BHT-412-MM-1

CHAPTER 1 INTRODUCTION

TABLE OF CONTENTS

Paragraph Chapter/Section Page

Number Title Number Number

INTRODUCTION

1-1 Scope of this Manual ................................................................. 1-00-00 3

1-2 Use of this Manual ..................................................................... 1-00-00 3
1-3 Customer Comments............................................................ 1-00-00 3
1-4 Content and Arrangement ......................................................... 1-00-00 3
1-5 Revision Status and List of Effective Pages ......................... 1-00-00 3
1-6 Volumes and Chapters ......................................................... 1-00-00 4
1-7 Table of Contents ................................................................. 1-00-00 4
1-8 Paragraph, Page, Figure, and Table Numbering.................. 1-00-00 4
1-9 Bulletins ..................................................................................... 1-00-00 4
1-10 Temporary Revisions................................................................. 1-00-00 5
1-11 Consumable Materials ............................................................... 1-00-00 5
1-12 Special Tools ............................................................................. 1-00-00 5
1-13 Torques ..................................................................................... 1-00-00 5
1-14 Commonly Used Symbols ......................................................... 1-00-00 5
1-15 Terminology ............................................................................... 1-00-00 5
1-16 Warnings, Cautions and Notes............................................. 1-00-00 5
1-17 Standard Practices .................................................................... 1-00-00 7
1-18 Replacement Parts and Assemblies.......................................... 1-00-00 7
1-19 Wear Limits................................................................................ 1-00-00 7
1-20 Helicopter Description ............................................................... 1-00-00 7

FIGURES

Figure Page
Number Title Number

1-1 Commonly Used Symbols .............................................................................. 6

1-2 Model 412 Series Helicopter (Typical)............................................................ 8

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INTRODUCTION
1-1. SCOPE OF THIS MANUAL
This Maintenance Manual (MM) contains the
necessary data to do maintenance on the Model 412
helicopters S/N 33001 through 33213, 36001 through
36999, and 37002 through 37999. For the systems,
subsystems, or units that are applicable only to the
412EPI (S/N 37002 through 37999), maintenance
must be done in accordance with the instructions in
the applicable chapter of the BHT-412-MMS-EPI.
The following technical manuals contain the
Instructions for Continued Airworthiness (ICA) for the
Model 412 and are necessary to maintain the
continued airworthiness of the helicopter.
Maintenance Manual (BHT-412-MM)
Maintenance Manual Supplement
(BHT-412-MMS-EPI) Applicable to 412EPI
Illustrated Parts Breakdown Manual
(BHT-412-IPB)
Illustrated Parts Breakdown Supplement
(BHT-412-IPBS-EPI) Applicable to 412EPI
Component Repair and Overhaul Manual
(BHT-412-CR&O)
Special Tools Illustrated Parts Breakdown
(BHT-SPECTOOL-IPB)
Standard Practices Manual (BHT-ALL-SPM)
Electrical Standard Practices Manual
(BHT-ELEC-SPM)
Structural Repair Manual (BHT-MED-SRM)
Corrosion Control Guide (CSSD-PSE-87-001).
NOTE
For helicopters S/N 34001 through 34024,
use information contained within this
manual applicable to S/N 33108 through
33213 and S/N 36001 through 36019.
Generally, information applicable to S/N
36020 through 36086 applies to S/N 34025
Export Classification C, ECCN EAR99
BHT-412-MM-1
and subsequent. For specific differences in
S/N 34025 and subsequent, for
instruments, electrical, and avionics, refer
to NB-412-MM basic maintenance manual.
Copies of this manual may be obtained
from:
PT Dirgantara Indonesia
(www.indonesian-aerospace.com)
1-2. USE OF THIS MANUAL
The instructions in this manual and those that have
been changed by Alert Service Bulletins, issued by
Bell Helicopter Textron, and by Airworthiness
Directives, issued by the local Aviation Authority, shall
be strictly followed.
1-3. CUSTOMER COMMENTS
Bell Helicopter Textron strives to provide accurate and
straightforward manuals. Sometimes, we may make
mistakes. If you find any mistakes, we would
appreciate it if you told us. Your observation,
suggestion, or complaint will be acknowledged.
For your convenience, we include a Customer
Feedback Form at the beginning of this manual. You
can send it by fax, e-mail, or mail it to us. When you
tell us about a mistake that is found in the
Maintenance Manual, please be as specific as
possible. Your help to make sure that the manual is
correct is very much appreciated.
1-4. CONTENT AND ARRANGEMENT
The breakdown of the helicopter by systems in this
manual is done under the Airline Transportation
Association (ATA) chapter system. The manual is
separated into 13 volumes and 33 chapters to make it
easy to find data.
1-5. REVISION STATUS AND LIST OF
EFFECTIVE PAGES
The revision status of the manual is given on the log of
revisions (page A) and on the title page of the manual.
The log of pages gives the revision status of every
page in the manual.
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BHT-412-MM-1
1-6. VOLUMES AND CHAPTERS
A volume groups the chapters into general categories
to permit quick access to data.
VOLUME 1 GENERAL INFORMATION
Chapter 1 Introduction
VOLUME 2 HANDLING AND SERVICING
Chapter 4 Airworthiness Limitations
Schedule
Chapter 5 Inspections
Chapter 6 Dimensions and Charts
Chapter 7 Lifting and Jacking
Chapter 8 Weight and Balance
Chapter 9 Towing
Chapter 10 Parking and Mooring
Chapter 11 Placards and Markings
Chapter 12 Servicing
Chapter 18 Vibration and Noise
VOLUME 3 EQUIPMENT
Chapter 21 Air Distribution (Ventilation)
Chapter 25 Equipment and Furnishings
Chapter 26 Fire Protection
VOLUME 4 FUEL/HYDRAULICS
Chapter 28 Fuel System
Chapter 29 Hydraulic System
VOLUME 5 AIRFRAME
Chapter 30 Ice and Rain Protection
Chapter 32 Landing Gear
Chapter 52 Doors and Windows
Chapter 53 Fuselage
VOLUME 6 MAIN ROTOR/MAIN ROTOR
DRIVE SYSTEM
Chapter 62 Main Rotor
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Chapter 63 Main Rotor Drive System
VOLUME 7 TAIL ROTOR/TAIL ROTOR
DRIVE SYSTEM
Chapter 64 Tail Rotor
Chapter 65 Tail Rotor Drive System
VOLUME 8 FLIGHT CONTROLS
Chapter 67 Flight Controls
VOLUME 9 POWER PLANT
Chapter 71 Power Plant
Chapter 76 Engine Controls
Chapter 79 Engine Oil System
VOLUME 10 INSTRUMENTS/
ELECTRICAL
Chapter 95 Instrument System
Chapter 96 Electrical System
VOLUME 11 AVIONICS
Chapter 97 Avionics
VOLUME 12 WIRING DIAGRAMS
Chapter 98 Wiring Diagrams
VOLUME 13 KITS
Chapter 99 Kits
1-7. TABLE OF CONTENTS
To locate the required information, every chapter has a
table of contents.
1-8. PARAGRAPH, PAGE, FIGURE, AND TABLE
NUMBERING
Paragraphs, pages, figures, and tables start at the
number 1 within a chapter.
1-9. BULLETINS
Technical Bulletins (TBs) and Alert Service Bulletins
(ASBs) are published when they are necessary. These
documents supplement the Maintenance Manual and
give instructions and data to change components,
systems, and maintenance practices on the helicopter.
When a bulletin affects the way the helicopter is
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 BHT-412-MM-1

maintained, it is incorporated in the manual at the next
available opportunity. Refer to the Bulletin Record
(page BR) for the list of bulletins that have been
incorporated in this manual.
1-10. TEMPORARY REVISIONS
When a torque value is not shown, then the standard
torque value for that combination of fasteners shall be
used. Standard torque values for various combinations
of fasteners are found in the Standard Practices
Manual (BHT-ALL-SPM).

Temporary revisions are published when necessary.

1-14. COMMONLY USED SYMBOLS
Refer to the Temporary Revision Record (page TR) for
a listing of active temporary revisions against this Some illustrations have symbols to highlight common
manual. processes such as the application of sealant, primer,
corrosion preventive compound. Other processes are
1-11. CONSUMABLE MATERIALS the use of heat, assembly fluid, or unreduced wet
primer. Figure 1-1 shows some of the symbols used.
NOTE Always use the consumable material (C-XXX) that is
called out (paragraph 1-11).
Handling, storage, and safety precautions
concerning consumable materials shall be
in accordance with manufacturers 1-15. TERMINOLOGY
instructions unless otherwise specified in
this manual. 1-16. WARNINGS, CAUTIONS AND NOTES
The consumable materials that are necessary for you
to do maintenance tasks are given by name and by
item number in the text (i.e., drycleaning solvent WARNING
(C-304)). The number refers to the item 304. The data
on this item 304 is found in Table 13-2 in Chapter 13 of
Standard Practices Manual (BHT-ALL-SPM). IF YOU DO NOT FOLLOW THE
INSTRUCTIONS THAT ARE GIVEN IN A
On occasion, the materials that are used in
WARNING, PERSONAL INJURY CAN
maintenance tasks will change properties, change
OCCUR.
suppliers, or be discontinued. Also, new improved
materials become available. If there is ever a
difference between the Maintenance Manual and
Standard Practices Manual, the manual that has the CAUTION
latest date of issue shows the preferred material.
However, either material may be used for the
maintenance task unless it is stated otherwise in the IF YOU DO NOT FOLLOW THE
procedure. INSTRUCTIONS THAT ARE GIVEN IN A
CAUTION, YOU CAN CAUSE DAMAGE
1-12. SPECIAL TOOLS T O T H E H E L I C O P T E R O R TO T H E
COMPONENTS.
Some maintenance procedures require the use of
special tools. These tools are given in a table at the
beginning of the applicable maintenance paragraph. A NOTE
description and illustration of these tools are found in
the Special Tools Illustrated Parts Breakdown Manual A note includes supplemental data about
(BHT-SPECTOOL-IPB). the procedure, the practice, the condition,
etc. for the maintenance task that you do.
1-13. TORQUES
1. Warnings, cautions and notes are used
Where applicable, special torques are specified within throughout this manual to emphasize important and
the text (or on illustrations) within this manual. critical instructions.

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BHT-412-MM-1

Figure 1-1. Commonly Used Symbols

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1-17. STANDARD PRACTICES
Standard maintenance practices and procedures that
are not given in this manual are found in the Standard
Practices Manual (BHT-ALL-SPM) and the Electrical
Standard Practices Manual (BHT-ELEC-SPM).
1-18. REPLACEMENT PARTS AND
ASSEMBLIES
Replacement parts and assemblies that are necessary
for the correct and proper maintenance of the
helicopter and its components are given in the
Illustrated Parts Breakdown Manual (BHT-412-IPB).
1-19. WEAR LIMITS
CAUTION
THE METRIC EQUIVALENTS TO U.S.
STANDARD WEIGHTS AND MEASURES
ARE GIVEN IN THIS MANUAL.
H O W E V E R , U S E O N LY T H E U . S .
STANDARD VALUES WHEN YOU TAKE A
M E A S U R E M E N T T O E S TA B L I S H A
SPECIFIC DIMENSION OR TO FIND THE
SERVICEABILITY OF A COMPONENT.
1. Throughout this manual, wear limits are given to
show the required fit between the mating parts. It is not
intended that all dimensions be examined as a
prescribed maintenance procedure. However, you
must examine the dimensions of parts that show signs
of wear or physical damage.
2. Wear limits, fits, and tolerances are integrated
into the inspection, repair, and assembly procedures.
3. Unless otherwise specified, dimensions shall
carry the following tolerances on decimals:
DECIMAL TOLERANCE
.XXX 0.010 inch
.XX 0.03 inch
.X 0.1 inch
Export Classification C, ECCN EAR99
BHT-412-MM-1
1-20. HELICOPTER DESCRIPTION
The Model 412 SERIES Helicopter (Figure 1-2)
consists of two major assemblies: The forward
fuselage and the tailboom. The forward fuselage is of
semimonocoque and reinforced shell construction with
transverse bulkheads and metal and fiberglass
covering. Two longitudinal main beams provide the
primary structural support.
A hinged door on either side of the forward area
permits direct access to the crew area and a large
sliding door permits access to the cargo/passenger
area. Additionally, a hinged cargo door is located
immediately ahead of the sliding door. This door
increases the width of access to the cargo/passenger
area. Seating is provided for the pilot and forward
passenger/copilot in the crew area (cockpit) and up to
13 passengers in the cargo/passenger (cabin) area.
The engine deck, located above and aft of the
passenger/cargo area, is designed to accommodate
the engines, reduction (combining) gearbox, firewalls,
and air management system.
The tailboom is of semimonocoque construction which
provides support for a vertical fin, aerodynamically
actuated elevator, tail rotor and tail rotor drive system,
tail skid, and baggage compartment.
The powerplant is a Pratt & Whitney Canada. PT6T-3
series twin turboshaft (Twin-Pac) engine consisting of
two identical free turbine power sections. A common
reduction (combining) gearbox mounted across the aft
end of the power sections has an
engine-to-transmission output shaft (main driveshaft)
extending forward along the centerline of the engine to
provide power to the transmission.
The main rotor system is a soft-in-plane, flex-beam
type with four interchangeable blades. For storage and
handling, two of the blades may be folded back along
the fuselage. When folded, the blades do not extend
beyond the width of the fuselage.
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BHT-412-MM-1

Figure 1-2. Model 412 Series Helicopter (Typical)

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