47 HILUX (Cont.

next page)

M OVERALL ELECTRICAL WIRING DIAGRAM

C ru is e C o n tro l
P o w e r S o u rc e (1 K D F T V w / D P F )
1 2 3 4 G
A
B
B
BO
C
BR
D
BO
E
L
ACC F
B
G
WG
H

L
BR 4 AM1 IG1 1 BY
(M/T) (M/T)

Connector
Junction
J 4(A), J 5(B)
2 B
G

1 2

Spiral Cable
S42
3 A
CCS ECC

Connector
Junction
J18(A), J19(B)
5 AM2 IG2 6

WG
14 2D 2 2A 6 A CCS ECC

B
ST2

WB
(8)
WL
4 B

L
2 CRUISE

(M/T)
WR

BY
I6
7. 5A OBD

Cruise Control SW
B
40A AM1

Ignition SW 1 1H 1 1J 4 1J 2 1J

6 2A RES/ACC
1

BW
HILUX (EM1815E)

B
9 ID1

ECUIG&GAUGE
10A
1

MAIN Relay

EDU Relay
25A EFI
1 1 SET/COAST

GW
(8)

(8)
6 2C

BR
1 2G 17 IF8
5 1
2

A/F Relay
CANCEL
13 2L 14 W
WR
BW
WL
B

CCS
7. 5A MET
7. 5A IGN

5 1J 3 1J 8 1J 7 1J 6 B
3 2

(M/T)
E24(R), E25(S), E26(T),

Junction Connector
J10(B)

G
BW
E27(U), E30(V), E31(W)
1 1F 3 1B 1 4 1B Engine ECU
1 1 2 B
CLSW(M/T)

WB
BR

B
2 2 IN1 D (A/T)

WB
RL
1
50A BATT P/I

2 IF5 15 U
100A ALT

30A AM2
20A A/F

(M/T)
9 B 8 B 1 Park/Neutral

(M/T)
GW
Connector
Junction
J 2(A), J 3(B)

10A EFI NO. 2

22 2S 6 2M 1 2D Position SW
< 4412>

(A/T)
GY
1
1 7 EA1

Assembly
Clutch Switch
C23
9 EA1
BO

BO

BO

(8)
BR
BW

B
11 A 10 A

(M/T)
GW
2

(A/T)
GY
14 ID2
RL

2
1 1A B B 1
80A GLOW

7 1 IN1

Connector
Junction
J1
11 GW
W

(M/T)
BW
1 I
8 EA1
BR
J
Battery

1 1G RL
K
BO
BR

L
BR
M
B B
N
BR
O
WB
8 : w/ Cruise Control B
P

Left Side of EB EC Rear Side of

the Fender Apron the Cylinder Block
 47 HILUX (Cont' d) (Cont. next page)
1 : Shielded
6 : w/ Cruise Control Except Europe
7 : w/ Cruise Control Europe
E n g in e C o n tro l (1 K D F T V w / D P F , 2 K D F T V V N T u rb o c h a rg e r w / D P F ) 9 : From Nov. 2011 Production
14 : Before Nov. 2011 Production

G 5 6 7 8 G
A A
B B
B
BO
C
BR
D
BO
E
L
F

BO
B
G

(1KDFTV)
WG
H

BR
System< 154>
Stop Light

B
21 C

Combination Meter
C25(C), C26(D)
(7)

(6)
BO
2 3

CRUISE

CRUISE

Engine
Check

Glow
DPF

Air Flow Meter

A40
E2 +B 2

Suction Control Valve

S45
Stop Lamp SW
S14

(7)

(6)
1 3
WG

27 D 8 D 33 C 39 C 40 C FG THA E2G
5 1 4 1
(14)
HILUX (EM1815E)

12 IF8 1 IF8 2 4

RL
11 IF8 (9)

WR

BW
RB

YR

YB
LB
(7)

(6)
19 IF5

(1KDFTV)
WG

LG
B

RL

11 V 24 W 23 W 9 W 7 V 34 V 4 W 19 W 19 V 17 T 6 T 18 T 2 S
MREL +B BATT ST1 CCW PI DIND W GIND VG THA EVG SCV

E24(R), E25(S), E26(T), E27(U), E30(V), E31(W)

Engine ECU

IREL IGSW +B2 HAF2 AF2+ AF2 M+ M GLDO GLD1 FIV ECBV
12 V 24 V 17 W 6 R 2 R 1 R 15 S 14 S 20 U 21 U 5 S 4 S
G6
Glow Plug Assembly
BW

BO

BR

BL
(1)
W
Y

W
GL1 GL2 GL3 GL4
(1)
W

WB

WL
PL
2 1 4 3
25 IF8 3 4

LR

G
R
Ratio Sensor
Air Fuel
A41

L
2 4 1 1 2
AF2+ AF2
Nozzle Motor
Variable
Turbocharger
T10

Connector
Junction
J44

Assembly
Addition Injector
Exhaust Fuel
E32

Assembly
EGR Valve
E29
M+ FIV
1 D 3 D 5 D 1 C 2 C 1 B 2 B
BR

HAF2 +B GND SI DI GL1 GL2 GL3 GL4

3 2
M +B
1 2
BW

WB
I 1 2 1
RL

BATT +B
BR 1 A 4 D G 2(A), G 3(B), G 4(C), G 5(D)
J
Glow Plug Controller

B
RL

BR
K

B
BO WB
L B
BR
M
B B B B B
N C
BR BR
O D
B B
P E

M
 47 HILUX (Cont' d) (Cont. next page)

M OVERALL ELECTRICAL WIRING DIAGRAM

E n g in e C o n tro l (1 K D F T V w / D P F , 2 K D F T V V N T u rb o c h a rg e r w / D P F )

G 9 10 11 12 G
A A

2 : w/ PTC Heater w/o Manual A/C

< 507>
Combination Meter

Amplifier< 366>
Viscous Heater
3 : w/ PTC Heater w/ Manual A/C

< 387> < 397>

A/C Amplifier
4 : w/ Manual A/C
5 : w/ Multi Display

System (CAN)< 4110>

Multiplex Communication

< 374> < 386> < 396>

A/C Amplifier

Amplifier< 366>
Viscous Heater
Position SW< 13>
Park/Neutral

< 504>
Combination Meter
< 154>
Stop Lamp SW

(2)

(3)
P

P
< 15>
Alternator

< 12>
ST Fuse
Combination Meter Transponder Key
< 503> < 508> ECU< 83>
32 2Q 32 2P
HILUX (EM1815E)

16 2Q
(M/T)
GW

(A/T)
BY
LY

PL
G

GB

YG
VR

YB
RL

RL
(4)

(4)

(2)

(2)

(5)
BR
Y
P
8 W 23 U 6 W 16 V 35 V 36 V 24 R 18 R 10 V 13 V 9 V 14 V 30 V 31 V 28 V 29 V 32 V
STP ALT STA THWO CANH CANL CAN+ CAN AC1 ACT VCH VCT SPD DM IMI IMO OILM

E24(R), E25(S), E26(T), E27(U), E30(V), E31(W)

Engine ECU

E05 LUSL VLU THF THW E2 THIA THCF THCI THCO PEX
11 S 15 R 3 U 4 T 5 T 14 U 3 T 17 R 5 R 1 U 7 U
WB

GB

YG
RL
GR

BR
B

GB

BY
R

L
Sensor (Inter Cooler)
Inlet Air Temp.
I 4(B)
2 2 2 B
Fuel Temp. Sensor
F11

Water Temp. Sensor

W1

T 1(A), T 2(B)
Throttle Body
1 A 3 B Assembly 1 1 1 2

Temperature Sensor
No. 1 Exhaust Gas
N5

Temperature Sensor
No. 2 Exhaust Gas
N6

Temperature Sensor
No. 3 Exhaust Gas
N7

Pressure Sensor
Differential
D19
RSO VTA THC3 THCI THCO PEX

1 1 1 B
B RSC VC E E2 E2 E2 E2 VC
2 A 3 A 1 B 2 B 2 2 2 1 3
RW

RW
WB

BW
GR
BR

BR

BR

BR

BR

BR
B

WB WB
B
WB

B RW RW
C B
BR BR BR BR BR BR BR BR BR BR BR
D C
B B
E D

Rear Side of EC
the Cylinder
Block
 47 HILUX (Cont' d) (Cont. next page)

E n g in e C o n tro l (1 K D F T V w / D P F , 2 K D F T V V N T u rb o c h a rg e r w / D P F )

G 13 14 15 16 G
A A

1 : Shielded
3 : w/ PTC Heater w/ Manual A/C

A13
Accelerator Position Sensor

T11
Turbocharger Variable
2 Nozzle Sensor

Suction Control Valve

S8
VCPA VPA EPA VCP2 VPA2 EPA2
4 6 5 1 3 2
VNVC VTA1 VNE2
1
3 1 2
HILUX (EM1815E)

BRW

GRG
BRR
LGR

BRY

GW
WL

GY

L
6 V 2 W 5 V 4 V 1 W 3 V 23 R 12 R 11 U 6 U 10 U
VCPA VPA EPA VCP2 VPA2 EPA2 PCV+ PCV VNVC VNA VNE2

E24(R), E25(S), E26(T), E27(U), E30(V), E31(W)

Engine ECU

EGM+ EGM EGRA VCS PCR2 E2S PCR1 VC PIM INJF #1 #2 #3 #4 PRD IDLO RLEF HSW
6 S 7 S 1 T 13 T 2 T 8 T 16 T 13 U 5 U 20 T 21 T 22 T 23 T 24 T 19 T 19 R 4 R 21 V

RW

BW
LW

LW
GR
RY

RY

YR
PL

LB
(1)

(3)
GR

GR
G
R
Y

V
L

(1)

< 387> < 397>

A/C Amplifier
B
4 5 2 1 A 2 A 3 A 5 A
Valve Assembly
Electric EGR Control
E28

2
M+ M VTA VCS PR2 E2S PR
Sensor
Turbo Pressure
T9
PIM
E2 VC E2 VC 3 EA1 2 EA1
F 9(A) 4 A 6 A E VC
1 3
Fuel Pressure 1 3
Sensor

(1)
B
RW

RW

RW

RW
BR

BR

BR

RW RW RW 2 I 8 K 7 K 3 K 6 K 4 K 5 K 2 K 1 K
B
+B INJF # 10 # 20 # 30 # 40 PRD IJEN RLF
BR BR
C I20(I), I21(J), I22(K), I23(L)
Injector Driver (EDU)
B
D
(1)
B
(1)
C

M
 47 HILUX (Cont' d) (Cont. next page)

M OVERALL ELECTRICAL WIRING DIAGRAM

E n g in e C o n tro l (1 K D F T V w / D P F , 2 K D F T V V N T u rb o c h a rg e r w / D P F )

G 17 18 19 20 G
A A

1 : Shielded
12 : Before Aug. 2012 Production
13 : From Aug. 2012 Production
HILUX (EM1815E)

E24(R), E25(S), E26(T), E27(U), E30(V), E31(W)

Engine ECU

(1)
B
Discharge Valve
Pressure
P22

1
(No. 1)
Fuel Injector
F31

(No. 4)
Fuel Injector
F34

(No. 2)
Fuel Injector
F32

(No. 3)
Fuel Injector
F33
2 2 2 2
2
W

1 1 1 1

1 EB4 2 EB4 (12)

(1)

(1)

(1)

(1)
1 EB5 2 EB5 (13)
W

R
B

Y
L

(1) BR

(1)

(1)

(1)

(1)

(1)

(1)

(1)
(1)
BR
Y

12 A 10 A 11 A 5 A 1 A 2 A 3 A 4 A 6 A

2 L 1 L 4 J 1 J 2 J 5 J 6 J 3 J 1 I 3 I 4 I

WB
RLF RLF+ IJ1 IJ1+ IJ4+ IJ4 IJ2 IJ2+ IJ3+ IJ3 GND
I20(I), I21(J), I22(K), I23(L) 2 B J 9(A), J10(B) 3 B 1 B 5 B
Injector Driver (EDU) Junction

BR
Connector

BR
BR
(1) C
B (1)
EC Rear Side of the EC Rear Side of the
(1) D
Cylinder Block Cylinder Block
C
 47 HILUX (Cont' d)

E n g in e C o n tro l (1 K D F T V w / D P F , 2 K D F T V V N T u rb o c h a rg e r w / D P F )

G 21 22 23 24
A

1 : Shielded
D1

Position SW< 449>

Park/Neutral
2 : w/ PTC Heater w/o Manual A/C 16 DLC3
3 : w/ PTC Heater w/ Manual A/C
10 : Before Jun. 2011 Production BAT
11 : From Jun. 2011 Production

Amplifier< 366>
Viscous Heater
< 387> < 397>
A/C Amplifier

Meter< 507>
Combination
TAC TS TC A/B SG CG
9 12 13 11 5 4

(w/ SRS)
PB

BY

BR

G
BW
(A/T)
GB

BW

BW

BW
(3)

(2)
< 12>
ST Fuse

13 ID2 22 2N 22 2O 6 2O
HILUX (EM1815E)

18 ID2
(A/T)

(A/T)
GB
LY

6 2N

BW

PB

BR
26 R 24 U 18 W 23 V

PB
NSW P TACH TC
6

Junction Connector
J57
E24(R), E25(S), E26(T), E27(U), E30(V), E31(W)
Engine ECU 5 2Q 21 2Q
11
G+ G E1 NE+ NE EC E02 E01 ME01
13 R 14 R 1 S 7 R 8 R 11 W 13 S 12 S 8 S
(1) 5 2J 4 2B
B
BR

WB

WB
(1)

W
Y

(w/ SRS)

(w/ SRS)
(w/ ABS)

(w/ ABS)
(11)

(10)
WB

WB
(1)
Y

PB

BY
L

PL
W
1
Position Sensor
Camshaft
C1

1 B 2 B 11 A 11 A
Position Sensor
Crankshaft
C 4(B)

Connector
Junction
J62(A)

Connector
Junction
J45(A)
NE+ NE
WB

WB
< 215>
Assembly Center
Airbag Sensor

< 215>
Combination Meter
< 215>
Assembly Center
Airbag Sensor
2 9 A 9 A

< 206>
with Actuator
Skid Control ECU
E
3 B
(11)

(10)
WB

WB
(1)

7 A
Connector
Junction
J20(A), J21(B)

BR

12 B
WB

WB

BR
C
(1) Instrument Panel Rear Side of the Cylinder Block Instrument Panel
D ID EC IE
Reinforcement Reinforcement LH (LHD)
Center Instrument Panel
Reinforcement RH (RHD)