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Article history: Recently semi-empirical models to estimate ow boiling heat transfer coefcient, saturated CHF and
Received 10 November 2008 pressure drop in micro-scale channels have been proposed. Most of the models were developed based
Received in revised form 28 March 2009 on elongated bubbles and annular ows in the view of the fact that these ow patterns are predominant
Accepted 30 March 2009
in smaller channels. In these models, the liquid lm thickness plays an important role and such a fact
emphasizes that the accurate measurement of the liquid lm thickness is a key point to validate them.
On the other hand, several techniques have been successfully applied to measure liquid lm thicknesses
Keywords:
during condensation and evaporation under macro-scale conditions. However, although this subject has
Film thickness measurements
Microchannel
been targeted by several leading laboratories around the world, it seems that there is no conclusive result
Two-phase ow describing a successful technique capable of measuring dynamic liquid lm thickness during evaporation
Annular ow inside micro-scale round channels. This work presents a comprehensive literature review of the methods
Convective boiling used to measure liquid lm thickness in macro- and micro-scale systems. The methods are described and
the main difculties related to their use in micro-scale systems are identied. Based on this discussion,
the most promising methods to measure dynamic liquid lm thickness in micro-scale channels are
identied.
2009 Elsevier Inc. All rights reserved.
0894-1777/$ - see front matter 2009 Elsevier Inc. All rights reserved.
doi:10.1016/j.expthermusci.2009.03.009
464 C.B. Tibiri et al. / Experimental Thermal and Fluid Science 34 (2010) 463473
Nomenclature
channels based heat exchangers are ideally suited to this challeng- Recently, Revellin and Thome [8] developed a theoretical model
ing duty. for the prediction of the critical heat ux under saturated stable
Heat exchangers based on micro-scale channels are actually conditions in uniformly heated, round micro-scale channels. The
found in heat pumps and automotive air conditioning systems, as model consists in predicting the local dryout of the liquid lm in
well as in thermal management devices of microprocessors and annular ow occurring when the lm thickness becomes equal to
high power laser systems. They are also potential candidates to the interfacial wave height during evaporation. It is based on the
be applied to radiator panels of spacecrafts, thermal control of sat- conservation of mass, momentum and energy, LaplaceYoung
ellites, and residential air conditioning systems. The development equation and a semi-empirical expression for the height of the
of MEMS technologies is intrinsically related to a better knowledge interfacial waves. The validation was carried out by comparing
of the heat transfer phenomena occurring in micro-scale channels the model, composed of a numerical solution of a non-linear sys-
since in these devices the dissipation of high amount of heat is ob- tem of ve differential equations, with a database including three
served, reaching values of about 50% of the consumed power. different refrigerants (R134a, R245fa and R113) from two different
From a point of view of heat transfer applications, ow boiling laboratories. This model worked relatively well when compared
in micro-scale channels possesses clear advantages over a single- against independent CHF data and was also capable of predicting
phase solution due to higher heat transfer coefcients and much diabatic pressure drops. However, the model failed when its esti-
lower temperature gradients along the heat exchanger. However, mated lm thickness was used to calculate the local heat transfer
until now, most of the development in this area has been made coefcient as the ratio between the liquid thermal conductivity
in a heuristic way. Recently some mechanistic models have been and the liquid lm thickness according to Tibiri and Ribatski [9].
proposed in order to achieve a better understanding of the physical To highlight the importance of determining the lm thickness,
mechanisms responsible for determining the heat transfer, pres- it should be also mentioned that once the local liquid lm thick-
sure drop and CHF during ow boiling in micro-scale channels. ness is known, it becomes easier to estimate the supercial void
Micro-scale ow boiling heat transfer models like the 3-zone fraction, hence the liquid and gas velocities as well as the acceler-
model by Thome and coworkers [4,5], for elongated bubbles, Qu ational pressure drop and the uid inventory along the channels.
and Mudawar [6] for annular ow and Saitoh et al. [7], for post- Despite its importance, according to the open literature, only
dryout regime, consider conduction through a liquid lm as the few authors have addressed the issue of measuring liquid lm
main heat transfer mechanism. thickness in micro-scale two-phase ow systems [10]. In part, this
A representation of the model by Thome et al. [4] is shown in is due to the fact that ow boiling in micro-scale channels is an
Fig. 1. This model provides the time average heat transfer coef- emerging and recent technology. However, the main reason is re-
cient during the cyclic passage of a liquid slug, an evaporating lated to the small dimensions involved and the inherent difculties
elongated bubble and a vapor slug when present. It has ve empir- in developing non-intrusive transducers at these scales. Moreover,
ical constants (see Dupont et al. [5]) of which two are directly re- the small lm thickness requires a non-invasive measuring method
lated to the lm thickness during the elongated bubble passage. to avoid disturbance of the ow. In this work, a comprehensive lit-
Qu and Mudawar [6] proposed a heat transfer model based on erature review of the methods used to measure liquid lm thick-
the liquid lm progressive evaporation during annular ow. The ness in macro- and micro-scale systems is presented. The
model comprises four differential equations and provides the local methods are described and the main difculties related to their
lm thickness as a result. The heat transfer coefcient is obtained use in micro-scale systems are pointed out. Based on this discus-
by the ratio between the thermal conductivity and liquid lm sion, the most promising methods to measure dynamic liquid lm
thickness. Effects on the liquid lm thickness related to liquid thickness in micro-scale channels are identied.
droplets detachment and deposition were also included.
2. Liquid lm thickness measurement techniques
Whalley [11] in the year of 1980. They focused on macro-scale sys- the wire probes is directly related to the amount of uid between
tems and described (i) laser instrumentation to determine droplet them. A thicker liquid lm increases the electrical conductivity
size, local temperature and local concentration, and (ii) axial view which can be measured in terms of either current or potential
photography methods for annular ows. They proposed a classi- (or voltage) through the probes. A problem related to this method
cation of the methods based on the light modulation process is the fact that the output from the electrodes is saturated if the
(absorption, scattering, interference, refraction, and excitation) distance between the sensor electrodes is small in comparison
and the recording method (electronic and photographic). Compre- with the lm thickness [17]. Generally, the excitation signal of suf-
hensive reviews of measurement techniques for two-phase ows ciently high frequency is used to reduce the impedance to a
were also presented by Jones and Delhaye [12] and Snoek [13] in purely resistive contribution, therefore the contact impedance
the years of 1976 and 1990, respectively, and are suggested here resulting from electrochemical phenomena taking place near the
as references for previous work. electrodes becomes negligible [18,19].
This paper proposes a new classication taking into consider- Electrodes based on metallic strips separated by an isolator
ation the nature of the signal and the measurement principle in or- were designed by Coney [20] in order to measure lm thicknesses
der to group the methods that have a similar base and describe up to 2.5 mm. He proposed the segmentation in three parts of one
them in an organized manner. The methods were grouped as fol- of the strips to avoid end effects on the central segment. The fre-
lows: (i) acoustic, (ii) electrical, and in the case of those based on quency chosen for the lm thickness measurements was 50 kHz.
radiation, the following groups were assumed: (iii) optical, which Falling lm thicknesses in a vertical 31.8 mm I.D. tube for air
involve visible light wavelengths and methods involving (iv) the water ows were measured by Thwaites et al. [21] to investigate
absorption by the uid of a radiation of a certain wavelength differ- the effects of the addition of polymeric drag reducing agents on
ent than visible light wavelengths. Based on this segregation, indi- both the lm structure and its waviness. Electrical conductive
vidual descriptions of the literature concerning each measurement probes were used to measure the lm thickness, wavy frequency
method are presented in the following items. and wave velocities. Film thicknesses down to 0.1 mm were mea-
sured. Laurinat et al. [22] measured lm height averaged around
2.1. Acoustic methods the tube circumference for annular airwater ows in horizontal
25.4 and 50.8 mm I.D. tubes. According to the lm thickness range,
Acoustic methods are based on ultrasonic waves and have been different probe congurations were used: two parallel wires for
a powerful tool to characterize ow patterns and to measure liquid thicker lms and ush mounted plates in the case of thinner lms.
lm thickness in two-phase macro-scale systems. The ultrasonic Probes spaced at 45 intervals around the pipe were used.
technique is based on the fact that ultrasound waves are attenu- Fukano [17] developed a technique to measure liquid lm thick-
ated and reected when crossing discontinuities of a medium as ness and void fraction based on a DC power source and two pairs of
a liquidgas interface. Therefore, reection can be used to measure electrodes mounted ush with the surface of the channel. The rst
the lm thickness based on the transit time. High-frequency ultra- pair was used to supply electric power and the second was located
sonic waves are preferred as they provide better signal-to-noise ra- between the rst pair to provide the voltage drop between them.
tio (SNR) and increasing resolution. The following congurations were proposed by the author: (i) in-
Lu et al. [14] measured liquid lm thicknesses of R113 and line electrodes distributed according to the channel axis; this con-
FC-72 condensing inside a horizontal rectangular channel of guration was used to measure average void fractions over the vol-
40 25 mm2. Ultrasonic transducers were xed at ve different ume comprising the distance between the sensors and (ii)
locations along the tube bottom. The method was based on the de- concentric electrodes to obtain local measurements. The electrodes
lay time between the pulse emission and its return after its reec- are composed of two concentric rings and one circular rod at the
tion on the liquidvapor interface. The lm thickness was center of the two rings as shown in Fig. 2. A DC current is supplied
determined by the product between the delaying time and the from the center rod (electrode A) and the outermost ring (electrode
sound velocity in the liquid phase. Lu et al. [14] experiments were C). The signal is detected from the center rod and the middle ring
performed using a wave frequency of 20 MHz and thickness mea- (electrode B), which are the sensor electrodes. In these methods,
surements down to 0.3 mm were obtained. Their method was not the liquid must be electro-conductive and the difference in the
suitable to wavy lms, since wavy interfaces caused severe dif- electrical resistance between the gas and the liquid phases must
culties in detecting the reected ultrasonic wave, as reported by be large. The methods were applied to a rectangular test section
the authors. Pedersen et al. [15] developed an ultrasonic technique (10 mm of height and 40 mm of width) made of acrylic resin for
and used it to measure liquid lm thickness during condensation airwater ows. Seven distinct ow patterns were proposed based
on a downward facing surface. Their method is restricted to near on lm waviness including a non-wetting ow characterized by
planar lm interfaces and is based on standing waves introduced the occurrence of the break-up of the lm. Peakvalley distances
in the thin layer as well as on the spectral analysis of the resonant down to 0.12 mm were clearly characterized by this method.
wave. They used frequencies of up to 10 MHz and measured liquid
lm thicknesses from 50 to 500 lm. Satisfactory results were ob-
tained by Carvalho et al. [16] when applying the ultrasonic tech-
nique to characterize vertical upward airwater bubbly ow.
Uncertainties associated with ultrasonic techniques are directly
related to the ultrasonic wavelength (much larger than the light
wavelength), which could limit the application of the method to ul-
tra thin lms.
By using an electrical conductance based-technique, Jong and predicting capacitance output as a function of the lm thickness.
Gabriel [23] measured average lm thicknesses, minimum and Temperature curves for liquid and vapor capacitances were ob-
maximum wave heights, wave frequencies and velocities for verti- tained. CCD photographs were used to validate the results. By
cal upward annular airwater ows under micro- and normal grav- using the CCD photographs, estimated uncertainties of 0.25 mm
ity inside a 9.5 mm I.D. tube. The used technique consisted of two for downow and 0.53 mm for upward ow were obtained. The
pairs of 40 lm stainless steel wires spaced by 2 mm and stretched standard deviation between the photographs and the capacitance
across the tube cross section. Then, the electrical conductance be- method for the upow was about 0.173 mm.
tween the wires was measured. A micrometer needle probe was Liu et al. [31] evaluated the use of electrical capacitance tomog-
used to calibrate the sensor. Film thicknesses values down to raphy to measure the thickness of thin liquid lms. They used a
0.2 mm were measured with an uncertainty of 0.045 mm. sensor comprised of eight electrodes evenly spaced around a
Burns et al. [24] developed a device to measure the instanta- 15 mm O.D. tube with wall thickness of 1.5 mm. Different image
neous liquid lm thickness of electrically conducting uids on a reconstruction algorithms were used. A pixel resolution of 85 lm
spinning disc. Twelve circular concentric brass electrodes embed- was attained and lm thicknesses down to 60 lm determined.
ded in the disc were used and their potentials and liquid resistance Measured values were compared against results from the Nusselt
were measured. A 6 V square wave at 850 Hz was supplied to the theory and CFD simulated data. A reasonable agreement was ob-
circuit and 4 different liquids were used in their experiments. Maz- tained between CFD simulations and measured data by using an
za and Rosa [25] used pairs of wires to measure bubble average li- appropriate image reconstruction technique.
quid lm thickness during the passage of gas pistons for airwater Recently, Ameur et al . [32] investigated the two-phase ow
ow in a 26 mm diameter tube. structure and heat transfer of unsteady natural convective boiling
Kumar et al. [26] measured liquid lm thickness and wave in a narrow vertical channel. In their investigation, diabatic void
velocity in rectangular channels (6.35 mm of height and 63.5 mm fraction measurements were performed using the capacitance
of width) for upward vertical annular ows. They used two ush- method for n-pentane at a saturation pressure of 1 bar. The con-
wire conductivity probes with wire diameters of 50 lm. The con- nement space consisted of a heated copper block spaced
ductivity was measured by the application of 100 kHz signal to 0.8 mm apart of an unheated surface placed parallel to the heated
avoid ionic reaction at the electrodes and to allow for a fast time surface. The measurements were performed at ve different posi-
response. The statistical calibration procedure was outlined and tions along the test section. Void fraction measurements from 0.2
validated by Kang and Kim [27] and is based on two procedures to 0.8 were performed.
for a xed ow rate. First they put the probe in contact mode
and scanned it until the probe had touched the liquid lm. Then 2.3. Optical methods
the probe was put in conductivity mode and inserted into the lm.
The generated conductivity histogram was used to calibrate the Interface detection: These methods are based on the detection of
system with the thickness measured by the contact mode. They the liquidgas and liquidsolid interfaces. The light emitted by
could measure the lm thickness in the range of 50350 lm. Typ- each phase should present different characteristics (color or inten-
ical uncertainties were around 5 lm plus 6% of the lm thickness. sity) in such a way that light gradients are generated at the inter-
Problems associated with this method are the following: the need faces. Photographs and high-speed video cameras are used to
for inserting a probe in the ow affecting the reliability of the mea- register the two-phase ow image and, then, by a procedure
surement, aging of the probe and sediment deposition over the involving pixel counting, the lm thickness is determined. Differ-
probes, which can also affect the results. ent techniques are applied to create the light gradient at the inter-
Capacitance-based methods: Methods based on electrical capac- face, e.g., colored liquids, shadowgraph, seeding particle and
itance have attracted the interest of several researchers since they induced uorescent dye.
were proposed by sg et al. [28], as these methods are non-intru- The interfaces can also be detected through methods based on
sive and can be used with dielectric uids. This technique is based the external reection of light [33]. In these cases, the immovabil-
on the fact that when two metal plates submitted to an electric ity of the light sources, lens, mirrors and light sensors must be as-
current are faced against each other, a capacitance is created which sured. Thus, the measurement system cannot be submitted to any
value will depend on the plate area, the distance of the plates, and kind of vibration source. Methods based on the external reection
the dielectric constant of the medium between them. If the dielec- of light are appropriate for conditions characterized by free sur-
tric medium is composed of liquid and gas, the capacitance will faces as in-tube stratied ows and external falling lms.
vary according to the two-phase morphology. Then, the capaci- Ursenbacher et al. [34] developed an optical method for accu-
tance can be measured and correlated with the lm thickness. rately detecting the instantaneous vaporliquid interface in strati-
Either the calibration or a temperature correction scheme must ed two-phase ows in a horizontal 13.6 mm I.D. tube. To
take into account temperature dependences since both the permit- highlight the vaporliquid interface, a monochromatic laser sheet
tivity of the liquid and the sensor material are temperature-depen- (wavelength of 532 nm) normal to the tube axis was used, and
dent. It is important to mention that a device developed to RhodamineB was added to the working uids (R22 and R410A).
measure lm thickness for conductive uids may also be used with RhodamineB is a uorescent dye when excited by a laser light with
dielectric uids by measuring the capacitance signal between the a wavelength of 532 nm. The distorted cross-sectional ow image
electrodes instead of current or voltage. recorded externally by a high-speed video camera was recon-
Klausner et al. [29] developed a temperature-independent lm structed through computerized image analysis in order to deter-
thickness measurement method based on capacitance measure- mine the cross-sectional dry angle and void fraction.
ments. By using this method they measured lm thicknesses from Falling lm thickness measurements on a horizontal tube of
1 to 25 mm for R113 evaporating in a square cross-section 19.05 mm O.D. were conducted by Gstoehl et al. [35]. In their work,
(25.4 mm of side). Later, Thorncroft and Klausner [30] used a par- lm thicknesses of 80 lm1.4 mm were measured. RhodamineB
allel-plate capacitance sensor to measure liquid lm thickness for was added to the test uids (water, ethyleneglycol and water
horizontal, vertical upward and downward two-phase ows in a glycol) and a monochromatic laser sheet was used to induce uo-
12.7 mm side square cross-section. The capacitance was measured rescence in the lm and generate the contrast at the air/liquid
with a commercial instrument presenting a resolution of 0.1 fF and interface. A high speed camera with magnifying lenses captured
accurate to 0.1% of full scale. A simplied model was developed for images of the lm to be compared to an image of the test section
C.B. Tibiri et al. / Experimental Thermal and Fluid Science 34 (2010) 463473 467
light may also affect the accuracy of the measurement. Under high- ected by the half mirror and after passing the pinhole reaches a
intensity illumination conditions, a permanent destruction of uo- sensor. The objective lens is moved by a diapason with a xed fre-
rophores may occur, thus reducing the emitted radiation. quency (about 700 Hz) whose displacement is detected by a posi-
Makarytchev et al. [51] measured thicknesses of thin liquid tion-sensitive detector. The sensor at the rear of the pinhole is on
lms owing up a rotating cone surface. Liquid lm thicknesses only when the laser beam is focused on the target. Once the posi-
from 0.05 to 1.5 mm were determined. Since their optical system tions of the solidliquid and gasliquid interfaces have been deter-
had a time constant of more than one second, average thickness re- mined, the lm thickness is given by the displacement difference.
sults were obtained. The experiments were performed for an aque- In a parallel work, Takamasa and Kobayashi [56] applied the
ous solution of a dye with uorescent concentration of 50 ppmv. same technique to measure the lm thickness of water owing
An ultraviolet light source was used to introduce uorescence. downwards the inner wall of a vertical tube. Their experiments
The measuring system was calibrated through stationary liquid were conducted in an acrylic tube whose at walls outer surface
layers of known thickness. in the region is crossed by the laser beam. The method was evalu-
The uorescence method was successfully employed by Kim ated experimentally and worked satisfactorily for tube internal
and Kim [52] to measure liquid lm thicknesses from 10 to diameters from 10 to 30 mm.
60 lm. Silicone oil was used as a base uid and two commercial In both studies by Tanaka and co-workers, geometrically based
SO (spironaphthoxazine) and SO-ANTH (spiroanthraoxazine) dyes correlations were proposed to correct refraction effects of the laser
were evaluated. Static measurements were performed using a li- beam passing through the tube wall. Dynamic measurements of li-
quid droplet of known volume smashed between two glass wafers, quid lm thickness with sensitivity of 0.2 lm and 1 kHz were
a nitrogen laser beam and a digital camera. After the imaging pro- achieved.
cess, a standard deviation over the full calibration range lower than More recently, Han and Shikazono [57] applied the laser focus
1.0% was obtained. Experiments revealed that the color intensity displacement technique to measure the instantaneous liquid lm
of the two dyes changed linearly over the full range from 10 to thickness of slug ows in circular tubes of ve diameters (0.3,
65 lm at 0.1% by mass fraction. It is important highlighting the fact 0.5, 0.7, 1.0 and 1.3 mm). They used three different uids (ethanol,
that solid lm thicknesses down to 10 nm were successfully mea- water, FC-40) owing with air. According to them, the equipment
sured by the use of uorescence methods (Jones et al. [53]). used has a resolution of 0.01 lm, with a laser spot diameter of
An intrinsic problem related to uorescent methods is the exact 2 lm and response time of 640 ls. Errors are reported to be around
determination of the excitation light intensity. The intensity of the 1%. They reported lm thickness measurements from 2 to 140 lm
uorescent emitted light is directly dependent on the intensity of in their experimental facility and developed a correlation able to
the excitation light. Therefore, temporal and spatial variations in predict the slug liquid lm thickness as a function of dimensionless
the excitation light will induce errors in the lm thickness mea- ow parameters.
surements. To minimize such errors, Hidrovo and Hardt [54] pro- Chromatic confocal microscopy works based on a principle
posed a method named Emission Reabsorption Laser Induced somewhat similar to the laser focus displacement method by cor-
Fluorescence (ERLIF). They showed that when two different dyes relating the focal distance and the position of the liquidvapor
are used together in a liquid lm, the ratio of their emissions is interface. In this method, a polychromatic punctual light source
independent of the excitation light intensity. It is also necessary is used instead of a laser source. Due to chromatic aberration, the
that one of the dyes posses the property of reabsorbing part of lens splits the polychromatic light according to different wave-
the emission of the second dye in order to keep the lm thickness lengths and different focal distances. Since different spectral com-
information in the dye emission ratio (see Hidrovo and Hardt [54] ponent of the light source is focused at different depth levels, the
for further details). Based on this, they measured static liquid lm depth scanning can be effectively realized by analyzing the spec-
thicknesses from 5 to 400 lm and obtained a very linear relation- trum of the light reected from the sample. The chromatic confocal
ship between the ratio of the intensity of the dyes emission and the microscope is typically used in life sciences, semiconductors
liquid lm thickness within an accuracy of 1%. inspection and ophthalmology for three-dimensional imaging. Re-
Laser focus displacement: Takamasa and Hazuku [55] adapted cently, Rullire et al. [58] measured meniscus curvature radius in a
the laser focus displacement technique in order to accurately mea- two-phase heat spreader with micro-grooves (380 lm height and
sure dynamic lm thicknesses. In their study, measurements were 400 lm width) using a chromatic confocal microscope. Meniscus
taken for a lm owing downwards on a vertical plate wall. A sche- radius from 240 lm to 1.5 mm with an accuracy of 1 lm were
matic of the method is shown in Fig. 6. This technique involves a measured. Zhou et al. [59] using a chromatic confocal microscope
conical laser beam passing by a half mirror and objective lens, con- have measured water falling lm thicknesses on a vertical at
secutively. Then, the light reected by the target (solidliquid and plate. Liquid lm thicknesses from 200 to 700 lm were measured.
liquidgas interfaces) passes backward to the objective lens, is re- Lel et al. [60] have also measured falling liquid lm thicknesses
from 200 lm to 2 mm using a chromatic confocal microscope.
Interferometry: Briey speaking, interferometry is based on opti-
cal interferences that correspond to the interaction of two or more
lightwaves yielding a resultant irradiance that deviates from the
sum of the component irradiances [61]. The interferences between
light waves allow extremely accurate measurements making pos-
sible to determine extremely thin lms. A comprehensive general
review on interferometry was provided earlier by Hariharan [62].
In his work, he describes the developments of the interferometry
techniques during the 1970s and 1980s and their respective appli-
cations. In this section, some recent studies on lm thickness mea-
surement techniques are briey described.
Hecht [61] divided the interferometry techniques into two
groups: (i) wavefront splitting, where primary wavefronts are used
as a source of secondary waves and then, these secondary waves
Fig. 6. Laser focus displacement meter [53]. are brought together to interfere; (ii) amplitude splitting, where
470 C.B. Tibiri et al. / Experimental Thermal and Fluid Science 34 (2010) 463473
the primary wave is divided into two segments which travels along photograph cameras and photosensors are used in order to capture
different paths before ending together to interfere. the light distribution on the plate. Since in annular ow the radia-
Ohyama et al. [63] developed an optical device that enables tion crosses the liquid twice, the method enables the measurement
measurements of instantaneous liquid thicknesses of the order of of line-averaged liquid fraction instead of local liquid lm thick-
10 lm to 1 mm. Their device includes basically a beam from a nesses. These techniques are also capable of providing two-phase
HeNe laser, a mirror, a convex lens, a screen and a 35 mm camera ow radiography.
to record the images generated on the screen. The method is based According to Stahl and Rohr [66], gamma-densitometry is supe-
on the ray reected at the front and rear of the lm and interfer- rior to the other nucleonic-based techniques due to its lower cost
ence fringes generated by these rays on a screen. By counting the than neutron-densitometry and, contrarily to X-ray attenuation
number of fringes, it was possible to determine the lm thickness. techniques, offers mono-energetic rays without intensity uctua-
Nozhat [64] used a principle somewhat similar to the one by Oya- tions. Saito et al. [67] performed visualizations and measurements
ma et al. [63], based on interference fringes to obtain vertical in- of vertical two-phase ows of molten lead bismuth alloy and nitro-
tube falling lm thickness measurements. Distilled water was used gen in 24 mm I.D. tubes. They used high frame-rate neutron radi-
as the working liquid owing downwards the inner surface of a ography at a recording speed of 250 frames/s. Chordal void
cylindrical Pyrex glass tube. In their experiments, lm thicknesses fraction measurements were performed. Mishina and Hibiki [68]
lower than 0.04 mm were obtained. For low lm ow rates (Rey- evaluated quantitatively the limits of using the neutron attenua-
nold number lower than 20), they reported an accuracy of 4% in tion method to characterize two-phase ows. They concluded that
their measurements. the resolution limits of static and dynamic neutron radiography
Marklund and Gustafsson [65] evaluated the use of two-beam methods can achieve values in the order of microseconds and sec-
interferometry in order to measure the oil-lm thickness in a run- onds, respectively. An image processing method was developed to
ning ball-and-disc apparatus. The measurement performance of measure void fraction. Limit values of chordal lm thickness that
fringe counting and calibration-based methods were described can be measured by neutron radiography for different experimen-
and discussed. They concluded that a pseudo-phase-stepping tal conditions were indicated.
method is a promising approach allowing measurements from 80
to 1300 nm.
3. Measuring liquid lm thickness in micro-scale two-phase
ows
2.4. Nucleonic techniques
Based on the referred literature, Table 1 summarizes the main
Nucleonic techniques are based on radiation attenuation (neu- characteristics of the liquid lm thickness measurement methods.
tron, gamma- and X-ray) during its passage through the two-phase Characteristics as non-intrusiveness and the capacity of taking dy-
ow structure. As the attenuation in liquids and solids is higher namic measurements are not rigorously dened since the degree of
than in gases, the degree of the loss of intensity in the radiation non-intrusiveness may depend on the intensity of the signal used
after crossing the two-phase-ow is a means to detect the ow for the measurements. Ultrasound may promote ow cavitations
structure crossed by the radiation beam. These techniques include and light beams may promote the evaporation of the liquid lm.
a shielded source of radiation having one opening equipped with a As previously mentioned, methods based on the addition of parti-
collimator to form a radiation-beam. A converter behind the cles to a base uid may have their results questioned by the effects
test section is used to detect the resulting radiation intensity after of the additive on the uid properties. Some methods enabling dy-
crossing the ow. This converter is a plate that emits ashes namic measurements t such a characteristic only when coupled
of light when hit by the radiation. High-speed video cameras, with high-speed lming.
Table 1
Schematic comparison of the liquid lm thickness measurement methods.
Method [Reference numbers] Measurement principle Intrusive Dynamic Type of Smallest channel Thickness
measurements measurement usedb measured
rangeb
Ultrasound [1416] Speed of the sound in the liquid No Yes Local 40 25 mm2 50500 lm
Conductance [1727] Liquid conductivity Yes Yes Local 9.5 mm (I.D.) 50 lm
1.2 mm
Capacitance [2832] Dielectric constant of the liquid No Yes Cross-section 12.7 12.7 mm2 0.423 mm
averaged
Interface detection [3335] Color or light intensity gradient No/yesa Yes Local 45 500 lm2 20 lm
1.4 mm
Light attenuation [3638] Fluid absorptivity No Yes Chordal 0.15 mm (gap 2 lm3 mm
size)
Total internal light reection Critical reection angle No No Local 0.75 mm 9 lm2.6 mm
[3947]
Beam laser shadow [48] Refraction and reection of a collimated No Yes Local Open channel 0.40.9 mm
light
Beam laser scattering [49] Scattering of light by particles No/yesa Yes Local Open channel 0.73 mm
Fluorescence intensity [5054] Induced uorescence No/yesa Yes Local Open channel 5 lm1.5 mm
Laser focus displacement [5560] Position displacement No Yes Local 0.3 mm (I.D.) 2 lm2.8 mm
Interferometry [6165] Interference of light waves No Yes Local 9 mm (I.D.) 10 lm1 mm
Gamma rayc [66] Radiation attenuation No Yes Chordal
Neutronc [67] Radiation attenuation No Yes Chordal
X-rayc [68] Radiation attenuation No Yes Chordal
a
These methods may alter the uid properties due to the addition to the base liquid of dye or particles.
b
The information pointed out in these columns is based only on the literature referred in the present study.
c
Only void fraction measurement experiments have been identied.
C.B. Tibiri et al. / Experimental Thermal and Fluid Science 34 (2010) 463473 471
Fig. 7. Comparison between the smallest lm thickness measured by different methods and some estimated lm thicknesses according to models from the literature. R134a,
diameter of 770 lm, mass velocity of 467 kg/m2s, heat ux of 10 kW/m2 and saturation temperature of 10 C.
Generally speaking, intrusive methods are not suitable for mi- lengths, therefore these methods are not suitable to those uids. In
cro-scale measurements due to the effects of the probes on the this gure, unless explicitly indicated, the lm thickness was esti-
ow. Only methods based on light attenuation, interface detection, mated for R134a in a circular channel, with a diameter of 770 lm,
total internal light reection and laser focus displacement have mass velocity of 467 kg/m2s, heat ux of 10 kW/m2 and saturation
been applied to micro-scale channels. Light attenuation provides temperature of 10 C. A macro-scale lm thickness predictive
only chordal lm thicknesses and is inappropriate for halocarbon method by Laurinat et al. [22] was also included. Fig. 7 also pre-
refrigerants due to their complete transparency to visible light sents the vapor quality range for each ow pattern based on the
radiation. Film thicknesses down to 2 lm were measured under correlations by Revellin and Thome [69]. Care should be taken
open and closed surface conditions. Additional problems, as circu- when analysing this gure since the displayed lm thicknesses
larity effects need to be overcome for measuring lm thickness in are not measured values, but estimated values from semi-empiri-
round micro-scale channels. cal models for which empirical constants were adjusted to t heat
Problems inherent to the use of optical methods, as refraction transfer and pressure drop experimental data. Moreover, the mea-
and reection effects, are intensied when the scale is reduced, sured ranges pointed out in Fig. 7 are not the limiting values of the
consequently, the measurement errors provided by these methods methods; they are only the range for which measurements were
are also amplied and correction algorithms should be considered performed.
in the data regression procedure. In addition, optical methods gen- According to Fig. 7, most of the estimated lm thicknesses can
erally provide punctual lm thickness measurements. Thus, in case be measured by the laser focus displacement method. The tech-
of non-axisymmetric lms, measurements at different positions niques involving interferometry and uorescence intensity seem
along the perimeter of the test section are necessary in order to to be able to measure the liquid lm thickness for annular ows.
determine the cross-sectional lm thickness. This is the case of mi- The method based on the total internal reection of light is appro-
cro-scale square/rectangular channels for which the lm is priate for macro-scale ows and, according to the lm thicknesses
rounded in the corners what also implies additional measurement provided by Qu and Mudawar [6] and Revellin and Thome [8] mod-
difculties due to circularity effects. In circular micro-scale chan- els, also for annular ows in micro-scale channels.
nels and horizontal ows, the degree of axisymmetry of the liquid
lm increases with decreasing the channel diameter. Optical meth- 4. Summary and conclusions
ods are also sensible to temperature gradients in the liquid lm
since the temperature affects the refraction index and conse- A comprehensive review on the recent literature concerning the
quently the light path. This can result on a progressive light deec- methods used to measure two-phase liquid lm thicknesses in
tion know as mirage effect. As most of the optical methods are macro- and micro-scale systems was presented. The methods were
implemented for non-heated transparent channels, assuming an described and the main difculties related to their use in micro-
isothermal lm is a suitable premise and optical methods can be scale systems were pointed out. It was found that methods based
considered appropriate if the local lm temperature and its rela- on the total internal reection of light are appropriate solutions
tionship with the refraction index are know. Current methods en- for measuring time average lm thicknesses under annular ow
abling thin lm measurements in micro-scale channels need to be conditions since this technique is simple to implement, non-intru-
engineered in order to t all spatial and temporal resolution sive, non-expensive, self-calibrated, and presents a reasonable
requirements. accuracy. Laser focus displacement is also a non-intrusive method
Based on the studies aforementioned, Fig. 7 displays a compar- that allows dynamic measurements of extremely thin lms, there-
ison of predicted liquid lm thicknesses and the measurement fore its use should be considered for future studies. Florescence
ranges covered by each method. intensity seems a promising approach despite of the facts that addi-
Methods based on light attenuation and those used only for tion of dye particles may affect the uid properties and intrinsic dif-
macro-scale ows were not included. The former were not taken culties of its use are present under evaporating conditions. Finally,
into consideration since refrigerants are transparent to light wave- it is concluded that further engineering effort is still necessary to
472 C.B. Tibiri et al. / Experimental Thermal and Fluid Science 34 (2010) 463473
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