Practice

Viscosity
of Aircraft
Batch Primer
Number Paint Instructions
B1 33.75 1. Select cells A1:B20 using your mouse
B2 33.05 2. Click on Control Chart Wizard
B3 34.00 3. Review the XmR chart - no red points means it's stable
B4 33.81 4. Come back to this worksheet
B5 33.46 5. Select cells A1:B32
B6 34.02 6. Click on Control Charts (SPC) - XmR Individuals
B7 33.68 7. Notice how XmR chart shows two sets of limits - before and after
B8 33.27 8. Click on another worksheet and run other charts
B9 33.49 9. Open your own data and run Control Chart Wizard
B10 33.20
B11 33.62
B12 33.00
B13 33.54
B14 33.12
B15 33.84
B16 33.50
B17 33.25
B18 33.40
B19 33.27
Additional Data
B20 34.65
B21 34.80
B22 34.55
B23 35.00
B24 34.75
B25 34.50
B26 34.70
B27 34.29
B28 34.61
B29 34.49
B30 35.03

Page 1
 Practice

XmR Chart
Practice
and
Application

Page 2
 Manufacturing

Batch
Number Viscosity of Aircraft Primer Paint
B1 33.75 Verified and Validated using Montgomery, Intro to SPC, 4th Ed., pgs. 250-251
B2 33.05 To order this book from Amazon.com go to:
B3 34.00 http://www.amazon.com/exec/obidos/ASIN/0471316482/quantuicom-20
B4 33.81
B5 33.46
B6 34.02
B7 33.68
B8 33.27
B9 33.49
B10 33.20
B11 33.62
B12 33.00
B13 33.54
B14 33.12
B15 33.84
B16 33.50
B17 33.25
B18 33.40
B19 33.27
Additional Data
B20 34.65
B21 34.80
B22 34.55
B23 35.00
B24 34.75
B25 34.50
B26 34.70
B27 34.29
B28 34.61
B29 34.49
B30 35.03

Page 3
 Manufacturing

Resistivity of Silicon Wafers

216
290
236
228
244
210
139
310
240
211
175
447
307
242
168
360
226
253
380
131
173
224
195
199
226

Page 4
 Total Total
Falls/1000 Patient Patient Post Op Patient
Month Patient Days Falls Days AMIs % Month Satisfaction %
Jun-10 3.6 17 4658 Q1 0.54% J 82
Jul-10 4.5 22 4909 Q2 0.54% F 79
Aug-10 4.7 23 4886 Q3 0.57% M 84
Sep-10 6.0 30 4970 Q4 0.60% A 82
Oct-10 4.6 22 4780 Q1 0.38% M 92
Nov-10 3.6 18 4973 Q2 0.02% J 80
Dec-10 7.6 44 5762 Q3 0.54% J 94
Jan-11 7.7 42 5441 Q4 0.37% A 78
Feb-11 5.6 33 5893 Q1 0.35% S 83
Mar-11 5.7 33 5743 Q2 0.18% O 84
Apr-11 7.0 33 4747 Q3 0.46% N 92
May-11 5.3 27 5118 Q4 0.21% D 84
Jun-11 7.5 42 5609 Q1 0.52%
Jul-11 7.2 41 5722 Q2 0.03% Patient Sat with Pain Control
Aug-11 4.6 24 5261 Q3 0.19% 2002 84.8
Sep-11 3.6 22 6071 Q4 0.30% 2003 85.3
Oct-11 8.2 50 6072 Q1 0.25% 2004 85.5
Nov-11 9.6 51 5335 2005 87
Dec-11 6.0 39 6483 2006 87
Jan-12 3.8 22 5752 2007 87.3
Feb-12 5.4 31 5731
Mar-12 6.6 33 5017
Apr-12 4.8 25 5158
May-12 4.4 22 5040
Jun-12 4.3 22 5095
Jul-12 3.9 22 5586
Aug-12 3.9 20 5086
Sep-12 4.5 23 5148
Oct-12 4.0 19 4754
 Surgical Surgical
Central Central Site Site
Line BSI Line BSI Infections Infections Infections
Rate - Rate - per 100 Patient (Before (After
Average Median Surgeries Type n=1,443) n=3383)
Baseline 7.7 2.8 1Q03 3.6 Bariatric 332 30
Implementa 2.8 1.7 2Q03 2.7 Vascular 29 34
0-3 Mo 2.3 0 3Q03 2.2 Hips 36 41
4-6 mo 1.9 0 4Q03 1.9 Knee 23 30
7-9 mo 1.7 0 1Q04 1.8 CT Externa 72 74
10-12 mo 1.6 0 2Q04 1.2
13.15 mo 1.8 0 3Q04 1.3 Tight Glycemic Control
16-18 mo 1.6 0 4Q04 0.7 HGH Hospital
Journal of Quality and Patient Safety 1Q05 1.4 Joint Commission Journal
December 2009 Volume 35 Number 12 2Q05 1.3 Jul-10
Infections/1000 Central Line Days for 103 3Q05 0.8
4Q05 1.2
1Q06 0.6
Sat with Pain Control 2Q06 0.6
3Q06 1.4
4Q06 2.1
1Q07 0.3
2Q07 2.4
3Q07 1.9
4Q07 2
1Q08 1.1
2Q08 1.9
3Q08 2.3
4Q08 1
1Q09 0.9
2Q09 0.5
3Q09 0.8
 Facility
Door To Acquired
Balloon Pressure Time To
Rate Ulcer Thromboli
(90 Min) Ratio Patient tics
Q103 54.2% Jun-10 1.94 1 9
Q203 46.0% Jul-10 2.27 2 20
Q303 50.3% Aug-10 2.56 3 20
Q403 49.7% Sep-10 1.40 4 20
Q104 63.3% Oct-10 2.14 5 37
Q204 55.1% Nov-10 2.35 6 55
Q304 58.8% Dec-10 2.20 7 37
Q404 58.9% Jan-11 1.81 8 20
Q105 69.8% Feb-11 2.99 9 37
Q205 59.7% Mar-11 1.86 10 29
Q305 64.2% Apr-11 2.41 11 33
Q405 67.9% May-11 2.08 12 33
Q106 71.9% Jun-11 1.85 13 6
Q206 77.6% Jul-11 2.10 14 100
Q306 74.1% Aug-11 2.57 15 98
Q406 80.4% Sep-11 1.86 16 20
Oct-11 0.73 17 73
Nov-11 0.59 18 14
Dec-11 1.28 19 50
Jan-12 1.41 20 25
Feb-12 2.00 21 40
Mar-12 1.16 22 120
Apr-12 1.40 23 18
May-12 1.23 24 44
Jun-12 0.81 25 24
Jul-12 0.90 26 10
27 106
28 22
29 15
30 40
31 50
32 30
33 58
34 43
35 20
36 18
37 28
38 16
39 20
40 58
41 32
42 16
43 35
44 40
45 16
46 16
47 18
48 22
49 22
50 55
51 31
52 20
53 15
54 21
55 55
 Software

Project Error Rates (defects/kloc) Computer Uptime Data Sanity, Davis Balestracci
Project1 8.7 Jan 98
Project2 1.9 Feb 98.7
Project3 4.8 Mar 98.7
Project4 4.5 Apr 99.2
Project5 5.3 May 99.2
Project6 5.2 Jun 100
Project7 2.1 Jul 99.7
Project8 5.9 Aug 99.5
Project9 3.6 Sep 99
Project10 3.5 Oct 98.6
Project11 3.4 Nov 100
Dec 99.3
Jan 99.8
Feb 99.8
Mar 98.5
Apr 100
May 100
Jun 98.6
Jul 99.7
Aug 99.3

Page 9
 Software

Balestracci

Page 10
 Days to Pay Insurance Claims

Days to Pay
48
35
37
16
41
34
43
22
35
36
17
33
36
42
26
30
37
43
28
24
26
36
27
23
36
56
45
22
46
32
33
30
35
46
22
31
47
30
27
17

16
16
13
18
9
13
19
24

Page 11
 Days to Pay Insurance Claims

19
11

Page 12
Average Call Lengths by Operator Building Continual Improvement - Donald J Wheeler
Operator Ave Call Length
1 10.5
2 8.1
3 11.6
4 11.5
5 16.7
6 8.3
7 6.2
8 10.4
9 9
10 10.4
11 10.9
12 12.1
13 8.1
14 5.3
15 13.4
16 11.7
17 8
18 8.2
19 11.7
20 9
21 11.8
22 7.3
 Airline Quality Rating
Jan -1.09
Feb -0.85
Mar -1.01
Apr -0.97
May -1.02
Jun -1.3
Jul -1.54
Aug -1.3
Sep -0.97
Oct -0.97
Nov -0.91
Dec -1.28
Jan -1.22
Feb -1.05
Mar -0.99
Apr -1.08
May -0.98
Jun -1.27
Jul -1.26
Aug -1.03
Sep -0.84
Oct -0.81
Nov -0.84
Dec -1.41
Time Data (hh:mm:ss)
1:45:50
4:21:13
4:16:54
6:04:02
7:26:59
8:17:31
9:03:27
4:03:22
3:19:18
3:41:37
3:58:45
7:58:13
0:51:16
5:52:57
2:36:49
7:47:34
2:49:55
3:59:28
7:54:37
11:03:16
4:29:25
5:22:16
8:12:03
9:21:27
7:54:46
Shif % Nonconforming
1 5
2 9
3 12
4 7
5 12
6 4
7 11
8 7
9 15
10 3
11 5
12 8
13 2
14 5
15 15
16 4
17 6
18 15
19 5
20 5
21 8
22 6
23 10
24 15
25 7
26 10
27 13
28 4
29 8
30 14
Manufacturing PPM Trends
Time PeriodWeekly
Number Of 22 ending on 03/05/2000
Process TypSOLD - Solder
Work Order Production
Facility: CIG Twinsburg
Area: EMS3
Process Co Wave Solder
Date of Rep March 06, 2000
Date Wave Solder Defects Opportunities PPM
10/07/09 102 3,932,572 26
10/14/09 333 2,766,271 121
10/21/09 198 4,997,198 40
10/28/09 229 3,516,396 66
11/04/09 253 3,898,688 65
11/11/09 324 3,997,169 82
11/18/09 180 4,358,614 42
11/25/09 165 2,030,162 82
12/02/09 174 4,709,610 37
12/09/09 100 3,904,297 26
12/16/09 143 4,213,270 34
12/23/09 117 4,133,055 29
12/30/09 63 1,478,732 43
01/06/10 329 4,450,944 74
01/13/10 182 3,437,930 53
01/20/10 174 4,330,206 41
01/27/10 182 4,040,139 46
02/03/10 212 4,776,301 45
02/10/10 247 3,446,884 72
02/17/10 308 4,559,154 68
02/24/10 198 4,313,400 46
03/03/10 244 3,796,283 65