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SERVICE MANUAL
ORIGINAL MANUAL ISSUE DATE: 4/2011
AZ2F CHASSIS
Segment: 2b-2
Version Date Subject
1.0 4/2011 Original manual issue.
2.0 8/2012 Added (A/V) and (SCART) to the description of the CABLE CONVERSION. (P.96, P.97)
9-888-424-02
KDL-46/55HX820,823,825 (AEP/UK)
S/N range 3,000,001-3,999,999 (FX)
9-888-424-02
KDL-46/55HX820,823,825(AEP/UK) 3
CAUTION
These servicing instructions are for use by qualified service personnel only.
To reduce the risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
WARNING!!
An isolation transformer should be used during any service to avoid possible shock hazard, because of live chassis.
The chassis of this receiver is directly connected to the ac power line.
CARRYING THE TV
Be sure to follow these guidelines to protect your property and avoid causing serious injury.
Carry the TV with an adequate number of people; larger size TVs require two or more people.
Correct hand placement while carrying the TV is very important for safety and to avoid damages.
KDL-46/55HX820,823,825(AEP/UK) 4
ATTENTION!!
Ces instructions de service sont lusage du personnel de service qualifi seulement.
Pour prvenir le risque de choc lectrique, ne pas faire lentretien autre que celui contenu dans le Mode demploi moins que vous soyez qualifi faire ainsi.
WARNING!!
Afi n deviter tout risque delectrocution provenant dun chssis sous tension, un transformateur disolement doit etre utilis lors de tout dpannage. Le chssis de ce rcepteur est
directement raccord lalimentation du secteur.
ALERTE!!
Afi n deviter tout risque delectrocution provenant dun chassis sous tension, un transformateur disolement doit etre utilise lors de tout depannage. Le chassis de ce recepteur est
directement raccorde a lalimentation du secteur.
KDL-46/55HX820,823,825(AEP/UK) 5
1) Do not press on the panel or frame edge to avoid the risk of electric shock.
2) Do not scratch or press on the panel with any sharp objects.
3) Do not leave the module in high temperatures or in areas of high humidity for an extended period of time.
4) Do not expose the LCD panel to direct sunlight.
5) Avoid contact with water. It may cause a short circuit within the module.
6) Disconnect the AC power when replacing the backlight (CCFL) or inverter circuit. (High voltage occurs at the inverter circuit at 650Vrms.)
7) Always clean the LCD panel with a soft cloth material.
8) Use care when handling the wires or connectors of the inverter circuit. Damaging the wires may cause a short.
9) Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS).
10) It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity.
KDL-46/55HX820,823,825(AEP/UK) 6
- Please hold the long side more than 200mm from the short side. (Fig.1)
- When you ground Tengo panels beneath, ground it on the level slowly. (Fig.2)
Fig.2
KDL-46/55HX820,823,825(AEP/UK) 7
By following handling, resin separation/cracking of glass may be occurred, restrict the following items.
1. Temporarily putting on lower cushion with bottom of glass. (Fig.1)
2. Ground with the bottom of glass. (Fig.2)
3. Grip as palm touches glass side. (Fig.3)
4. Hold the short side. (Fig.4)
5.Hold glass only when glass side up. (Fig.5)
KDL-46/55HX820,823,825(AEP/UK) 8
Fig.3 Fig.4
KDL-46/55HX820,823,825(AEP/UK) 9
When replacing the Tengo panel at service, please note the followings.
- Unpack the package of Tengo panel. (Fig.5)
- Cut protection bag at the center of the back of panel. (Fig.6)
* Please cut the protection bag carefully, the bag will be used for re-packing.
Fig.5 Fig.6
KDL-46/55HX820,823,825(AEP/UK) 10
When replacing the Tengo panel at service, please note the followings.
- Assemble TV set with the new panel. (Fig.7)
- After assembly, attach Stand Unit and stand the TV up. (Fig.8)
Fig.7 Fig.8
KDL-46/55HX820,823,825(AEP/UK) 11
When replacing the Tengo panel at service, please note the followings.
- Set the plastic bag on correct position of package and place the replaced panel on it. (Fig.9)
* Handle the panel carefully as the instruction below.
- Align the bottom side of panel with cushions on the package. (Fig.10)
* Please note that it may damage to the glass surface if you pack panel in the wrong orientation.
* Please handle with care to prevent hitting the glass of panel to package materials.
KDL-46/55HX820,823,825(AEP/UK) 12
When replacing the Tengo panel at service, please note the followings.
- Tape the plastic bag on the back of panel to protect panel surface. (Fig.11)
* Please make sure the orientation of the panel again. (T-CON board side is lower.)
- Repack the panel in the original carton box.
Fig.11
Fig.12
KDL-46/55HX820,823,825(AEP/UK) 13
B board
Reinforce
plate
<GOOD> <NG>
<Pull out>
FFC can reverse insertion to connector of B board.
If reverse insertion FFC, all pins short-circuit, and board is broken. Please pull out FFC while pushing the button of both ends
at the same time.
B board
Upper side is GND shield
Upper side is terminal
Reinforce
1
plate
2 Push!!
1
<GOOD> <NG>
KDL-46/55HX820,823,825(AEP/UK) 14
After correcting the original service problem, perform the following safety checks before releasing the set to the customer:
1. Check the area of your repair for unsoldered or poorly soldered connections. Check the entire board surface for solder splashes and bridges.
2. Check the interboard wiring to ensure that no wires are pinched or touching high-wattage resistors.
3. Check that all control knobs, shields, covers, ground straps, and mounting hardware have been replaced. Be absolutely certain that you have replaced all the insulators.
4. Look for unauthorized replacement parts, particularly transistors, that were installed during a previous repair. Point them out to the customer and recommend their replacement.
5. Look for parts which, though functioning, show obvious signs of deterioration. Point them out to the customer and recommend their replacement.
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer.
7. Check the antenna terminals, metal trim, metallized knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below.
8. For safety reasons, repairing the Power board and/or Inverter board is prohibited.
KDL-46/55HX820,823,825(AEP/UK) 15
Leakage Test
The AC leakage from any exposed metal part to earth ground and from all exposed metal parts to any exposed
metal part having a return to chassis, must not exceed 0.5 mA (500 microamperes).
Leakage current can be measured by any one of three methods.
1. A commercial leakage tester, such as the Simpson 229 or RCA WT-540A. Follow the manufacturers
instructions to use these instructions.
2. A battery-operated AC milliampmeter. The Data Precision 245 digital multimeter is suitable for this job.
3. Measuring the voltage drop across a resistor by means of a VOM or battery-operated AC voltmeter. The
limit indication is 0.75 V, so analog meters must have an accurate low voltage scale.
The Simpsons 250 and Sanwa SH-63TRD are examples of passive VOMs that are suitable. Nearly all
battery-operated digital multimeters that have a 2 VAC range are suitable (see Figure A).
KDL-46/55HX820,823,825(AEP/UK) 16
KDL-46/55HX820,823,825(AEP/UK) 17
SELFCHECK<1>NEXTPAGE>
Item name
000RGB_SEN 00
002MAIN_POWE 00
003DC_ALERT 00
003AUD_PROT 00
003DTT_WDT 00
004VLED 00
004BALANCER 00
STBY LED flash time 005HFR_ERR 00 Error count (00-99)
005TCON_ERR 00
005P_ID_ERR 00
006BACKLITE 00
007TEMP_ERR 00
007FAN_ERR 00
010EMITTER 00
011IA 00 Error history (Last failure time beforehand)
Error history (Failure time before last)
123456789123456 Error history (The last failure time)
Panel operation time by hour (MAX:65535)
Boot count (MAX:65535)
Total operation time by hour (MAX:65535)
Since the diagnostic results displayed on the screen are not automatically cleared, always check the self-diagnostic screen.
After you have completed the repairs, clear the result display to 0.
KDL-46/55HX820,823,825(AEP/UK) 18
Note: When removal rear cover, damaged with rear cover and power supply cord.
Removal the rear cover and power supply cord, please refer to APPENDIX-1.
KDL-46/55HX820,823,825(AEP/UK) 19
1-1. KDL-46HX820/823/825
1-1-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND
HEAD STAND
NECK
BASE STAND
KDL-46/55HX820,823,825(AEP/UK) 20
1-1. KDL-46HX820/823/825
1-1-2. REAR COVER, AC COVER, ANT COVER AND ANT SHEET
ANT COVER
ANT COVER
REAR COVER
AC COVER
KDL-46/55HX820,823,825(AEP/UK) 21
1-1. KDL-46HX820/823/825
1-1-3. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
SWITCH UNIT
POWER SWITCH
CONNECTOR ASSY
KDL-46/55HX820,823,825(AEP/UK) 22
1-1. KDL-46HX820/823/825
1-1-4. HARNESS
CONNECTOR ASSY 28P
HARNESS ASSY
KDL-46/55HX820,823,825(AEP/UK) 23
1-1. KDL-46HX820/823/825
1-1-5. POWER SUPPLY CORD AND G5AW BOARD
1 2
G5AW BOARD
G5AW BOARD
POWER SUPPLY CORD
3 4 5
INSULATION SHEET
G5AW BOARD
G5AW BOARD
KDL-46/55HX820,823,825(AEP/UK) 24
1-1. KDL-46HX820/823/825
1-1-6. WIRELESS LAN CARD
1 2
KDL-46/55HX820,823,825(AEP/UK) 25
1-1. KDL-46HX820/823/825
1-1-7. ANTENNA
1 2
ANTENNA
ANTENNA
2
1 ANTENNA
ANTENNA
KDL-46/55HX820,823,825(AEP/UK) 26
1-1. KDL-46HX820/823/825
1-1-8. SPEAKER BOX ASSY
KDL-46/55HX820,823,825(AEP/UK) 27
1-1. KDL-46HX820/823/825
1-1-9. SPEAKER BOX ASSY (WOOFER)
1 2
KDL-46/55HX820,823,825(AEP/UK) 28
1-1. KDL-46HX820/823/825
1-1-10. BOTTOM BRACKET
1 2
BOTTOM BRACKET
BOTTOM BRACKET
KDL-46/55HX820,823,825(AEP/UK) 29
1-1. KDL-46HX820/823/825
1-1-11. SIDE BRACKET AND BATL BOARD
1 2
SIDE BRACKET
BATL BOARD
BATL BOARD
BATL BOARD
KDL-46/55HX820,823,825(AEP/UK) 30
1-1. KDL-46HX820/823/825
1-1-12. SHEET
KDL-46/55HX820,823,825(AEP/UK) 31
1-1. KDL-46HX820/823/825
1-1-13. CAMERA MODULE AND SEALING CAP(CAMERA)
1 2 3
4 5 6
SEALING CAP
KDL-46/55HX820,823,825(AEP/UK) 32
1-1. KDL-46HX820/823/825
1-1-14. HEM2 BOARD
1 2
HEM2 BOARD
HEM2 BOARD
HEM2 BOARD
KDL-46/55HX820,823,825(AEP/UK) 33
1-1. KDL-46HX820/823/825
1-1-15. CENTER CABINET
1 2
CENTER CABINET
KDL-46/55HX820,823,825(AEP/UK) 34
1-1. KDL-46HX820/823/825
1-1-16. HLT2 BOARD, PWB (H) TAPE AND PANEL MODULE
P-MOD
(PANEL MODULE)
HLT2 BOARD
KDL-46/55HX820,823,825(AEP/UK) 35
1-2. KDL-55HX820/823/825
1-2-1. STAND BLOCK, HEAD STAND, NECK AND BASE STAND
HEAD STAND
NECK
BASE STAND
KDL-46/55HX820,823,825(AEP/UK) 36
1-2. KDL-55HX820/823/825
1-2-2. REAR COVER, AC COVER, ANT COVER AND ANT SHEET
ANT COVER
ANT COVER
KDL-46/55HX820,823,825(AEP/UK) 37
1-2. KDL-55HX820/823/825
1-2-3. SWITCH UNIT AND POWER SWITCH
SWITCH UNIT
SWITCH UNIT
POWER SWITCH
CONNECTOR ASSY
KDL-46/55HX820,823,825(AEP/UK) 38
1-2. KDL-55HX820/823/825
1-2-4. HARNESS-1
KDL-46/55HX820,823,825(AEP/UK) 39
1-2. KDL-55HX820/823/825
1-2-5. HARNESS-2
HARNESS ASSY
KDL-46/55HX820,823,825(AEP/UK) 40
1-2. KDL-55HX820/823/825
1-2-6. G7A BOARD
1 2
G7A BOARD
3
2 Screws (SCREW (+PSW) (M3X6)) P/N: FX0001341 INSULATION SHEET
KDL-46/55HX820,823,825(AEP/UK) 41
1-2. KDL-55HX820/823/825
1-2-7. POWER SUPPLY CORD AND G6AW BOARD
1 2
3 4 5
G6AW BOARD
G6AW BOARD INSULATION SHEET
KDL-46/55HX820,823,825(AEP/UK) 42
1-2. KDL-55HX820/823/825
1-2-8. WIRELESS LAN CARD
1 2
KDL-46/55HX820,823,825(AEP/UK) 43
1-2. KDL-55HX820/823/825
1-2-9. ANTENNA
1 2
ANTENNA
ANTENNA
1
2
ANTENNA
ANTENNA
KDL-46/55HX820,823,825(AEP/UK) 44
1-2. KDL-55HX820/823/825
1-2-10. SPEAKER BOX ASSY
KDL-46/55HX820,823,825(AEP/UK) 45
1-2. KDL-55HX820/823/825
1-2-11. SPEAKER BOX ASSY (WOOFER)
1 2
KDL-46/55HX820,823,825(AEP/UK) 46
1-2. KDL-55HX820/823/825
1-2-12. BOTTOM BRACKET
1 2
BOTTOM BRACKET
BOTTOM BRACKET
KDL-46/55HX820,823,825(AEP/UK) 47
1-2. KDL-55HX820/823/825
1-2-13. SIDE BRACKET AND BATL BOARD
1 2
SIDE BRACKET
BATL BOARD
BATL BOARD
BATL BOARD
KDL-46/55HX820,823,825(AEP/UK) 48
1-2. KDL-55HX820/823/825
1-2-14. SHEET
KDL-46/55HX820,823,825(AEP/UK) 49
1-2. KDL-55HX820/823/825
1-2-15. CAMERA MODULE AND SEALING CAP(CAMERA)
1 2 3
CAMERA MODULE
CAMERA MODULE
CAMERA MODULE
4 5 6
CAMERA MODULE
SEALING CAP
SEALING CAP
KDL-46/55HX820,823,825(AEP/UK) 50
1-2. KDL-55HX820/823/825
1-2-16. HEM2 BOARD
1 2
HEM2 BOARD
HEM2 BOARD
HEM2 BOARD
KDL-46/55HX820,823,825(AEP/UK) 51
1-2. KDL-55HX820/823/825
1-2-17. CENTER CABINET
1 2
CENTER CABINET
KDL-46/55HX820,823,825(AEP/UK) 52
1-2. KDL-55HX820/823/825
1-2-18. HLT2 BOARD, PWB (H) TAPE AND PANEL MODULE
P-MOD
(PANEL MODULE)
HLT2 BOARD
KDL-46/55HX820,823,825(AEP/UK) 53
DIGITALSERVICE
<MAIN><EXT>
DM1.301W00AARF:01.05
WF1.003W00AAWF:2.0.0.99
DF1.001W00AAWF:0B Press OPTIONS
YM1.010W00AACAM:X.XXX or JUMP button
DB2.105W00AAFD:XXXX
(DM1.301W00AA) Category name Data
DD1.016W00AA
WP0.521W00AA<PEM>
MID:1C117081PM1.012W00LU
PID:04020000PB1.000W00LU
PNL:LTY320AB01PL1.011J46LUX
POP:X.XXXPD1.011J46LUX
KDL-46/55HX820,823,825(AEP/UK) 54
5) After entering service mode, then turn off the power switch.
KDL-46/55HX820,823,825(AEP/UK) 55
KDL-46/55HX820,823,825(AEP/UK) 56
DONOTPOWEROFF DATATRANSFERSUCCESS
DONOTTOUCHANYKEYNOW
KDL-46/55HX820,823,825(AEP/UK) 57
CHASSIS WRITE
000 WYVERN
000 S2_NOISE_TH32
KDL-46/55HX820,823,825(AEP/UK) 58
CHANGE DATA
Note: Digital service mode dont have to Save. (except 002 MODEL and 005 CHAPRESET category)
1) Change Data of Digital service mode. (except 003 DIG_SRV_MODE category) DIGITAL SERVICE
a. Press 2 / 5 on remote to select (up / down) category.
004TUNER
000!A_NOSIG_DET 001
b. Press 1 / 4 on remote to select (up / down) Item.
c. Press 0 / 10 on remote to select item.
DIGITAL(DIG_SRV_MODE)SERVICE
TEST_PATTERN
*1Video
2Audio
KDL-46/55HX820,823,825(AEP/UK) 59
DIGITAL SERVICE
002MODEL
000SEG I1
Write
KDL-46/55HX820,823,825(AEP/UK) 60
<Another way>
You can set to shipping condition w/o entering Service Mode.
-> Cursor Up on remote + Power Key on Front panel.
KDL-46/55HX820,823,825(AEP/UK) 61
VPC SERVICE
005 TD
000 EMIT_STR 1
KDL-46/55HX820,823,825(AEP/UK) 62
HDD Re-Register
a. Press 2 to select HDD Re-Register Item.
DIGITAL(REC_SETTING) SERVICE
b.. Press Enter or 12 twice to execute the command.
c. If OK, xx= x+1 REC_SETTING
If NG, xx=x
1KeyCopy
*2HDDReRegister
(x)HDDsOK(xx)
KDL-46/55HX820,823,825(AEP/UK) 63
: doubtful part
: Few possibility
KDL-46/55HX820,823,825(AEP/UK) 64
START
No Yes
Is the 3D No See
function OK? 3D malfunction
Yes
Yes Yes
Do the buttons
No See No
on the TV & Remote Is the HDD Rec See
TV/ Commander
Commander work function OK? HDD Rec malfunction
button malfunction
properly?
Yes
Yes
END
KDL-46/55HX820,823,825(AEP/UK) 65
3-3. NO POWER
No Power
SW OFF
Check
Turn on the Switch
Power Saving Switch
SW ON
NG NG
Check STBY 3.3V Replace
at pin 10 of CN6001 Between G* Board to G* Board
on the B* Board B* Board Harness
OK OK
B* Board Harness
KDL-46/55HX820,823,825(AEP/UK) 66
2 times blinking
12V OK OK
B* Board Harness
KDL-46/55HX820,823,825(AEP/UK) 67
AUDIO
3 times blinking
Check AUDIO+12.5V NG
DC_ALERT at pins 8/9 of
G* Board
CN6001 on
NG the B* Board
Check D+1.2V at
F6001,IC6005,etc
pin 14 of IC6005
(B* Board) OK
on the B* Board
OK NG
Check +12.5V
F4601,IC4601,etc
at F4601 on
(B* Board)
the B* Board
Check +3.3V_MAIN NG
F6003,IC6003,etc
at pins 9/10 of CN9003
(B* Board) OK
the B* Board
OK
AUDIO
FE/BE Communication
IC4601,etc
Check NG (B* Board)
Speaker Impedance Speaker
at SP Connector
OK
KDL-46/55HX820,823,825(AEP/UK) 68
4-time blinking
NG
Symptom
improvement
Change LED Driver Board LED Driver Board
Panel
KDL-46/55HX820,823,825(AEP/UK) 69
5-time blinking
Symptom
12V NG improvement
Check PANEL_VCC
at pin 1 of
G* Board RGB sensor Change RGB Sensor
CN6001 on
on the B* Board
12V OK
Symptom
improvement NG
Replace the Harness Panel (T-con)
Harness B* Board
Between G* and Panel change
NG Symptom
improvement
Symptom
improvement
Replace
LVDS Harness Panel (T-con)
the LVDS Harness
NG
KDL-46/55HX820,823,825(AEP/UK) 70
6-time blinking
Symptom
NG improvement
Check
the harness between Change LED driver
Harness LED Driver Board
the T-con board and the board
LED driver board.
OK NG
Symptom Symptom
improvement improvement
Change B*
Change G* board G* Board B* Board
board
NG
OK
KDL-46/55HX820,823,825(AEP/UK) 71
Setting circumstance NO NO
If the Symptom
is OK? Set to another
Improved by changing B* Board
Temperature, Location, etc.
the WIFI module
Ventilation, etc.
YES YES
WIFI Module
Change B* Board,
Panel
and Aging a few hours
OK
B* Board
KDL-46/55HX820,823,825(AEP/UK) 72
10 times blinking
Check NG
the harness between
Harness
the T-con Board and
the HEM2 Board
OK
NG
OK
HEM2 Board
KDL-46/55HX820,823,825(AEP/UK) 73
3-5. NO PICTURE
No Picture
No OK NG NG
Press HOME Key Replace the B-T-con,
Check the G*-LD* Harness Change B* Board
OSD displayed? T-con-LD* FFC
Yes NG OK OK
B-T-con,
B* Board Harness B* Board
T-con-LD* FFC
NG
LCD Panel
Change G* Board
(T-con, LD*)
OK
G* Board
KDL-46/55HX820,823,825(AEP/UK) 74
3-6. NO SOUND
No Sound
Audio System
Check the Change to
Speakers setting TV Speaker
TV Speakers
NG OK
Check the Speaker Replace
B* Board
Harness the B* Board
OK NG
KDL-46/55HX820,823,825(AEP/UK) 75
Button malfunction
on the TV
OK OK
Replace the Harness
between B* to Switch Unit change Switch Unit
Switch Unit
NG NG
Harness B* Board
KDL-46/55HX820,823,825(AEP/UK) 76
TV isnt controlled
by remote commander
NG NG
NG
OK
Exchange the Harness Harness
NG
OK
Exchange the
HLR Board
HLR Board
NG
B* Board
KDL-46/55HX820,823,825(AEP/UK) 77
Wired Network
on the TV
NG NG
Connection result
Check the Ethernet Cable Ethernet Cable
Cable Connection
OK OK
B* Board
Auto
Connection result NG Wired Set-up
Check Local router DHCP server
Local Access IP address setting
Manual
OK
Check IP address
and Local router setting
NG
Connection result
Proxy setting
Internet Access
KDL-46/55HX820,823,825(AEP/UK) 78
NO NO
NO NO
B* Board B* Board
KDL-46/55HX820,823,825(AEP/UK) 79
Enter Presence
sensor settings Error message
Yes
Error Message appear
when the Presences Module, Harness
Sensor setting?
No
Setting Menu
No image
KDL-46/55HX820,823,825(AEP/UK) 80
3-10. 3D MALFUNCTION
3D malfunction
Check
IR has been output Yes whether there is No Yes
Is 3D glasses
on HEM board, interception thing 3D glasses
power on?
during 3D displaying. between Emitter
and glasses.
No Yes No
NG
Power on
Change
Replace HEM2 board or
Watching environment
Charge battery
KDL-46/55HX820,823,825(AEP/UK) 81
Skype malfunction
No
USB plugged? Insert USB
Yes
Yes OK OK OK
No
Network connected? Do network setup
Yes
Next page
KDL-46/55HX820,823,825(AEP/UK) 82
Previous page
No No Video problem OK NG
Network speed
or Enough network speed? Far end setting/system Skype unit
far end system issue
Yes
No
Manual Focus work? Skype unit
Yes
KDL-46/55HX820,823,825(AEP/UK) 83
HDD Rec
Malfunction
Yes
Yes Yes
USB Hub is
not supported All the setups and No
restrictions listed in Check the iManual
iManual are cleared?
Yes
B board
KDL-46/55HX820,823,825(AEP/UK) 84
X_SYSTEM1_RST
X_SYSTEM1_RST
IFAGC
5V
5V
TS2
Cable [HORUS3] [SEKITO2] I2CB
Xtal
DMD_CLK_ENABLE1
DMD_RST
Current
Camera Wifi [TPS2553DBV] [TPS2553DBV]
2Gb N
Terrestrial LNA
4M
Silicon
Tuner IF2
Ext Demod 0
Limit
USB
HUB
Ether
PHY
One
NAND
DDR3 E
[ASCOT2Sip] IF1
IFAGC
[ZHUI]
TS1
I2CB
0
[GL850G] [RTL8201E] Muxed
2Gb
1333
2Gb
L
X_PEM_RST/LUT_SEL2/X_FRC_RST
Crystal
UARTD_RX/FE_RX_PEM_TX
UARTD_TX/FE_TX_PEM_RX
Xtal 12M
X_SYSTEM1_RST 41M
MODE_PEM/TCON_RDY
PEM_WDT/XBUSY/BINT
TMDS1
SA_MODE/LUT_SEL0
DDC1
HDMI1 DDC_5V_1
PEM_LOG_RX
PEM_LOG_TX
HPD1 LVDS_ODD
(ARC) ARC LVDS_EVEN
T-CON_VCC (12V)
DL_CLK
DL_DO
DL_CS
CEC1 I2CA
I2C_C
TMDS2
DDC2 EQ SW
DDC_5V_2
HDMI2 HPD2 [Sil9287B]
TS
CEC2 Xtal SYSTEM2_PWR SYSTEM1_PWR
TMDS3 41M
1.5V
DDC3 IF1 1.2V
DDC REG_12V DDC REG_12V
DDC_5V_3
HDMI3 HPD3
Xtal SYSTEM2_PWR SYSTEM2_PWR T-CON_VCC
3.3->1
Power
CEC3 48M Reset
Push 3.3V REG12V
TMDS4 TMDS Xtal
32.76 AC_MON DDC REG_12V DDC REG_12V
DDC4 DDC REG12V
8K 5V
DDC_5V_4
HDMI4 HPD4
CEC
Reset
SYSTEM2_PWR
AUDIO_12V
AUDIO_12V
[PST3629] 2.5V 3.3V 3.4V S1.2V S1.8V
CEC4 LDO LDO LDO LDO STBY 3.3V
LDO
75 GND /RST
/ECS
X_Hotel_PWR_CTRL SIRCS
COMP_Y Tuner_Sig_Det
COMP_Pb I2CA Temp
Component VideoB_Det
COMP_Pr Sensor
[LM75B] Temp Sensor
Conversion COMP_LR PC_G
PC_B
PC_R SIRCS
PC_H
PC_V DIMMER
Sircs
DMD_CLK_ENABLE2
DIMMER_DC
Tuner_LR LOGO
Scart1_LR
PC_CON_Det DEBUG_LED2 X_RF_RST
PC_R,PC_G,PC_B,PC_H,PC_V AV3_LR
PC PC_LR COMP_LR DEBUG_LED3
UARTB
RF Remote
PC_5V, PC_DDC PC_LR PANEL_PWR Power_KEY
DMD_CLK_ENABLE1
Line Out_LR DMD_RST
KEY
KEY
OPAMP X_WIFI_RST UARTE
[NJU72040V] HP_DET
HP/Line HP_/ Line Out Det
HP/Line Out LR TV_Out_LR SPDIF_SEL
SA_MODE
LR_FLAG
X_FRC_RST
PC_CON_DET
CR_DET
VIDEOB_DET
VIDEOA_DET
X_AUDIO_MUTE2
X_AUDIO_MUTE1
PFC_PWR
BACKLIGHT_ON
NMI
X_SYSTEM1_RST
REC_LED
POWER_LED
X_RF_RST
X_HOTEL_PWR_CTRL
DEBUG_LED1
POWER_KEY
PFC_MON
AC_MON
MAIN_SS_MON
SYSTEM2_PWR
SYSTEM1_PWR
MAIN_PWR
PIC_MUTE_LED
TIMER_LED
STBY_LED
BACKLIGHT_MON
PANEL_PWR_Det
ASPECT1
PANEL_SEL
Human_Sensor_Det
Light_Sensor_Det
KEY
DC_MON
PIC_MUTE_LED
OPAMP
[NJU72011RB]
Audio
Power AMP
Main Main Speaker_Out_LR
LOGO
SONY LOGO
[D510D]
SPEAKER X_FAULT AUDIO_MON
X_AUDIO_MUTE2 X_SYSTEM1_RST
X_AUDIO_MUTE1
Digital Video/TS/TMDS Digital Audio UART SPI H/L
Analog Video Analog Audio
PWM
Analog Signal I2C
Panelless
KDL-46/55HX820,823,825(AEP/UK) 85
STBY3.3V 1 1
R3 or RU board RS232_RXD 2 2
RS232_TXD 3 3
SIRCS_IN 4 4
SIRCS_OUT 5 5
GND 6 6
CN101
182018311
1 1 L+
2 2 L-
2 3 R-
1 4 R+
SPEAKER L+ 1 1 1 5 L+
Front L- 2 2 3 6 L-
Lch Housing Speaker Connector
2.1ch: 6pin 0-844-427-01 JST PBVP-06V 2.1ch: CN4602 6pin 0-844-174-01 JST SM06B-PBVSS-TB(LF)(SN)
SPEAKER
Front
Rch
R-
R+
2
1
3
4 [2b-2 40,46 1/2]
SPEAKER L+ 1 5
ASSIST NC 2
(Lch) L- 3 6
KDL-46/55HX820,823,825(AEP/UK) 86
28 1 12V
26 2 12V
27 3 GND
25 4 GND LD Board
JST(VA)
1-842-566-11
14pin connector
YEONHO 20022WR-14AML
1 1 VLED_VCC
2 2 VLED_VCC
3 3 VLED_VCC
BAT-L board NC
4
5
4
5
VLED_VCC
NC
GND 1 6 6 VLED_GND
UARTD_TX 2 7 7 VLED_GND
UARTD_RX 3 8 8 VLED_GND
RESET 4 9 9 VLED_GND
STBY_+3.3V 5 10 10 VLED_GND
MODE_TVM 6 11 11 LD_ERR
10 10 STBY_+3.3V UARTA_RX 7 NC 12 12 NC
CN6151 (46" G5AW) SJM20-28WLB
9 AUDIO+12.5V NC (MD2) 8 13 13 GL_CTRL
CN6151 (40" G4AW) 12
14 8 AUDIO+12.5V UARTC_RX 9 14 14 LED_ON
G5AW, G4AW To B board (100106)
T-con 11 7 AUDIO+12.5V_GND UARTC_TX 10
T-CON_Vcc12V 28 1 13 6 AUDIO+12.5V_GND GND 11
GND 27 3 15 5 REG+12.5V_GND UARTA_TX 12
T-con T-CON_VCC12V
GND
26
25
2
4
17 4 REG+12.5V_GND ECS_MATRIX
STBY_+3.3V
13
14
TL-EX1JIG board
16 3 REG+12.5V
T-CON_VCC_12V To B 24 NC 18 2 REG+12.5V MODE_PEM 15
GND 23 NC NC 1 T-CON_VCC PEM_LOG_RX 16
BDR_ASU_12V 22 NC CN6001 PEM_LOG_TX 17
GND 21 NC
Option BDR_ASU_12V 20 NC
1-821-620-11
HEADER ASSEMBLY FOR PWB 10P
GND
CN9004
18
GND 19 NC 1-774-667-51
REG12V 18 2 7 9 AC_OFF_DET TL-EX1 Connector,FFC/FPC 18P
GND 17 4 1 8 POWERON
REG12V 16 3 6 7 BL_ERR
GND 15 5 NC 6 NC
AU_12V 14 8 NC 5 NC
AU_GND 13 6
AU_12V 12 9 B board NC
8
4
3
NC
TCON_ON
AU_GND 11 7 2 PFC_PWR
3
STBY3.3V 10 10
B board GND 9 1
9 1
CN6002
GND
T-CON_ON 8 3 1-842-559-11
AC_OFF_DET 7 9
G-B Harness
BL_ERR 6 7
NC 5 NC
NC 4 NC
PFC_ON 3 2
NC 2 NC
POWER_ON 1 8
VLED_VCC 1 1 LD board
VLED_VCC 2 2
VLED_VCC 3 3
VLED_VCC 4 4
NC 5 5
VLED_GND 6 6
VLED_GND 7 7
VLED_GND 8 8
VLED_GND 9 9
VLED_GND 10 10
LD_ERR 11 11
NC 12 12
GL_CTRL 13 13
LED_ON 14 14
1-822-339-11
JST XA 14P
CN6801 (40" G4AW)
CN6801 (46" G5AW)
AC_IN
AC-N 1 1
AC-L 2 2 AC pigtail
CN6001
SFP79-02WLB JAM
1-822-908-11
Energy_Saving_SW
AC(N)-IN 1 1
[2b-2 40,46 2/2]
AC(L)-IN 2 2
CN6002(40" G4AW)
CN6002(46" G5AW)
SFP79-02WLB JAM
ES SW (2b-2 Only)
1-822-908-11
Energy_Saving_SW
AC(L)-OUT 1 1
AC(N)-OUT 2 2
CN6003(40" G4AW)
CN6003(46" G5AW)
SFP79-02WLB JAM
1-822-908-11
KDL-46/55HX820,823,825(AEP/UK) 87
SPEAKER L+ 1 1 1 1 L+
Front L- 2 2 2 2 L-
Lch 2 3 R-
1 4 R+
1 5 L+
SPEAKER R- 2 3 3 6 L-
Front R+ 1 4 3 7 R-
Rch 1 8 R+
Housing Speaker Connector
60"=2.2ch:8pin 0-844-428-01 JST PBVP-08V 60"=2.2ch:CN4603 8pin 0-844-175-01 JST SM08B-PBVSS-TB(LF)(SN)
55"=2.1ch:6pin 0-844-427-01 JST PBVP-06V 55"=2.1ch:CN4602 6pin 0-844-174-01 JST SM06B-PBVSS-TB(LF)(SN)
SPEAKER L+ 1 5
ASSIST NC 2
Lch L- 3 6
[2b-2 55,65 1/2]
(60"Only)
SPEAKER R- 3 7
ASSIST NC 2
Rch R+ 1 8
(60"Only)
KDL-46/55HX820,823,825(AEP/UK) 88
LD Board
HEM2 Board 12V 1 1
T-con Board(PEH2)
3D Emitter 12V 2 2
3a-V GND 3 3 14pin connector
GND 4 4 YEONHO 20022WR-14AML
GLS_CTRL 5 5 1 1 12V
GLS_CTRL2 6 6 2 2 12V 1 1 VLED_VCC
EMI_FAIL 7 7 3 3 GND 2 2 VLED_VCC
NC 8 8 4 4 GND 3 3 VLED_VCC
1-821-135-11 5 5 GLS_CTRL 4 4 VLED_VCC
NC 5 5 NC
TC-EM Harness 6 6 GLS_CTRL2
PEL3-HEM2 7 7 EMI_FAIL 6 6 VLED_GND
8 8 NC 7 7 VLED_GND
Molex 8 8 VLED_GND
1-842-558-11 9 9 VLED_GND
10 10 VLED_GND
11 11 LD_ERR
NC 12 12 NC
CN6101 SJM20-28WLB 13 13 GL_CTRL
VLED_VCC 1 1
REG_12V 1 1 1 1 REG_12V
VLED_VCC 2 2
GND 2 2 2 2 GND
VLED_VCC 3 3
NC 3 3 3 3 NC
VLED_VCC 4 4
BL_ERR 4 4 4 4 BL_ERR
NC 5 5
NC 5 5 5 5 NC
VLED_GND 6 6
NC 6 6 6 6 NC
AC_OFF_DET 7 7 7 7 AC_OFF_DET VLED_GND
VLED_GND
7
8
7
8
LD board
CN6102 1-821-888-11 1-821-888-11
VLED_GND 9 9
JST L 7p JST L 7p CN6701
VLED_GND 10 10
LD_ERR 11 11
PRI_VCC 1 1 1 1 PRI_VCC
NC 12 12
PRI_GND 2 2 2 2 PRI_GND
GL_CTRL 13 13
CN6502 1-817-207-11 1-817-207-11 CN6601
LED_ON 14 14
JST JST
PFC_GND 1 1 1 1 PFC_GND
1-822-339-11
PFC_OUT 2 2 2 2 PFC_OUT
JST XA 14P CN6700
SFP79-02WLB JAM CN6600
SFP79-02WLB JAM
CN6501 1-822-908-11
1-822-908-11 G7C
G7A
AC_IN
AC-N 1 1
AC pigtail
AC-L
CN6001
SFP79-02WLB JAM
2 2
[2b-2 55,65 2/2]
1-822-908-11
Energy_Saving_SW
AC(N)-IN 1 1
AC(L)-IN 2 2
CN6003
SFP79-02WLB JAM
1-822-908-11 ES SW (2b-2 Only)
Energy_Saving_SW
AC(L)-OUT 1 1
AC(N)-OUT 2 2
CN6002
SFP79-02WLB JAM
1-822-908-11
KDL-46/55HX820,823,825(AEP/UK) 89
<KDL-46HX820/823/825> <KDL-55HX820/823/825>
G7A BOARD
HEM2 BOARD CAMERA HLT2 BOARD HEM2 BOARD CAMERA HLT2 BOARD
MODULE MODULE
KDL-46/55HX820,823,825(AEP/UK) 90
IMPORTANT: When replacing LCD Panel or Circuit Boards ensure that all Radiation Sheets and Insulation Sheets are in their
correct positions in the TV set.
KDL-46/55HX820,823,825(AEP/UK) 91
5-1. KDL-46HX820/823/825
5-1-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK
15
2 3
1 12
16
17
KDL-46/55HX820,823,825(AEP/UK) 92
5-1. KDL-46HX820/823/825
5-1-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK
61
59
60
KDL-46/55HX820,823,825(AEP/UK) 93
5-2. KDL-55HX820/823/825
5-2-1. CHASSIS-1 REF. No. PART No. DESCRIPTION REMARK
4 14
13
15
1 2
12 16
17
KDL-46/55HX820,823,825(AEP/UK) 94
5-2. KDL-55HX820/823/825
5-2-2. CHASSIS-2 REF. No. PART No. DESCRIPTION REMARK
63
61
62
64
59
60
KDL-46/55HX820,823,825(AEP/UK) 95
5-3-1. MISCELLANEOUS
46 Inches
FX0001191 BAG, SCREW ASSY (L) - (See note on page 98)
FX0019911 CABLE CONVERSION - (Not shown) (A / V)
FX0020011 CABLE CONVERSION - (Not shown) (SCART)
FX0005901 CLAMPER CABLE - (Not shown)
FX0020221 CONNECTOR ASSY - (CN6002(G5)CN6003(G5)-ECOSW (1))
FX0028918 CONNECTOR ASSY 14P - (CN6801(G5A)-CN2001(LD)(1))
FX0029097 CONNECTOR ASSY 28P - (CN6001(BATL)-CN6002(BATL)-CN6151(G5A)-TCON(1))
FX0028611 FLEXIBLE FLAT CABLE Y2 46S - (CN2001(BATL)-PANEL(1))
* FX0023601 GASKET (TU) - (Not shown)
FX0029112 HARNESS ASSY - (CN9006(BATL)-CN001(HLT2)-HEM2-LOGO-W IFI-CAMERA-SW /CN4601(BATL)SP(1))
FX0021101 LABEL (BATL METAL BOTTOM) - (Not shown)
FX0021811 LABEL (BATL METAL BOTTOM) - (Not shown) - (HX825)
FX0021001 LABEL (BATL METAL SIDE) - (Not shown)
FX0001401 SHEET (CORE) C - (Not shown)
FX0002001 SHEET RADIATION (BAT-L/V) - (Not shown)
FX0010302 SPACER (GA) - (Not shown)
FX0002402 SPACER (GB) - (Not shown)
KDL-46/55HX820,823,825(AEP/UK) 96
55 Inches
FX0001191 BAG, SCREW ASSY (L) - (See note on page 98)
FX0019911 CABLE CONVERSION - (Not shown) (A / V)
FX0020011 CABLE CONVERSION - (Not shown) (SCART)
FX0005901 CLAMPER CABLE - (Not shown)
FX0024121 CONNECTOR ASSY - (CN6003(G6)CN6002(G6)-ECOSW (1))
FX0024329 CONNECTOR ASSY 14P - (CN6700(G7)CN2001(LD)(1))
FX0028321 CONNECTOR ASSY 28P - (CN6101(G6)CN6001(BATL/V)CN6002(BATL/V)CN8003TCON(1))
FX0010921 CONNECTOR ASSY 2P - (CN6502(G6)CN6601(G7/G8)(1))
FX0011021 CONNECTOR ASSY 2P - (CN6501(G6)CN6600(G7/G8)(1))
FX0011545 CONNECTOR ASSY 7P - (CN6102(G6)CN6701(G7/G8)(1))
FX0027611 FLEXIBLE FLAT CABLE Y2 55S - (CN2001(BATL)-PANEL(1))
* FX0023601 GASKET (TU) - (Not shown)
FX0028214 HARNESS ASSY - (CN9006(BATL)-CN001(HLT2)-HEM2-LOGO-W IFI-CAMERA-SW /CN4601(BATL)SP(1))
FX0021101 LABEL (BATL METAL BOTTOM) - (Not shown)
FX0021811 LABEL (BATL METAL BOTTOM) - (Not shown) - (HX825)
FX0021001 LABEL (BATL METAL SIDE) - (Not shown)
FX0001401 SHEET (CORE) C - (Not shown)
FX0002001 SHEET RADIATION (BAT-L/V) - (Not shown)
FX0010302 SPACER (GA) - (Not shown)
KDL-46/55HX820,823,825(AEP/UK) 97
5-3-2. ACCESSORIES
Note
The "Bag , Screw Assy" contains the following:-
Screw, +PSW M5x16
Hex Wrench
User Screw ST
KDL-46/55HX820,823,825(AEP/UK) 98
English
Sony Corporation 11DP7100-1
Sony UK Made in U.K.
9-888-424-02 Service Promotions Dept. 2011. 04
KDL-46/55HX820,823,825(AEP/UK) 99
Note:
Take care not to cut your hands when releasing the hooks, especially on the metal RC.
Confirm the hooks are not broken before re-using the COVER AC.
If the hooks are broken please replace with a new one.
2 3 4 AC Cover
AC Cable
KDL-46/55HX820,823,825(AEP/UK) 100
OK to grab
(curling area)
NG to grab
(sharp edge and
easy to deform.)
KDL-46/55HX820,823,825(AEP/UK) 101
OK to grab
(curling area)
NG to grab
(sharp edge and
easy to deform.)
KDL-46/55HX820,823,825(AEP/UK) 102