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What are needed are:
1) Detailed instructions;
2) A detailed listing of all nomenclatureWhat
used.is this for? It doesn't
3) Indication of all required INPUT cells work anyway.
Too much color --- especially black background.
Keep it simple....
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duplicated at the bottom???
Thermophysical Properties :
Density of Fluid S = 840 kg/m3 840.00000 Density of Fluid T = 993 kg/m3 993.00000
Viscosity S = 0.33 cP 0.00033 Viscosity T = 0.0008 kg/ms 0.00080
Thermal Conductivity kS = 0.1156 J/s m K 0.11560 Thermal Conductivity kT = 0.623 J/s m K 0.62300
Specific Heat cp,S = 2.093 KJ/kg K 2093.00000 Specific Heat cp,T = 4.175 KJ/kg K 4175.00000
Fouling Factor RdO = 0.00021 h m2 C / kcal 0.00018 Fouling Factor Rdi = 0.00035 h m2 C / kcal 0.00030
Temperature T:
Temperature In TS,in = 135 C 408.15000 Temperature In TT,in = 30 C 303.15000
Temperature Out TS,out = 40 C 313.15000 Temperature Out TT,out = 40 C 313.15000
Mass Flow Rate mS = 0.578703705 kg/s Mass Flow Rate mT = 2.756085058 kg/s
Volumetric Flow Rate qS = 0.000688933 m3/s Volumetric Flow Rate qT = 0.002775514 m3/s
[assume] Overall Heat Range: 250 - 750 W/m2 K Hot Ends Temp. Dif T1 = 95 K
Transfer coefficient U* = 350 kcal/h m2 C 407.05 Cold Ends Temp. Dif T2 = 10 K
0 0
Correction Factor R= 9.5 S= 0.0952380952 Log Mean Temp. Dif LMTD = 37.75610077 K
Auto fT = fT = 0.8 LMTD (corrected) LMTD* = 30.20488061 K
0
Heat Transfer Area : AHT = 9.358887 m2
Design Specifications :
Shell Diameter DS = 10 in. 0.254 Length of Tube LT = 4.5 m 4.5
Tube Clearance cT = 0.0064 m 0.0064 Outside Dia. of Tube dO = 0.75 in. 0.01905
Baffle Spacing B= 0.1 m 0.1 Thickness of Tube = 16 BWG 0.001651
Tube Pitch PT = 1 in. 0.0254 Inside Dia. of Tube di = 0.015748
Outer Surface Area [Single Tube] : aST = 0.269313 m2
Pitch Type : Equivalent Diameter No. of Tubes NT = 35 No. of Tube Passes NP :
Triangular DH = 0.01803353 m No. of Tubes per Pass n= 9 4
Flow Area [= cT B DS / PT] aS = 0.0064 m2 Flow Area of Tube [inside] aT = 0.001753005 m2 Phase:
Linear Velocity of Tube [inside] uT = 1.583288893 m/s Liquid
Mass Velocity [= mS / aS] GS = 90.42245391 kg/m2 s Mass Velocity [= mT / aT] GT = 1572.205871 kg/m2 s
Friction Factor (use graph) fS = 0.052 Friction Factor (use graph) fT = 0.0037
Number of Baffles Nb = 44 Pressure Drop PT = 537.1088773 kg / m2
Pressure Drop PS = 16.36764286 kg / m2 Return Loss Pr = 2032.04579 kg / m2
Shell Side Pressure Drop PS = 16.3676429 kg / m2 Tube Side Pressure Drop PT = 2569.15467 kg / m2
(
Background
A shell and tube heat exchanger, also known as the workhorse of industrial process heat transfer, is
It is the most common type of heat exchanger in oil refineries and other large chemical proce
applications. Other types of heat exchangers are used when economical. Though the application
increasing, the shell and tube heat exchanger will continue its popularity for a long time, largely beca
Construction
As its name implies, this type of heat exchanger consists of a shell (a large pressure vessel) with a b
through the tubes, and another fluid flows over the tubes (through the shell) to transfer heat betwe
called a tube bundle, and may be composed by several types of tubes: plain, longitudinally finned, e
Shell and tube heat exchanger units can be designed for almost any combination of pressure and tem
Coolers
Organic Solvents Water 250 750
Light Oils Water 350 700
Heavy Oils Water 60 300
Reduced Crude Water 75 200
Gases (P = atm) Water 5 35
Gases (P = 200 bar) Water 150 400
Gases Water 20 300
Organic Solvents Brine 150 500
Water Brine 600 1200
Gases Brine 15 250
Heaters
Steam Water 1500 4000
Steam Organic Solvents 500 1000
Steam Light Oils 300 900
Steam Heavy Oils 60 450
Steam Gases 30 300
Dowtherm Heavy Oils 50 300
Dowtherm Gases 20 200
Flue Gases Steam 30 100
Flue Gases Hydrocarbon Vapours 30 100
Condensors
Aqueous Vapours Water 1000 1500
Organic Vapours Water 700 1000
Refinery Hydrocarbons Water 400 550
Organics (some non-condensables) Water 500 700
Vacuum Condensors Water 200 500
Vaporisers
Steam Aqueous Solution 1000 1500
Steam Light organics 900 1200
Steam Heavy Organics 600 900
Dowtherm Refinery Hydrocarbons 250 550
fer.html
Index
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Special Thanks: Muhammad Arsalan Khan [2010 - CH - 120]
Reference: Page 37 | Ernest E. Ludwig' Applied Process Design for Chemical & Petroche
1 Triangular 0.01905 0.0238125 33 69 105 135 193 247 307 391 481
1 Triangular 0.01905 0.0254 33 57 91 117 157 217 277 343 423
1 Square 0.01905 0.0254 33 53 85 101 139 183 235 287 355
1 Triangular 0.0254 0.03175 15 33 57 73 103 133 163 205 247
1 Square 0.0254 0.03175 17 33 45 65 83 111 139 179 215
2 Triangular 0.01905 0.0238125 32 58 94 124 166 228 300 370 452
2 Triangular 0.01905 0.0254 28 56 90 110 154 208 264 326 398
2 Square 0.01905 0.0254 26 48 78 94 126 172 222 280 346
2 Triangular 0.0254 0.03175 16 32 52 62 92 126 162 204 244
2 Square 0.0254 0.03175 12 26 40 56 76 106 136 172 218
4 Triangular 0.01905 0.0238125 48 84 108 154 196 266 332 412
4 Triangular 0.01905 0.0254 44 72 96 134 180 232 294 360
4 Square 0.01905 0.0254 48 72 88 126 142 192 242 308
4 Triangular 0.0254 0.03175 24 44 60 78 104 138 176 212
4 Square 0.0254 0.03175 24 40 48 74 84 110 142 188
6 Triangular 0.01905 0.0238125 80 116 174 230 294 372
6 Triangular 0.01905 0.0254 66 104 156 202 258 322
6 Square 0.01905 0.0254 54 78 116 158 212 266
6 Triangular 0.0254 0.03175 34 56 82 112 150 182
6 Square 0.0254 0.03175 44 66 88 116 154
8 Triangular 0.01905 0.0238125 94 140 198 258 332
8 Triangular 0.01905 0.0254 82 124 170 224 286
8 Square 0.01905 0.0254 94 132 174 228
8 Triangular 0.0254 0.03175 66 90 120 154
8 Square 0.0254 0.03175 74 94 128
Khan [2010 - CH - 120]
Chemical & Petrochemical Plants, 3rd Ed, Vol.3 (1999)
ubes]
rs Calculated # of Tubes 35
be Count Index
25 27 29 31 33 35 37 10
0.635 0.6858 0.7366 0.7874 0.8382 0.889 0.9398 0.254
553 663 763 881 1019 1143 1269 0
493 577 667 765 889 1007 1127 0
419 495 587 665 765 865 965 0
307 361 427 481 551 633 699 0
255 303 359 413 477 545 595 0
528 626 734 846 964 1088 1242 0
468 556 646 746 858 972 1088 0
408 486 560 644 746 840 946 0
292 346 410 462 530 608 688 0
248 298 348 402 460 522 584 0
484 576 680 788 904 1024 1172 0
424 508 596 692 802 912 1024 1
366 440 510 590 688 778 880 0
258 308 368 422 486 560 638 0
214 260 310 360 414 476 534 0
440 532 632 732 844 964 1106 0
388 464 548 640 744 856 964 0
324 394 460 536 634 224 818 0
226 274 338 382 442 514 586 0
184 226 268 318 368 430 484 0
398 484 576 682 790 902 1040 0
344 422 496 588 694 798 902 0
286 352 414 490 576 662 760 0
190 240 298 342 400 466 542 0
150 192 230 280 334 388 438 0
tonne/day 1.15740741E-02 GaugeRange Hot.Fluids
Mass.FR (7/0) Aqueous Vapours
kg/s 1.00000000E+00 (6/0) Dowtherm
kg/min 1.66666667E-02 (5/0) Flue Gases
kg/h 2.77777778E-04 (4/0) Gases
kg/day 1.15740741E-05 (3/0) Gases (P = 200 bar)
tonne/h 2.77777778E-01 (2/0) Gases (P = atm)
tonne/day 1.15740741E-02 0 Heavy Oils
tonne/yr 3.17097921E-05 1 Light Oils
g/s 1.00000000E-03 2 Organic Solvents
g/min 1.66666667E-05 3 Organic Vapours
g/h 2.77777778E-07 4 Organics (some non-condensables)
g/day 1.15740741E-08 5 Reduced Crude
lb/s 4.53592370E-01 6 Refinery Hydrocarbons
lb/min 7.55987283E-03 7 Regenerated DEA
lb/h 1.25997881E-04 8 Steam
Mlb/h 1.25997881E-01 9 Water
lb/day 5.24991169E-06 10
M lb/day 5.24991169E-03 11 Cold.Fluids
MM lb/day 5.24991169E+00 12 Aqueous Solution
tn(short)/s 9.07184740E+02 13 Brine
tn(short)/min 1.51197457E+01 14 Flashed Crude
tn(short)/h 2.51995761E-01 15 Foul DEA
tn(short)/day 1.04998234E-02 16 Gases
tn(long)/s 1.01604691E+03 17 Gases (P = 200 bar)
tn(long)/min 1.69341152E+01 18 Gases (P = atm)
tn(long)/h 2.82235253E-01 19 Heavy Oils
tn(long)/day 1.17598022E-02 20 Heavy Organics
Vol.FR 21 Hydrocarbon Vapours
m3/sec 1.00000000E+00 22 Light Oils
m3/min 1.66700000E-02 23 Light Organics
m3/h 2.77800000E-04 24 Organic Solvents
m3/day 1.15700000E-05 25 Refinery Hydrocarbons
L/sec 1.00000000E-03 26 Steam
L/min 1.66700000E-05 27 Water
L/h 2.77800000E-07 28
L/day 1.15700000E-08 29
barrel/s 1.58987295E-01 30
barrel/min 2.64960000E-03 31
barrel/h 4.41600000E-05 32
barrel/day 1.84000000E-06 33
gallon/s [US] 3.78541200E-03 34
gallon/min [US] 6.30900000E-05 35
gallon/h [US] 1.05200000E-06 36
gallon/day [US] 4.38333333E-08 37
MGPD 4.38100000E-05 38
MMGPD 4.38100000E-02 39
gallon/s [UK] 4.54609000E-03 40
gallon/min [UK] 7.57681667E-05 41
gallon/h [UK] 1.26280278E-06 42
gallon/day [UK] 5.26167824E-08 43
44
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Process.Fluid Process.FR Fluid.Side FlowType PitchType
Ethylene Mass Flow Rate Shell Side Parallel Triangular
Water Volumetric Flow Rate Tube Side Counter-Current Square