Swing Motor Check

320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP5228 - ...
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Product: EXCAVATOR
Model: 320D EXCAVATOR BZP
Configuration: 320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine
Testing and Adjusting

320D and 323D Excavators Hydraulic System
Media Number -RENR7295-17 Publication Date -01/05/2014 Date Updated -01/05/2014
i04645650
Swing Motor - Test - Measurement of Case Drain Oil

SMCS - 5058-081-ZW
Specification
Table 1
"Swing Motor - Test (Measurement of Case Drain Oil)"
Date Machine Serial Number
Swing Relief Pressure Engine Speed
Machine Settings Engine speed dial

26000 + 1000 - 1500 kPa (3770 + 145 - 218
"10"
psi)
AEC Switch OFF
Item Specification (1) Actual
1.
New Swing Motor 2.
30 L/min (7.9 US gpm)
3.
1.
Rebuilt Swing Motor
2.
35 L/min (9.2 US gpm)
3.
(1)
Maximum acceptable flow
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320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP5228 - ... Page 2 of 7
Required Tools
Illustration 1 g01623868
Tooling group "B"
198-4240 Digital Pressure Indicator Gp
Tooling group (D)
Table 2
Required Tools
Part
Tool Item Description Qty
Number
B 198-4240 Digital Pressure Indicator Gp
B1 198-4234 Indicator 1
Pressure Sensor
B2 198-4239 1
41,368 kPa (6,000 psi)
B3 198-4236 Extension Cable 1
Flow Meter
D1 6V-7788 1
5 to 60 L/min (2 to 15 US gpm)
D2 8C-6874 Reducer 1
D3 6V-9746 O-Ring Seal 1
D4 124-1901 Permanent Coupling 1
D
D5 122-6870 Bulk Hydraulic Hose 3 ft
D6 124-2147 Permanent Coupling 1
D7 6V-8942 O-Ring Reducer 1
D8 6V-8556 Nut 1
D9 6V-8398 O-Ring Seal 1
F 311-1362 Vacuum Cap 1
Machine Preparation
NOTICE
Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool

Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Stop the engine.
2. Release the pressure in the hydraulic system. Refer to Testing and Adjusting, "Hydraulic
System Pressure - Release".
3. Attach 311-1362 Vacuum Cap onto the hydraulic tank. Attach an air supply hose onto the
assembly. Apply 276 to 414 kPa (40 to 60 psi). This procedure will pull a vacuum on the
hydraulic system.
Swing motor compartment
(1) Case drain hose
(2) Adapter
4. Disconnect case drain hose (1) from adapter (2) .
Flow Meter Tool Layout
Tooling D
(1) Case drain hose
(2) Adapter
(3) Swing motor
(4) Swivel
5. Connect the flow meter assembly (D) between adapter (2) and case drain hose (1) . Refer to
Illustration 4.
Note: Correct orientation of the flow meter is necessary. The oil flows from swing motor (3) to
swivel (4) .
6.
Pilot manifold
(5) Connector
(6) Solenoid valve for swing parking brake
7. Disconnect connector (5) from the solenoid valve for swing parking brake (6) .
8. Remove 311-1362 Vacuum Cap and install the filler plug for the hydraulic tank.
Test Procedure
1. Start the engine.
2. Place the engine speed dial at position "10" and AEC switch OFF.
ReferenceRefer to Testing and Adjusting, "Engine Performance - Test (Engine Speed)" for
engine rpm settings.
3. Increase the hydraulic oil temperature to 55 5C (131 9F).
4. Slowly move the swing joystick and make sure that the swing parking brake is activated.
5. Move the swing joystick fully for 1 minute. Measure the case drain oil.
6. Stop the engine.
7. Connect connector (5) to the solenoid valve for swing parking brake (6) .
8. Repeat this test procedure three times in order to obtain three measurements. For each test
procedure, swing the upper structure to a different position.
The following values specify the maximum acceptable flow of case drain oil when the swing relief
pressure is set at 26000 + 1000 - 1500 kPa (3770 + 145 - 218 psi).
New swing motor ... 30 L/min (7.9 US gpm)
Rebuilt swing motor ... 35 L/min (9.2 US gpm)
Copyright 1993 - 2017 Caterpillar Inc. Sun Apr 2 09:04:30 UTC+0700 2017
All Rights Reserved.
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320D Excavator BZP00001-UP (MACHINE) POWERED BY C6.4 Engine(SEBP5228 - ...

Testing and Adjusting

Swing Motor - Test - Measurement of Case Drain Oil

Machine Settings Engine speed dial

Tooling group "B"

198-4240 Digital Pressure Indicator Gp

Tooling group (D)

Care must be taken to ensure that fluids are contained during

Refer to Special Publication, NENG2500, "Dealer Service Tool

Dispose of all fluids according to local regulations and mandates.

1. Stop the engine.

Swing motor compartment

(1) Case drain hose

4. Disconnect case drain hose (1) from adapter (2) .

Flow Meter Tool Layout

(1) Case drain hose

(3) Swing motor

(6) Solenoid valve for swing parking brake

3. Increase the hydraulic oil temperature to 55 5C (131 9F).

6. Stop the engine.

New swing motor ... 30 L/min (7.9 US gpm)

Rebuilt swing motor ... 35 L/min (9.2 US gpm)

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