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Abstract
which are capable of blocking harmful radiation emitted by various sources are reported.
X-ray shielding capability was generated in the polymer by covalently binding iodine
atoms in a monomer and polymerizing it with other monomers such that the resultant
polymer has the capability of shielding X-radiation. For rendering X-ray shielding
Diisocyanatohexane [HDI] and IBPA with two different polyols, namely, poly
also found to be non-cytotoxic to L929 fibroblast cell lines. X-ray images revealed that
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incorporation of IBPA has rendered X-ray opacity to the polyurethanes which are several
times higher than aluminium wedge of equivalent thickness. The materials are
sufficiently flexible and rubbery so that it can be used as coatings, films or sheets for
applications in energy sector, power generating nuclear power plants, defense sector
(bunkers for army personnel), medical applications (X-ray diagnostic and CT scanner
INTRODUCTION
Radiation sources are harmful not only for humans but also for sensitive laboratory
where X-rays are used. This is important especially in clinical diagnosis, airport
screening areas, in research facilities where production and testing of radiation generating
devices are used, and even in battlefield.[1,2] Furthermore, X-ray shielding polymeric
devices were used in medicine for minimally invasive approaches where X-ray shielding
capability of devices generates images which help the clinician to monitor and control
treatment procedures in real time.[3] It also helps to avoid complications and to assess
CT imaging. As these imaging techniques generate radiations which can harm those who
are exposed to it, for example, medical radiographic workers, nuclear power plant
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protect these risk groups. X-ray opaque materials can be used for making shields that can
resist radiation penetration. So these materials can act as dual purpose materials for
polymeric formulations are made by adding additives such as lead, barium sulphate,
tungsten or bismuth salts in polymers or by dispersing these additives during the time of
polymerization.[7,8] These inorganic materials are often incompatible with the polymer
matrices and could adversely affect physical and mechanical properties of the polymers.
Polyurethanes have found many medical and industrial applications such as total artificial
heart, heart valves, mammary implants, adhesives, aprons, coatings, etc., because of their
properties such as strength, abrasion resistance and ease of handling favor these
polyurethanes with a wide range of physical properties can be produced.[16] For example,
those of hard plastics, simply by varying the dominant diol and it will be advantageous if
they exhibit X-ray shielding properties. Incorporating iodine containing moieties in the
polymers.[1728] Iodine is preferred to impart X-ray opacity for two reasons. Firstly the
greater mass attenuation coefficient of iodine atom, and secondly iodinated compounds
are well accepted as the X-ray opacifying agents of modern nonionic X-ray contrast
media. Since X-ray opacity is a function of iodine content, higher contents of iodine in
the polymer matrix would increase X-ray opacity which will aid effective X-ray shielding
and diagnosis. Studies have shown that a superior approach to impart X-ray opacity to
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polyurethanes is by incorporating iodinated chain extenders in polymer chain during
synthesis rather than grafting iodine containing compounds later. It may be noted that
grafting technique would be effective only if the polymer possesses sufficient reactive
functional group to which the X-ray opacifying molecule can be attached.[17,18] Even
though, the incorporation of iodinated chain extender is considered as the best option for
imparting X-ray opacity to polyurethanes, this method was found to be more effective in
thermoplastic elastomers having improved inherent X-ray shielding capability have been
described. The effect of soft segment chemistry on the physico-chemical and mechanical
properties of the resultant polymers has been evaluated. The technique adopted to
Materials
[PHCD] of Mn= 860 g/mol [SigmaAldrich, MO, USA] were degassed for 24 h at 50C
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under reduced pressure. Iodine monochloride, and Dimethyl formamide specially dried
[DMF] were obtained from Merck Chemicals, Mumbai, India. Glacial acetic acid was
Iodination of BPA was carried out using Iodine monochloride [ICl] at 70C in glacial
acetic acid. For this, 0.023 mol bisphenol-A was added to 100 ml 12.5% glacial acetic
acid and temperature was raised to 70C to dissolve BPA in the medium. Added 21.38g
[0.13 mol] iodine monochloride [BPA to ICl mole ratio was 1:6], into a beaker and
diluted it with 100mL 25% glacial acetic acid. The ICl solution was added to BPA
solution and stirred for 15 min. The reaction temperature was raised to 90C and stirred
for one hour and then transferred into to 1 liter beaker and allowed to cool. The solidified
mixture was treated with glacial acetic acid to remove the dark mother liquor and dried.
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HNMR IBPA [300 MHz, DMSO-d6] [ppm]: 1.5 ppm [s, 6H], 7.4 ppm [s, 4H]. 9.4 ppm
[s, 2H, OH]. 13CNMR of IBPA [400 MHz, DMSO-d6] [ppm]: 153.9[C1X2],
taken in the molar ratio 2.2:1.2:1. Polymerization was carried out in a two-step process.
In the first step diisocyanate and diol, both dissolved in DMF, were allowed to react for
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atmosphere. In the second step the catalyst, dibutyltin dilaurate [DBTL, 0.05 wt % of
reactants], was added followed by IBPA dissolved in DMF through a pressure equalizer
and the reaction was maintained at 90 C for another 4 h under stirring. After this, the
reaction mixture was allowed to cool to room temperature and kept under stirring for
mixture into cold water. The precipitated polymer was further purified by washing with
methanol. The polymer obtained was cast into 1mm thick films by dissolving it in DMF
and samples were dried at 70C in an air oven. The yield obtained for both polyurethanes
termed XPU1 and that from monomers HDI/PHCD/IBPA was termed XPU2.
CHARACTERIZATION
Infrared [IR] spectra were recorded in a Fourier transform infrared [FTIR] instrument
[Nicolet, model Impact 410, Madison, WI]. NMR spectra were recorded using a Bruker
300 MHz instrument [Bruker AC-300, USA] with TMS as the internal standard and
DMSO d6 as the solvent. Contact angle measurements were done using the sessile drop
method by a video based contact angle measuring device (Data physics OCA 15 plus,
Germany) and imaging software (SCA 20). 3l of liquid water droplet was used at room
temperature (232C) for measurement. XRD analyses were carried out with Siemens D-
to 90. Thermogravimetric analysis [TGA] was carried out using instrument model SDT-
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2960 [TA Instruments Inc., USA,] in nitrogen atmosphere at a heating rate of 10 C/min.
GPC using a Waters HPLC system with 510 pump, 7725 Rheodyne injector, Styragel HR
was used as mobile phase at a flow rate of 1mL/min. The instrument was calibrated using
Scientifique, Verniason, France. Energy dispersive X-ray (EDX) analysis was carried out
mechanical analysis [DMA] was carried out using Tritec 2000B DMA [Triton
Technology Limited, UK]. Mechanical properties of the XPUs were determined using a
universal testing machine (Instron, model 3345) connected with long travel extensometer.
Cast samples were cut using ISO 527-2 type 5A die and tested at 25oC at a cross-head
speed of 100mm/min. The mean of 6 specimens and their standard deviation were
recorded.
fluoroscopy machine under digital radiography (DR) mode (General Electric, USA)
equipped with 2.5mm Aluminium filtration set at 45 kV with 10 mA current for 0.2s. A
quantitative analysis was conducted to determine the extent of X-ray opacity with respect
to controls by means of Image J 1.44 software (National Institutes of Health, US). Test
samples were cut from molded sheets into discs (thickness 0.2mm) and the X-ray image
of the discs was recorded along with the controls. Two types of controls were used: one
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was an Aluminum wedge with thickness (0.5mm-3mm) increasing on increments of
0.5mm and the other was a non-iodinated commercial polyurethane (Tecophilic H3-93A,
M/s. Lubrizol Corporation, Cleveland, USA) filled with different percentages of BaSO4
molded into discs of thickness 0.2 mm. Quantitative measurements were made from the
intensity of the images obtained. For this, the difference between the X-ray radiographic
images of the test sample and the background were measured in terms of pixel intensity
(gray scale value ranging from 0 to 255) and compared with that of controls against the
background. Opacity values caused by controls were calculated using Image J 1.44
software.
In vitro cell culture cytotoxicity of XPU samples was analyzed quantitatively by direct
contact method using L929 fibroblast cells as per the method given in ISO 10993-5
standard and further cytotoxicity of XPUs were quantitatively assessed using MTT assay
DATA ANALYSIS
At least three samples were used for all the experiments. Statistical analysis was carried
out using a one-way analysis of variance with 95% confidence intervals. The error bars
denote SD (n 3).
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The development of X-ray shielding materials were carried out by increasing the overall
electron density of polymers and without the addition of X-ray shielding filler materials.
Filler additives could affect the physical and mechanical properties of the polymers
adversely. Fillers increase the stiffness and density of the materials at the cost of
toughness and light weight. The method adopted for the iodination of BPA was to react it
with iodine monochloride taken in glacial acetic acid. The compound underwent tetra-
iodination and termed IBPA. 1HNMR and 13CNMR analysis confirmed that the reaction
resulted in tetra iodination of BPA (Figures 1 and 2). Studies indicated that mono- or di-
iodinated chain extenders are effective in imparting sufficient X-ray opacity to the
polymer. However, when thin devices are fabricated from these materials, the shielding
chain extender into the polyurethane chain. Since IBPA has 4 iodine atoms per molecule,
polyurethanes synthesized using this molecule was expected to exhibit sufficient X-ray
HDI, two polyols (PHCD and PTMG) and IBPA as chain extender (Scheme 1). HDI was
used as one of the monomers since it exhibited excellent light stability, hydrolysis
diisocyanates.[35] The polyurethane obtained by reacting HDI, PTMG and IBPA was
designated as XPU1 and that obtained from HDI, PHCD and IBPA as XPU2.
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IR spectra of polyurethanes XPU1 and XPU2 are showed in Figure 3. Some of the typical
bands of polyurethanes can be seen in the spectra and the spectral assignments of XPU1
and XPU2 are listed in Table 1. All the characteristic absorptions obtained were typical
polyurethanes. Absorption bands in the carbonyl and N-H stretching in the IR spectra
indicated the presence of hydrogen bonds. Micro-phase separation is usually obtained for
presence of hydrogen bonded carbonyl absorption peak, (1690 cm-1 and 1722 cm-1) in
HDI based polyurethanes revealed the inter urethane hydrogen bonding of the hard
segment domains which may lead to a higher degree of micro-phase separation in the
surface [33]. The absence of the band at 2270 cm-1 indicates the absence of unreacted free
linear polymers. Furthermore, none of the polymers showed peaks for allophanate
linkages due to crosslinking. Allophanates are formed due to the reaction between free
isocyanates and the initial urethane bonds formed during the pre-polymer stage of
polyurethane synthesis when the isocyanate index is high. Allophanate linkages are
normally characterized by a triplet of intense IR bands centred at 1220, 1280 and 1310
cm-1 as well as unique N-H absorption peaks at 3298, 3267 and 3233 cm-1.[36] The
that undesirable side reactions had not occurred during their syntheses.
EDX analysis shows peaks in the range 3.5 - 4.5 keV confirming the presence of iodine
in XPUs (Figure 4). Quantitative elemental analysis revealed that the iodine content in
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XPU1 and XPU2 were about 20% which is sufficient for visibility under normal X-ray
operating conditions. This value is much higher than previously reported results with
aliphatic HDI based polyurethanes.[33,34] The most significant attribute of iodinated X-ray
shielding polymers is their iodine content. The relatively high atomic weight of iodine
Contact angle measurement gives an idea on the effect of polyols on the hydrophobic /
hydrophilic balance of the polymer formed. The contact angle of XPU1 was 1024
whereas that of XPU2 was 853. The decrease in contact angle observed in the case of
XPU2 was due to the influence of polar functionalities in PHCD chains carbonate
linkages. XRD analysis was carried out to verify if crystallinity was introduced into the
chain segments. Microphase separation of these two chemically distinct components may
Studies have shown that the reason behind the phase separation into hard and soft
patterns of both XPU1 and XPU2 showed two major peaks, a broad one at 2 = 20 and a
sharp peak at 2 = 28.5 indicating partially crystalline character (Figure 5). The peak at
28.5 is due to the interaction of hard segments.[43] IR studies further indicate that the
1690 cm1 (which is due to the inter urethane hydrogen bonding of the hard segment
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bonding between ether/carbonyl groups of the soft segments and the urethane amide in
the hard segments can also take place and such segmental interactions can lead to phase
know the melt processing window and at what temperature the degradation of the
material would start. The thermal stability and processing window of polyurethanes were
determined by using TGA method. TGA result shows that XPU1 and XPU2 are stable up
to 190oC and 185C, respectively (Figure 6). These results indicate that polyurethanes are
these temperatures. The weight average molecular weights determined by GPC revealed
that their weight average molecular weights were also close to each other and were 24300
Storage modulus and tan delta values are plotted as a function of temperature in Figure 7.
Results showed that the diol controls the properties of the resultant XPUs substantially.
The temperature associated with the peak magnitude of tan is defined as the glass
transition temperature (Tg). When PTMG was used as diol, Tg was observed at -33.5 C
whereas with PHCD the Tg was shifted to a higher temperature, i.e., to -2.9 C. Storage
modulus of the polyurethane also increased by two orders of magnitude when PTMG was
replaced by PHCD. Storage modulus values at different temperatures are listed in Table 2
for comparison. This difference in glass transition temperature and storage moduli is
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attributed to the relatively greater flexibility of the polyether soft segment of PTMG
lower tan peak heights than that of XPU2, indicating increasingly elastic behavior of
polyether soft segment. Results indicated that polyurethanes of different Tg and moduli
XPUs at room temperature showed that their properties were close to each other (Table
3). This is expected as the Tg of the polyurethanes are well below room temperature.
When these polyurethanes are considered for biomedical applications, their safety and
polyurethanes was evaluated by two ways using L929 cells: (1) by direct contact assay
and (2) by a MTT viability assay. In vitro cell culture cytotoxicity studies of XPUs
conducted in direct contact method revealed that XPU1 and XPU2 are non-cytotoxic to
L929 mouse fibroblast cell lines. The cellular morphological features are shown in Figure
8. The cells retained their original morphology even after 72 h contact with the materials.
The quantitative cell viability studies by the MTT assay showed that 94% of the cells
were active when they were treated with the extract of XPU1 whereas 91% metabolic
In order to understand the X-ray proofing property of these materials, XPU1 and XPU2
were subjected to X-radiography (Figure 10).[44] It can be clearly seen that the images
corresponding to XPU1 and XPU2 were substantially darker than the image of
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capability was attempted by analyzing pixel intensity of X-ray radiographic images gray
scale value ranging from 0 to 255.[45] Results of quantitative evaluation of X-ray opacity
made by Image J 1.44 software are shown in Figures 11 and 12. X-ray images reveal that
XPU1 and XPU2 have excellent X-ray opacity and could be easily seen under
fluoroscopy. Results revealed that HDI based XPUs of 200micron thickness have same
X-ray opacity as that of 0.53 - 0.54mm thick aluminum wedge and equivalent X-ray
opacity as that of 21% BaSO4 filled polyurethane. These results reveal that by
can have different extends of X-ray proofing capability for applications in energy sector,
power generating nuclear power plants, defense sector (bunkers for army personnel),
medical applications (X-ray diagnostic and CT scanner rooms, gamma radiation therapy
of cancer), etc.
CONCLUSION
The results of this study have led to the development of additive free, flexible, melt
monomer as chain extender. This study also indicates that polyurethanes having different
soft segment chemistries would lead to X-ray proofing materials of widely different
unique properties allow them to be used as molded materials, coatings, etc. in potential
applications that require light weight and radiation shielding capability. These additive
free polyurethanes are recyclable and safe for non-hazardous disposal and are excellent
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for long procedures. Furthermore, because of their excellent cytocompatibility along with
X-ray shielding capability they are expected to find many biomedical applications such as
ACKNOWLEDGEMENT
S. Kiran acknowledges the receipt of a senior research fellowship from CSIR-New Delhi,
India. The authors wish to thank the Director, SCTIMST for the laboratory facilities
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Table 1. IR spectrum of XPU1 and XPU2
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Table 2. Dynamic mechanical analysis data of XPU1& XPU2
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Table 3. Mechanical properties of XPU1 and XPU2
/MPa break /%
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Scheme 1. Synthesis of X-ray opaque polyurethanes.
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Figure 1. 1H NMR of IBPA.
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Figure 2. 13C NMR of IBPA.
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Figure 3. IR spectrum of XPU1 and XPU2.
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Figure 4. EDX spectrum of XPU1and XPU2.
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Figure 5. X-ray diffraction patterns of the polyurethanes XPU1 and XPU2.
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Figure 6. Thermogravimetric traces of XPU1 and XPU2.
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Figure 7. Effect of polyol on the storage modulus and tan delta of polyurethane.
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Figure 8. Optical microscope images of L929 cells grown in vitro on: (A) XPU1 and (B)
XPU2.
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Figure 9. Quantitative estimation of cell viability on XPU1 and XPU2 by the MTT assay
in comparison with negative control (high density polyethylene-PE) and positive control
(copper wire).
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Figure 10. X-ray images 200micron thick XPU discs compared with aluminium step-
wedge of thickness ranged from 0.5mm-3mm having incremental steps of 0.5mm
thickness (left to right) and also with10-30% BaSO4 filled polyurethanes disc of 200
micron thickness.
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Figure 11. X-ray opacity values, reported as relative pixel intensity calculated from a
wedge and for XPU disc. The extent of X-ray opacity of XPU discs is shown marked in
the X-Y plot. (n=3 for each group; Error bars represent the standard deviation of mean).
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Figure 12. X-ray opacity values, reported as relative pixel intensity calculated from a
filled polyurethane. The extent of X-ray opacity of XPU discs is shown marked in the X-
Y plot. (n=3 for each group; Error bars represent the standard deviation of mean).
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