PLTU(Eksisting) based on technical spesification of boil

Measured data of coal fired boiler Calcu

Fuel firing rate
Steam generation rate
Steam pressure
Steam temperature
Feed water temperature
%CO2 in flue gas
%CO in flue gas
Average flue gas temperature =
Ambient temperature
Humidity in ambient air
Surface temperature of boiler =
Wind velocity around the boiler =
Total surface area of boiler
GCV of Bottom ash
GCV of fly ash
Fuel Analysis (%) based on sertifikat pengambilan
sampel dan analisa sept 2016
Ash content in fuel
Moisture in coal
Carbon contet
Hydrogen content
Nitrogen content
Oxygen content
GCV of Coal
Sulfur content
Cp air
Cp water
range GCV 2500-3000
= 76200 kg/hr Step-1 Find theoretical air requirem
= 430000 kg/hr Theoretical air required for complete
= 99.932 kg/cm2(g) Step-2 Find theoritical CO2%
= 540 c %CO2 at theoretical condition
= 234 c Step-3 To find Excess air supplied
= 14 %Excess air supplied (EA)
= 0.6 Step-4 to find actual mass of air su
145 c Actual mass of air supplied (AAS)
= 35 c Step-5 to find actual mass of dry f
= 0.0204 kg/kg dry air Mass of dry flue gas
75 c Step-6 to find all losses
3 m/s 1.% Heat loss in dry flue gas (L1)
2
= 1600 m 2.% Heat loss due to formation of wa
= 800 kCal/kg 3.% Heat loss due to moisture in fuel
= 452.5 kCal/kg 4.% Heat loss due to moisture in air (
5.% Heat loss due to partial conversi
6.Heat loss due to radiation and conv
= 4.91
= 41.24 Total radiation and convection loss p
= 48.52 % radiation and convection loss (L6)
= 4.27 7.% Heat loss due to unburnt in fly
= 0.56 Amount of fly ash in 1 kg of coal
= 18.97 Heat loss in fly ash
= 4046.2 kCal/kg % heat loss in fly ash (L7)
= 0.24 8.% Heat loss due to unbrunt in bo
= 0.23 Amount of bottom ash in 1 kg of coal
= 0.45 Heat loss in bottom ash
% Heat loss in bottom ash (L8)
Boiler efficiency by indirect metho
chnical spesification of boiler
Calculation
Find theoretical air requirement
cal air required for complete combustion = 6.30
Find theoritical CO2%
at theoretical condition = 18.91
To find Excess air supplied
s air supplied (EA) = 34.13
o find actual mass of air supplied
mass of air supplied (AAS) = 8.45
o find actual mass of dry flue gas
dry flue gas = 8.79
o find all losses
at loss in dry flue gas (L1) = 5.49
at loss due to formation of water from H2 in fuel (L2)= 6.02
at loss due to moisture in fuel (L3) = 6.46
at loss due to moisture in air (L4) = 0.21
at loss due to partial conversion of C to CO (L5) = 2.83
oss due to radiation and convection (L6) = 659.89
= 567.51
diation and convection loss per hour = 908008.69
ion and convection loss (L6) = 0.29
at loss due to unburnt in fly ash
of fly ash in 1 kg of coal = 0.005
s in fly ash = 2.22
oss in fly ash (L7) = 0.05
at loss due to unbrunt in bottom ash
of bottom ash in 1 kg of coal = 0.04
s in bottom ash = 35.35
loss in bottom ash (L8) = 0.87
fficiency by indirect method = 77.77