Documente Academic
Documente Profesional
Documente Cultură
0% R1 Project:
W12X92 80.0 rpm 100.0% R1 Yard / Plant:
IMO Tier II compliant Owner:
Standard tuning Created: 11.06.2017 / Manu
2
R1
100
Rating field CMCR
1
90 R3
80 CSR
70
R2
60 R4
50 6 5 3 4
40
40 50 60 70 80 90 100
CMCR Speed [%]
Engine Configuration
Engine Data
CMCR Power Rx: 77400 kW = 100.0% R1 MCR Power R1: 77400 kW
CMCR Speed Rx: 80.0 rpm = 100.0% R1 MCR Speed R1: 80.0 rpm
CSR Power: 65790 kW = 85.0% CMCR
CSR Speed: 75.8 rpm
Turbocharger (ABB): 3 x A285-L Bore: 920 mm
Scavenge air cooler: 3 x SAC-B25-SF Stroke: 3468 mm
Tuning: Standard
Options:
NOx emission compliance: IMO Tier II compliant
Type of propeller: Fixed pitch
Ancillary System
Cooling system: FW cooled / Single-Stage SAC / Sep. HT circuit
Cylinder cooling water inlet temperature: 75 C
Cylinder cooling water outlet temperature: 90 C
Lubricating oil system: separated TC lubrication
Oil temperature before engine: 45 C
Oil pressure before engine: 4.3 bar
Viscosity: 84.3 mm/s
Power [%] 110.0 100.0 95.0 90.0 85.0 80.0 75.0 70.0 60.0 50.0 40.0 30.0 25.0
BSFC [g/kWh] 166.8 165.8 164.4 163.1 162.2 161.9 161.8 161.8 162.5 164.2 166.6 167.7 168.8
BSFC: Brake specific fuel consumption with LHV MDO = 42707 kJ/kg
Summary
Oil consumption
System oil consumption per cylinder and per day 9.0 kg
Cylinder oil consumption, guide feed rate (pulse lubricating system) PLS 0.6 g/kWh
Guide feed rate 0.6 g/kWh for low sulphur content only.
Other components
Aux. blower: min. installed electric motor power (shaft) 2 x 229 kW (400/440 V / 50/60 Hz)
Turning gear capacity 15,0 kW (400/440 V / 50/60 Hz)
*1) Pressure difference across pump (final delivery head) must be according to the actual piping layout. The capacities do not account for other
components than the engine itself.
*2) LO system excluding heat and oil flow for damper. System pressure loss 2.6 bar assumed.
The capacities are for the engine only and without PTO.
Engine inertia is given for engine without damper and front
disc on crankshaft but including smallest flywheel.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % 84-65 % Power
+ 7 % 64-50 % Power
BSEF 5 %
tEaT 15 C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 5% corresponds to a decrease of tEaT by
15C.
The above performance values correspond to the lower calorific value of 42.7 MJ/kg (MDO). Based on experience during seatrials with HFO,
exhaust gas temperature may increase by up to 15C compared to MDO figures according GTD.
The auxiliary blower performance, configuration and position significantly influence engine performance below 40% power. Thus effective values
and shape of curves up to 40% power will depend on final settings of the auxiliary blower. The engine performance values below 25% engine
power shall be considered for guidance only.
172
170
ISO
168
166
164 Design
162
160
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
10.0
9.5
9.0 ISO
8.5
8.0
Design
7.5
7.0
6.5
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
300
280 ISO
260
240 Design
220
200
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
Heat Dissipation
ISO Conditions tAbC = 25C, tCbS = 29C, RH = 30%
Power Power Speed SAC LT Cylinder Lub. Oil Radiation SPP
[%] [kW] [rpm] [kW] [kW] [kW] [kW] [kW]
110.0 85140 82.6 35485 7810 4350 900 18100
100.0 77400 80.0 30735 6925 3895 900 12885
95.0 73530 78.6 28565 6490 3685 900 10845
90.0 69660 77.2 26170 6105 3500 900 9210
85.0 65790 75.8 24170 5810 3380 900 8050
80.0 61920 74.3 22625 5465 3230 900 7300
75.0 58050 72.7 20915 5270 3165 900 6710
70.0 54180 71.0 19310 4995 3055 900 6160
60.0 46440 67.5 15620 4475 2845 900 5655
50.0 38700 63.5 11730 3985 2675 900 5695
40.0 30960 58.9 7245 3540 2540 900 6220
30.0 23220 53.6 3930 3120 2415 900 4825
25.0 19350 50.4 2310 2730 2215 900 4910
SPP: Steam production power 7% for a constant temperature after economizer of 180C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
Scavenge Air
ISO Conditions tAbC = 25C, tCbS = 29C, RH = 30%
Power Power Speed tAaC tScav mScav pScav Cond. water
[%] [kW] [rpm] [C] [C] [kg/h] [bar] [kg/h]
110.0 85140 82.6 240 36.3 623225 5.02 0
100.0 77400 80.0 223 35.0 583596 4.60 0
95.0 73530 78.6 215 34.4 563975 4.40 0
90.0 69660 77.2 206 33.8 541258 4.18 0
85.0 65790 75.8 199 33.3 521715 4.01 0
80.0 61920 74.3 193 32.9 504029 3.85 0
75.0 58050 72.7 187 32.4 484718 3.69 0
70.0 54180 71.0 180 32.1 466490 3.53 0
60.0 46440 67.5 165 31.2 418424 3.15 0
50.0 38700 63.5 146 30.4 362619 2.74 0
40.0 30960 58.9 120 29.6 286999 2.21 0
30.0 23220 53.6 91 29.3 227672 1.84 0
25.0 19350 50.4 73 29.1 188469 1.57 0
Exhaust Gas
ISO Conditions tAbC = 25C, tCbS = 29C, RH = 30%
Power Power Speed tEbT tEaT tEbE *1) pExh Steam *2)
[%] [kW] [rpm] [C] [C] [C] [bar] [kg/h]
110.0 85140 82.6 468 272 270 4.71 26270
100.0 77400 80.0 431 250 248 4.30 18570
95.0 73530 78.6 415 241 239 4.10 15560
90.0 69660 77.2 400 234 232 3.89 13160
85.0 65790 75.8 388 229 227 3.72 11460
80.0 61920 74.3 380 226 224 3.56 10360
75.0 58050 72.7 372 224 222 3.41 9500
70.0 54180 71.0 364 222 220 3.26 8710
60.0 46440 67.5 351 223 221 2.90 8000
50.0 38700 63.5 341 230 228 2.51 8110
40.0 30960 58.9 336 249 247 2.03 8960
30.0 23220 53.6 308 248 246 1.69 6950
25.0 19350 50.4 307 263 261 1.45 7110
*1) Exhaust gas temperature drop of 2C from mixed temperature after turbine to economizer inlet.
*2) Guiding steam production capacity at 7 bar(a) / 165C, boiler efficiency 100%, pinch point temperature difference 15C, feed water
temperature 80C.
Performance Summary
ISO Conditions
Power [%]
[kg/kWh] BSAC 20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
10.0
9.5
9.0
8.5
8.0
7.5
7.0 170
169
BSFC [g/kWh]
168
167
166
165
500 164
450 163
400 162
[bar] BMEP 10 80
8 75
6 70
65
60
55
50
45
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
Turbocharging Data
Turbocharger: 3 x A285-L
ISO Conditions
Air temperature before compressor: 25 C
Coolant temperature before SAC: 29 C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
Cooling System
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
36 C 5455 kW 9425 kW
473 m/h 46 C ENGINE 90 C
LOC
1403 m/h
549 m/h
37530 kW 82 m/h
930 m/h SAC 71 C
0 m/h
0 kW 461 m/h
Anc 72 C 90 C
0 m/h 36 C
CWC
46 C 63 C
9425 kW
52410 kW
68 C
CC
32 C
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
Displacement pump
5455 kW 5340 kW
63 C 45 C 90 m/h
LOC
45 C
ENGINE
629 m/h 0 m/h
539 m/h Separ.
0 m/h
90 C
63 C Drain Heater
tank
629 m/h 61.0 m 8.3 m/h 113 kW
Centrifugal pump (initial filling)
360 kW
TC 85 C
TC
cooler
LO
tank
42 m/h
ENGINE
HFO
Feed circuit
85 C Mixing Booster circuit
unit
from service tank
19.4 m/h 100 lt
MDO 638 kW
Heater
150 C
34.8 m/h
Installation Data
F1
D
C
G
A B
Dimensions A 22870 mm
In mm with a tolerance of approx. 10mm B 5550 mm
C 1900 mm
D 12950 mm
E 5447 mm
F1 15420 mm
G 2895 mm
Weight masses
Net engine mass 2140 t
Weight water/oil 22.7 t
Minimum crane capacity 12.5 t
Engine mass is calculated according to nominal dimensions of drawings, incl. turbochargers and scavenge air coolers (specified for R1), piping
and platforms but without oil / water. The dimensions are in mm across R1-rated engines without Efficiency-Booster System with a tolerance of
approx. 10mm.
The standard piston dismantling height as shown in the sketch can be reduced by using special tools and / or tilted lift of the piston.
The data on this page is for guiding in an early project stage only and is not binding.
Design Conditions
3 x A285-L
dC
dB
Exhaust gas
dA Mass flow 558038 kg/h
Temperature after TC 289 C
Density 0.638 kg/m
Back pressure 300 mm WC
Air fans
Main engine
References
*1) The seawater temperature will be 4C lower than the specified coolant temperatures.
Abbreviations
BMEP Brake mean effective pressure MCR Maximum continuous rating (R1/R1+)
BSAC Brake specific air consumption MDO Marine diesel oil
BSEC Brake specific energy consumption mScav Scavenge air mass flow
BSEF Brake specific exhaust gas flow
pExh Exhaust gas pressure before turbine
BSFC Brake specific fuel oil consumption
pScav Scavenge air pressure
BSGC Brake specific gas consumption
PTO Power take-off
BSPC Brake specific pilot oil consumption
RH Air relative humidity before compressor
CMCR Contract max. continuous rating (Rx)
CPP Controllable pitch propeller SAC Scavenge air cooler
CSR Continuous service rating SCR Selective catalytic reduction
SPC Steam production control
etaTC Turbocharger overall efficiency
SPP Steam production power
FPP Fixed pitch propeller
tAaC Air temperature after compressor
HFO Heavy fuel oil tAbC Air temperature before compressor
HP High pressure tCbS Coolant temperature before SAC
HT High temperature tEaT Exhaust temperature after turbine
tEaTm Exhaust temperature after turbine, mixed
LHV Lower heating value
tEbE Exhaust temperature before economizer
LP Low pressure
tEbT Exhaust temperature before turbine
LT Low temperature
tScav Scavenge air temperature