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MITS

MITSUBISHI Circulating Fluidized Bed


Sewage Sludge Incineration
Incineration System

Head office
15F YOKOHAMA BLUEAVENUE BLDG.,
4-2 MINATOMIRAI 4-CHOME, NISHI-KU, YOKOHAMA 220-0012, Japan
TEL:+81-45-227-1273 FAX:+81-45-227-1383

Our internet website : http://www.mhiec.co.jp/


Feel free to contact us.

MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO., LTD.


CONFIDENTIAL & PROPRIETARY INFORMATION
THIS DOCUMENT IS CONFIDETIAL AND PROPRIETARY TO MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO.,LTD.(MJK) AND IS
DELIVERED ON THE EXPRESS CONDITIONS THAT IT MAY NOT BE DISCLOSED,COPIED OR REPRODUCED IN WHOLE ON IN PART,OR USED FOE THEBENEFIT
OF ANYONE OTHER THAN MJK WITHOUT MJKS PRIOR WRITTEN CONSENT, AND THAT NO OTHER RIGHT TO DISCLOSE OR USE ANY INFORMATION
CONTAINED IN SAID DOCUMENT EXCEPT AS SPECIFICALLY PROVIDED FOR BY MJK.
THIS DOCUMENT IS PROTECTED BY COPYRIGHT LAW, UNFAIR COMPETITION LAW, CIVIL LAW AND INTERNATIONAL TREATY PROVISIONS, AND ANY
APPLICABLE LAWS OF JAPAN AND THE COUNTRY IN WHICH IT IS BEING USED.

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MITS
MITSUBISHI Circulating Fluidized Bed System Flow
Sewage Sludge Incinerator
Incinerator
Gas Air Heater Bag Filter
Highly efficient dust-removal
Application of the Circulating Fluidized Bed Combustion air temperature
heated up to 650 using the performance in the flue gas.
(CFB) Sewage Sludge Incinerator combustion flue gas to reduce
the auxiliary fuel consumption.
Quenching Tower
Flue gas temperature cooler to
suitable Bag Filter inlet temperature
The conventional system used for sewage sludge Incineration in the Bubbling Hot Cyclone Circulating Fluidized
Fluidized Bed (BFB) Sewage Sludge Incinerator. Bed Type Sewage
MITSUBISHI developed the Circulating Fluidized Bed (CFB) Sewage Sludge Flue Gas
Incinerator in consideration of the recent environmental targets such as energy-saving
Sludge Incinerator
and the mitigation of global warming. Pulse jet
Removes SOx and HCl in the cleaning system
The new incinerator contributes to global environmental conservation with help from for Bag Filter
combustion gas with the removal Media
the following technical features.
system inside the furnace in order to
1) Reduction of the N2O gas, Major Greenhouse Effect Gas from Sewage apply inexpensive limestone instead
Freeboard
Sludge Incinerator of using the expensive sodium
2) Reduce the electricity consumption of the plant using two-stages combustion. hydroxide.
Fabric Filter
Reduces electricity consumption Media
The CFB Sewage Sludge Incinerator design is a reflection of MHIs vast design
using a low-pressure
experience with CFB Coal Firing Boiler.
combustion blower.
The greenhouse effect gas of N2O gas is 310 times more potent that of CO2 gas.
Seal Pot Enables further N2O reduction by
the high-temperature sewage
System Structure sludge combustion.
Quenching
The sand at the bottom part of the furnace is fluidized by primary Tower
air and blown up into the freeboard by the secondary air. Sewage
Sludge Fly ash
The gas in the freeboard flows at a speed of about 46m/s. The
Sand Supply
fluidized sand therefore reaches the top of the furnace together Conveyor
with the flue gas, where it is collected by Hot Cyclone. Secondary
Air Sand Burner
Once collected, the sand is transterred to original sand bed.
Sewage Sludge is incinerated efficiently within the Circulation of Vibrating Riddle
the High Temperature Sand in the furnace. Sand Drawing
Conveyor

Technical Features Primary Air

Sludge Feed Pump


1. High-Temperature Stable Combustion Maintains a clean condition at Easy Daily Maintenance Works
Top from the bottomm
Level with the furnace
the sewage sludge cake thanks to the concentration of

Freeboard
transfer area using the piping. pump maintenance points.
To further reduce the green house effect gas in the flue gas Prevents scattering of the
of the Conventional BFB Sewage Sludge Incinerator, the stench and sewage sludge
combustion gas temperature in the furnace of the CFB is cake.
The largest plant in Japan
Japant/d
t/d
maintained at a high temperature. Under this condition,

Sand Bed
CFB furnace temperature exerts an effect equivalent to that
of the heated circulating sand.
700 800 900
Optional Equipment
The N2O gas from CFB is redacted for the above reasons. Temperature
White-Plume- Flue Gas Treatment System Mix Combustion of
Furnace
Furnace temperature
temperature distribution
distribution Prevention System Screenings and Grits
White Plume Dust-removal system Acid gas removal system
2. Furnace Inside Sox Removal System 10
Bag Filter Furnace Inside SOx
discharge coefficient

8 Significantly
Furnace outlet N2O

reduce
Removal System
Obtaining the high SOx removal efficiency due to the
kg/t-DS

6
Stirring effect between the sulfurizing chemical and Sox and HCl
4
flue gas in the furnace. Removal
Limestone inside the
2 Stack
Not necessary for the conventional wet type gas furnace is
0 Screenings
absorber. 800 850 Flue Gas performed by and Grits
the limestone
Huge reduction in operation cost through the use of Furnace free board gas temperature White- supply.
Plume- Quenching
limestone as the desulfurizing chemical (compared Relationship
Relationship between
between furnace
furnace free
free board
board gas
gas Prevention Tower
with the wet type gas absorber by using sodium temperature
temperature and
and NN22O
O discharge
discharge coefficient
coefficient Air Heater Bag Filter
hydroxide. 100 Ceramic Filter Wet-Type Gas
Efficiency inside the

Absorber
Reduction of N2O gas from CFB due to the supply of 80
Sox-Removal

furnace

the desulfurizing chemical. 60 Removal of SOx &


40 HCl using sodium
hydroxide.
3. Reduced Operation Cost 20 White Plume Enables the mixed combustion
Prevention Fan of screening and grit through
0 The white plume can be removed
The operation cost can be reduced by reducing the 0.0 2.0 4.0 6.0 from the stack, in consideration the easy extraction of
Equivalent Ratio Ca/S of the landscaping in the plant un-combustible materials.
electrical consumption of the primary air blower, area.
chemical supply cost, and auxiliary fuel consumption. Relationship
Relationship between
between limestone
limestone equivalent
equivalent ratio
ratio
and
and furnace
furnace inside
inside SOx
SOx removal
removal efficiency
efficiency
MITS
MITSUBISHI Circulating Fluidized Bed
Sewage Sludge Incineration
Incineration System

Head office
15F YOKOHAMA BLUEAVENUE BLDG.,
4-2 MINATOMIRAI 4-CHOME, NISHI-KU, YOKOHAMA 220-0012, Japan
TEL:+81-45-227-1273 FAX:+81-45-227-1383

Our internet website : http://www.mhiec.co.jp/


Feel free to contact us.

MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO., LTD.


CONFIDENTIAL & PROPRIETARY INFORMATION
THIS DOCUMENT IS CONFIDETIAL AND PROPRIETARY TO MITSUBISHI HEAVY INDUSTRIES ENVIRONMENT ENGINEERING CO.,LTD.(MJK) AND IS
DELIVERED ON THE EXPRESS CONDITIONS THAT IT MAY NOT BE DISCLOSED,COPIED OR REPRODUCED IN WHOLE ON IN PART,OR USED FOE THEBENEFIT
OF ANYONE OTHER THAN MJK WITHOUT MJKS PRIOR WRITTEN CONSENT, AND THAT NO OTHER RIGHT TO DISCLOSE OR USE ANY INFORMATION
CONTAINED IN SAID DOCUMENT EXCEPT AS SPECIFICALLY PROVIDED FOR BY MJK.
THIS DOCUMENT IS PROTECTED BY COPYRIGHT LAW, UNFAIR COMPETITION LAW, CIVIL LAW AND INTERNATIONAL TREATY PROVISIONS, AND ANY
APPLICABLE LAWS OF JAPAN AND THE COUNTRY IN WHICH IT IS BEING USED.

08-9(0.0)

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