on the hydraulic diameter, Dh = 11.77 mm. The results were calcu-
that positions close to the grid had velocities 40% greater than posi- lated based on temperature measurements at discrete positions
tions farther from the grid. The velocity uctuations also increased inside the bundle. Conner et al. showed an improvement in the heat
as much as 100% at positions far from the grid compared to positions transfer after the spacer-grids but did not provide any explanation
close to the grid. In the case of the axial-ow velocity, the mean ow about the probable mechanism behind these improvements.
velocity at X = 3.1Dh was smaller than at X = 20.5Dh and uctuations Yang and Chung (1998) have studied the inuence of the spacer
were greater closer to the grid. It is found that for this type of grid grids on the turbulent mixing within square sub-channel geome-
Fig. 2. Test section showing the optical arrangement and PIV system.
890 E.E. Dominguez-Ontiveros, Y.A. Hassan / Nuclear Engineering and Design 239 (2009) 888898
try. They analyzed the generation and decay of turbulent energy results indicated the effects of: the mixing-vanes which caused the
from LDA measurement results. Neti et al. (1982) measured the swirl with large-scale uctuation and enhancement of heat trans-
lateral velocity proles within sub channels using 2D-LDA and fer. The produced vortices in the rod gap caused enthalpy mixing
they claimed that the magnitudes were less than 1% of the aver- enhancement between channels. The model successfully explained
aged axial velocity. However, detailed secondary ow features were the mechanism of decaying swirl in the rod bundle: a develop-
unclear. Rehme (1987) performed measurements using hot wire ing vortex in the rod gap and the decreasing wake behind the
anemometry (HWA) in order to conrm the existence of lateral ow mixing-vanes promoted the decay of swirl more strongly than in
pulsations between the sub-channels. It is concluded that the ther- a pipe. Lee and Choi (2007) focused on the computational analysis
mal mixing in sub-channel geometry is mostly inuenced by almost of turbulence intensities, maximum surface temperatures of the rod
periodic macro scale ow pulsations caused by the ow instability bundle, heat transfer coefcients and pressure drops of four kinds
rather than the secondary ow from the Reynolds stress gradients. of mixing vanes. The authors used a 17 17 rod bundle since they
Regarding computational work, several attempts have been considered that vortex size effect may not be represented correctly
made to model the thermal hydraulic behavior of fuel rod bundles. with a smaller rod array. Caraghiaur and Anglart (2007) measured
Tzanos (2004) simulated the ow in a 7 7 rod bundle typical of a the axial velocity in three different sub-channels of 5 5 rod bun-
PWR. The spacers were modeled as plates with no thickness and the dle with spacers using LDV. The results were compared with CFD
blockage ratio of the spacer was used as controlling parameter. The predictions using a k and SSG turbulence models. It should be
simulations were made using various turbulence models with sym- noted that the spacer did not have any turbulence enhancement
metric and periodic boundary conditions. Tzanos concluded that far device such as mixing vanes. In this study both turbulence models
from components that cause signicant ow deections the agree- over-predicted the rate of the velocity downstream of the spacer.
ment of mean velocity predictions with measurements was good. In addition, the root mean square values of the axial velocity did
However, near such components the discrepancy between velocity not agree with the CFD prediction. Caraghiaur and Anglart con-
predictions and measurements could be signicant. These discrep- cluded that the pressure drop over the spacer was under-predicted
ancies were attributed to shortcomings of the k models. Even by 2030% in comparison with CFD code calculation. There was a
in rod bundles without ow deectors, the turbulence predictions reasonable agreement between axial velocity distributions down-
of standard k models showed signicant discrepancy with mea- stream of the spacer with a larger CFD model i.e. with half of the
surements. Ikeno and Kajishima (2006) used large Eddy simulation bundle geometry to remove the inuence of symmetry conditions
(LES) coupled with the immersed boundary method in an effort to imposed on sub-channel boundaries in the CFD predictions.
represent the effect of ow geometry and compared some of their Verication and validation (V&V) are the primary means to
results with particle image velocimetry (PIV) focusing on develop- assess the accuracy and reliability of computational simulations.
ing swirl. The Re number for this investigations was Re = 4100. The V&V methods and procedures have fundamentally improved the
Fig. 5. A 5 5 spacer grid segment lled with FEP tubes emulating a fuel-bundle. (a) Pipes immersed in water. (b) Pipes immersed in air.
credibility of simulations in several elds, such as aerospace indus- The importance of computer simulations in the design and
try. The eld of nuclear reactor safety has placed great emphasis performance assessment of engineered systems has increased dra-
on developing validation benchmarks. Many of these validations matically during the last three decades. To have justied condence
benchmarks are closely related to the overall behavior for deter- in this evolving eld, there should be major improvements in the
mination of velocity, temperature, and void fraction among other transparency and maturity of the computer code used, the clarity of
parameters. However, detailed information of local velocity and the physics included or excluded in the modeling, and the compre-
temperature in full-eld are not available for CFD validation. hensiveness of the uncertainty assessment performed. CFD codes
Fig. 6. Test section showing the optical transparency achieved inside the bundle by matching the refractive index of the FEP rods and water.
892 E.E. Dominguez-Ontiveros, Y.A. Hassan / Nuclear Engineering and Design 239 (2009) 888898
Fig. 9. Top view of rod bundle showing the planes selected for the PIV measure-
ments.
the FEP shallow rods were fabricated with a thin wall for trans-
parency and lled with a solution of water and chlorine to enhance
rod strength and prevent bacteria growing.
3. Results
Fig. 15. Turbulence intensities and Reynolds stresses below and above the spacer grid for Re = 6500.
using Eq. (5). Structure and intensity of the downstream turbulence are impor-
tant for the promotion of heat transfer on the rod surface. As shown
1
N
in Fig. 10, the velocity eld along the rod surface was captured rea-
ui (x, y) = [ui (x, y) U(x, y)] (3)
N sonably by the PIV measurements. The ow elds are presented for
i=1
both positions: downstream and upstream the spacer grid. These
1
N instantaneous velocity elds show non-uniform direction due to
vi (x, y) = [ui (x, y) U(x, y)] (4) the swirling motion of the uid after having passed through the
N
i=1 spacer. There is a change in the maximum velocity attained in the
channel of 43% with respect to the maximum measured down-
1
N
stream from the spacer. To obtain the mean value the data was
u v (x, y) = ui (x, y) vi (x, y) (5)
N averaged from more than 45,000 instantaneous vectors. Axial evo-
i=1 lutions of the mean streamwise velocity are shown in Fig. 11. As
Instantaneous velocity vectors are shown in Fig. 10. The swirl shown in Fig. 11 the ow was accelerated through the sudden nar-
was caused by the ow around the mixing-vane. The swirl contains rowing channel spacer. The position of local maximum velocity was
large-scale uctuation, which affected the downstream turbulence. located at the center of the channel with a distance from the spacer
E.E. Dominguez-Ontiveros, Y.A. Hassan / Nuclear Engineering and Design 239 (2009) 888898 897
4. Conclusions References
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