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Bioenergy Agreement
Task 32
Biomass Combustion and Cofiring
Content:
Minutes of the 2nd Task Meeting,
Working Group Meeting-Biomass Combustion and Cofiring
Table of contents
Programme
Attendance list
Internet site and database on biomass fuel, ash and condensate (Jaap Koppejan/Ingwald
Obernberger)
Country presentations
Future actions
2
Annexes
Annex 1. Waste wood combustion (task proposal, Claes Tullin)
Annex 11. Country report Netherlands, by Ad van Dongen (Reliant Energy, NL)
Annex 17. Fuel Staging for NOx Reduction in Biomass Combustion: Experiments and
Modeling
Roger Salzmann, Thomas Nussbaumer
Annex 18. Quality Assurance for Planning and Construction of Biomass District
Heating Plants
R. Bhler, H.R. Gabathuler, J. Good, A. Jenni
3
Programme
12:45 Lunch
14:45 Internet site and database on biomass fuel, ash and condensate
(Jaap Koppejan/Ingwald Obernberger)
4
Attendance list
Representatives
Ms. Garbine Guiu (Task member) Richard Logie (Task member)
European Commission Department of Natural Resources
DG for Science Research and Development Renewable Energy Technology Group
Rue de la Loi, 200 Energy Technology Branch
B-1049 BRUSSELS 580 Booth Street 7th floor
Belgium Ottawa, Ontario K1A OE4
tel +32 2 2990538 Canada
fax +32 2 2993694 tel. +1 613 9950283
Garbine.GUIU@cec.eu.int Fax +1 613 9969416
email rlogie@nrcan.gc.ca
Peter Costelloe (Alternate Task member)
Technical Services Manager Jesper Werling (alternate Task member)
C.S. Energy dk-TEKNIK
Swanbank Power Station Gladsaxe Mollevej 15
MS 460 DK-2860 SOBORG
Qld 4306 Ipswich Denmark
Australia tel +45 39 555999
tel +61 7 3810 8802 fax +45 39 696002
fax +61 7 3810 8777 jwe@dk-teknik.dk
pcostell@csenergy.com.au
Sjaak van Loo (Task leader)
Ingwald Obernberger (Task member) TNO-MEP
Institute of Chemical Engineering P.O. Box 342
Fundamentals and Plant Engineering 7300 AH APELDOORN
Technical University of Graz Netherlands
Inffeldgasse 25 tel +31 55 5493745
A - 8010 GRAZ fax +31 55 5493740
Austria S.vanLoo@mep.tno.nl
tel +43 316 481300
fax +43 316 4813004 yvind Skreiberg, Ph.D. (Task member)
obernberger@glvt.tu-graz.ac.at Research Scientist
Department of Energy and Process
Jerome Delcarte (Alternate task member) Engineering
Dpartement de Gnie Rural Faculty of Engineering Science and
Centre de Recherche Agronomiques Technology
Chausse de Namur, 146 NTNU, N-7491 Trondheim
B 5030 Gembloux Norway
tel. +32 81 61 2501 tel +47 73 592970
fax +32 81 61 5847 fax +47 73 598390
delcarte@cragx.fgov.be Oyvind.Skreiberg@tev.ntnu.no
5
Claes Tullin (Task member) William R. Livingston (Task member)
Swedish National Testing and Research Group leader - fuel technology
Institute Mitsui Babcock Energy Limited
Box 857 Technology Centre
S-501 15 BORAS High Street
Sweden Renfrew PA4 8UW
tel +46 33 16 5555 Scotland, UK
fax +46 33 131979 tel +44 141 8862201
claes.tullin@sp.se fax +44 141 8853370
wlivingsto@mitsuibabcock.com
Thomas Nussbaumer (Task member)
VERENUM Larry Baxter (Task member)
Langmauerstrasse 109 Brigham Young University
CH-8006 ZRICH Professor, Chemical Engineering
Switzerland JJ Christensen Professorship of
tel +41 1 3641412 Thermochemical Science
fax +41 1 3641421 350 Clyde Building
verenum@smile.ch Provo, UT 84602
tel: +1 (801) 422-8616
fax: +1 (801) 422-7799
email: larry_baxter@byu.edu
Observers:
Jaap Koppejan (Secretary) Sren Houmller
TNO-MEP dk-TEKNIK
P.O. Box 342 Gladsaxe Mollevej 15
7300 AH APELDOORN DK-2860 SOBORG
Netherlands Denmark
tel +31 55 5493167 tel +45 39 555999
fax +31 55 5493740 fax +45 39 696002
J.Koppejan@mep.tno.nl houmoller@dk-teknik.dk
Ad van Dongen
senior stafmedewerker
Reliant Energy Power Generation Benelux
BV
Postbus 8475
3503 RL Utrecht
Netherlands
tel +31 30 - 247 2853
fax +31 30 247 22 55
avandongen@reliantenergy.nl
6
Absent:
Peter Coombes (Task member, substituted Heikki Oravainen, (Task member)
by Peter Costelloe) senior research scientist
Business Development Analyst VTT Energy, Fuels and Combustion
Delta Electricity P.O. Box 1603
Level 12, Darling Park FIN-40101 Jyvskyl
201 Sussex Street Finland
Sydney 2000 tel +358 14 672532
Australia fax +358 14 672596
tel: +61 2 9285 2789 Heikki.Oravainen@vtt.fi
fax: +61 2 9285 2780
Peter.Coombes@de.com.au Kees Kwant (Operating Agent)
NOVEM
Yves Schenkel (Task member, substituted P.O. Box 8242
by Jerome Delcarte) 3503 RE UTRECHT
Dpartement de Gnie Rural Netherlands
Centre de Recherche Agronomiques tel +31 30 2393458
Chausse de Namur, 146 fax +31 30 2316491
B 5030 Gembloux k.kwant@novem.nl
tel. +32 81 61 2501
fax +32 81 61 5847 John Gifford (Task member)
schenkel@cragx.fgov.be Forest Research Institute
Private Bag 3020
Henrik Houmann Jakobsen (Task member, ROTORUA
substituted by Jesper Werling) New Zealand
dk-TEKNIK tel +64-7-343-5899
Gladsaxe Mollevej 15 fax +64-7-343-5507
DK-2860 SOBORG john.gifford@forestresearch.co.nz
Denmark
tel +45 39 555999
fax +45 39 696002
hhouman@dk-teknik.dk
7
Summary of the meeting
Sjaak van Loo opened the meeting welcoming all participants to Amsterdam. An earlier Task
meeting scheduled for November 19-21 in Jyvskyl, Finland organised by Heikki Oravainnen
(VTT) regretfully had to be cancelled a week in advance due to a lack of interest. It was
concluded that this was partly due to the situation after September 11, 2001.
It is a general observation from both IEA Headquarters and the ExCo of IEA Bioenergy that
measurable deliverables of the individual Tasks are often lacking. This is needed to keep going
with declining national budgets. It was argued by Task 32 that also the in future we should
continue to provide tangible results, such as the Handbook on Biomass Combustion, a
database on fuel and ash composition on the internet, workshops, etc.
While the first draft of the manuscript was prepared in 2000, based on a State of the Art
Overview on Biomass Combustion (a document translated from Dutch to English), the final
version of the book was significantly upgraded using the contributions of all task members
and contains an in-depth overview of all relevant issues, varying from domestic woodstoves to
the latest co-firing experiments.
All task members will receive a box with 15 copies for free for internal distribution, additional
copies can be ordered through the task internet site.
8
After a brief discussion it was argued by the members on Task 32 that separating the current
task would not be preferable for a number of reasons:
- Not all countries would participate in both tasks, therefore less members would provide
input to either activities. At least Canada, Sweden and Switzerland would not be able to
participate in a separate task on cofiring.
- There are no scientific or technical differences between combustion and cofiring. With
biomass combustion applications varying from woodstoves to industrial boilers and coal
power plants, the main difference is the size range.
- If member countries would feel that one of both topics would need more attention, it
could be considered to appoint other representatives in the task.
Further it is considered important that we continue to identify options for cooperation with
other tasks, such as the Amsterdam cofiring seminar (together with Task 33), another cofiring
seminar at the next task meeting in Clearwater, USA and a seminar with Tasks 33 and 36 on
waste wood combustion (Japan, Autumn 2003).
9
response afterwards, execution of this proposal was later suggested to Thomas
Nussbaumer by Sjaak van Loo.
- Three proposals from Larry Baxter:
Stoichiometry Effects on Corrosion during Cofiring (see Annex 4).
Formation of Striated Flows During Biomass-coal Cofiring (see Annex 5)
Biomass Impacts on SCR Catalyst Performance (see Annex 6)
Task members are asked to consider participation in either of these proposals individually
by contacting suitable coal fired power plants.
June 7, 2002 an expression of interest has been submitted to the Commission by approx. the
same consortium on the formation of a Network of Excellence on the same topic. It would be
desired to prepare a proposal together with Pyne and Gasnet. See Annex 7 for the overhead
sheets presented at the task meeting.
The documentation produced is based on data from national demonstration activities, such as:
- New steam turbine systems for small-scale applications (if available),
- the new steam engine with oil-free operation,
- the steam screw-type engine,
- ORC systems,
- Stirling engine systems,
- new technological approaches regarding gas turbine processes.
In his presentation (see Annex 8), Ingwald Obernberger showed an analysis of three
demonstration projects that have already been evaluated in the framework of this activity:
- EU demonstration project wit ORC (1000 kWe, Lienz, Austria)
- Stirling engine demonstration projects (Joanneum Research Graz, TU Copenhagen)
- New gas turbine technology with innovative recuperative heat exchanger (Pebble Heater)
A detailed technological description of the above initiatives was done in the country
presentation on Thursday June 20, see also Annex 10. Additional data is asked from all task
members on new biomass fired CHP plants up to 5 MWe. For this purpose, Ingwald
Obernberger will distribute a format with the type of information wanted.
10
Internet site and database on biomass fuel, ash and condensate (Jaap
Koppejan/Ingwald Obernberger)
Jaap Koppejan showed the progress made on the internet site (see Annex 9). Since the
previous meeting, the following topics have been added:
- The modelling spreadsheet Fuelsim Average (by yvind Skreiberg)
- Databases on composition of biomass fuels, ashes and condensates (supplied in Excel by
Ingwald Obernberger, converted into HTML by TNO)
- An overview of issues related to biomass combustion and cofiring (the Task 32 brochure)
- Information on the Handbook
The number of visitors to the internet site steadily increases, in June 2002 it amounted to
approximately 50 visits per day. Visitors show a main interest in the following documents (in
order of number of downloads):
- The fuel, ash and condensate composition databases
- The Task 32 brochure
- The Fuelsim Average model
- The report on barriers for cocombustion
- Reports from previous task meetings
In order to maintain a growing number of visitors, it is essential that the internet site remains
up to date and new information is added continuously. Further, all task members are asked to
check if their personal information displayed is correct and complete.
The internet database currently contains approx. 1000 biomass samples, 560 ash samples and
30 condensate samples. Larry Baxter analysed the data and came to the conclusion that a few
records seem to contain incomplete or partly erroneous data. Good quality, additional
composition data can be sent to Ingwald Obernberger.
11
2000, which includes the joint development and the marketing of the SiPeb technology.
BIOS, Graz, is a research partner investigating the ash related problems. In 2001 a pilot
plant has been built in Sulzbach-Rosenberg; the tests are running until August 2002; next
step is a full scale reference plant.
Biomass combustion is used to heat a batch of material with large heat capacity (e.g.
alumina oxides), after which the hot pebbles are used to produce hot air and drive a hot air
turbine. The system would be suitable to produce nominal electrical power of 2-5 MW
with electrical efficiencies exceeding 30%. Details are provided in Annex 10.
Netherlands
Ad van Dongen (Reliant Energy Power Generation Benelux, Netherlands) presented some of
the major issues with regard to the plans for cofiring biomass in coal power plants in the
Netherlands. Details of the situation are provided in the overheads, enclosed in Annex 11.
Of the central installed power generation capacity of 14.000 MWe, 4.000 MWe is coal-fired and
14.000 gas fired. Of this capacity, Reliant has approximately 4,650 MWe installed generation
capacity.
The Netherlands Kyoto targets are 6% reduction in 2010 as compared to 1990. Regarding
renewable energy, there is a policy target of 10% in 2020. On April 24, 2000, the Netherlands
government has signed an agreement with the electricity producers on the reduction of CO2
emission. In this coal agreement, it is stated that the coal power plants should reach the same
CO2 emission per kWhe generated as the gas fired plants. This implies a reduction of 5.8
Mtons of CO2 for the coal power sector. Of this target, 3,2 Mtons should be reached by
replacing coal by biomass, this is equivalent to an average 12% on energy basis. Significant
modifications will have to be carried out at the power plants to allow this high percentage of
cofiring. In the agreement however, the government promises to provide financial support and
instruments up to a level that an internal rate of return of 12% is reached on investments
needed.
The domestic availability of biomass in the Netherlands is by far not enough to fulfil the
obligations of the coal agreement. Approximately 2,5 Mtons of biomass is needed for the coal
power plants, in addition to the existing claim of about 1,6 Mtons from existing and other new
initiatives already in the pipeline. It is therefore expected that the Netherlands will import
biomass on a large scale.
USA
Larry Baxter presented some important recent developments with regard to biomass
combustion in the USA (see Annex 12). The government support structure for biomass
projects in general has been transformed significantly. As observed in other countries,
government support for pure research on cofiring and combustion is reducing, as it is
considered commercially viable. However, an increased attention on gasification and pyrolysis
can be observed. The biofuels program is essentially eliminated.
Further, Larry Baxter showed some results of recent work on modelling combustion and
corrosion mechanisms in grates and PC boilers. New models developed are able to predict
particle trajectories inside the boiler and vapour deposition and corrosion, based on local gas
composition. An interesting observation is that striated flows may occur in some boilers,
12
resulting in locally reducing conditions while the average conditions may be oxidising. Under
such reducing circumstances, the prevention mechanism of chloride corrosion on superheaters
through sulphur from coal does not work.
Other research has focussed on the impact of cofiring different types of biomass on the
mechanical properties of cement. Preliminary results indicate that one should add more
aerating agent to achieve good properties. The set time is also longer. However, the fluxural
and compressive strength are not very much affected.
Finally, BYU has nearly completed a review of over 40 US-based cofiring demonstrations,
which will be useful for the new Task activity that will overview past cofiring demonstration
trials world-wide (see p. 9).
Denmark
November 2001, the new Danish government has dramatically cut the budget for renewable
energy from over 300 MDkr to approx. 40 MDkr. Government support on bioenergy is also
suffering from this.
The Danish Kyoto targets for CO2 reduction are 20% in 2010, currently approx 12-14% is
achieved. The new government has allowed flexible instruments (JI, CDM) to be used for the
remaining part. Part of the reduction is currently achieved through the biomass agreement
between the government and the electricity producers of 1992, in which the electricity sector
promised to use 1,4 Mtons of biomass. Currently, some 900 ktons of straw are used in
addition to 500 ktons of woodfuels.
In 2000 a large joint project was initiated by a consortium consisting of consultants (Dk-teknik
also participated), euiqpment suppliers (Babcock and FLS), power producers and the
University of Aalborg. Important results of this so-called Joint Project are CFD models and
dynamic models that can be used for process optimisation and design of new grate boilers. A
second phase is currently initiated in which these models will be validated.
Finally, it is mentioned that the Danish Energy Agencys Follow-up Programme for
Decentralised CHP on Solid Biofuels has produced interesting reports on the performance of
Biomass CHP plants. These reports can be downloaded from the below links:
http://www.ens.dk/graphics/Publikationer/Forsyning_UK/CHP_Status_Report_1999.pdf
http://www.ens.dk/graphics/Publikationer/Forsyning_UK/CHP_plants_Status_2000.pdf
Australia
It was mentioned in an earlier task meeting that Australia accepted the mandate on 2%
additional Renewable Energy in 2010, which should result in 9500 GWh of additional
renewable energy. An important contribution to this target is expected from bagasse, burned
in upgraded sugar mills.
The price difference between producing green electricity as compared to electricity from coal
is currently approximately 30 Aus$/MWhe. If the power producers do not meet the above
target, they are forced to pay a penalty charge of 40 Aus$/MWhe. The current price of green
certificates is 35 Aus$/MWhe.
13
Norway
A country report from Norway is attached in Annex 13.
Switzerland
Overhead sheets from the Swiss country report from are enclosed in Annex 14. Recently, a
number of R&D projects have been carried out in Switzerland on optimisation of combustion
processes (process control and NOx reduction, see Annex 17 for a paper on fuel staging),
aerosol formation, optimisation of pellet production and gasification. Recently a Swiss quality
standard has been introduced for wood pellets that guarantees limited abrasion, low contents
of heavy metals and forbids the use of additives during production. The Swiss norm is
therefore more stringent than the Austrian NORM M1735 and the German DIN 51731.
With regard to stimulating market implementation, significant progress has been made in the
field of Quality Assurance and System Optimisation of automatic biomass furnaces (see
Annex 18), standardisation as well as education/training of engineers on application of
biomass furnaces. Results of recent Swiss R&D projects can be downloaded from the
publications site of ENET (see www.energieforschung.ch , click on ENET publications
wood).
Further, Thomas Nussbaumer refers to two papers on aerosols from biomass combustion,
which were presented at the 12th European Conferences & Technology Exhibition on Biomass
for Energy, Industry and Climate Protection in Amsterdam.
Annex 15: Aerosols from Biomass Combustion Overview on Activities in IEA Bioenergy
Task 32, T. Nussbaumer and S. van Loo
Annex 16: Nanoparticle Emissions of Novel Wood Combustion Processes, C. Gaegauf, U.
Wieser, R. Hermansson, and V-P. Heiskanen
Canada
In Canada, bioenergy contributes about 6% or 6 PJ to the primary energy mix (mainly in pulp
and paper and lumber industries). There is an increased interest in landfill gas and pyrolysis.
Recently, the Canadian government policy for funding renewable energy has dropped from
approx. 40 to 15 million Canadian $. In addition, bioenergy has to compete with other RE
options on a basis on cost effectiveness for CO2 abatement.
Small dust particles have recently been declared as toxic material and has therefore become a
federal issue. In particular the residential woodstoves cause relatively high emissions.
Research on bioenergy is therefore focussing on emission reduction, with hardly any work on
14
CHP or cofiring (electricity production is mainly done using hydro power, with limited use of
coal and nuclear power).
UK
Under the Renewables Obligation, the UK regional electricity companies are forced to
generate 10% renewable energy by 2010, with a non-compliance penalty of 30 /MWh e. As a
result, the pull price has dropped from 20-25 /MWh e to 15 /MWh e. As in other European
countries, a trade in Renewable Energy Certificates has started. The British government is
considering to set a policy target of 20% renewable energy in 2020, which can only be
achieved if offshore wind and (especially in Wales/England) biomass cofiring are used on a
large scale.
European Commission
The budget for renewable energy under FP5 was approx. 150 M/y with 35 M/y on biomass.
Under FP6 as a whole (duration of 4 years), this will amount to approx. 700 M with 100..150
M for biomass. There will be a preference for large projects covering the full conversion
chain, that can be implemented on a short or medium term. With regard to the type of topics
to be covered, the Commission has received approx. 15.000 Expressions of Interest from the
market on various topics. It will take significant effort to prioritise different topics based on
this response.
Sweden
Various developments related to bioenergy take place in Sweden. The use of wood pellets has
increased substantially. The pellet production capacity is about 1 million tons/y, the actual
production has reached approx. 800 ktons/y. With about 30.000 pellet burners and stoves in
households, the demand has reached a level where scarcity and price increases can now be
sensed. However, still most of the pellets are used in smaller district heating plants as such or
crushed in pulverised burners.
Until 2005, a framework programme on waste wood combustion is executed. This topic
comprises many issues including fuel quality, fouling and corrosion, emissions, etc. For an
overview of ongoing activities see Annex 1. Part of the results will be made available through
Task 32 (a.o. a workshop in Japan, see page 9).
15
The final meeting of Task 32 will be held autumn 2003 in Japan. At this meeting, Task 32 will
organise a seminar on waste wood combustion (see also page 9).
Bill Livingston (Mitsui Babcock) has presented an overview of cofiring issues. Cofiring
biomass with coal is becoming increasingly popular around the globe for various reasons. It is
often found to be a relatively low-cost measure for large-scale renewable energy generation.
Depending on the specifications of biofuels to be cofired, various configurations exist, varying
from directly mixing biofuel with coal and joint firing, pre-gasification and parallel firing.
However, there are several barriers that hinder actual implementation, such as uncertainty
about the legal and political environment, liberalization of the energy sector, as well as
uncertainties about long term fuel supplies at low costs. Another issue is the utilization of fly-
ashes, which is often not allowed if the ash is partly from biomass origin.
One of the companies that has practical experience with cofiring biomass fuels is Fortum. Kati
Savolainen (Fortum) presented the results of test trials in the Naantali Power plant. This
showed that up to 2,5% of pine sawdust could be cofired with coal, without investment. For
higher percentages, problems occurred with unburned carbon in the ashes, mill drying
capacity and mill clogging. In the Suomenoja power plant (Finland), a demonstration project
has been initiated aiming at replacement of coal by various types of biomass up to 20%. For
this purpose, other biomass pretreatment equipment is necessary.
In the USA, a lot of fundamental research work has recently been performed on the causes
and effects on emission reduction when cofiring biomass with coal. Larry Felix (Southern
Research Institute) highlighted some of the major results. Regarding NOx reduction, recent
R&D has indicated that there one should generally not expect any NOx reduction beyond that
of displaced fuel nitrogen (this was mentioned in the US National Energy Policy as important
argument for cofiring). The effects of boiler geometry, fuel specifications etc. on NOx
emission reduction, flame stability, slagging and fouling and other effects are further examined
in various R&D projects. In 2000, US DOE has funded 11 new R&D projects, which all aim at
better understanding such relations.
One major barrier for many cofiring initiatives worldwide is the marketability of the power
plant residues, if biomass is used as a secondary fuel next to coal. In the case of the
Netherlands, the EN450 norm for utilization of fly ash in cement is currently being revised,
based on maximum percentages of alternative fuels and the technical and environmental
performance of the resulting fly-ash. In the presentation and enclosed paper by Frans Lamers,
the impacts on quality of fly-ash are described in more detail.
Larry Baxter (Brigham Young University) also showed the results of recent research projects
in the USA on the characteristics of concrete produced with biomass derived fly-ash (concrete
strength, set time, etc.). It generally shows that for biomass fly ash, more aerating agent is
required and the set time increases. However, the compressive and flexural strength seem to
16
be hardly affected. Other major technical issues being examined are fuel handling and
preparation, NOx formation, deposition, ash deposition, corrosion, SCR deactivation, carbon
conversion and striated flows. Advanced models have already been developed that can be
used to predict these effects for various fuels, operating conditions and boiler designs,
however further research on such relations are necessary.
Martti Aho (VTT) showed interested results from coal/biomass cofiring tests in practical-size
fluidized bed boilers, with focus on emissions, superheat corrosion, ash composition and
fouling. For different flue gas components, results from measurements and calculated
catchment efficiencies have been analyzed. With regard to superheater corrosion from alkali
chlorides, Martti Aho showed that sulphur dioxide and aluminia silicates derived from coal
constituents can have a protective effect. Through a reaction with alkali chlorides under
oxidizing conditions, alkali silicates and sulphates are formed, which prevent chlorides from
condensing on the superheater tubes or leaving the boiler as fine fly ash. This mechanism was
also mentioned in the presentation of Larry Baxter.
Esa Kurkela (VTT) shared experiences with the Lahti CFB gasifier demonstration plant and
the Corenso gasifier for plastic wastes. In the Lahti plant, a 60 MW biomass/waste fired CFB
gasifier supplies gas to a 360 MW coal/natural gas fired steam generation boiler. The gasifier
fuel consists of a mixture of plastics, REF, and (glue containing) wood. It has been
commercially operating since 1998 with an availability of 86.6%. The effect of the gasifier on
the emissions of the main boiler was that most of the emission components (such as NOx,
SOx and particulates) decreased, except for HCl and some heavy metals. Investment costs of
this type of gasifier are approximately 600 /kWe.
Another gasifier successfully operating since 2001 is the 40 MW Corenso installation. This
gasifier is fed with plastic waste, consisting of a PE/Al mixture. The aluminum can be
recovered at the gasification stage after, while the remaining product gas is burned together
with oil to generate steam.
In addition to the experiences shared by Esa Kurkela, Mark Paisley (FERCO) explained some
more details on biomass gasification in combination with firing the producer gas in a coal
furnace. One major advantage of pre-gasification is the fact that the biomass ash does not
enter the coal furnace and mix up with the coal fly ash, causing marketing problems. Also, the
volume of producer gas is much smaller than that of flue gas, therefore removal of unwanted
components is simpler. Producer gas can often be fired in existing natural gas burners without
modification. If producer gas can be used as a reburn fuel instead of natural gas, NOx
emissions of an existing boiler could be reduced up to 60%. Experiences gained with the
Vermont gasifier and other installations make that there is a growing confidence and
familiarity with the concept of biomass gasification, not only in combination with utility
owned coal fired boilers but also in other sectors, such as the pulp and paper industries.
17
Future actions
The task leader will find out whether we can host our next meeting at the 28th International
Technical Conference on Coal Utilization & Fuel Systems in Clearwater, USA, March 10-
13, 2003. It may be an option to (co)organise a cofiring seminar at this conference.
The final meeting of Task 32 will be held in Japan, autumn 2003. A seminar on wastewood
combustion will be organised at this meeting.
All task members will be provided with information brochures on the Handbook. It is
encouraged that task members distribute this information in their respective countries.
A data format for initiatives on cofiring will be prepared, after which everyone will be asked
to come up with information.
Task members are asked to indicate interest in participation in either of the proposals on
cofiring, submitted by Larry Baxter.
Task members are invited to submit data on recently built biomass CHP plants to Austria
for the preparation of a technological overview.
The description of individual task members on the internet site is incomplete. Please email a
brief description + photograph to Jaap Koppejan.
Task members are invited to submit data on biomass fuel ash composition to Austria.
18
Annex 1. Waste wood combustion
(task proposal, Claes Tullin)
Background
Significant quantities of waste wood are produced annually from various sources. Waste wood is a
biomass fuel and therefore interesting to use in order to decrease the fossil CO2 emissions. Certain
waste streams contain material with a very low content of contaminants, whereas other waste streams
are heavily contaminated due to the use of wood preservatives, paints etc. (cf fig. 1). Consequently,
there are possibilities to sort and classify waste wood in (at least) two streams where one stream
containing most of the contaminants can be directed to incineration plants and the other stream
containing the clean fraction of the waste wood can be used in conventional plants.
In Sweden, the combustion of waste wood being a cheap fuel has increased rapidly in recent years.
However, problems not least with increased rates of deposition and corrosion have been noticed.
This is believed to be an effect of higher contents of metals such as zinc and lead. The waste wood is
burned in fludised beds or grate combustors usually burning only waste wood or a mixture of waste
wood and forest residues or in some cases also sorted waste fractions (RDF).
In Sweden, the practical experience in using waste wood is considerable and several studies regarding
waste wood is in progress (enclosure 1). Also in other IEA countries, the interest of using waste
wood as a renewable energy source is increasing and many projects has been carried out over the
years.
Since both the quality of waste wood differs from market to market depending on different uses for
instance of wood preservatives and since the combustion strategy also varies, it should be useful to
exchange information.
Proposal
The objective is to exchange and report information on the status in waste wood combustion among
the IEA countries. Issues such as fuel quality classification, upgrading processes, sources of
contaminants, handling and combustion experiences, formation of deposits, corrosion and emissions
should be covered.
Organisation
Project leader: Claes Tullin
Treatments:
- Preservatives
- Paints etc.
Use
Upgrading &
Material
Recycling
Demolition,
Waste
Extraneous Waste
Contaminated Waste Clean Waste Wood
Wood Metals, glass, plastics,
CCA, painted,
Co-combustion with
Incineration biomass, coal etc.
Waste Wood- ongoing activities in Sweden
The use of wood in the society is extensive and significant amounts of waste wood are generated
anually for instance from demolition of buildings and from industrial products. In recent years, a
large interest for the use of waste wood in heat and power plants can be noted and in Sweden the
annual use of waste wood for heat and power production corresponds to more than 1.5 TWh
(Andersson and Tullin, 1999). The potential annual use has been estimated to be 4 TWh in 2005
(SoU, 1995) and at present a number of boilers for waste wood combustion are planned and under
construction.
However, the combustion of waste wood is not straight forward as it may contain contaminants due
to wood preservatives, paints etc. as well as extraneous materials such as plastics, glass, metals due to
inadequate sorting. Also problems with high dust concentrations during storing and handling have
been reported (Andersson and Tullin, 1999). Analyses of the ash from the combustion of sorted
waste wood compared to forest residues (virgin wood material) reveal that the waste wood in general
contains higher concentrations of arsenic, lead, zinc, copper and chromium (Andersson and Tullin,
1999). The presence of arsenic together with higher values of chromium and copper reveals the
presence of CCA1-treated wood. In Sweden, the use of CCA as a wood preservative has been
extensive and about 5% of the waste wood streams has been estimated to consist of treated wood
(Tullin and Jermer, 1998) and special efforts have been maid to identify and remove arsenic
containing wood.
Due to the complexity of the problems a research programme administrated by the Swedish Thermal
Engineering Research Institute has been initiated. The objectives are (1) to in detail define the
problems encountered when using waste wood, (2) explain the underlying mechanisms and (3) to
provide solutions for these problems. In the first phase, reported in 2001 (Jermer et al., 2001;
Andersson and Hgberg, 2001; Sjblom, 2001; Harnevie and Olvstam, 2001), the focus was on the
two first questions. It was stated that the problem when using chips from waste wood can be divided
into different categories; operational problems, environmental problems as well as restrictions related
to new EC-regulations. The environmental problems when burning wood waste are related to the
chemical composition of the fuel. In some fuel deliveries, sorted waste wood has a content of heavy
metals in the same range as for ordinary biofuels. In other cases, the degree of contamination is
unacceptable.
Fouling of heating surfaces is one of the most significant combustion problems for chips from waste
wood. The rate of fouling and deposition on the heating surfaces will increase three to five times
compared to ordinary biomass combustion in the same boiler and under the same conditions.
Fouling has been shown to occur regardless of the furnace used, whereas the dimensions and design
of the heating surfaces have a more significant influence. The deposits formed are more corrosive
over a broader temperature range compared to deposits formed during combustion of ordinary wood
chips. This expands the corrosion problems to surfaces constructed of lower alloyed steels such as
furnace walls and primary superheaters. In addition to the typical components of wood ash (such as
calcium, potassium and sulphur), zinc, lead and sometimes titanium are enriched in the deposits.
Most fuel fractions of sorted waste wood will be affected by the new EC-restrictions for combustion
of waste. This is due to the fact that analysis of these fuels show higher content of halogens and most
heavy metals than for example analysis of clean wood chips. The EC-restriction will mean more
stringent rules for emissions compared to the present levels for these plants.
1
CCA- Copper, Chromium, Arsenic
Annex 2. Inventory of cofiring experiences word-wide (task
proposal, Jaap Koppejan / Sjaak van Loo)
Coordinated by: Jaap Koppejan and Sjaak van Loo, TNO
Participating countries: All with cofiring experience
Duration: June 2002 - June 2003
Budget: 35.000 Euro
One of the aims of Task 32 is to accelerate market introduction of biomass cofiring systems by
exchanging experiences in the area of biomass cofiring. Supported by large power producers,
the Executive Committee of IEA Bioenergy has recently mentioned that it would be highly
desirably if Task 32 would prepare an overview of experiences with cofiring world-wide,
which also provides an overview of the key technical issues and ways to tackle these. As
mentioned before in earlier publications of Task 32, the main technical problems that may
arise in cofiring systems are related to the fuel feeding system, the combustion system, flue
gas cleaning system as well as the usability of the by-products.
In the execution of this project, use will be made of recently prepared national and European
overviews as well as other information available to individual task members.
The activity will be co-ordinated by the Sjaak van Loo (Task leader) and Jaap Koppejan with
support of interested task members. Financial support will be made available to Task members
willing to contribute to this project with relevant information on experiences, etc. (the amount
depends on the type of contribution). Coordination costs are covered by the task leader.
Annex 3. Comparison, validation and assessment of methods
for the determination of the annual efficiency of
biomass-fired district heating plants
(Task proposal, Thomas Nussbaumer)
IEA
Bioenergy Task 32
Project Proposal
Proposal 2) as an alternative to 1:
Assessment of methods for boiler efficiency
and measures for efficiency improvement
Thomas Nussbaumer
Verenum
Background: Part load operation
100
momentan erzeugte
Combustion
Feuerungsleistung
heat output
(Abgas)
80 Boiler abgegebene
momentan
Leistung [%]
Wrmeleistung (Wasser)
heat output
Load 60 Sollwert
Heat demand
Wrmeleistung
40
20
0
Minimum cont. heat output intermittierende Glutbettunterhalt intermitt.
Zeit
Teillast Teillast
Verenum
Automatic ignition and load control
+ TK
Leistungs- Soll
regelung
-
Soll - TK
+
Verbrennungs-
regelung
Verenum
Accounting of delivery of biomass
To enable economic operation of district heating plants, the accounting for delivered fuel should be
done in a re liable and easy way. There are several possibilities to charge the delivery of biomass to
combustion plant which can in principal be d istinguished in three categories (if there are further
relevant methods, please let me know):
- M easurement of mass and humidity. Example: 30 MWe power plant for wood in Cujik, NL that
1 we visited recently during an IEA meeting, straw fired power plants in Denmark. Disadvantages:
An accurate measurement of the humidity is difficult as it can vary within one delivery. Further,
also the content of ash and non-combustible parts should be measured. This method is well suited
for large plants. For small plants, the infrastructure for a balance for trucks is too expensive and
hence the opportunity of weighing does not exist.
- M easurement of volume and humidity. Example: Delivery in district heating plants in Switzerland
2 from 0.5 MW to 5 MW. Disadvantages: Humidity and ash (see 1). Further, the bulk density of dry
biomass can vary in wide ranges and hence should be measured or well known for the specific
fuel, which is usually not the case.
- M easurement of produced heat and calculation of annual efficiency of the plant. Example of
3
application: District heating plants in Switzerland from 0.5 MW to 5 MW (as an option to method
2). Advantage: Simple, fast, and cheap.Disadvantage: Uncertainty in the determination of the
annual efficiency, limitation to one single fuel supplier or a consortium of suppliers.
Verenum
Aim of the activity
A cheap accounting of delivery of biomass fuels with different water content, density, and ash content
is proposed using a m easurement of the heat production and an estimation of the annual efficiency.
Since the annual efficiency is crucial for this method, a comparison, validation and assessment of
existing methods for the determination of t he annual efficiency of biomass-fired district heating plants
is carried out. The proposed formula and assumptions are evaluated. If n ecessary, a new formula will
be proposed.
Verenum
Interested countries
Switzerland:
Verenum, Swiss Federal Office of Energy, QA (R. Bhler)
Denmark:
dk-Teknik: Expression of interest by H.H. Jakobsen
(correspondence before meeting)
Belgium:
CRA Gembloux: Expression of interest by J. Delcarte
(correspondence after meeting)
Further countries:
If interested, please contact T. Nussbaumer and TNO
Verenum
Option
To enable a broader application of the results and as an
option to the above described target annual efficiency for
accounting of biomass, the project can also be formulated
with the following aims and topics:
Verenum
Annex 4. Stoichiometry Effects on Corrosion during Cofiring
(Task proposal, Larry Baxter)
Coordinated by: Larry Baxter, BYU
Participating countries: All with cofiring experience
Duration: 12 months
Budget: 20.000-22.500 Euro
_______________________________________________________________________
Objective
The objective of this project is to measure the effects of overall stoichiometry on tube
corrosion potential during cofiring of biomass and coal.
Background
Under oxidizing biomass-coal cofiring conditions, SO2 contributed largely by coal reacts with
alkali chlorides contributed largely by biomass to form alkali sulfates on tube surfaces, greatly
reducing the corrosion rates of metals compared to those observed when alkali chlorides do
not remain on the surface without reacting with sulfates. However, many modern boilers have
low NOx burners or other features that create locally reducing conditions even if the overall
stoichiometry is oxidizing. Theoretical calculations indicate that such locally reducing
conditions, if present at metal surfaces, prevent chlorides from sulfating, thus greatly
increasing the potential for corrosion reactions. These theoretical calculations are relatively
recently completed and are based on equilibrium, ideal solution theory assumptions that are
rational but not proven. Experimental verification of these predictions is required to develop
more definitive evidence of corrosion mechanisms and rates.
Work statement
Four blends will be formulated from two biomass fuels (one herbaceous and one woody fuel)
mixed with two coals (subbituminous and bituminous) and will be used to generate deposits
in a pilot-scale facility under conditions of burnout, tube temperature, gas temperature, and
particle loading similar to those found in superheater regions of commercial, pc boilers (>98%
burnout, 550 C tube temperature, 1200 C gas temperature, etc.). Local stoichiometry will be
varied from reducing conditions to oxidizing conditions (total of 12 combustion tests).
Deposits will be mounted in epoxy, cross sectioned, and examined under a microprobe to
determine the extent to which chlorine layers form at the deposit surface interface. Local
concentrations of CO2, CO, O2, SO2, and NOx will be monitored to verify conditions set by
metered fuel and air feed rates.
Objective
The objective of this project is to use state-of-the-art CFD models specifically adapted to
biomass-coal cofiring conditions to predict the extent to which cofiring biomass with coal
leads to the formation of striated flows in the convection passes or elsewhere in commercial
boilers. Striated flows exist when local concentrations of biomass or coal and its combustion
products are much higher or lower than the overall average concentration of the fuel and have
the effect of producing conditions in a boiler that represent cofiring percentages in the
combustor that differ markedly from the cofiring percentage inferred from total overall feed
rates.
Background
Ash deposition, corrosion, NOx formation and other fire-side issues often influence maximum
cofiring percentages in commercial boilers. In other cases, fuel preparation, storage, and
handling limit the amount of cofiring. Such maximum cofiring percentages are almost always
based on total coal vs. biomass feed rates. Many issues of substantial importance to short- and
long-term viability of cofiring depend strongly on the amounts of coal and biomass in the
boiler. However, biomass cofired at more than trivial amounts is most commonly fired
through dedicated burners, in which case the cofiring percentage in that burner is 100%. Many
(probably most) boilers poorly mix the flows, to the extent that individual burner performance
is often inferred from grid-based oxygen measurements near the precipitators of boilers. In
such boilers, the effective percentage of biomass at one region in the convection pass is often
much higher than is suggested by the overall feed rate. Such boilers have the potential to
experience failures from tube bank plugging, tube corrosion, etc. that might seen avoidable
based on overall cofiring percentages. This project attempts to quantify the risks of such
behavior using the best available predictive technologies.
Work statement
Simulations of two principal pc boiler designs, tangential firing and wall firing, will be
completed using existing CFD capabilities for describing such flows at Brigham Young
University. Each simulation will assume and overall biomass contribution of 10-20% based on
energy input (gross calorific values). The specific cofiring percentage will be determined by the
total number and the number of biomass-based burners. The boiler will be assumed to be in
overall balance (stoichiometric ratio of each burner identical). Biomass will be assumed to be
fed from dedicated burners located in the middle of the burner levels of the boiler, as is typical
in commercial cofiring. The extents of mixing of biomass particles and their combustion
products will be predicted as a function of position in the boiler, with local calculations of the
mixing extent. If possible, simulations of actual cofiring demonstrations will be made,
although this will require the cooperation and exchange of proprietary information by the
utilities and possibly the boiler manufacturers. In the absence of such cooperation, typical
cofiring configurations will be used. This project involves no field work to collect data
supporting the predictions, although such data would be a valuable (and expensive) addition
to the work.
Objective
The objective of this project is to develop data from a variety of combustion systems on the
impact of biomass and biomass cofiring on SCR catalyst performance.
Background
SCR control systems for NOx control are being installed in most OECD countries. This
technology represents the only commercially demonstrated option for NOx reductions
beyond 70%, which are required by many new or pending environmental standards. However,
biomass fuels appear to affect SCR catalysts deleteriously. Specifically, catalyst activation
rapidly decreases when biomass flue gases pass through catalysts. Anecdotal evidence
indicates this effect is more severe when biomass is fired under high-intensity conditions.
Work statement
Under this task, samples of initial and exposed catalyst materials from biomass or biomass
cofired systems will be examined in BYU's catalysis characterization laboratory. In addition, a
technical report on the commercial and laboratory experiences from the member countries will
be compiled in a single review document. A critical evaluation of these experiences will be
conducted in the context of the laboratory analyses. This work will be done in collaboration
with an existing project on a similar subject but limited to US experiences and focused on slip
stream measurements in which BYU is involved.
COMBINET
Aim:
To establish
an EUforum for exchange of knowledge on biomass combustion
and co-firing
to provide:
manufacturing industry
end-users
governmental authorities
EU and national RTD Programme leaders
R&D organisations and universities
with:
ideas, knowledge, tools, latest research results and experiences
t
1
Aim (2):
Through
Internet-based networking, newsletters, workshops &
conferences, status and progress reports, etc.
To:
promote and accelerate the development and demonstration of
innovative, cost-effective technologies and related installations
for environmentally sound energy generation from biomass by
combustion and co-firing
stimulate and direct research
inform EU and Member State RTD Programme planners of
research needs and priorities, and to improve the synergy and
effectiveness of research projects in these EU and national RTD
programmes.
t
2
COMBINET
First proposal submitted 14 dec 2001
Priority area: Biomass (including waste) conversion systems
(EESD-1999-5.2.1), Target Action B: Bio-electricity
17 partners, 750 k
Scored 26 points, not accepted
Expression of Interest for European Network of
Excellence submitted June 7
Aim: biomass (co)firing is priority on the European research
Agenda
Possibly later NoE with at least 18 partners
Other countries are welcome to participate
t
3
At least 18 Partners in proposed NoE
Initiators and initial partners Type of organisation Country
1 TNO Energy, Environment and Process innovation R&D organisation NL
2 Technical University Graz (TU Graz) University A
3 Mitsui Babcock Europe Industrial development UK
4 Agricultural Research Centre (CRA) R&D organization B
5 Dk-TEKNIK Energy and Environment R&D organization DK
6 Technical Research Centre of Finland (VTT) R&D organization SF
7 Norwegian University of Science and Technology University N
8 Swedish National Testing and Research Institute (SP) R&D organization S
9 Verenum Research R&D organization CH
10 University of Stuttgart University D
11 Laboratory of Steam Boilers and Thermal Plants University G
12 Neth. Agency for Energy and Environment (Novem) R&D Program Mgt. NL
13 Ansaldo Ricerche (ARI) Industrial development I
14 Institute for Chemical Processing of Coal (IChPW) R&D organization PL
15 Instituto Superior Tcnico (IST) University P
16 KEMA R&D organization NL
17 Centre for Renewable Energy Sources R&D organization G
18 SINTEF R&D organization N
Project structure
Secretariat Network Co-ordination European
(WP 4) (WP 1) Commission
Target groups
(participants to ComBiNet)
t
4
Annex 8. Decentralised CHP technologies based on Biomass
Combustion (Task activity),
Ingwald Obernberger
Decentralised CHP Technologies Based on
Biomass Combustion - State of Development,
Demonstration Activities, Economic Performance
Ingwald Obernberger
T AIN AB
U S L
ERGY MA
EN BIO S S
E
S P Ca
Mg K
EC ASH
ON OMY
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Objectives (1)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Objectives (2)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Description of Demonstration
Fundamentals and Plant Engineering
Projects Already Considered
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Technological Evaluation of
Fundamentals and Plant Engineering
Decentralised Biomass CHP Plants
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Economic Evaluation of De-
Fundamentals and Plant Engineering
centralised Biomass CHP Plants I
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Economic Evaluation of De-
Fundamentals and Plant Engineering
centralised Biomass CHP Plants
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
Distinction between:
Electricity only production
! Total annual costs (capital, consumption, operation and other
costs) must be considered for the calculation of the electricity
production costs
Combined heat and power production
! Split of heat and power production
(calculation of additional annual costs in comparison to a
heat-only plant with the same thermal power output)
" capital costs
(additional investments for power production)
" consumption based costs (e.g. additional fuel costs)
" operation based costs (e.g. additional personnel costs)
" other costs (additional insurance, administration costs,)
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Example: Economics
Fundamentals and Plant Engineering
ORC Process / Technical Data
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
Technical data
E
S
Thermal Biomass Utilisation
Institute of Chemical EngineeringExample: Economics - ORC Process
Fundamentals and Plant Engineering
Additional Investment Costs
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical EngineeringExample: Economics - ORC Process
Fundamentals and Plant Engineering
Full Costing Method (VDI 2067) I
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical EngineeringExample: Economics - ORC Process
Fundamentals and Plant Engineering
Full Costing Method (VDI 2067) II
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Example: Composition of Electricity
Fundamentals and Plant Engineering
Production Costs ORC process
P Ca
Mg K
EC
ON OMY
ASH
Graz University of Technology
Specific electricity production costs [/kWhel ]
0,10
Full load operating hours = 5,000 h/a
0,09 Fuel price = 1.1 /MWh (NCV)
No investment subsidies
0,08
0,07 specific other costs
0,06
0,05 specific operating costs
0,04
0,03 specific consumption costs
0,02
0,01 specific capital costs
0,00
ORC 500kWel ORC 1.000kWel
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Economic Comparison (1)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
140
no investment subsidies operation based costs
120
80
capital costs
60
0
ST SPE SCE ORC STE DGP HGP
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Economic Comparison (2)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
80
consumption based
costs
60
40 capital costs
20
range for electricity
production costs from
large-scale nuclear
0 power, coal or natural
Co-firing CFB
Biomass grate
Separate biomass
St.Andr (pilot
Steam turbine*
ORC process*
gasification
Biomass
plant)
plant
boiler
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Economic Comparison (3)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
400 ST
300
SCE
250
ORC
200
STE
150
DGP
100
50 HGP
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Economic Comparison (4)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
4000
Stirling engine
electricity production [/kW el ]
3500
Specific investment costs for
ORC process
3000
Steam turbine
2500
2000
1500
1000
500
0
0 1.000 2.000 3.000 4.000 5.000 6.000
nominal electric power [kW]
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering
Fundamentals and Plant Engineering
Economic Comparison (5)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
high STE
SCE
HGT
ORC
SPE
ST
low
low high
state of development
TAINAB
U SE R G OM AS
L Research Group
EN Y BI S
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Conclusions and Recommendations
Fundamentals and Plant Engineering
for Biomass CHP Plants (1)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
E
S
Thermal Biomass Utilisation
Institute of Chemical Engineering Conclusions and Recommendations
Fundamentals and Plant Engineering
for Biomass CHP Plants (2)
P Ca
Mg K
EC ASH
ON OMY Graz University of Technology
Www.ieabioenergy-task32.com
Jaap Koppejan
Internet site
Operational since July 2001
Growing number of visitors
Growing amount of information
Maintenance is necessary
t
1
Average visits per day
600
500
400 Hits
Files
300
Pages
200 Visits
100
0
jul- aug- sep- okt- nov- dec- jan- feb- mrt- apr- mei- jun-
01 01 01 01 01 01 02 02 02 02 02 02
t
2
Visitors have main interest in:
Publications:
Reports on barriers for co-combustion
Workshop reports on co-combustion and aerosols
Information brochure
The combustion emission model AVERAGE FUELSIM
The databases on biomass fuel and ash composition
t
3
To be added:
New data for biomass fuel and ash database, supplied
by task members
Short description of task members + photograph
t
4
Annex 10. Country report Austria, Ingwald Obernberger
T AIN AB
U S L
ERGY MA
EN BIO S S
E
S P Ca
Mg K
EC ASH
ON OMY
Technical data
! Net electric power ORC: 1,000 kW
! Nominal power thermal oil boiler and ECO: 6,500 kW
! Nominal power hot water boiler: 7,000 kW
! Nominal power warm water economiser: 1,500 kW
! Start of CHP operation: 01/2002
! Site: Lienz, Tyrol / Austria
BIOENERGIESYSTEME GmbH
EU Demonstration Project Lienz
Sandgasse 47, A-8010 Graz Annual Energy Production
25.000
10.000
5.000
0
0 1.200 2.400 3.600 4.800 6.000 7.200 8.400
Primary Energy
Bark, saw dust, wood chips from local saw mills 90,000 Srm/a
Rural wood chips 10,000 Srm/a
Investment Costs
CHP plant 7.7 Mio
District heating grid 15.4 Mio
Technological Innovations
First 1,000 kWel biomass combined heat and power plant based on the ORC-
process worldwide
First use of a heat recovering system in combination with a thermal oil boiler to
increase the electric efficiency
Use of a Fuzzy Logic control for process optimisation
Efficient, multi-stage flue gas cleaning system consisting of multicyclone,
economiser, wet electrostatic filter combined with a flue gas condensation unit
BIOENERGIESYSTEME GmbH
EU Demonstration Project Lienz
Sandgasse 47, A-8010 Graz Thermal Oil Boiler
flue gas recirculation
flue gas
fan
thermal oil
inlet
thermal oil
outlet multicyclone
secondary-air
inlets
II
I
primary-air
inlets
grate
bottom ash
BIOENERGIESYSTEME GmbH
EU Demonstration Project Lienz
Sandgasse 47, A-8010 Graz Flue Gas Cleaning System
flue gas
heat
combustion flue gas consumer
air pre-heater economiser
combustion air
BIOENERGIESYSTEME GmbH
EU Demonstration Project Lienz
Sandgasse 47, A-8010 Graz ORC-Process II
9
11
10
electricity
output
14 - 15%
biomass input (NCV) thermal oil boiler
= 100%
ORC-process heat and
electricity
losses ORC
2- 3 %
Institute of
Energy Research
Joanneum Research-activities
Institute of
Energy Research
RL VL
Zyklon
FEUERUNG/KESSEL 3MWth
Saugzug
Ventilator
LADEPUMPE
STIRLINGMOTOR
Sekundrluft
Biomasse Fernwrme
3x400V, 50 Hz, 30 kW
netz
GENERATOR
Primrtluft
Khlwasser-
pumpe
Khlwasser des
Stirlingmotors 55...70
Netzpumpe
Entaschung
Kamin
Heizungsverteiler
RL VL
Zyklon
FEUERUNG/KESSEL 3MWth
Saugzug
Ventilator
LADEPUMPE
STIRLINGMOTOR
Sekundrluft
Biomasse Fernwrme
3x400V, 50 Hz, 30 kW
netz
GENERATOR
Primrtluft
Khlwasser-
pumpe
Khlwasser des
Stirlingmotors 55...70
Netzpumpe
Entaschung
Institute of
Energy Research
3 kW-Biomass
Stirling Engine
Institute of
Energy Research
Exhaust Gas
Changeover
Biomass
Air
Pebble Heater
Innovative Heat Exchanger
ATZ EVUS
How does a Pebble - Heater work? Exhaust Cold Air
Valve
Pilot Plant
ISSUES
FOR
IN THE
NETHERLANDS.
REPGB
Avandongen@reliantenergy.nl
Tel : (31) 30-2472853
Fax : (31) 30-2472255
Date; 20-6-2002
1. INTRODUCTION
E-producers in the Netherlands.
4. COAL AGREEMENT
9. CONCLUSION
2 Power trading.
sell own and buy energy from the market.
optimise own plant dispatch.
3 Fuels trading.
buy fuels (gas, oil and coal)
sells fuels
Installed capacity
Central 14.000 MWe
- Gas fired 10.000 MWe
- Coal fired 4.000 Mwe
Decentral 5.000 Mwe
Remarks:
- original E-producers owners were provinces and cities; now private companies.
- SEP (Dutch electricity generating board) acted as co-ordinator for the E-producers.
CO2 reduction
Coal substitution in power plants 3,2 Mton/y
Bench mark agreement (6-7-99) 2
(coal and gas plants >0,5PJ)
Extra on voluntary basis 0,5
Extra in Coal gasifier 0,1
Total 5,8 Mton/y
No national fuel import tax anymore to control the choice of the fuel
A special notification (so called Circulaire), based on the LCP and WID
directives, has been prepared to specify the emission limits.
The white (clean) and yellow (dirty) list is still in preparation and subject
of final approval.
designation in clean and dirty fuel is in principle based on origin not on
chemical composition because they contain in general less heavy metals and
halogens.
From dirty to clean fuel is possible (clean should meet natural gas quality)
At this moment, the attachments are worked out and a request letter is in
preparation for approval by the EU Commission.
Financial support and instruments are described for the case the income
from co-firing projects is to low.
The method to assess this is well described in a attached protocol
The parties should have a positive intention for the unwanted suituation
that basic aspects are changing.
Demolition wood
Charcoal (import)
Cacao shells
7 Emission limits.
local authorities may put stringent requirements
Dutch rules are going to be more stringent than elsewhere in Europe
level playing field
8 Permitting issues
Logistic problem (large transport volumes)
many items cannot be described at this moment
info from demo plant operation required.
CONCLUSIONS.
3. Much knowledge available but there is not a combined effort to realise a plant
which can be used as a reference.
Assumptions
- Based on 7500 operating hours/year (otherwise correction)
- Average LHV(ar) of the biomass = 15 GJ/ton
- Coal substitution = 94 kgCO2/GJth
Stack Stack
Afvalwater-
Lozingseisen
DoA 20-6-2002
RELIANT ENERGY
DoA 20-6-2002
Nr. Element/ Unit Needed to know for; Analysis Max limit for conversion in
Description A B C D E F G H I J K Analysis method Detection limit Cost Priority Direct in boiler Gasification Incineration
1 C wt% dry
2 H wt% dry
3 O wt% dry
4 N wt% dry x
5 S wt% dry x x
6 Cl wt% dry x x x x
7 F wt% dry ? x x x
8 Ash wt% dry
9 Total
10 Moisture wt% ar
11 Ash wt% dry
12 Volatile matter wt% dry
13 Fixed carbon wt% dry
14 Total
15 LHV MJ/kg ar
16 LHV MJ/kg dry
17 Macro elements
18 Al wt% dry
19 Ca wt% dry
20 Fe wt% dry
21 K wt% dry x
22 Mg wt% dry
23 Na wt% dry x
24 P wt% dry x x x
25 Si wt% dry x
26 Ti wt% dry x
27 Micro elements
28 Ag mg/kg dry x ?
29 As mg/kg dry x x x x x x
30 B mg/kg dry
31 Ba mg/kg dry x x x x
32 Be mg/kg dry x x
33 Br mg/kg dry x
34 Cd mg/kg dry x x x x x
35 Ce mg/kg dry x ?
36 Co mg/kg dry x x x x x
37 Cr mg/kg dry x x x x x1)
38 Cs mg/kg dry x ?
39 Cu mg/kg dry x x x x
40 Eu mg/kg dry x ?
41 Ge mg/kg dry x ?
42 Hf mg/kg dry x ?
43 Hg mg/kg dry x x x x
44 I mg/kg dry
45 La mg/kg dry x ?
46 Mn mg/kg dry x x
47 Mo mg/kg dry x x x x
48 Ni mg/kg dry x x x x x
49 Pb mg/kg dry x x x x x x
50 Rb mg/kg dry ?
51 Sb mg/kg dry x x x x x
52 Sc mg/kg dry x ?
53 Se mg/kg dry x x x x x
54 Sm mg/kg dry x
55 Sn mg/kg dry x x x
56 Sr mg/kg dry x
57 Te mg/kg dry x
58 Tl mg/kg dry x
59 Th mg/kg dry x
60 U mg/kg dry x
61 V mg/kg dry x x x x x
62 W mg/kg dry x x
63 Zn mg/kg dry x x x x
64 Sulphates x
65 Cyanides x
66 PAHS (total)
--> Needed for A B C E D F G H I J K
Why this?
Corrosion
Lifetime SCR catalyst Automatically deleverd with INAA method.
Critical for bottom/flyash Carcinogenic + ARBO (=V)
EURAL Besluit Stortverbod Afvalstoffen (27 juni 1995).
BVA = Besluit Luchtemissie Afvalverbranding.
Bouwstoffenbesluit gebonden spoorelementen
Nr. Element/ Unit Needed to know for; Analysis Max limit for conversion in
Description A B C D E F G H I J K Analysis method Detection limit Cost Priority Direct in boiler Gasification Incineration
Al/Si ratio wt %(ash)
Al2O3 wt %(ash)
CaO wt %(ash)
Fe2O3 wt %(ash)
K2O wt %(ash)
MgO wt %(ash)
Na2O wt %(ash)
P2O5 wt %(ash)
SiO2 wt %(ash)
TiO2 wt %(ash)
SO3 wt %(ash)
CO2 wt %(ash)
Cl wt %(ash)
Pb wt %(ash)
Cd wt %(ash)
Cu wt %(ash)
Hg wt %(ash)
Cr wt %(ash)
wt %(ash)
67 Ash deformation temperature
68 Initial deform. C
69 Softening C
70 Hemispherical C
71 Fluid C
72 Morphology Shape
Bulk density kg(ar)/m3
A B C E D F G H I J K
INAA = instrumental neutron activation analysis (no dissolution required > low cost, high accuracy)
Annex 12. Country report USA, by Larry Baxter
Country Report: USA
Larry Baxter, Sren Kr, Matt Hall
Outline
Overall trends in US
Cofiring moving toward commercial rather than research
support
Gasification and pyrolysis increased research attention
Significant reorganization of DOE and other major support
organizations
Modeling
Grates, pcs, etc.
Deposition
Corrosion
Ash Utilization
1
Previous DOE Structure
Biomass
was here
Biomass is
now here
2
Consequences for Biomass
Includes OPT/ Biopower, OTT/ Biofuels, OIT/ Black
liquor gasification, OIT Agriculture and black liquor
from OIT / Forestry.
Biofuels program essentially eliminated.
Large reduction in combustion & cofiring efforts
(deemed as commercially viable).
Increased attention on gasification and pyrolysis.
Other US Developments
Broad (Denise Swink) and specific (Ray Costello)
reviews of DOE biomass programs presented earlier in
this meeting.
Modular systems review presented by NREL (Rich
Bain).
DOE support for EPRI and NETL cofiring programs
completed/terminated.
BYU has nearly completed review of over 40 US-based
cofiring demonstrations, which will be available
(possibly through this task) shortly.
A few technical developments follow.
3
US Energy Policy
Realistic path to CO2 reductions with
achievable goals.
Taxpayer vs. ratepayer.
Impacts of other policy and economic
decisions (nuclear power, natural gas).
Energy crops vs. residues.
1.5
4
Biomass Chemical Characterization
1.0
0.9
0.8
Other (Lipid?)
Mass Fraction
0.7
Protien
0.6 Lignin
0.5 HemiCellulose
Cellulose
0.4
0.3
0.2
0.1
0.0
Oak Spruce Straw
1500
1400
1300
1200
1100
1000
Temperature / C
900
800
700
600
500
400
300
200
100
0
0.00 0.10 0.20 0.30 0.40 0.50 0.60 0.70 0.80
Time / s
5
Required Aerating Agent
2.5
Pure Cement
Class C Fly Ash (25%)
2 Class F Fly Ash (25%)
Co-fired Fly Ash (25%) (10% switchgrass)
oz/100 lbs cement
0.5
(20% switchgrass)
2000 Co-fired Fly Ash (25%)
(10% switchgrass)
1500
1000
500
0
1 2 3 4 5 6 7 8
Elapsed Time (hrs)
6
Fluxural Strength Unaffected
10.00
9.00
8.00
Flexural Strength (kips)
7.00
0.00
4000
3000
2000
1000
0
1 day 3 day 7 day 28 day 56 day 91 day
7
Oxygen Isosurfaces
BL mechanisms
8
Vapor deposition
Increasing Time
9
Stoichiometry Affects
2
0.1
8
6
4
Mole Fraction
0.01 T = 450 C
8
Gas Phase
6
H2 O CO2
4
H2 O2
CH4 CO
2
0.001
0.6 0.8 1.0 1.2 1.4
Stoichiometric Ratio
10
Mole Fraction x 10
20
8
15 NaCl
Mole Fraction
Na2SO 4
6
Na2SO 4(l)
10
4
5
2
0 0
0.6 0.8 1.0 1.2 1.4
Stoichiometric Ratio
10
Reducing Conditions Favor Chlorides
600
0.25
500
0.20
Moles x 10
400
0.15 NaCl
FeCl2 300
Moles
CaCl2
0.10
200
0.05 100
0.00 0
0.6 0.8 1.0 1.2 1.4
Stoichiometric Ratio
11
Annex 13. Country report - Norway, by yvind Skreiberg
The total annual theoretical biomass production in Norway amounts to about 400 TWh in
gross energy units. Of this, 30 TWh is regarded as technically possible for energy utilisation,
whereof about half of this is utilised today. Utilisation of the other half (mainly low quality
biomass fractions such as forest residues, crop residues, straw, landfill gas, manure) is mainly
an economical question. In this respect one should keep in mind that the net Norwegian
annual electricity production by hydropower is about 120 TWh (equivalent to about 33000
MW) and that the electricity price in Norway is rather low compared to other European
countries. About 30 TWh of the electricity produced is used for direct heating! The official
goal in Norway is an increase in the heat production from biomass, heat pumps and waste
heat of 4 TWh within 2010 compared to 2000. This is a moderate goal, especially compared to
the EU goal for the same period. See our Handbook for further information about the Biomass
Energy situation in Norway.
The Norwegian Government plans to ratify the Kyoto protocol in August, and the Kyoto
protocol is a driving force for the increase of Biomass for energy use in Norway. To meet our
Kyoto obligations with respect to reduction of CO2 equivalents emitted to the atmosphere
several actions are recently planned/suggested by the government:
From an economical point of view, 36% of the overall heat production in all supported
projects was in the MSW projects, while these received only 22% of the overall financial
support. For the biomass projects the numbers are 26% and 40% respectively. Hence, in
general the need for financial support to biomass projects is larger compared to MSW
projects.
Other ongoing Ph.D. studies in the biomass area are connected to:
Hot gas cleaning
Evolution of primary N-species from MSW fractions
Catalytic upgrading of pyrolysis oil
Gasification in combination with Solid Oxide Fuel Cells (SOFC)
The Nordic Energy Research Programme, which have been active for many years, also with a
separate group on biomass combustion, will continue also for a new four year period (2003-
2006). However, major changes are in progress. Even though, the biomass group will continue
its work also within the new program structure.
Nordic Energy Research Programme link: http://www.nordisk.energiforskning.org/
BIOMASS GASIFICATION
by
Morten E. N. Fossum
A thesis submitted to
The Norwegian University of Science and Technology
for the degree of
Doktor Ingenir
May 2002
Report no:
NTNU: 2002:42
ITEV: 2002:06
Classification
Open
The Norwegian University of Science and Technology
Abstract
The work presented in this study is primarily experimental and covers the following two main areas;
gasification of biomass and combustion of gas mixtures.
The work on biomass gasification includes the design of a laboratory scale gasification unit and
integration with a gas engine with the necessary equipment for gas cooling and filtration. The
performance of both the gasifier and the integrated system is documented in three enclosed papers.
The work on gas combustion covers mainly experimental studies of jet diffusion flames with respect to
NOx formation and emission, flame geometry and thermal radiation, flame stability and laminar burning
velocities. The gas mixtures investigated are low calorific value (LCV) gases, typically from biomass
gasification, and mixtures of natural gas and LCV gas. From the experimental data found in this study
new correlations for prediction of NOx emission, flame geometry, thermal radiation and laminar burning
velocity are suggested.
The novelty of this work is mainly related to the investigation of combustion characteristics of gas
mixtures. Few data has previously been published on combustion characteristics of gas mixtures similar
as found from biomass gasification. For mixtures of LCV gases and natural gas no previous publications
have been found which covers the topics presented in this study. The mixed-fuel operation of a gas
engine presented in this thesis also represents a novelty compared to documented operation of engines
with product gas from biomass gasification.
PREFACE
1 INTRODUCTION 7
2 BIOMASS GASIFICATION 11
2.1 Gasification processes 12
2.1.1 Fixed bed gasification. 13
2.1.1.1 Fixed bed, updraft gasification 13
2.1.1.2 Fixed bed, downdraft gasification 14
2.1.1.3 Fixed bed, crossdraft gasification 15
2.1.2 Fluidised bed gasification 16
2.1.3 Other gasification processes. 16
2.1.4 Characteristics of gasification processes 17
3.4 The use of natural gas and low calorific fuel gas mixtures discussion and
recommendations 34
by
Maria Barrio
A thesis submitted to
Doktor Ingenir
May 2002
The Norwegian University of Science and Technology
Faculty of Mechanical Engineering
Department of Thermal Energy and Hydropower
7491 Trondheim, Norway
Report no:
2002:05
Classification
Open
The Norwegian University of Science and Technology
May 2002
EXPERIMENTAL INVESTIGATION OF SMALL-SCALE No. of pages/appendixes
GASIFICATION OF WOODY BIOMASS
204/32
Author s) Project manager (sign.)
82-471-5435-8
Abstract
A small-scale stratified downdraft gasifier has been built and operated under stable conditions using wood
pellets as fuel and air as gasification agent. The problems observed during the preliminary experiments
have been described and explained; they are mainly related to the stability of the process. The stable
operation of the gasifier has been characterised by the gas composition and the product gas tar and
particle content. The biomass feeding rate has varied between 4,5 and 6,5 kg/h. The CO content of the
product gas (23-26 % vol.) is higher than in similar gasifiers and the H2 content has been found to vary
3
between 14 and 16 % vol. The tar content in the product gas (ca. 3 g/Nm ) is rather high compared with
similar gasifiers. The temperature profile, together with other relevant parameters like the air-excess ratio,
the air to fuel ratio and gas to fuel ratio have been calculated. The experiments show that the air excess
ratio is rather constant, varying between 0,25 and 0,3. Experiments have been conducted with a gas
engine using mixtures of CH4, CO, H2, CO2 and N2 as a fuel. NOx and CO emissions are analysed.
The char gasification process has been studied in detail by means of Thermogravimetric Analysis. The
study comprises the chemical kinetics of the gasification reactions of wood char in CO2 and H2O,
including the inhibition effect of CO and H2. A kinetic model based on Langmuir-Hinshelwood kinetics has
been found which relates the mass loss rate to the temperature, gas composition and degree of
conversion for each reaction. The ratio CO/CO2 has been found to be a relevant parameter for reactivity.
The gasification experiments in mixtures of CO2 and H2O give reasons to believe that the rate of
desorption for the complex C(O) varies depending on the gas mixture surrounding the char. It has been
found that if the experimental data are obtained from separate H2O/N2 and CO2/N2 experiments, the
reactivity of the char in mixtures of CO2 and H2O can be fairly predicted.
Reactivity Reaktivitet
TABLE OF CONTENTS
ACKNOWLEDGMENTS i
TABLE OF CONTENTS iii
LIST OF FIGURES v
LIST OF TABLES vii
SUMMARY ix
iii
3. REACTIVITY STUDIES 111
3.1 Introduction 111
3.1.1 Objectives112
3.2 Experimental information 112
3.2.1 Experimental apparatus112
3.2.2 Calibration procedures115
3.3 Relevant reactivity aspects 121
3.3.1 Pyrolysis conditions 121
3.3.2 The effect of the degree of conversion121
3.3.3 Influence of ash components122
3.3.4 The presence of O2 130
3.3.5 Heat of reaction for gasification reactions131
3.3.6 The influence of the experimental apparatus132
3.4 Summary of papers IV, V and VI134
3.5 References 136
Paper IV 137
Paper V155
Paper VI 171
4. CONCLUSIONS AND RECOMMENDATIONS FOR FURTHER WORK 185
4.1 The small scale downdraft gasifier185
4.2 Reactivity studies186
4.3 Connection between the experimental work with the gasifier and the
reactivity studies 188
iv
Annex 14. Country report Switzerland,
by Thomas Nussbaumer
Biomass Combustion Activites
in Switzerland 2002
Thomas Nussbaumer
Verenum, Zrich
Verenum
1 Research & Development
NOx Reduction, Air & Fuel Staging
Process Control
Aerosol Formation
Pellet Production
(Gasifer + IC engine, Tar Conversion, GC)
2 Implementation
Quality Assurance (QA)
System Optimisation (SO)
Investigations on Ash Utilisation from native Wood
Implementation of Type Test for Boilers
3 IEA Activity
Seminar on Aerosols, here: Poster V2.162
Verenum
1 Research and Development (1)
1E+8
0E+0
10 100 1000
Elektrischer Mobilittsdurchmesser dp [nm]
Verenum
1 Research and Development (3)
Verenum
1 Research and Development (4)
Pellet production
Project: Verenum, Brli AG
Project Manager: T. Nussbaumer (Verenum)
Aim
> optimization of pellet production (energy demand, cost)
> influence of natural additives on production, composition, and emissions
Verenum
Pellet standards
Ordinance on Air Pollution Control (OAPC)
(corresponds to TA Luft (GER)): No additives
DIN / SN NORM
Verenum
Pellet production Abluft
Gewebefilter
Siebanlage
Abgas Pellets
Zyklon
Luft
l Frderschnecke
Trockner
Zyklon
Sgemehl Presse
Hygroskopy ....
and influence of storage
Detailed results in report [Hasler &
Nussbaumer 2001]: Download:
www.energieforschung.ch
Verenum
Results on abrasion of dust from pellets
Verenum
Combustion behaviour
Emissions including particle size distribution
Efficiency
Ash slagging
Brli Pellets ohne Presshilfsmittel (V1), Vollast, Partikel-Anzahlvert
Datum: 9.8.01 Anlage: Std Code: 1 hi Power: 14.6
1.2E+08
S
F
S
G
1.0E+08
R
L
6.0E+07
4.0E+07
2.0E+07
0.0E+00
10 15 100 550 1000
Partikeldurchmesser [nm]
Verenum
LCA [BUWAL 315, 2000; Hasler und Nussbaumer 2001]
Ecological Scarcity Method
Base case of greenhouse effect(Oil,
effect Gas)
Pellet (<50 kW), eigene Messwerte 8
Stckholz (100kW) 6
Holzschnitzel (50kW) 5
Erdgas (<100kW) 4
Heizl (100kW) 3
Verenum
2 Implementation
a) Projects:
Quality Assurance (QA) for automatic biomass furnaces
System Optimisation (SO) for automatic biomass furnaces
b) Standardisation:
Type test for biomass stoves and boilers
Fundings are limited to certified stoves and boilers
Fundings are limited to plants with QA for automatic plants
Motivation:
Modern wood boilers have a good technical standard.
Planning often leads to low plant efficiency, high investment cost, unreliable
operation, and elevated emissions.
Aim:
The tool-set Quality Certification for Biomass Heating Plants improves the
quality of biomass district heating plants:
Higher efficiency, lower emissions, lower investment and operation costs.
More biomass plants are realized in future if bad examples are safely avoided !
Verenum
Quality Assurance (QA) for Planning
and Construction of Biomass District
Heating Plants
Method:
Quality Guide with 45 detailed requirements, which have to be met.
For each project, the quality is defined in the Quality Plan.
The Quality Manager is responsible, that the quality is defined according to the
requirements of the plant-owner and the special situation.
During planning and construction, he supervises the design engineer and ensures
that the requirements are fulfilled.
Tools:
Standard Solutions, Standardised Tender for Wood Boilers, Handbook
Planning and Construction of automatic wood heating systems, Electronic
business plan
Results:
Since 2000, all projects, that are subsidised, must apply QA.
In 2001, 80% used the Standardised Tender for wood boiler
Many examples show, that quality improvement was achieved.
Verenum
Quality Assurance (QA) for Planning
and Construction of Biomass District
Heating Plants
Example: 6.4 MW plant in Wilderswil bei Interlaken (Schmid AG)
Verenum
System Optimisation (SO) of automatic
Biomass Combustion Plants
Aim:
High efficiency, low emissions, optimised economy of plants erected before 1997
Programme of measures with cost / value assessment
Status:
Phase 1: 5 plants investigated and SO completed, high potential of improvement of
economy, efficiency, emissions, and safety (the latest as additional target that was not
expected to be necessary)
Phase 2 for high number of plants from 2002 to 2004
Verenum
3 IEA Activity AEROSOLS FROM BIOMASS
COMBUSTION
Seminar on Aerosols
from Biomass combustion
INTERNATIONAL SEMINAR
ORGANISED ON BEHALF OF
Project Manager: Th. Nussbaumer
> Exchange of information on aerosols INTERNATIONAL ENERGY AGENCY (IEA)
> Statement on relevance of aerosols BIOENERGYTASK 32: BIOMASS COMBUSTION AND COFIRING
Results:
- Statement (Homepage Task 32)
- Proceedings(Homepage Task 32)
- Joint IEA Paper in Amsterdam
[Nussbaumer and van Loo 2002]
Verenum
Annex 15. Aerosols from Biomass Combustion Overview on
Activities in IEA Bioenergy Task 32
T. Nussbaumer and S. van Loo
Biomass combustion leads to rela- Table 1: Environmental Impact Points (EIP) acc. to the Ecological Scarcity
Method for heating with wood chips (base case for greenhouse effect[3])
tively high emissions of particulates, [EIP/GJ] [%]
i.e. well above 50 mg/Nm3 at 11 vol.- NOX 13 030 38.6%
% O2. The majority of the particulates PM 10 12 600 36.5%
are smaller than 10 micron CO2 670 2.0%
SOX, NH3, CH4, NMVOC, primary 8 200 22.9%
(particulate matter PM 10) with a high energy, residues, and others
share of submicron particles (PM 1). Total 34 500 100%
Cyclones have poor efficiencies for
particulates in this size range, while Table 2: Immission limits on PM 10 (PM 2.5) in some IEA countries
filtration techniques are very costly Annual Daily
for appliances smaller than 2 MW and Country limit value
3
limit value
even not available for household fur- g/m g/m3
Switzerland 20 50
naces. Hence aerosols lead to a rele- (1 exceed p.a.)
vant environmental impact of biomass EC to 1.1.2005 40 50
combustion and particle reduction is (35 exceed p.a.)
EC from 1.1.2010 20 50
regarded as a key issue by the IEA (indicative) (7 exceed p.a.)
Bioenergy Task 32. USA 50 150 (99% for 3 a)
PM 2.5: 15 PM 2.5: 65 (98% for
3a)
As a basis for further activites, an in-
formation exchange has been estab-
lished in an international seminar on
aerosols from biomass com-bustion. Braun-Fahrlnder et al. Am J Respir Crit Care Me d 1 9 9 7
Fine particle Mass Size Distributions
0.60
bark (2)
waste wood (3)
0,05
NACL
0.50
0.40
waste wood (10)
spruce (5)
Fibre board 1 (6)
0,02
0.20
download.
Figure 1: Prevalence rate (%) of Figure 1: Comparison between si- Figure 1: Mean diameter of the
On the other hand, efforts for particle nocturnal dry cough in children as mulated and measured aerosol fraction versus aerosol
function of the annual mean PM 10 composition for fine particle size emissions at 13 vol.% O 2
reduction techniques are scarce and (Braun in [1]) mode (Jokiniemi et al. in [1]) (Obernberger et al. In [1])
primary measures with sufficient re-
duction potential, i.e. by at least a Start-up phase Operation phase 50
0
0.010 0.100 1.000 10.000
40
-3
5.E+07 Ca wt.%
3.E+08 30 Na wt.%
O2]
Mg wt.%
2.E+08 3.E+07
10
8
7 Si wt.%
strong need in particulate reduction Figure 1: Particle size distribution Figure 1: Particle number size dis- Figure 1: Composition of
for such applications. over a burn cycle of a batch wise tribution measured by ELPI and particulates from bark combustion
fired stove (Gaegauf et al. in [1]) averaged over a two complete as function of aerodynamic
For this purpose, the Task 32 advises periods (Schmatloch et al. In [1]) diameter by Berner Low Pressure
to support research and development Impactor (Brunner et al. In [1])
on reduction of aerosols, encourages
Literature
equipment manufacturers to develop [1] Nussbaumer, Th. (Ed.): Aerosols from Biomass Combustion, International Seminar, June 27 2001, Zurich 2001, ISBN 3-908705-
00-2. With contributions from: Ch. Braun, H. Burtscher, H. Livbjerg, J. Jokiniemi et al., F. Ebert,C. Tullin et al., L. Baxter, Ch.
novel combustion and filtration tech- Ehrlich et al., M. Oser et al., L. Lilleblad et al., I. Obernberger et al., Th. Brunner et al.:, Ch. Gaegauf et al., L. Johansson et al.,
niques, and offers an ongoing plat- V. Schmatloch et al.
Download http://www.ieabioenergy-task32.com
form for cooperation and information
Ackhowledgments
exchange on this topic Swiss Federal Office of Energy (BFE)
International Energy Agency (IEA) Bioenergy Task 32
ABSTRACT: Biomass combustion witout efficient flue gas cleaning leads to relatively high emissions of particu-
lates, i.e. well above 50 mg/Nm3 at 11 vol.-% O2. The majority of the particulates are smaller than 10 micron (parti-
culate matter PM 10) with a high share of even submicron particles (PM 1). Cyclones have only poor efficiencies
for particulates in this size range, while filtration techniques are very costly for appliances smaller than 2 MWt and
even not available for household furnaces. Hence aerosols lead to a relevant environmental impact of biomass
combustion and the reduction of particle emissions is regarded as a key issue by the IEA Bioenergy Task 32. As a
basis for further activities, an information exchange has been established in an international seminar on aerosols
from biomass combustion. The seminar revealed a large number of scientific investigations. The results are summa-
rized in the present paper, while detailed information is available in the proceedings [1]. On the other hand, efforts
for particle reduction techniques are scarce and primary measures with sufficient reduction potential, i.e. by at least
a factor of 10, are not known so far and since fuel composition is identified as a main parameter for aerosols
also not really expected to be identified. Since most biomass is used in household furnaces and in appliances u p
to 5 MWt, there is a strong need in particulate reduction for such applications. For this purpose, Task 32 advises t o
support research and development on reduction of aerosols, encourages equipment manufacturers to develop novel
combustion and filtration techniques, and offers an ongoing platform for cooperation and information exchange
on this topic.
Keywords: Emissions, aerosols, bio-energy strategy.
2.2 Aerosol formation in fluidised bed combustion 2.5 Aerosols from fixed bed combustion [13]
[6] In this project test series were carried out with
In fluidised bed combustion of biomass ultra fine wood chips, bark, chipboards and waste wood. The test
particles are formed by alkali sulphates and chlorides runs included the characterisation of the fuel, aerosols
nucleation and condensation on metal oxide seed par- and fly ash (Figure 3). The results indicate that the
ticles. The supermicron particles are composed of bed concentration of coarse fly ashes in the flue gas
material and residues of fuel particles. The composi- mainly depends on the ash content of the fuel and the
tion of submicron and supermicron particles is clearly operation mode of the combustion unit. The chemical
distinctive as the fine particles are composed mainly composition and the concentration of aerosols in the
of K, Cl, S, Na and Ca and the coarse particles of Ca, flue gas are mainly influenced by the chemical com-
Si, K, S, Na, Al, P, Fe (Figure 2). The distribution of position of the fuel. Three different types of aerosol
these elements between the fine and coarse mode de- formation processes were identified relating to three
pends on fuel composition and combustion condi- different types of woody biomass fuels, namely
tions. From experimental investigations and model- chemically untreated wood chips, bark and waste
ling on aerosol formation it is concluded that the fuel wood.
composition is a key parameter affecting deposition,
corrosion and emission. Increased chlorine, alkali and 0.60
0.20
0,06
NACL 0.10
0,05
[g/Nm**3]
KCL
K2SO4
0,04
K-exp 0.00
Cl-exp
dM/dlogDp
5.E+07
technology and to develop new technology. In order
to resolve these issues a research programme, Bio- 4.E+07
0.E+00
2.4 Aerosols from commercial boilers [12] 0.05 0.09 0.14 0.22 0.34 0.53 0.84 1.33 2.09 3.28 5.41 8.64
commercial boilers were studied. Potassium, chlorine Figure 4: Particle number size distribution measured
and sulphur dominate the particle composition for by ELPI and averaged over a complete period. Two
three different tested biofuels. The particle removal separate periods are compared [17].
3 INFLUENCES ON EMISSIONS such as particle sampling with a 9-stage Berner type
low-pressure impactor (BLPI), total dust sampling and
3.1 Particle separation for biomass combustion [7] particle sampling with polycarbonate filters were
The main principles for particle separation are cy- applied. The results show a strong dependency of the
clones, fabric filters, electric filters, wet scrubbers, and particle composition on size. K, S, Cl and Zn are
flue gas condensation. The separation of particulate mainly found in the submicron fraction of the PM,
matter poses particular problems in the fine (submi- while the content of Ca is increasing with increasing
cron) fraction because of their chemical composition particle size (Figure 5).
(salts) and the content of heavy metals respectively.
Most of these problems have been encountered i n 50
other fields of combustion. Thus, the manufacturers of K wt.%
40 S wt.%
gas cleaning equipment dispose of know-how to offer
Cl wt.%
solutions. However, unsolved problems remain in the 30
wt.%
fields of operational behaviour and economical limi-
20
tations, especially for small and medium size applica-
tions, which are of main interest for biomass. 10
0
3.2 Activities on aerosols in USA [9] 0.010 0.100 1.000 10.000
Experiences on health impact of aerosols in the dp m ae.d.
USA show that aerosols are relevant for bronchitis,
40
asthma and increased mortality. Recent investigations Ca wt.%
revealed that the composition of the particulates from 30 Na wt.%
biomass combustion varies with size and that fuel Mg wt.%
composition influences the aerosol formation. Espe-
wt.%
20
cially chlorine in the fuel plays an important role, as i t
can significantly increase the release of submicron 10
particles. The following topics are regarded as major
unresolved problems: Role of secondary versus pri- 0
mary particles, role of composition, shape, etc. i n 0.010 0.100 1.000 10.000
dp m ae.d.
addition to amount, formation mechanisms other than
vapour condensation, capture efficiencies in commer- 8
cial systems, deposition mechanisms and rates. 7 Si wt.%
6 Zn wt.%
3.3 Activities on aerosols in Germany [10] 5
Cd wt.%
Pb wt.%
wt.%
of PM 2.5 and PM 1.0 were found at firing installa- Figure 5: Composition (wet chemical analyses) of
tions with coarser structured solid fuel in contrary t o particulates from bark combustion as function of aero-
installations using finer structured pulverized fuel. dynamic diameter by Berner Low Pressure Impactor
[14].
3.4 Influences on aerosol formation [11]
In this project, the influences of operation, design
parameters, and fuel characteristics on particulate Start-up phase Operation phase
emissions in an automatic wood furnace are investi- Burn-out phase Mean value
gated. The results show, that the content of fines in the 5.E+08
fuel has no significant influence on the particulate
emissions, if the furnace is operated at similar com-
NC = dN/dlog(dp) [cm-3, @ 13%
ABSTRACT: The goal of the project was the development of novel combustion technologies for wood fuels aimed to
achieve rigorous restrictions on emissions over a load range from 10% up to 100% of nominal heat output. Three
combustion concepts were developed, the first concept based on a partitioned primary combustion chamber, the
second design applied pulsating combustion by a self-exciting Rijke-tube and the third comprised a two-stage vortex
combustion system designed to adapt to the combustion rate. For the comparison of nanoparticle emissions of particle
size smaller than 600nm the three prototype boilers have been tested with the similar type of fuel over the entire heat
load range. At all heat output levels, all three systems showed very similar particle number concentrations in the flue
gas. The two-stage chamber system had lowest concentrations at minimum heat output and highest concentrations at
maximum output. The pulsating Rijke-tube burner had lowest particle concentrations at medium heat output. The
burner with the partitioned chamber showed lowest particle emission running at full load. For all three combustion
systems the total particle number concentration and the most frequent particle diameter were quite similar.
1 INTRODUCTION process in the second chamber with fuel rich gas. The
second chamber was built as a multi-stage chamber
Life cycle assessments of wood combustion processes designed to adapt to the combustion rate in the heat
show many advantages over fossil fuels [1]. There is output range (max. 150 kW).
nevertheless a remarkable disadvantage looking at the This publication reports on the comparison of the
wood combustion emission, particularly at particulate nanoparticle emissions of the three combustion concepts.
emissions and nitrogen oxides known as precursors for
particles contribute to the total suspended particles in the
ambient air. The abatement of these emission leads to a 3 MATERIAL AND METHODS
distinct improvement of the environmental rating of wood
combustion systems. The particulate matter (PM) in the 3.1 Partitioned combustion chamber
environment is of ever increasing concern to authorities A 500 kW boiler with partitioned combustion
and the public since it is known to be carcinogens and chamber was constructed according to the basic design of
respiratory irritants [2]. The major fractions of the the Lule University of Technology (LUT), Sweden. It
particles in the combustion process are in the size less was installed in a small district heating central that was
than 1 micron, typically in the range of 30 to 300nm [3]. supplied with a 35m3 water heat storage bin.
These nanoparticle fractions behave like gaseous effluents
and penetrate deeply into the human respiratory tract.
2 OBJECTIVES
maximum thermal output of 350kW, the smaller one has achieved with the 10kW pellet burner did not show
a maximum thermal output of 150kW. The primary distinguished effects on emissions such as nanoparticles
chamber has an inclined plane, where the combustion under superimposed sound conditions the decision was to
gases dry the wood chips. The combustion takes place on design the final prototype without applied sound.
the horizontal plane after the slope and on steps. Two The main components of the combustor are a primary
rectangular pistons are placed in the horizontal section, combustion chamber, a mixing zone where secondary air
which push the fuel forward to keep the height of the fuel is supplied and a secondary combustion chamber (Fig. 3).
bed constant. Furthermore the boiler has a horizontal The primary combustion chamber has a cross section of
cylindrical secondary combustion chamber. Downstream 700 x 700mm and a height of 450mm. The fuel is fed
of the secondary combustion chamber a heat recovery by feeding screws from an intermediate fuel hopper on a
unit and two cyclones are installed. horizontal perforated plate (grate) inside the primary
combustion chamber. Through the perforation of the plate
3.2 Pulsating combustion (Rijke-tube) primary air is supplied from below to the bed. The
The biomass fired pulsating combustor at the mixing zone has a height of about 680mm and a circular
laboratories of VTT Energy at Jyvskyl, Finland (VTT) cross section of 250mm in diameter. In this mixing zone
has a maximum heat output of 500kW. The main secondary air is supplied by eight tangentially arranged
component of the pulsating combustor is a vertical tube tubes at two different height levels, respectively.
with an inner diameter of 400mm and a height of
3500mm. The frequency of the sound in the process was 1
2
Fuel feed (auger)
9
Primary air
determined by the design of the chamber as a vertical 3 Grate
4 Primary combustion chamber
mounted circular tube (Fig. 2). 5 Secondary combustion air I
6 Secondary combustion chamber I
8 7 Secondary combustion air II
Flue Gas 8 Secondary combustion chamber II
to Stack 9 Flue gase
Cy clones
H eat Exchanger
7
4 1
L EVEL 2
( port D, E) Water 2 2
J acket 3
1
C oncrete
Refractory
3500
Combustion 2
Chamber
LEVEL 1
450
3 50
12th European Conference and Exhibition on Biomass for Energy, Industry and Climate Protection, June 2002 Amsterdam Page 2
Nanoparticle Emissions of Novel Wood Combustion Processes
2
Power output
C 3
P max.
8
B D
3 P mean
A E 2 I
1 6 F H
1 G
4 5 P min.
7 Time
Polydisperse aerosol particles in the sample gas At all power levels, all three combustors show very
passes through a radioactive bipolar charger, establishing similar particle number concentrations in their fluegas
a bipolar equilibrium on the particles. The particles then (Fig. 6). Whereas the vortex burner showed lowest
enter the differential mobility analyzer (DMA, TSI 3071) concentrations at minimal load and highest concentrations
and are separated according to their electric mobility. A at maximum load, the Rijke-tube combustor had higher
subsequent condensation particle counter (CPC, TSI concentrations at minimal load but a lower increase
3025) evaluates the number concentration of the towards maximum load. For the partitioned combustion
monodisperse aerosol particles. The number size chamber the particle concentrations at average load and
distribution is measured by varying the DMA voltage maximum load were almost the same. For all three
over the measuring range and by recording the combustors at average load both the total number
accompanying particle concentrations with the CPC. This concentration (TNC) and the most frequent particle
scanning method is controlled by computer software. diameter (NC mode ) were quite similar, but at minimum
The characteristic data of particles are given by the load and maximum load they differed almost by a factor
mode diameter as the most frequent size of a particle of two.
population and the total number concentration (TNC) as
the total amount of particles over the whole measured
range. The TNC is based on the flue gas volume at a 3.E+14
standard oxygen content of 10%. TNC
[counts/mn3; FATSE LUT VTT
The following settings were chosen for the SMPS: 10%O2]
- hot dilution of sample, f 200
2.E+14
- sample impaction for dp > 600 nm
- sheath/sample flow in DMA 4/0.4 l/min
- up-/downscantime 240/60 sec
1.E+14
- charge correction on (software TSI 3.2).
12th European Conference and Exhibition on Biomass for Energy, Industry and Climate Protection, June 2002 Amsterdam Page 3
Nanoparticle Emissions of Novel Wood Combustion Processes
12th European Conference and Exhibition on Biomass for Energy, Industry and Climate Protection, June 2002 Amsterdam Page 4
Annex 17. Fuel Staging for NOx Reduction in Biomass
Combustion: Experiments and Modeling
Roger Salzmann1, Thomas Nussbaumer2
Received June 30, 2000. Revised Manuscript Received January 26, 2001
With increasing use of biomass in combustion processes, the reduction of the related NOx
emissions which originate mainly from the fuel nitrogen becomes more and more important.
Efficient primary measures for NOx reduction are staged combustion techniques. Air staging
has been investigated earlier and has found its way into practice. Since fuel staging has not
been applied with nonpulverized biomass yet, the aim of the present work was to investigate the
potential of fuel staging for NOx reduction in fixed bed systems. For this purpose, a prototype
understoker furnace of 75 kW thermal input with two fuel beds in series was developed.
Experiments were performed with wood chips (low nitrogen content) and UF-chipboards (high
nitrogen content) to investigate the influences of the main process parameters, i.e., stoichiometric
ratio, temperatures, residence time, and fuel properties on the conversion of fuel nitrogen to
N-species. The most important parameters were found to be the temperature and the stoichio-
metric ratio in the reburn zone. The potential of fuel staging was measured and compared with
air staging and unstaged combustion. The experiments show that low NOx emissions are already
achievable with fuel staging at lower temperatures than with air staging, i.e., 900-1000 C, and
at a stoichiometric ratio of 0.85 in the reduction zone. The NOx reduction achieved under optimum
conditions for UF-chipboard as main fuel was 78% which is higher than with air staging, where
72% NOx reduction was measured. For wood chips both measures attained about 66%. The
nitrogen conversion during air and fuel staging has also been simulated using a furnace model
based on ideal flow patterns as perfectly stirred reactors and plug flow reactors. A detailed reaction
mechanism including the nitrogen chemistry (GRI-Mech 2.11) was implemented. The trends found
with this model are in good agreement with the experiments and they indicate that even higher
NOx reduction may be reached with improved process design. The investigations show that fuel
staging is a promising technology for NOx reduction also for fixed bed biomass furnaces.
Introduction
Biomass combustion systems emit nitrogen oxides
which should be reduced since they contribute to the
formation of acid rain and photochemical smog. The NOx
emissions from biomass combustion are mainly caused
by the nitrogen in the fuel.1 Thermal NOx formation
usually produces negligible amounts of NOx because the
lower heating values leads to lower combustion tem-
peratures compared to fossil fuels. Figure 1 shows the
calculated adiabatic flame temperature of wood combus-
tion as a function of the excess air ratio and the fuel
water content. In Figure 2, the contributions of the
different NOx formation mechanisms to the NOx emis-
sion as a function of temperature are displayed for fixed
bed biomass combustion systems.2 For any NOx forma-
Figure 1. Influence of water content (w) on the calculated
tion mechanism, the oxygen content in the flame region
adiabatic flame temperature of wood combustion with ambient
and the residence time are also important parameters. air as function of the stoichiometric ratio SR (total pressure 1
* Author to whom correspondence should be addressed. bar, dry wood as CH0.7O1.4).
Current address: Bytics Technology, 8612 Uster, Switzerland.
During recent years, primary measures have been
E-mail: rsalzmann@bytics.ch.
(1) Nussbaumer, T. Schadstoffbildung bei der Verbrennung von developed to reduce the formation of nitrogen oxides
Holz. Ph.D. Thesis ETH No. 8838, 1989. during the combustion process. Staged combustion
10.1021/ef0001383 CCC: $20.00 2001 American Chemical Society
Published on Web 04/11/2001
576 Energy & Fuels, Vol. 15, No. 3, 2001 Salzmann and Nussbaumer
Experimental Section
A new research facility was designed to investigate both air
staging and fuel staging in a fixed bed furnace shown in Figure
6. The main components of the facility are two understoker
Figure 6. Research facility at the ETH Zurich (1. understoker
(stage 1); 2. ash box; 3. and 4. air inlet; 5. primary zone; 6.
(7) Kaufmann, H.; Nussbaumer, T.; Baxter, L.; Yang, N. Deposit
formation on a single cylinder during combustion of herbaceous
burnout zone; 7. understoker (stage 2: reburn stage); 8. air
biomass. Fuel 2000, 79, 141-151. inlet (level variable); 9. mixing element; 10. reduction zone;
(8) Kaufmann, H. Chlorine compounds in emissions and residues 11. burnout zone; 12. flyash box; 13. boiler).
from the combustion of herbaceous biomass. Ph.D. Thesis ETH No.
12429, 1997.
(9) Smoot, L.; Hill, S.; Xu, H. NOx control through reburning. Prog. grates in series. The alignment chosen for the furnace tries to
Energy Combust. Sci. 1998, 24, 385-408. approximate a straight plug flow of the gases, preventing dead
(10) Miller, J.; Bowman, C. Mechanism and modeling of nitrogen zones and backflow regions.
chemistry in combustion. Prog. Energy Combust. Sci. 1989, 15, 287-
338.
The first stage is a conventional understoker furnace
(11) Rudiger, H.; Greul, U.; Spliethoff, K. Pyrolysis gas of biomass equipped with an air supply for primary and secondary air.
as a NOx-reductive in a coal fired test facility. In 3rd International Then, a small burnout chamber for the combustion gas follows.
Conference on Combustion Technologies for a Clean Environment; 1995; The design of the second grate is adapted to the higher gas
Lisbon (Portugal).
(12) Kicherer, A.; Spliethoff, K.; Maier, H.; Hein, K. The effect of
flux due to the temperatures of 800-1200 C. The maximum
different reburning fuels on NOx reduction. Fuel 1994, 73, 1443-1446. fuel input of both understoker systems is equal.
(13) Zamansky; V.; Maly, P.; Ho, L. Family of advanced reburning The second understoker is protected by a water cooled shell.
technologies: pilot scale development. In Joint Power Generation
Conference; ASME 1997; pp 107-113.
To minimize the heat loss of the gas to the cooled surface the
(14) Salzmann, R. Fuel staging for NOx reduction in automatic wood understoker hosing is sheltered with bricks. Above the second
furnaces. Ph.D. Thesis ETH No. 13531, 2000. grate, the reburn or reduction zone follows. At the entrance a
578 Energy & Fuels, Vol. 15, No. 3, 2001 Salzmann and Nussbaumer
Table 1. Gas Analysis Equipment for the Measurements Table 2. Fuel Properties of Wood Chips and
on the Research Facility UF-chipboard
location species method wood chips UF-chipboard
flue gas O2 paramagnetic water g/100 g 17.9 4.7
NO, NO2 CLD ash wfa g/100 g 1.0 1.3
CO, CO2 NDIR volatiles wf g/100 g 83.0 79.9
reburn zone CxHy FID char wf g/100 g 16.0 18.8
CO, CO2 NDIR
CH4 NDIR HHV MJ/kg 16.13 18.9
H2 HCD LHV MJ/kg 14.74 17.54
O2 paramagnetic
NO, NO2 CLD C wf g/100 g 49.6 49.2
HCN, NH3, N2O FTIR H wf g/100 g 5.3 6.0
O wf g/100 g 44.9 41.1
N wf g/100 g 0.18 3.58
static mixing element provides an enhanced mixing of the S wf g/100 g 0.03 0.12
gases before passing the reburn zone. The reburn zone element NO2 max from N mg/Nm3 720 12300
has also a water cooled shell which keeps the reburn zone at at 11% O2
low temperatures. The heat transfer can be influenced by the bed ash properties:
composition of the insulation layers. The reburn section has initial deformation 1280 C 1230 C
three levels of nozzles for the injection of the burnout air. temperature
According to the injection levels, the mean residence times can hemispherical 1310 C 1260 C
temperature
be varied: depending on the fuel inputs and temperatures from fluid 1360 C 1290 C
about 0.4 to 2 s. The reburn section also has several openings temperature
at different locations for gas sampling and temperature a wf: water free base.
measurements. On the top, the burnout segment leads the
gases further to the boiler unit of the facility. The lower part The experiments were carried out with wood chips and UF-
of the boiler unit still is designed as a combustion chamber. chipboard (UF ) urea formaldehyde) representing two biofuels
The upper part is the heat exchanger where the flue gas is with different nitrogen content. UF-chipboard has a very high
cooled to 200-250 C. nitrogen content compared to native wood because most of the
The furnace has no automatic ash removal. The ash of the nitrogen originates from the glue that holds the matrix of the
first stage is collected in an ash box. The ash of the second chipboard. The wood chips were cut into small pieces of about
stage has to be removed manually after 8 to 12 h of operation. 2-5 cm length by an ordinary wood hacker. The fine chipboard
A part of the flyash is collected in a box at the last redirection chips were pressed to briquettes with a diameter of about 8
of the gas before entering the main heat exchanger. cm. But the briquettes were crushed on the way to the grate
Besides the fuel and the ash handling, the operation of the by the transport system (screw feeders). Table 2 provides
research facility is completely automated, controlled by a PLC. information about the fuel properties of the wood chips and
The first fuel stage is equipped with an oxygen control to keep the UF-chipboard used.
the oxygen content within a narrow range (SR1 ) 1.1 to 1.3).
For fuel staging, it is essential that the stoichiometric ratio of
the first stage is well controlled to enable understoichiometric Modeling
conditions in the reduction zone with little reburn fuel input. The aim of the modeling presented is the investigation
The amount of reburn fuel, namely, is dosed according to the
of the influence of stoichiometry and temperature in the
desired stoichiometric ratio in the reburn zone. The injection
of burnout air completes the combustion after the reduction
reburn zone on the NOx reduction by simulation of the
zone. The amount of burnout air is controlled the way that fuel staging experiments with a model that needs
complete burnout is achieved at a stoichiometric ratio between moderate computational effort. Focus is placed on the
1.5 and 2.0. The oxygen content in the flue gas is also homogeneous chemistry during reburning and influence
continuously measured with a second gas sensor. A flue gas of the operation conditions on the nitrogen oxides and
ventilator controls the pressure in the facility and guarantees their precursors. To keep the model as simple as
save operation. possible, concessions on the modeling effort for the flow
A more practical parameter than the stoichiometric ratio field are necessary.
in the reburn zone is the reburn fuel rate RFR, which is the The chemical reacting system is described as a
input of reburn fuel to the total fuel input.
combination of ideal reactor types such as the plug flow
reactor (PFR) and the mixed flow reactor (PSR). The
RFR ) m2 LHV2/(m1 LHV1 + m2 LHV2) (4)
reactors in question are the reburn and burnout section
of the fuel staged combustion. The resulting furnace
where m1, m2 are the mass flows and LHV1, LHV2 are the
heating values of the fuels of stages one and two. When the model used with all the possible variants for simulation
stoichiometric ratio of the first stage is known, the stoichio- is shown in Figure 7. The input of the model are the
metric ratio in the reburn zone can be calculated as a function combustion products of the first stage (gaseous only) and
of RFR. the reburn fuel. The combustion process after the reburn
The measurements were done at stationary or quasi sta- fuel input is separated and modeled as plug flow or
tionary conditions. The measurements of air flows, gas tem- mixed flow or both.
peratures, gas composition, and heat output were monitored An important and critical process of the simulation
online. The gas composition was analyzed in the flue gas right is the calculation of the adequate inputs for the reburn
after the boiler exit with industrial gas analyzers. For the zone modeling. Since all of the reburn fuel is converted
analysis of the hot gas in the reduction zone a suction
in a fixed bed into gaseous species, the conversion of
pyrometer combined with a probe for O2 detection was used.
With this probe also short fluctuations could be monitored with the solid reburn fuel is evaluated in a separate step,
almost no delay time. Besides, a hot gas sampling line with assuming complete fuel conversion.
different analyzers for measuring the gas in the reburn zone At first, the main components of the combustion gas
was installed. Table 1 gives an overview over the gas analysis of the fuel-lean first fuel stage are calculated (O2, N2,
equipment. CO2, H2O) by evaluating the combustion equation for
Fuel Staging for NOx Reduction in Biomass Combustion Energy & Fuels, Vol. 15, No. 3, 2001 579
(15) Shafizadeh, F.; DeGroot, W. Thermal uses and properties of (17) Salzmann, R.; Good, J.; Nussbaumer, T.; Leiser, O. Tempera-
carbohydrates and lignins. Academic Press: New York, 1976. ture reduction by flue gas recirculation in biomass combustion with
(16) Hamaleinen, J. Effect of fuel composition on the conversion of air staging: modeling and experimental results. In 10th European
fuel-N to nitrogen oxides in the combustion of small single particles. Conference & Technology Exhibition; 1998; Wurzburg, Germany.
Ph.D. Thesis, University of Jyvaskyla, 1995. (18) http://me.berkeley.edu/gri_mech/.
580 Energy & Fuels, Vol. 15, No. 3, 2001 Salzmann and Nussbaumer
R ) 1 - (TFN/TFN0) (5)
Figure 12. Influence of temperature on calculated reduction Figure 13. Influence of temperature on calculated reduction
rate after reburn zone for RFR ) 0.25 (0.92) for UF/UF (UF- rate after reburn zone for RFR ) 0.35 (0.79) for UF/UF (UF-
chipboard main and reburn fuel; total mean residence time in chipboard main and reburn fuel; total mean residence time in
reburn zone ) 2 s). reburn zone ) 2 s).
measured data range, although the data of fuel staging According to the GRI-mechanism, the decomposition
with wood chips at wood chip combustion (W/W) indicate of HCN and NH3 follows the reactions:
a minimum at about 800 C. However, concerning the
HCN + O ) NCO + H (6)
temperatures presented it has to be mentioned that the
gas temperature measured with the suction pyrometer HCN + OH ) CN + H2O (7)
are up to 100 C higher than the temperature indicated
by simple thermocouples which are the base for the HCN + O ) CN + CO (8)
data.
The residence time of the gas in the reduction zone HCN + OH ) HNCO + H (9)
is calculated with the approximated gas flow and the
given geometry. The maximum residence time is (air NH3 + OH ) NH2 + H2O (10)
nozzles at position 3), which corresponds to a mean
residence time of about 2 s for most of the experiments. NH3 + H ) NH2 + H2 (11)
If the air is injected through the nozzles at position 2,
the resulting mean residence time is shortened to about NH3 + O ) NH2 + OH (12)
(5/9). The measurements indicate little influence of the
residence time, i.e., the NOx emission at(5/9) is about This reaction path is valid over the entire temperature
range investigated. Toward low temperatures, almost
10% higher compared to the maximum residence time.
all NO is reduced, but the model predicts an increasing
The simulation results show the calculated influence formation of N2O and NO2.
of the reburn temperature and the reburn fuel rate on With increasing temperature, more and more HCN
the reduction rate R for UF-chipboard as main and and NH3 are decomposed, HCN in higher rates than
reburn fuel. To simulate the influence of the mixing NH3. The N2O formation is reduced drastically. The
conditions, once a simple plug flow (PFR) is imposed higher decrease of the reduction rate for RFR ) 0.25 is
and once a combination of a mixed flow (PSR) and a due to a diminished NO reduction. The main cause is
PFR with different mean residence times, the total the recombination of HNO with H, OH, or O to NO.
mean residence time for the reburn zone is fixed for all However, with increasing temperature at low RFR the
cases to 2 s. reaction rates of NO forming and reducing reactions fall.
First, the reburn zone of the fuel staging is simulated, The temperature has also a distinct influence on the
using different models for the mixing mode which is reaction velocities. Regarding the nitrogen species form-
modeled by a variable splitting of the mean residence ing and consuming reactions, the characteristic reaction
times between the mixed reactor (PSR) and the plug time at 800 C is about 10 times slower than at 1300
flow reactor (PFR). The reaction mechanism used is the C.
GRI-mechanism. Figure 12 and Figure 13 show the The NOx emissions presented are measured in the
reduction rate for different RFR. Considering the curves flue gas, after the burnout zone of the test facility.
for plug flow (PFR) only, their trends indicate a more Therefore, the measured emissions have to be compared
or less wide optimal temperature range starting at with simulation results that include the modeling of the
about 850 C and ending at 950 C or 1100 C, depend- burnout stage. This means that the gas of the fuel rich
ing on RFR. With increasing RFR, the temperature reburn zone has to react with the burnout air to the
range with high reduction becomes wider. When mixed flue gas. For the simulation, the input data for the
flow is allowed, the trends are shifted toward higher burnout modeling are the output data of the reburn
temperatures, but simultaneously the reduction rates simulations.
increase. The figures show that the choice of the mixing Figure 14 shows an example of the calculated reduc-
model parameters has a considerable influence on the tion rate after burnout assuming plug flow in the
results. burnout zone (isothermal PFR at 1300 C with 2 s mean
582 Energy & Fuels, Vol. 15, No. 3, 2001 Salzmann and Nussbaumer
Conclusions
The present investigation has demonstrated that fuel
staging can be successfully applied for the combustion
of nonpulverized wood fuels in fixed bed combustion. For
UF-chipboard as reburn fuel, a NOx reduction of up to
78% was achieved. The temperature range for an
efficient reduction of the nitrogen species by homoge-
neous reactions is lower than for air staging. The
experiments show that low NOx emissions are already
achievable at relatively low temperatures, meaning at
900-1000 C. Therefore, fuel staging may be a favorable
method for fuels with a high nitrogen content. Fuel
staging is also favorable for fuels with high ash contents
and low ash fusion temperature because it allows us to
keep the combustion temperature of the first fuel stage
Figure 14. Calculated reduction rate after burnout zone for below 1000 C. The temperature control can be ac-
RFR ) 0.30 (0.85) for UF/UF (UF-chipboard main and reburn complished by heat extraction. As the temperature in
fuel; total mean residence time of burnout ) 2 s).
the burnout zone after the reburn zone should be high
enough to ensure complete burnout of the gas, a
residence time). The two curves in the figure represent reasonable use of the transferred heat could also be the
the two different reburn models, once PFR only and once preheating of the burnout air.
PSR plus PFR in series. The figure shows that the low
All reburn fuels investigated showed a NOx reduction
reduction rates at lower temperatures calculated in the
potential at comparable optimum temperature and
reduction zone before are transformed to higher reduc-
stoichiometric ratio. For high reduction rates, a mean
tion rates. This observation is true especially for the
residence time in the reduction zone of about 1.5 s
PFR curve. Toward higher temperatures the influence
regarding the examined facility is provided.
of the burnout on the reduction rate is negligible. The
maximum reduction predicted varies between 82% and When a fixed bed is used for reburning with nonpul-
95%, depending on the model for the reburn zone. verized fuels, a high voidage of the fuel bed is beneficial
However, the calculated reduction rates are higher than to the reburning because a deep penetration of the
the measured. combustion gas enhances and accelerates the fuel
conversion rates and improves the mixing of the gas
The burnout conditions also have an important influ-
phase. For this reason, effects or conditions that make
ence on the emission of the nitrogen species. The
the passing of fuel bed for the gases more difficult, i.e.,
analysis of the simulations indicates that at high
a dense fuel bed or slagging conditions, should be
burnout temperature NH3 and HCN are destroyed
avoided. Concerning the design of the reburn zone, its
leading only to a weak increase of the NOx emission.
shape should promote the gas mixing and prevent an
N2O which is formed at low temperatures in the
inhomogeneous flow field.
reduction zone is also reduced to a negligible amount
at this burnout temperature. The emission of NO2 is Fuel staging demands some higher investment in the
small compared to NO. hardware and higher control of the furnace. On the
other hand, costs for additional reducing agents and
The observed change of the reduction rate at low
catalysts are saved, an important advantage over SCR
temperatures may be influenced by the burnout model-
and SNCR techniques. The reducing agent is the fuel
ing. A different temperature regime in the burnout zone
itself. Additionally, a sophisticated management of the
for example may modify the reduction rates for low
furnace switching between air staging and fuel staging
temperatures in the reburn zone. But calculations
may even result in advantages of the part load behavior
assuming isothermal plug flow at 1100 and 800 C show
compared to other NOx reduction techniques.
that the burnout temperature has less influence on the
overall reduction rate, providing that the preliminary The model which considers detailed chemical reaction
reburn temperature is higher than 900 C. Similar kinetics predicts a higher NOx reduction potential than
observations are reported from experiments on a labo- the measured. The difference between model simulation
ratory plug flow reactor.20 and measurements indicates that the furnace design
The comparison of the measured data with the and the process control can be further improved. The
calculated NOx reduction indicates that the theoretical influence of the reburn temperature and stoichiometry
potential of fuel staging is even higher than the experi- is well represented by the model.
ments on the research facility have demonstrated. However, the model is a suitable tool for the qualita-
However, the trends generally show a good concordance. tive study of the influence of the main process param-
The lower reduction rates at low temperatures confirms eters and allows a fast and easy simulation of the effect
the role of the temperature not only in the reburn zone, of each variation.
but also in the burnout zone. Additionally, the simula-
tions points at the importance of the mixing and flow Acknowledgment. The research was funded by the
conditions within the furnace. Swiss Federal Office of Energy and the Swiss Federal
Office for Education and Sciences. The technical support
(20) Kristensen, P.; Glarborg, P.; Dam-Johansen, K. Nitrogen of Tiba Muller Ltd. is gratefully acknowledged.
chemistry during burnout in fuel staged combustion. Combust. Flame
1996, 107, 211-222. EF0001383
Annex 18. Quality Assurance for Planning and Construction of
Biomass District Heating Plants
R. Bhler1, H.R. Gabathuler2, J. Good3, A. Jenni4
1: Umwelt + Energie,
2: Gabathuler AG
3: Verenum, Langmauerstrasse 109, 8006 Zurich, Switzerland
ABSTRACT: Investigations in Switzerland, Austria and Germany have shown that many of the biomass district
heating plants have much higher energy production costs than expected. They show that specific investment and
operating costs are closely related to the technical design of the plant. QA Wood Combustion enables consider-
able improvements of the technical quality of a biomass heating plant. But high technical quality alone is not suf-
ficient for financially sound plants. Professional management in organisation and finance as well as an efficient
marketing organisation are essential. The Business Plan Wood Combustion enables in a standardised electronic
format to document the organisation and structure of the enterprise and the financial and marketing activities. It
also calculates and shows the development of the financial statement and the income statement during 20 years.
With the tool QA Wood Combustion authorities can make sure that they only subsidise financially sound
biomass heating plants of high technical standard. There is great interest to introduce this tool also in Austria and
Germany. Wood Energy SWITZERLAND intends to improve QA Wood combustion in collaboration with
Austrian and German organisations.
Keywords: quality assurance, district heating, financial aspects
1 INTRODUCTION
2 ASSURANCE OF THE TECHNICAL QUALITY
In the actual situation wood and also other bio-
mass energy is mostly not competitive compared t o 2.1 Q guideline [6]
fossil energy. Therefore many European countries The requirements for a plant that is planned and
subsidise the construction of biomass (manly wood) constructed according to the state of the art are defined
district heating systems. Investigations in Switzer- in the Q guideline 45 single requirements define the
land, Austria and Germany have shown that many of best available technology in the areas:
such subsidised plants have much higher energy pro- Analysis of the initial situation,
duction costs than expected [1] [2] [3] [4]. Energy Heat production
production costs of well planned and designed wood Heat supply
district heating systems in Switzerland are depend- Documentation,
ing on the size of the plant in the range of 5 1 0 Acceptance procedure
ct./kWhuseful energy. But in many of the plants the pro- Optimisation of the plant operation
duction costs are between 13 25 ct./kWh [1] [5]. Final verification.
The main reason is unprofessional project manage- If all the 45 requirements are fulfilled during the
ment and poor planning. The investigations also show process of planning and construction, the awarding
that specific investment costs are closely related to the authority has the guarantee, that the plant is built
technical design of the plant [4]. Main technical according to the state of the art and that it operates
deficiencies are: under optimal conditions.
The heat demand of the consumers is overesti-
mated 2.2 Q plan
Reserve capacity in the heating station and in the It is for the awarding authority to decide, whether
water conduit, which is never needed all the quality requirements defined in the Q guideline
Size of the fuel silo much bigger than necessary shall be fulfilled in its plant. Sometimes there may be
Low utilisation ratio of the wood boiler reasons to differ from the usual state of the art. But i t
Fuel quality does not meet the quality require- is important, that the quality which has to be achieved
ments for the installed firing is defined and stipulated at the beginning of the
Faults in the hydraulic and the control system lead planning and that the project engineer and the
to high operation costs. contractors guarantee this. After commissioning, the
With professional project management and plan- functionality of the plant must systematically be
ning most of these deficiencies could have been verified by analysing recorded operation data.
avoided. The Q plan is the tool to stipulate the quality
The objective of the tool QA Wood Combustion for the specific plant. In this form of 4 pages it i s
is to ensure, that plants are built with described for each area mentioned in chapter 2.1,
High technical and operational performance, whether the quality requirements defined in the Q
High utilisation ratio, guideline have to be fulfilled. Agreed deviations are
Low emissions and stipulated.
Low investment and operation costs. In a cut-out of a Q plan Figure 1 shows, how o n
With applying QA Wood Combustion it should the basis of the 45 requirements defined in the Q
be achieved, that only biomass plants with good qual- guideline the quality of a specific biomass district
ity are subsidised. heating plant is stipulated.
1
D.4. Q-Requirements for the heat production
The planning and implementation of the heat production sector fulfils the following quality standard:
According to chapter D.4 of the Q guideline
According to the Q guideline with exception of . D.4.2 and D.4.3....Reasons are given in the attachment ..F2....
2
6 RESULTS REFERENCES
Since autumn 2000, all projects, subsidised by the [1] Hausherr, O. , Kessler, F.: Wirtschaftlichkeit der
Swiss government, must apply this new tool-set for Holzenergienutzung in der Gemeinde, BFE, Bern
the planning and construction of biomass district 1994
heating plants. In 2001, more than 80% of the tenders [2] Bhler, R., Gabathuler, H.R., Jenni, A. Leiser, O.,
for wood boilers used the standard tender for wood Schaffner, H.P.: Projektbezogene Qualittssiche-
boiler. rung bei Holzheizungsanlagen, BFE, Bern 1998
Main findings with the application of QA Wood [3] ENERGIEVERWERTUNGSAGENTUR : Auswir-
Combustion are: kungen von nationalen Biomasse-Rahmen-
Precise definition of the interfaces and the respon- bedingungen auf Investitionskosten von Bio-
sibilities reduces friction losses masseheiwerken, Thermie B-Projekt BIO-COST,
Project engineers with little experience i n Wien, April 2000
planning wood fired district heating systems are [4] Krapf, G.: Evaluierung Biomasse-Heizwerke i n
forced to acquire the knowledge of the state of the Deutschland, Straubing, C.A.R.M.E.N.e.V.
art Straubing, Oktober 2000
Systematic data recording often shows that the [5] Good, J., Nussbaumer, T., Jenni, A., Bhler, R.:
guaranteed heat output of the wood boiler is not Systemoptimierung, BFE, Bern 2002
reached in the first optimisation step and that the [6] Bhler, R., Gabathuler, H.R., Jenni, A.: Qualitts-
heat production oscillates more than 40%. sicherung bei Holzheizungsanlagen: Q-Leitfa-
Below a selection of realised improvements with den, BFE, Bern 2000
considerable cost reductions are listed, which could be [7] Nussbaumer, T., Good, J., Jenni, A., Bhler, R.
achieved by applying QA Wood Combustion: Gabathuler, H.R.: Automatische Holzheizungen,
Smaller Silo: - 15'000 (- 0.2 ct./kWh) Planung und Ausfhrung, BFE, Bern, Januar
Lower-cost fuel is made possible: - 7'000 /a (- 2001
0.15 ct./kWh) [8] Gabathuler, H.R., Mayer, H.: Qualittssicherung
Reduction of planning cost by using the Q tools bei Holzheizungsanlagen: Standardlsungen,
Standard Solutions and Standard Tender for Wood BFE, Bern, 2002
Boilers: More than 7'000 [9] Jenni, A., Schaffner, H.P.: Standardausschrei-
Attaching to an existing wood district heating bung Holzkessel, BFE, Bern, 2002
plant instead of a separate district heating: -
300'000 (- 5 ct./kWh)
Improved management of the storage tank: - 800 The documents/tools of QA Wood Combustion (paper
/a (- 1 ct./kWh). or electronic versions) can be ordered at
www.woodenergy.ch
ACKNOWLEDGMENTS
3
Figure 2: QA Wood Combustion integrated in the sequence of planning and construction of biomass district
heating plants