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J. HEMP
Fluid Engineering Unit, Cranfield Institute of Technology, Cranfield, Bedford h4K43 OAL, England
A theory of transit time ultrasonic flowmeters for clean fluids is developed from the
equations of fluid mechanics applied simultaneously to the fluid flow and the sound
vibrations. These equations are linearized (weak sound) and use is made of the elec-
troacoustic reciprocity theorem to give a relation between the voltages and currents at
the transducer terminals and the fluid velocity. The technique of reciprocal operation
of a transit time ultrasonic flowmeter is described and the way this technique eliminates
zero drift is explained. The theory can be applied to meters with broad sound beams
(which provide a better average over velocity profiles) or meters in which the wavelength
of sound is not necessarily small compared with the duct diameter. Small modifica-.
tion of the sound field (due to flow) is assumed and the resulting phase (or amplitude11
shift of the received signal is expressed as an integral throughout the fluid of the dot
product of the fluid velocity and a weight vector defined in terms of the sound fields in
the stationary fluid. Simple flowmeter designs which approach the ideal of complete
immunity to velocity distribution are described.
1. INTRODUCTION
The advantages and the basic principle of the transit time ultrasonic flowmeter are well
known; see, for example, reference [l]. It is the object of this paper to derive from first
principles a theory of this instrument for clean homogeneous fluids. In its most simple
form (see Figure 1) the meter consists of two electroacoustic transducers (I and II)
situated on either side of a duct (III) through which fluid flows, the arrangement being
such that sound emerging from one transducer travels via a path through the fluid to
the other. The path is oblique (i.e., not perpendicular to the direction of flow) so that
the speed of sound along the path is increased or decreased by the fluid motion according
as this takes place in or against the direction of sound propagation. This increase or
decrease in sound speed causes the transmission time of sound pulses to be shortened
133
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134 J. HEMP
or lengthened, or, in continuous sine wave operation, causes the phase of sound at the
receiver to be advanced or retarded. Measurement of the transit times in the two directions
along the same sound path enables the fluid velocity to be measured.
In the usual theoretical treatment it is assumed that sound travels in a narrow beam
through the fluid at a speed of c + v cos 8, where c is the speed of sound in the stationary
fluid, v the local fluid velocity and 8 the angle between the direction of sound propagation
and the local direction of fluid motion. Clearly these assumptions are valid only when
the wavelength is very small compared with the beam width and the beam width is itself
small compared with the duct diameter. In some applications however the width of the
beam is comparable to the duct diameter. This is especially the case in a meter designed
to reduce velocity profile effects [2] and in the usual configuration (see Figure 2) of
industrial meters for pipe sizes of less than 2 in diameter. Also in the case of fluids
which absorb high frequency sound rather greatly (e.g., oils and gases) it is not always
possible to ensure that the wavelength is very small.
In the present theoretical treatment general situations are considered in which the
wavelength and beam width are not necessarily small. The analysis is restricted to
calculating flow induced phase (and amplitude) shifts in the received signals in continuous
sine wave operation, but it can be extended to pulse operation by Fourier analysis. The
theory is based on the general equations of compressible flow together with a simple
equation of state. These equations are used to describe simultaneously the fluid motion
in the duct and the sound vibrations. They are linearized (weak sound) and used in
conjunction with an equation expressing the electroacoustic reciprocity theorem for a
pair of transducers. General expressions relating the voltage and currents at the transducer
terminals to the fluid velocity are then derived on the assumption that the change in the
sound field (due to flow) is small everywhere in the fluid. The change in received signal
is then a linear function of the flow velocity and can be expressed as an integral throughout
the fluid of the dot product of the vector velocity with a weight vector W which is a
function of the sound fields in the fluid when there is no flow. The condition that the
meter is ideal (Le., its reading is independent of velocity distribution) is then that
V x W = 0 everywhere in the fluid. Some solutions of this equation are presented which
lead to configurations which are ideal except for end effects.
The conditions under which this simplification can be made appear to be as follows. For
non-linear effects to be small it is necessary that
v <<c, (6)
as in ordinary acoustics. For absorption to be small over the whole sound path (of length
L) it is necessary that
:v + 5 K p&i 2/L, (9)
where A is the wavelength. Compressibility effects of the undisturbed flow are negligible
even in the worst case of a half closed pipe near the flowmeter when the terms expressing
these effects are of order u:A/c2d times the leading terms (d being the tube diameter).
Effects of unsteadiness in the undisturbed flow are negligible when
fsccf: (10)
i.e., when the characteristic frequency of the unsteady flow is small compared with the
sound frequency.
When sound is propagating both in the fluid and in neighbouring stationary media
(such as duct walls) equations (5)-(7) must be combined with the usyal equations for
sound in these media and the normal boundary conditions must be used. Thus if dSi
(suffix notation) is an element of a surface S separating a stationary medium and the
fluid and ui, -pSij and vi, Sg are the velocity and stress (associated with the sound) in
the fluid and the stationary medium respectively, then, on S (see the Appendix)
Equations (5)-(7) can, therefore, under the conditions stated, be used to determine the
modification of a sound field caused by the background flow v,. This modification may
be small like the modification due to viscosity or non-linear effects. In that case the
background flow effects and the viscosity or non-linear effects (being independent) may
be determined separately and the results added to give the total effect.
Since v, is assumed to be quasi-stationary equations (5)-(7) have single frequency
solutions. With the usual complex notation and with the factor eplwt omitted, equations
(5)-(7) become
pm[-iwv+(v, *V)v+(v * V)V,~]= -VP, (12)
-iup+p,V*v+Vp*v,=O, p = c2p. (13,14)
where dSi is the outward pointing surface area element and where, for example, the
lower sign should be taken for a piezoelectric transducer. Equation (17) serves as the
basis of the theory developed in this paper. Of course the validity of equation (17)
depends on the assumptions of linearity, symmetry conditions and no electromagnetic
radiation made in [7]. These however appear to be of fairly general applicability.
In the operation of an ultrasonic flowmeter the electric signals are not applied or
detected directly at the transducer but remotely (e.g., at the ends of co-axial cables).
Also, passive elements such as inductances and resistors are sometimes connected directly
to the transducers for impedance matching purposes. A cable and passive elements
constitutes a four-terminal passive network between a transducer and the points where
signals are applied or detected. The ordinary reciprocity theorem applies to this network
so that equation (17) may be understood to refer to voltages and currents at terminals
remote from but connected to the actual transducer terminals.
contact with a duct through which a fluid flows (see Figure 3) and the case of sinusoidal
variation of electrical and acoustical quantities is considered.
For any two flows, sound fields and associated transducer voltages and currents equation
(17) gives
(19)
and
c
JS
(s;;)ui2J - S$~) dSj = 0
(21)
for any closed surfaces S in the medium. The integrand in equation (21) is continuous
at a boundary separating two elastic media and therefore equation (21) applies also when
within S there are a number of different stationary media in contact.
Consider a region of space (see Figure 3) interior to a large sphere of radius R centred
at the flowmeter and exterior to the duct and the transducers. Equation (21) may be
applied to the surface S of this region. The contribution to the integral of the spherical
part of S tends to zero as R -+ co. (This is because at large distances S!, and u: (and
also S$ and ~1)) fall exponentially owing to absorption, or otherwise are related to
one another as in a plane wave so that the integrand in equation (21) is zero as far as
terms -l/R* are concerned.) The contribution to the integral of surfaces Sr and Sir is
obtained by using expressions (19) and (20). Finally on the inside surface of the duct
the stress in the fluid is a simple pressure. Hence the following equation is obtained:
where D is the inside surface of the duct. By equation (21) the integral over D vanishes
if the fluid is at rest but, as will be shown, it does not vanish when the fluid is moving.
ULTRASONIC FLOWMETER THEORY 139
4.2. ADVANTAGE OF RECIPROCAL OPERATION
Equation (22) has an interesting consequence for the ultrasonic flowmeter. It implies
that when the meter is operated in what may be called a reciprocal fashion possible
sources of zero drift are removed: that is, when there is no flow, the meter reading stays
closer to zero.
To understand this first suppose that in case (1) transducer I is driven by an alternating
current while the open circuit voltage at transducer II is detected and in case (2) transducer
II is driven by the same current while the open circuit voltage at transducer I is detected.
Accordingly, set
I
I = 1, 1;; C 0 1;; = 1,I 12= 0 * (23)
When vS = 0 it follows from equation (22) that for transducers of the same kind Viz) =
() : that is, the received voltages are identical in amplitude and phase independently
VII
of the electrical or acoustical properties of parts of the flowmeter head or of the electrical
properties of cables and any passive elements present. By Fourier analysis it follows also
that for any current pulse I(t) applied to the transmitters the received voltage pulses
are always identical in shape, size and time of arrival. If the meter works by comparing
the received voltages it follows that in this mode of operation there is no possibility of
zero drift caused by changes in the electrical and/or acoustical properties of parts of the
flowmeter head or cables and passive elements embodied in the transducers.
A method of operation in which the transducers are voltage driven in the transmitting
mode and the closed circuit currents are detected in the receiving mode is of course an
alternative example of reciprocal operation with the same advantage. The advantage is
not present however if, for example, transducers are voltage driven in the transmitting
mode and open circuit voltages are detected in the receiving mode (see section 5.4). In
this non-reciprocal mode of operation changes in, for example, the acoustical properties
of the flowmeter due to a change in temperature could cause changes in the relative
arrival times of received pulses.
The integral in equation (22) may be transformed into one over the entire volume of
the fluid,
(1)v(2)_ P2v) . & = _ v . ( pv2 _ p2v) d V,
(24)
I D (P I
in which
v. (pp _pp) = (VP(l). v(*)_57p(2). p) +(pv. p_pv . p). (25)
Equations (12)-(14) may be used to show that
VP . v(*LQp *p = _p,[{(vj . qp+ (p . qv;l} .p
becomes
w = pm[(v12
* V)vb- (v:- v)v:]. (32)
Since the acoustic properties of a fluid are different when it is moving it might be
thought that the electrical impedance of a transducer in acoustic contact therewith depends
on the motion. However in the present first order theory there is no such dependence.
To show this equation (31) may be applied to the following cases: case (l), Vi= V,
Ij = v/z;, s = 0.) case (2) ) V1
P,* = Z L I ii', v(l) * = v, p = v/zj2, vp = z,rp, vy,=
v,. Equation (3 1) then gives, for the change in impedance of transducer I (while transducer
II is constantly loaded),
v, . WdV
The fields v(r) and vC2)are in this case identical; therefore, by equation (32) W vanishes
and Zi2 = J:).
It can now be shown how for reciprocal operation (section 4.2) equation (31) can be
used to derive the relation between the received signals and the fluid velocity. Put 1; = I,
1:: = 0, v(sl
= v, and 1:: = 1, 1i2 = 0, v? = v,: that is, assume the transmitter is current
driven and the open circuit voltage at the receiver is detected. Equation (31) gives (for
transducers of the same kind)
r ( vk2
-V;:)1=2 v,.WdV, (34)
I
which is the required relation. In equation (34) W is given by equation (32) in which
vi: and vb are now the sound field velocities set up in the stationary fluid when
transducers I and II respectively are driven with current I, the remaining transducer
being in open circuit. Since the theory is first order, Vi2 - Vi: is small compared
with the received voltage at either transducer and is linear in v,. In general V: and
V:: may differ in amplitude as well as in phase, though measurement of phase difference
alone is evidently sufficient to determine the flow rate. By equation (34) the phase
difference A& is
where W = Im {W/ V?I}. Note that the requirement for an ideal flowmeter is now the
less stringent condition V x W = 0.
Equation (31) may also be used to obtain an expression for the change due to llow
of the received signal at a single transducer, the other transducer being always in the
transmitting mode. In these cases sound travels in one direction only.
For example, if transducer I is current driven and the open circuit voltage at transducer
II is detected equation (31) is applied as follows. First put Ii = Z, Z{:= 0, vy = v, and
Zir= Z, Zj2= 0, vy = 0. Equation (31) then gives (for transducers of the same kind)
F( vi* 136)
Figure 4. Flowmeter with transducers in cavities and operating below the lowest cut-off frequency of
the duct.
ULTRASONIC FLOWMETER THEORY 143
cut-off frequency of the duct the sound radiated by either transducer will (except near
the transducer) be simple plane waves in the +ue and -ue x directions [lo].
Let cases (1) and (2) be cases in which transducer I and transducer II are respectively
the transmitters. Then, assuming the reflection of waves from one transducer by the
other transducer is negligible,
a2 eplkx, x CL
I (2) c
7 0 = bZ eikx, x > L 3 (37, 38)
1
where al, a2, bl and b2 are complex constants depending on the properties and exact
positions of transducers and on the shape of the cavities in which they are housed.
Substituting expressions (37) and (38) into equation (32) gives
0, XC0
W=i 2p,ala2ik, O<x<L . (39)
1 0, L<x 1
The weight vector is hence uniform (except of course near the transducers) and therefore
satisfies condition (33): that is, except for end effects the meter is ideal.
The actual value of W may be related to the driving signal, received signal (when
v, = 0), frequency and duct sectional area A as follows. Draw a surface S (see Figure 4)
enclosing transducer I and a part of the duct and having one pair of opposite faces
parallel to the yz plane. Now apply equation (17) (which on account of equation (21)
holds, in stationary media, for any surface enclosing the transducer) to the surface S.
Since vb and vb*are non-zero only within the duct,
The phase difference between Vi* and V[: is now 2wCL/c2 + (Zr/Zrr).
144 J. HEMP
By modal analysis of sound in the duct a more general expression for W can be
obtained enabling the effect of non-uniform sound field near the transmitter to be taken
into account. This analysis is not carried out here, however.
Since (I,>>1 the operator V need be applied only to the exponential term and as a result
the expression for W reduces to
w = ip,ala2 eiw+w) (V&l . ,$/2)(vp - V&l)
(47)
Since 4 is large and changes by large (absolute) amounts on passing along a ray the
exponential term in equation (47) is generally a rapidly alternating function of position.
This causes the average value of W over a small region of space (i.e., <<duct diameter
but >>A)to be small except where the rays of the field in case (2) retrace or nearly retrace
those of the field in case (1).
From now on only the case of perfectly retracing rays is considered: that is, it is
assumed that $2= -+l+K, where K is a constant. On account of equation (46),
equation (47) becomes
W = 2iPm(w2/C2)aa2 eKV+. (48)
The weight vector is thus in the same direction as the sound rays.
It is of interest to consider the possibility of an ideal flowmeter with perfectly
retracing rays. Applying equation (33) to equation (48) gives the required condition as
ULTRASONIC FLOWMETER THEORY 145
V(UU~)x V@= 0, or
ama(2) =
constant on surfaces of constant phase. (49)
Let S and S be two surfaces, any distance e apart, on which (jl() is constant (see Figure
5). Through 0 in S draw the normal OOPO. OOPQ is normal also to S and is a ray
of the sound field. In S draw a small rectangle OTUV with sides OV and OT in the
directions of the principal curvatures which are of magnitude l/r1 and 1/r2. Let OV
and OT subtend angles 81 and e2 at the centres of curvature P and Q. Produce PO, PV
and QT to meet S in 0, V and T and then form the small rectangle 0 VUT in
S. By conservation of energy
(a)~r~&r2& = (a);+1 + 8)01(r2 + 8)02,
(a2);rle1r282 = (a*)& +e)el(r,+m,.
On multiplying these equations and taking the square root there results
e-rl+r2 + e2$
(a%(2))o =
( 1+
rlr2 1(d1V2))~,. (50)
rl fr2 1
l+C----- + e2 - = constant on S.
hr2 rlr2
Since this must hold for all 8 the principal curvatures must be separately constant over
S. The only surfaces satisfying this condition are the plane, the cylinder and the sphere.
This implies three ideal configurations. Corresponding to the plane the configuration
is one of retracing plane waves and can be realized in designs shown in Figures 2 and
6. Corresponding to the cylinder the configuration is one of retracing cylindrical waves
and could be realized in the design shown in Figure 7, which includes cylindrical
piezoelectric elements I and II transmitting in a radial mode (the fluid enters via the
pipe III and leaves via the circumferential slot IV). Corresponding to the sphere the
configuration is one of retracing spherical waves. In each configuration a ac2must be
constant on one surface orthogonal to the rays; then, by equation (50), condition (49)
is satisfied. This allows choice in the variation of amplitude of rays in say case (1) after
146 J. HEMP
which a() is fixed (apart from a constant factor) by condition (49). Uniform plane,
cylindrical or spherical retracing waves are the most simple cases satisfying the require-
ment (33). Note however that in these ideal configurations V x W f 0 at the boundaries
of the beams in the fluid. Thus there are end effects due to velocity distribution changes
at those boundaries. These become smaller in proportion, however, as, for example, the
width (in Figure 6) or length (in Figure 2) of the beams is increased or as more fluid is
sensed by a sound field inside which condition (33) is satisfied.
7. CONCLUSION
In conclusion it may be said that in the case of a small fractional change (due to flow)
in the sound fields a mathematical method has been formulated for determining the
corresponding change in signals transmitted through ultrasonic flowmeters, the
wavelength of sound in the fluid being not necessarily small and account being taken of
the possible broad dimensions of the sound beams in the fluid.
The method of calculating the phase shifts enables the contribution of each element
of moving fluid to be assessed so that the basis of a study of velocity profile effects in
broad beam meters has been laid down. The method requires the calculation of the
sound fields within the fluid when the fluid is at rest thus reducing the problem to one
of ordinary acoustics.
In future work the theory could be applied to flowmeters of various configurations:
for example, to a flowmeter consisting of large area transducers situated externally to a
pipe in a coupling medium surrounding the pipe. This configuration would not require
breaking into the pipeline and at the same time would provide useful velocity profile
averaging.
In the theory effects due to strong absorption of sound in the fluid are ignored and
also it cannot be applied when flow produces a large effect on the sound field. Since
these effects are likely to be present in some applications generalization of the theory
in these respects would be useful.
ULTRASONIC FI.OWMFTER THFORL 137
ACKNOWLEDGMENTS
Thanks are due to Professor R. C. Baker for encouragement to pursue the >;ubject
matter reported and to Professor W. S. Hemp for advice on one or two theoretical lpointc.
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noise radiation through a jet flow.
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8. M. K. BEVIR 1970 Journal of Fluid Mechanics 43, 577-590. The theory of induced ~.cblxapr
electromagnetic flowmeters.
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10. P. M. MORSE and K. U. INGARD 1968 TheoreticuiAcottstic.\. New York: McCirawHill fG)o~
Company.
1 1. L. D. LANDAU and E. M. LIFSHITZ 1959 Fluid Mechanrcs. Oxford: Pergamon Press.
12. M. K. MYERS 1980 Journal ofSomd and Vihrutim 71. 429-434. On the acoustic hotlntiarv
condition in the presence of flow.
The viscous boundary layer in the sound field is assumed to be thin compared tc A.
(This requires Jv/cp,h<< 1.) It is therefore possible to assume slip (of the sound field
velocity) at S. Myers [12] has derived a general boundary condition for the norlnal
component of sound field velocity in the presence of a background flow. If the backgrountl
flow is slipping at the surface the boundary condition is not simply continuity of the
normal component of sound field velocity; it involves additional terms of relative (or&-
(o,Jc)(h/d) and (u,/c)(h/d,). These additional terms could not necessarily he neglec!.e4
in the present investigation. However, it is assumed that v, = 0 on the boundary. Thr.:
additional terms are then of second order (as Myers has shown) and can thereforcx
be neglected at least so long as the thickness iz, of the boundary layer of the *~ R:XV
is not cc A.