Hello AUTOLIV IFB INDIA PVT LTD ,

A PRR Number 135792 is issued against the DUNS number 918447363. The PRR Details are as follows:

Part Number : 97595681,97595886

PRR Type Description : Quality
Primary Non-Conformance Description: Burrs / Flash / Slugs
Secondary Non-Conformance Description : Result of Molding Process
Location Code : 08GU-GUJARAT ASSEMBLY,08GU-GUJARAT ASSEMBLY
 Problem Solving Report
Date: Type: Problem Importance Ranking: Plant / workshop:
No:
Product information Customer Information Total number affected 1. Form a team
Part name: 7/16UNFX35 Sh Date 24/11/05 Reported Actual Contained Teamleader Phone
Part number: IND2729S3A Name Mr. S.S. Johnson Vehicle line - - - Mr. J.R. Sharma 9812346258
Batch number: - Tel. Number 9343781844 Cust. Stock - - - Mr. Rajbeer Chahal -
Quantity: - Customer AUTOLIVE Autoliv Qty - - - Mr. Vijay Kumar -
PART NO IND2729S3A Supplier Qty - - - Mr. Sanjeev Tomer -

2. Describe the Problem Sketches, pictures, etc

Thread rolling diameter found damage.

Concerned products/processes Why was it not detected Recurrence

Type Part number Comments %DEFECT IS TOO LESS 8D report # Date
IND2729S3A MIX UP OF FORGING SETTING PIECES. First Chance -
New Detection Method / Implementation Date
Line: Supplier Prod. Planned
Station Forging M/c.
After setting approval clear the complete
Conveyor&remove all setting pcs and put
Method
them in scrap bin.Work instr. displayed

3. Implement Containment Actions

Interim verification actions Part number Place Who Qty Qty NC Beginning End Duration Cost Invoice date Comments
IND2729S3A AUTOLIVE MFL ALL 8 - - - - -
MFL Store QA 3500 2 01/12/05 01/12/05 - - -

Metric / Measurement verification -

4. Identify Root Causes / 5. Choose and Implement Corrective Actions / 6. Evaluate Result
Category Causes (include time line and escape point) Actions Responsible Plan Do Check Act Method
Management Work instruction not sufficient Work instruction to be modified as per Head System 01/12/05 01/12/05 02/12/05 02/12/05 Physical
Method given in New detection method. Verification
Man Training not effective Training to be imparted. Head Production 01/12/05 01/12/05 02/12/05 02/12/05 Physical
Verification

7. Prevent Recurrence
Type Part number Responsible Plan Do Check Act Method to verify Comments
Duds IND2729S3A Head System 01/12/05 01/12/05 02/12/05 02/12/05 Physical Verification
Head Production 01/12/05 01/12/05 02/12/05 02/12/05 Physical Verification

Deliverable Responsible Plan Do Check Act Method to verify Comments

Process FMEA - - - - - - -
Design FMEA - - - - - - -
CC/SC List - - - - - - -
Quality System Head system & prod> 01/12/05 01/12/05 02/12/05 02/12/05 - -
Control Plan - - - - - - -
Working instruction Head system & prod> 01/12/05 01/12/05 02/12/05 02/12/05 - -
Drawing - - - - - - -
Measurement means - - - - - - -

8. Congratulate the team Lessons Learned

Closed by: Date: Comments:

Mr J.R. Sharma 02/12/05 Actions verified

Sketches, pictures, etc

358263799.xls