Harness 302-1880 & 292-5549 Connector Tables Harness 305-5319, 286-8228 & 286-8235 Connector Tables

CLR-GA
E-C1
WIRE NAME POS TERM/PLUG CLR-GA
E-C4
WIRE NAME POS TERM/PLUG CLR-GA
E-C8
WIRE NAME POS TERM/PLUG CLR-GA
A-C1
WIRE NAME POS TERM/PLUG CLR-GA
A-C3
WIRE NAME POS TERM/PLUG CLR-GA
A-C16
WIRE NAME POS TERM/PLUG CLR-GA
A-C28
WIRE NAME POS TERM/PLUG
KENR6689-02 Harness And Wire Electrical Schematic Symbols
PU-16-NW T957-E11 1 180-9340 BR-16-NW G826-E8 1 180-9340 BR-16-NW X987-E20 A 154-2389
GN-16-HV K738-A5 1 180-9340
PU-18-GXL Y733-A103 1 180-9340 1 8T-8737 RD-14 101-A4 1 126-1767 November 2008
YL-16-NW
BR-16-NW
T958-E12
T959-E13
2
3
180-9340
180-9340
BU-16-NW
OR-16-NW
G827-E9
T853-E10
2
3
180-9340
180-9340
OR-16-NW X985-E6 B
ACCESSORY TABLE
154-2389 GY-18-GXL T852-A32
2
3
4
8T-8737
180-9340
180-9340
OR-18-GXL Y736-A50
ACCESSORY TABLE
2 180-9340 BK-14
RD-14
229-A74
101-A4
2
3
3E-5226
3E-5226
BK-14 229-A74
ACCESSORY TABLE
2 126-1767 Symbols
NOTE J PK-18-GXL 386-AR112
BU-16-NW T960-E14 4 180-9340 ACCESSORY TABLE QTY PART NAME P/N GN-18-GXL A778-101 5 180-9340 QTY PART NAME P/N PK-14 Y735-A80 4 3E-5226 QTY PART NAME P/N
WH-16-NW T985-E15 5 180-9340 QTY PART NAME P/N 1 PLUG 153-9693 6 8T-8737 1 PLUG AS. 230-4011 ACCESSORY TABLE 1 RECEPTACLE AS. 3E-3364
7 8T-8737
GN-16-NW T986-E16 6 180-9340 1 PLUG AS. 230-4013 1 SEAL 154-0877 120mm PAINT/PRO 289-5150 QTY PART NAME P/N 120mm PAINT/PRO 289-5150
BR-16-HV K737-A54 8 180-9340
GY-16-NW T987-E17 7 180-9340 1 CLIP 154-3769 9 8T-8737 1 PLUG AS. 177-9654 1 WEDGE 3E-3365
T
PU-16-NW T988-E18 8 180-9340 OR-18-GXL C801-A98 10 180-9340 120mm PAINT/PRO 289-5150
GY-16-NW T858-E1 9 180-9340 E-C5
11 8T-8737 A-C4 1 WEDGE 177-9655 Pressure Temperature Level Flow Circuit Breaker
12 8T-8737
WH-16-NW
BU-16-NW
T859-E2
T862-E3
10
11
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG E-C9 GY-18-GXL Y754-A72 13 180-9340
CLR-GA
WH-18-GXL
WIRE NAME POS TERM/PLUG
G828-A38 1 180-9340 CLR-GA
A-C30
WIRE NAME POS TERM/PLUG
Symbol Symbol Symbol Symbol Symbol
GY-16-HF T858-E23 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG BU-16-HV K739-A56 14 180-9340
GN-16-NW T863-E4 12 180-9340 BU-16-HF T862-E21 2 291-9856 WH-16-HF T859-E27 1 291-9856 PK-18-GXL R746-A20 15 180-9340 GN-18-GXL G829-A43 2 180-9340 A-C17 BU-16-HV X983-A7 1 180-9339

QTY
ACCESSORY TABLE
PART NAME P/N
PU-16-HF
WH-16-HF
T957-E29
T985-E33
3
4
291-9856
291-9856
GN-16-HF
BR-16-HF
T863-E25
T959-E31
2
3
291-9856
291-9856
WH-18-GXL
GN-18-GXL
U780-A62
G829-A2
16
17
180-9340
180-9340
GY-18-GXL 994-A10
ACCESSORY TABLE
3 180-9340 CLR-GA
YL-18-GXL
WIRE NAME POS TERM/PLUG
Y737-A105 1 180-9340
OR-16-HV
BR-16-HV
X985-A14
X987-A37
2
3
180-9339
180-9339
Symbols and Definitions
BR-16-HV X984-A30 18 180-9340
1 PLUG AS. 155-2253 ACCESSORY TABLE GY-16-HF T987-E35 4 291-9856 QTY PART NAME P/N GY-18-GXL Y738-A106 2 180-9340 BR-18-GXL G826-A70 4 180-9339
19 8T-8737
120 PAINT/PRO 289-5151 QTY PART NAME P/N ACCESSORY TABLE GY-18-GXL C800-A97 20 180-9340 1 PLUG AS. 237-0227 ACCESSORY TABLE BU-18-GXL G827-A69 5 180-9339 Fuse: A component in an electrical circuit that will open the circuit if too much current flows
1 WEDGE 155-2258 120mm PAINT/PRO 289-5150 QTY PART NAME P/N OR-18-GXL T853-A11 6 180-9339
1 PLUG AS. 264-2407 QTY PART NAME P/N WH-16-HV T856-A31 21 180-9340 through it.
4 SEAL 291-9857 1 PLUG AS. 264-2407 OR-16-HV X985-A14 22 180-9340 1 PLUG AS. 238-8245 ACCESSORY TABLE
23 8T-8737 120mm PAINT/PRO 289-5150 QTY PART NAME P/N
4 SEAL 291-9857
24 8T-8737
E-C2 BK-18-GXL E963-A27 25 180-9340
A-C5 1 RECEPTACLE AS. 3E-3382 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CLR-GA WIRE NAME POS TERM/PLUG 150mm PAINT/PRO 289-5151
CLR-GA WIRE NAME POS TERM/PLUG E-C6 WH-18-GXL G856-A8 26 180-9340 circle indicates that the component has screw terminals and a wire can be disconnected from it.
BU-16-NW X983-E5 1 180-9340 PU-18-GXL Y923-A122 27 180-9340 WH-18-GXL G828-A40 1 180-9340 A-C18 1 WEDGE 3E-3383
CLR-GA WIRE NAME POS TERM/PLUG E-C10
OR-16-NW X985-E6 2 180-9340 GY-18-GXL 994-A10 28 180-9340 GN-18-GXL G829-A42 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X987-E19 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG
29 8T-8737
BR-16-NW X987-E7 3 180-9340 BU-16-NW X983-E5 B 154-2389 WH-16-HF T859-E28 1 291-9856 PK-18-GXL G833-A47 30 180-9340
BR-18-GXL U779-A6 3 180-9340 WH-18-GXL Y748-A73 1 180-9340 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
ACCESSORY TABLE GN-18-GXL Y749-A59 2 180-9340 A-C31
BR-16-NW G826-E8 4 180-9340 ACCESSORY TABLE GN-16-HF T863-E26 2 291-9856 YL-16-HV X986-A22 31 180-9340 No circle indicates that the wire cannot be disconnected from the component.
BU-16-NW G827-E9 5 180-9340 32 8T-8737 QTY PART NAME P/N BR-18-GXL C803-A99 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
QTY PART NAME P/N BU-16-HF T960-E32 3 291-9856
OR-16-NW T853-E10 6 180-9340 YL-18-GXL E795-A121 33 180-9340 1 PLUG AS. 237-0227 ACCESSORY TABLE PU-16-HV T957-A16 1 180-9339
1 PLUG 153-9693 PU-16-HF T988-E36 4 291-9856
ACCESSORY TABLE 34 8T-8737 120mm PAINT/PRO 289-5150 QTY PART NAME P/N YL-16-HV T958-A17 2 180-9339 Ground (Wired): This indicates that the component is connected to a grounded wire. The
1 SEAL 154-0877 ACCESSORY TABLE WH-18-GXL E964-A26 35 180-9340 1 PLUG AS. 230-4013 BR-16-HV T959-A18 3 180-9339
QTY PART NAME P/N 1 CLIP 154-3769 QTY PART NAME P/N YL-18-GXL G857-A9 36 180-9340 grounded wire is fastened to the machine.
1 PLUG AS. 155-2273 120mm PAINT/PRO 289-5150 BU-16-HV T960-A19 4 180-9339
1 PLUG AS. 264-2407 37 8T-8737
120 PAINT/PRO 289-5151 GN-18-GXL C829-A66 38 180-9340 A-C6 WH-16-HV T985-A89 5 180-9339
4 SEAL 291-9857
1 WEDGE 155-2263
E-C7
39 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG GN-16-HV T986-A90 6 180-9339 Ground (Case): This indicates that the component does not have a wire connected to ground.
PK-18-GXL C991-A 40 180-9340 WH-18-GXL G828-A39 1 180-9340 A-C19 (NOTE K) GY-16-HV T987-A85 7 180-9339
CLR-GA WIRE NAME POS TERM/PLUG BR-18-GXL C803-A99 41 180-9340
GN-18-GXL G829-A41 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG PU-16-HV T988-A87 8 180-9339
It is grounded by being fastened to the machine.
GY-16-HF T858-E24 1 291-9856 GN-16-HV T857-A36 42 180-9340
GY-18-GXL U775-A68 43 180-9340 PK-18-GXL R746-A20 3 180-9340 WH-18-GXL G828-A123 1 180-9340 GY-16-HV T858-A23 9 180-9339
BU-16-HF T862-E22 2 291-9856
YL-16-HF T958-E30 3 291-9856
44 8T-8737 ACCESSORY TABLE GN-18-GXL G828-A124 2 180-9340 WH-16-HV T859-A24 10 180-9339 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
PK-14 Y735-A80 45 126-1768 QTY PART NAME P/N PK-18-GXL C991-A125 3 180-9340 BU-16-HV T862-A78 11 180-9339
GN-16-HF T986-E34 4 291-9856 YL-18-GXL E966-A49 46 180-9340 1 PLUG AS. 237-0227 ACCESSORY TABLE GN-16-HV T863-A75 12 180-9339
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C13 On-highway Engine

ACCESSORY TABLE BU-18-GXL E965-A48 47 180-9340
120mm PAINT/PRO 289-5150 QTY PART NAME P/N ACCESSORY TABLE
QTY PART NAME P/N 48 8T-8737
49 8T-8737 1 PLUG AS. 237-0227 QTY PART NAME P/N Sender: A component that is used with a temperature or pressure gauge. The sender
1 PLUG AS. 264-2407
BU-16-HV X983-A7 50 180-9340 1 RECEPTACLE AS. 190-7612
4 SEAL 291-9857
BU-18-GXL U774-A58 51 180-9340
measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
A-C7 120mm PAINT/PRO 289-5151
T
GY-18-GXL Y738-A106 52 180-9340 CLR-GA WIRE NAME POS TERM/PLUG A-C20 1 WEDGE 3E-5180 the gauge of the temperature or pressure.
YL-16-HV T864-A71 53 180-9340
BU-18-GXL E965-A48 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
BU-18-GXL G827-A69 54 180-9340
YL-18-GXL T846-A100 55 180-9340 YL-18-GXL E966-A49 2 180-9340 WH-18-GXL Y748-A63 1 180-9340
EXTERNAL ENGINE Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
YL-18-GXL Y741-A61 56 180-9340 ACCESSORY TABLE GN-18-GXL Y749-A35 2 180-9340 A-C33
HARNESS FORE 2 BR-18-GXL U779-A6 57 180-9340 QTY PART NAME P/N BR-18-GXL Y747-A108 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG It has a coil that makes an electromagnet when current flows through it. The
CONNECTOR PU-16-HV X988-A52 58 180-9340 1 PLUG AS. 230-4011 ACCESSORY TABLE WH-18-GXL G828-A65 1 180-9340 electromagnet can open or close the switch part of the relay.
E-C2 PU-18-GXL
BU-18-GXL
Y733-A103
Y734-A104
59
60
180-9340
180-9340
120mm PAINT/PRO 289-5150 QTY PART NAME P/N GN-18-GXL G829-A64 2 180-9340 LEE841-9699
GN-16-HV T863-A75 61 180-9340 1 PLUG AS. 237-0227 WH-18-GXL U780-A62 3 180-9340

E-C1
BR-18-GXL
OR-18-GXL
Y776-A81
Y753-A82
62
63
180-9340
180-9340 A-C8
120mm PAINT/PRO 289-5150
QTY
ACCESSORY TABLE
PART NAME P/N
S3C1-150 Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
64 8T-8737
coil that makes an electromagnet when current flows through it. The electromagnet
CLR-GA WIRE NAME POS TERM/PLUG 1 PLUG AS. 230-4013
65 8T-8737
BK-18-GXL E963-A27 1 180-9340 A-C21 120mm PAINT/PRO 289-5150
can open or close a valve or move a piece of metal that can do work.
PK-18-GXL Y746-A92 66 180-9340
EXTERNAL ENGINE OR-16-HV X989-A51 67 180-9340 WH-18-GXL E964-A26 2 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
HARNESS FORE 1 BR-16-HV X987-A37 68 180-9340 ACCESSORY TABLE WH-18-GXL Y748-A67 1 180-9340
Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
CONNECTOR YL-18-GXL Y737-A105 69 180-9340 QTY PART NAME P/N GN-18-GXL Y749-A55 2 180-9340 A-C34
PK-18-GXL U773-A57 70 180-9340
1 PLUG AS. 230-4011 OR-18-GXL Y753-A82 3 180-9340 CLR-GA WIRE NAME POS TERM/PLUG activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
71 8T-8737
WH-18-GXL G828-A1 72 180-9340 120mm PAINT/PRO 289-5150 4 8T-8737 BR-16-HV K737-A54 1 180-9339 that make electromagnet when current flows through them. It also has an internal switch that places
73 8T-8737 ACCESSORY TABLE GN-16-HV K738-A5 2 180-9339 the latch coil circuit open at the time the coil latches.
OR-18-GXL T853-A11 74 180-9340 QTY PART NAME P/N BU-16-HV K739-A56 3 180-9339
75 8T-8737 A-C9 1 PLUG AS. 239-7349 4 8T-8737
YL-18-GXL
BU-16-HV
H807-A33
T862-A78
76
77
180-9340
180-9340
CLR-GA WIRE NAME POS TERM/PLUG 150mm PAINT/PRO 289-5150 ACCESSORY TABLE Harness and Wire Symbols
78 8T-8737 BU-18-GXL C967-A15 1 180-9340 QTY PART NAME P/N
E-S5 PK-18-GXL G833-A45 2 180-9340 1 RECEPTACLE AS. 3E-3376
YL-18-GXL H807-102 79 180-9340
(T859-WH)
BR-18-GXL G826-A70 80 180-9340 ACCESSORY TABLE A-C22 120mm PAINT/PRO 289-5150 Deutsch connector: Typical representation Sure-Seal connector: Typical representation
E-S4 WH-18-GXL Y748-A109 81 180-9340 1 1
QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG 1 WEDGE 3E-3377 of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
(T863-GN) IVA 1 IVA OIL PRESSURE YL-18-GXL U781-A96 82 180-9340
1 PLUG AS. 230-4011 WH-18-GXL Y748-A60 1 180-9340 2 2
GN-18-GXL Y749-A110 83 180-9340 sockets and the receptacle contains all pins. contain both pins and sockets.
E-S3 IVA 2 CONNECTOR SENSOR BU-18-GXL 995-A12 84 180-9340 120mm PAINT/PRO 289-5150 GN-18-GXL Y749-A53 2 180-9340
(T858-GY) CONNECTOR E-C6 CONNECTOR OR-18-GXL Y777-A95 85 180-9340 OR-18-GXL Y743-A107 3 180-9340 A-C35 Harness Identification Letter(s):
E-C8 86 8T-8737 YL-18-GXL T846-A100 4 180-9340 CLR-GA WIRE NAME POS TERM/PLUG Wire, Cable, or Harness Assembly Identification:
E-S2 E-C4 (A, B, C, ..., AA, AB, AC, ...)
INJECTOR 4 87 8T-8737 A-C10 ACCESSORY TABLE YL-16-HV X986-A22 1 180-9339 Includes Harness Identification Letters and Harness
(T862-BU)
E-S9 OR-16-GXL Y751-A88 88 180-9340 Harness Connector Serialization Code: The "C" stands
CONNECTOR BR-18-GXL Y747-A108 89 180-9340
CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N BR-16-HV X984-A30 2 180-9339 Connector Serialization Codes
(T960-BU)
YL-18-GXL F421-A13 1 180-9340 1 PLUG AS. 230-5008 WH-16-HV T856-A31 3 180-9339
for "Connector" and the number indicates which
E-C10 E-S1 90 8T-8737
E-C5 connector in the harness. (C1, C2, C3, .....)
E-S13 (X987-BR) OR-18-GXL Y743-A107 91 180-9340 PK-18-GXL G833-A46 2 180-9340 150mm PAINT/PRO 289-5150 GN-16-HV T857-A36 4 180-9339
Part Number for
(T988-PU) 92 8T-8737 ACCESSORY TABLE OR-16-HV X989-A51 5 180-9339
C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
PK-18-GXL U782-A83 93 180-9340 Connector Recepticle
E-S7 PU-18-GXL Y742-A76 94 180-9340
QTY PART NAME P/N PU-16-HV X988-A52 6 180-9339
130-6795 130-6795 111-7898 3E-5179
E-S12 (T958-YL) 1 PLUG AS. 230-4011 A-C23 GN-16-HV T961-A28 7 180-9339
(T987-GY) E-S6 INJECTOR 1 BU-18-GXL C967-A15 95 180-9340
1
YL-18-GXL F421-A13 96 180-9340 120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG WH-16-HV T962-A29 8 180-9339 325-AG135 PK-14 5A
(T957-PU) CONNECTOR
E-S8 E-S10 97 8T-8737 YL-16-GXL Y750-A111 1 180-9340 BU-16-HV T989-A86 9 180-9339 Pin Socket
(T959-BR) E-S11 (T985-WH) 98 8T-8737 OR-16-GXL Y751-A88 2 180-9340 BR-16-HV T990-A84 10 180-9339 Receptacle Fuse
(T986-GN) OR-16-HV T860-A25 99 180-9340 Pin or Socket
A-C11 ACCESSORY TABLE OR-16-HV T860-A25 11 180-9339 (5 Amps)
BR-16-HV T990-A84 100 180-9340 Single Wire 9X-1123
GY-16-HV T987-A85 101 180-9340 CLR-GA WIRE NAME POS TERM/PLUG QTY PART NAME P/N YL-16-HV T864-A71 12 180-9339 Number
Connector
BU-16-HV T989-A86 102 180-9340 BU-18-GXL 995-A12 1 180-9340 1 PLUG AS. 230-4011 ACCESSORY TABLE Component
PU-16-HV T988-A87 103 180-9340 PK-18-GXL G833-A44 2 180-9340 120mm PAINT/PRO 289-5150 QTY PART NAME P/N Plug Part Number
GY-16-HV T858-A23 104 180-9340 ACCESSORY TABLE 1 RECEPTACLE AS. 3E-5179
WH-16-HV T962-A29 105 180-9340
QTY PART NAME P/N 150mm PAINT/PRO 289-5151
Harness identification code: 2 200-L32 BK-14
BR-16-HV T959-A18 106 180-9340 This example indicates wire
E-C9 1 PLUG AS. 230-4011 A-C24 1 WEDGE 3E-5180 135 in harness "AG".
INJECTOR 3 GN-16-HV T961-A28 107 180-9340
Ground Circuit Identification
INJECTOR 2 E-C7 BU-16-HV T960-A19 108 180-9340 120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG
CONNECTOR YL-16-GXL Y750-A111 109 180-9340 Connection Number Wire Color Wire Gauge
BU-18-GXL U774-A58 1 180-9340
CONNECTOR 110 8T-8737 GY-18-GXL U775-A68 2 180-9340 A-C37
WH-16-HV T985-A89 111 180-9340
A-C12 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
112 8T-8737 2008 Caterpillar Printed in U.S.A.
Harness 302-1880 & 292-5549 Connector and Splice Locations GN-16-HV T986-A90 113
114
180-9340
8T-8737
CLR-GA
WH-18-GXL
WIRE NAME POS TERM/PLUG
G856-A8 1 180-9340
QTY
1
PART NAME
PLUG AS.
P/N
238-8247
GN-18-GXL
PK-18-GXL
C829-A66
G833-A77
1
2
180-9340
180-9340 All Rights Reserved
WH-16-HV T859-A24 115 180-9340 YL-18-GXL G857-A9 2 180-9340 120mm PAINT/PRO 289-5150 ACCESSORY TABLE
PU-16-HV T957-A16 116 180-9340 ACCESSORY TABLE QTY PART NAME P/N
117 8T-8737
QTY PART NAME P/N 1 PLUG AS. 230-4011
YL-16-HV T958-A17 118 180-9340
119 8T-8737 1 PLUG AS. 155-2269 A-C25 120mm PAINT/PRO 289-5150
120 8T-8737 1 CAP-CONNECTOR 274-3774 CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE 120mm PAINT/PRO 289-5150 YL-18-GXL U781-A3 1 180-9339
QTY PART NAME P/N 1 WEDGE 155-2261 PK-18-GXL U782-A91 2 180-9339 A-C38 (NOTE J)
1 PLUG AS. 264-5732
PK-18-GXL Y746-A92 3 180-9339 CLR-GA WIRE NAME POS TERM/PLUG
1 COVER 292-0637
8 STRAP 3S-2093 YL-18-GXL Y741-A61 4 180-9339 PK-18-GXL 386-AR116 1 180-9340
1 STRAP 206-1345 A-C13 PU-18-GXL Y742-A76 5 180-9339 PK-18-GXL K739-AR127 2 180-9340
CLR-GA WIRE NAME POS TERM/PLUG PK-18-GXL U782-A113 6 180-9339 ACCESSORY TABLE
Related Electrical Service Manuals GN-18-GXL A778-101 1 180-9340 ACCESSORY TABLE QTY PART NAME P/N
A-C2 YL-18-GXL H807-102 2 180-9340 QTY PART NAME P/N 1 PLUG AS. 155-2269
Title Form Number CLR-GA WIRE NAME POS TERM/PLUG ACCESSORY TABLE 1 RECEPTACLE AS. 230-5011 150mm PAINT/PRO 289-5150
Harness 302-1881 & 292-5550 Connector Tables Harness 302-1882 & 292-5551 Connector Tables
WH-18-GXL G828-A34 1 180-9340 QTY PART NAME P/N 120mm PAINT/PRO 289-5150 1 WEDGE 155-2261
Troubleshooting RENR9343 1 PLUG AS. 230-4011
PK-18-GXL G833-A21 2 180-9340 F-C1 F-C5 F-C8 J-C1 J-C4 J-C7 J-C10
Systems Operation / Testing and Adjusting RENR9808 PK-18-GXL U773-A57 3 180-9340 1 SEAL-CAP 274-3780
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
4 8T-8737 120mm PAINT/PRO 289-5150 A-C26 A-C39 (NOTE J)
YL-16-NW X986-F4 1 180-9339 OR-16-NW X989-F17 A 154-2389 OR-16-HF T860-F20 1 291-9856 BR-16-NW K737-J1 1 180-9340 OR-16-NW X989-J16 A 154-2389 PU-16-NW X988-J22 A 154-2389 BR-16-NW K737-J24 A 154-2389
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
BR-16-NW X984-F5 2 180-9339 BR-16-NW X984-F5 B 154-2389 YL-16-HF T864-F19 2 291-9856 GN-16-NW K738-J2 2 180-9340 YL-16-NW X986-J4 B 154-2389 WH-16-NW T856-J6 B 154-2389 BU-16-NW K739-J26 B 154-2389
QTY PART NAME P/N YL-18-GXL U781-A94 1 180-9339 PK-18-GXL 386-AR115 1 180-9340
WH-16-NW T856-F6 3 180-9339 ACCESSORY TABLE WH-16-HF T962-F25 3 291-9856 BU-16-NW K739-J3 3 180-9340 ACCESSORY TABLE ACCESSORY TABLE ACCESSORY TABLE
1 PLUG AS. 230-5008 A-C14 PK-18-GXL U782-A93 2 180-9339 2 8T-8737
GN-16-NW T857-F7 4 180-9339 QTY PART NAME P/N BR-16-HF T990-F27 4 291-9856 4 8T-8737 QTY PART NAME P/N QTY PART NAME P/N QTY PART NAME P/N
120mm PAINT/PRO 289-5150 CLR-GA WIRE NAME POS TERM/PLUG OR-18-GXL Y777-A95 3 180-9339 ACCESSORY TABLE
OR-16-NW X989-F8 5 180-9339 1 PLUG 153-9693 ACCESSORY TABLE ACCESSORY TABLE 1 PLUG 153-9693 1 PLUG 153-9693 1 PLUG 153-9693
OR-18-GXL Y736-A50 1 180-9340 GY-18-GXL Y754-A72 4 180-9339 QTY PART NAME P/N
PU-16-NW X988-F9 6 180-9339 1 SEAL 154-0877 QTY PART NAME P/N QTY PART NAME P/N 1 SEAL 154-0877 1 SEAL 154-0877 1 SEAL 154-0877

16 Page, (Dimensions: 34 inches x 24 inches)

BU-18-GXL Y734-A104 2 180-9340 BR-18-GXL Y776-A81 5 180-9339 1 RECEPTACLE AS. 3E-3364
GN-16-NW T961-F10 7 180-9339 1 CLIP 154-3769 1 PLUG AS. 264-2407 1 PLUG AS. 155-2272 1 CLIP 154-3769 1 CLIP 154-3769 1 CLIP 154-3769
A-C15 ACCESSORY TABLE PK-18-GXL U782-A114 6 180-9339 150mm PAINT/PRO 289-5150
WH-16-NW T962-F11 8 180-9339 4 SEAL 291-9857 120 PAINT/PRO 289-5151
A-C41 QTY PART NAME P/N ACCESSORY TABLE 1 WEDGE 3E-3365
BU-16-NW T989-F12 9 180-9339 1 WEDGE 155-2262
IVA EOR 1 PLUG AS. 230-4011 QTY PART NAME P/N
BR-16-NW T990-F13 10 180-9339 F-C6 J-C5 J-C8 J-C11
CONNECTOR CRANKCASE PRESSURE 120mm PAINT/PRO 289-5150 1 RECEPTACLE AS. 239-7353
OR-16-NW T860-F14 11 180-9339 CLR-GA WIRE NAME POS TERM/PLUG F-C9 CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
SENSOR CONNECTOR 120mm PAINT/PRO 289-5150 A-C41
YL-16-NW T864-F15 12 180-9339 OR-16-HF T860-F21 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG J-C2 OR-16-NW X989-J17 A 154-2389 OR-16-HF T860-J20 1 291-9856 GN-16-NW K738-J2 A 154-2389
CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE YL-16-HF T864-F18 2 291-9856 PU-16-NW X988-F23 A 154-2389 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW X984-J5 B 154-2389 YL-16-HF T864-J19 2 291-9856 BU-16-NW K739-J27 B 154-2389
A-C15 WH-18-GXL G828-A117 1 180-9340
QTY PART NAME P/N GN-16-HF T961-F24 3 291-9856 GN-16-NW T857-F7 B 154-2389 YL-16-NW X986-J4 1 180-9340 ACCESSORY TABLE WH-16-HF T962-J30 3 291-9856 ACCESSORY TABLE
CLR-GA WIRE NAME POS TERM/PLUG A-C27 GN-18-GXL G829-A119 2 180-9340
1 PLUG AS. 155-2252 BU-16-HF T989-F26 4 291-9856 ACCESSORY TABLE BR-16-NW X984-J5 2 180-9340 QTY PART NAME P/N BR-16-HF T990-J32 4 291-9856 QTY PART NAME P/N
GY-18-GXL T852-A32 1 180-9340 CLR-GA WIRE NAME POS TERM/PLUG YL-18-GXL E795-A121 3 180-9340
1 WEDGE 155-2258 ACCESSORY TABLE QTY PART NAME P/N WH-16-NW T856-J6 3 180-9340 1 PLUG 153-9693 ACCESSORY TABLE 1 PLUG 153-9693
YL-18-GXL H807-A33 2 180-9340 OR-18-GXL C801-A98 1 180-9340 ACCESSORY TABLE
QTY PART NAME P/N 1 PLUG 153-9693 GN-16-NW T857-J7 4 180-9340 1 SEAL 154-0877 QTY PART NAME P/N 1 SEAL 154-0877
ACCESSORY TABLE GY-18-GXL C800-A97 2 180-9340 QTY PART NAME P/N
1 PLUG AS. 264-2407 1 SEAL 154-0877 OR-16-NW X989-J8 5 180-9340 1 CLIP 154-3769 1 PLUG AS. 264-2407 1 CLIP 154-3769
QTY PART NAME P/N ACCESSORY TABLE 1 PLUG AS. 230-4013
F-C4 4 SEAL 291-9857 1 CLIP 154-3769 PU-16-NW X988-J9 6 180-9340 4 SEAL 291-9857
1 PLUG AS. 238-8245 QTY PART NAME P/N 120mm PAINT/PRO 289-5150

KENR6689-02
CLR-GA WIRE NAME POS TERM/PLUG GN-16-NW T961-J10 7 180-9340
120mm PAINT/PRO 289-5150 1 PLUG AS. 238-8247
SECONDARY ENGINE OR-16-NW X989-F16 A 154-2389 WH-16-NW T962-J11 8 180-9340 J-C6 J-C12
120mm PAINT/PRO 289-5150
SPEED/TIMING YL-16-NW X986-F4 B 154-2389 F-C7 BU-16-NW T989-J12 9 180-9340 CLR-GA WIRE NAME POS TERM/PLUG J-C9 CLR-GA WIRE NAME POS TERM/PLUG
A-C42
SENSOR CONNECTOR CLR-GA WIRE NAME POS TERM/PLUG
ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW T990-J13 10 180-9340 OR-16-HF T860-J21 1 291-9856 CLR-GA WIRE NAME POS TERM/PLUG BR-16-NW K737-J25 A 154-2389
A-C7 (CAMSHAFT) AIR INLET SHUTOFF WH-18-GXL G828-A118 1 180-9340
QTY PART NAME P/N PU-16-NW X988-F22 A 154-2389 OR-16-NW T860-J14 11 180-9340 YL-16-HF T864-J18 2 291-9856 PU-16-NW X988-J23 A 154-2389 BU-16-NW K739-J28 B 154-2389
RELAY CONNECTOR 1 PLUG 153-9693 WH-16-NW T856-F6 B 154-2389 YL-16-NW T864-J15 12 180-9340 GN-16-HF T961-J29 3 291-9856 GN-16-NW T857-J7 B 154-2389 ACCESSORY TABLE
GN-18-GXL G829-A120 2 180-9340
A-C2 1 SEAL 154-0877 ACCESSORY TABLE ACCESSORY TABLE BU-16-HF T989-J31 4 291-9856 ACCESSORY TABLE QTY PART NAME P/N
AR-C38 PU-18-GXL Y923-A122 3 180-9340
1 CLIP 154-3769 QTY PART NAME P/N QTY PART NAME P/N ACCESSORY TABLE QTY PART NAME P/N 1 PLUG 153-9693
ACCESSORY TABLE
CGI 1 PLUG 153-9693 1 PLUG AS. 155-2252 QTY PART NAME P/N 1 PLUG 153-9693 1 SEAL 154-0877
QTY PART NAME P/N
TEMPERATURE NOTE J
FORE INJECTOR 1 PLUG AS. 230-4013 1 SEAL 154-0877 120 PAINT/PRO 289-5151 1 PLUG AS. 264-2407 1 SEAL 154-0877 1 CLIP 154-3769
SENSOR MANUAL AIR CONNECTOR 1 120mm PAINT/PRO 289-5150 1 CLIP 154-3769 1 WEDGE 155-2258 4 SEAL 291-9857 1 CLIP 154-3769
CONNECTOR INLET SHUTOFF AR-C39 FORE INJECTOR
A-C42 A-C30 CONNECTOR 2
CONNECTOR NOTE J
A-C31
CGI ACTUATOR ARD COMBUSTION
CONNECTOR MAF DELTA P PRESSURE INLET MANIFOLD EXTERNAL ENGINE EXTERNAL ENGINE
SENSOR CONNECTOR AIR PRESSURE CGI ABSOLUTE HARNESS AFT 1 HARNESS AFT 2
A-C24
SENSOR A-C6 PRESSURE SENSOR CONNECTOR CONNECTOR
AFT INJECTOR
CONNECTOR CONNECTOR
CONNECTOR 1 F-C1 J-C2
A-C5
FUEL A-S3 A-C34
A-C11 (G833-PK)
TEMPERATURE
COOLANT ARD FUEL PARTICULATE TRAP 2
SENSOR EXTERNAL ENGINE
TEMPERATURE ENABLE VALVE DUAL FILTER
CONNECTOR A-S1 HARNESS AFT 1 J-C1
AIR INLET A-C37 SENSOR CONNECTOR A-C10 (G828-WH) CONNECTOR CGI DELTA P
CONNECTOR A-C26 PRESSURE SENSOR CONNECTOR
TEMPERATURE A-C17 INLET MANIFOLD
SENSOR FUEL PRESSURE AIR TEMPERATURE A-S2 CONNECTOR
SENSOR (G829-GN)
CONNECTOR SENSOR CONNECTOR
CONNECTOR A-C9
AFT INJECTOR A-C33

A-C19 CONNECTOR 2
NOTE K A-C35
A-C25

ARD COMBUSTION BRAKE

AIR CONTROL VALVE A-C27 PARTICULATE TRAP 1 BRAKE
SOLENOID 5 & 6 SOLENOID 3 & 4
CONNECTOR SINGLE FILTER CONNECTOR
CONNECTOR CONNECTOR
A-S4 J-C11
ARD MAIN FUEL (U781-YL) J-C12
ARD NOZZLE ARD TURBO OUTLET AND
CONTROL VALVE
CLEANING FLAME DETECT SENSOR
CONNECTOR A-C14
AR-S11 AR-S13 A-S7
SOLENOID (386-PK) (K739-BU) (U782-PK) CONNECTOR
NOTE J NOTE J F-S2
CONNECTOR A-C22 (T864-YL) BRAKE
IVA 3
A-C13 ARD PILOT FUEL IVA 6 SOLENOID 1 & 2
F-S3 CONNECTOR
CONTROL VALVE CONNECTOR (T860-OR)
F-C4
J-S2 CONNECTOR
CONNECTOR A-C3 F-C9 IVA 5 IVA 6 (T864-YL)
F-S5
CONNECTOR (T961-GN) CONNECTOR IVA 5 J-S3 J-C10
(T860-OR)
F-C7 J-C9 CONNECTOR
A-C23 F-S7 J-C7 J-S5
A-S5 A-S8
(T989-WH) J-S7 (K739-BU) IVA 4
A-C4 (T961-GN) J-C5
(Y748-WH) (Y749-GN) ARD IGNITION COIL F-C5
CONNECTOR
A-C16 ENGINE OIL IVA 4
CONNECTOR
ARD PURGE PRESSURE SENSOR CONNECTOR J-S6
F-S4 (K737-BR)
AIR PUMP CONNECTOR (X988-PU) J-S4
J-C4 IVA 3
A-C8 F-S1 (X988-PU)
CONNECTOR F-S6 (X989-OR) CONNECTOR
PRIMARY ENGINE (T990-BR)
F-C8 J-S8
SPEED/TIMING A-C28 F-S8 (T990-BR) J-S1
SENSOR CONNECTOR A-C12 (T962-BU) J-C8 (X989-OR)
ARD MAIN FUEL OEM PURGE A-C21
INJECTOR 6
(CRANKSHAFT) PRESSURE SENSOR TIMING CALIBRATION (TC) INJECTOR 6
AIR POWER ARD BOUNDARY CONNECTOR
CONNECTOR PROBE CONNECTOR CONNECTOR J-S9
A-C20 CONNECTOR TEMPERATURE (T989-WH)
SENSOR CONNECTOR J-S10

ARD PILOT FUEL Harness 302-1881 & 292-5550 (T962-BU)

PRESSURE SENSOR Connector and Splice Locations Harness 302-1882 & 292-5551
A-C18 CONNECTOR
Harness 305-5319, 286-8228 & 286-8235 F-C6 J-C6 Connector and Splice Locations
Connector and Splice Locations INJECTOR 5 INJECTOR 5
CONNECTOR
CONNECTOR
 K737-A54 BR-16-HV
K738-A5 GN-16-HV
K739-A56 BU-16-HV
T856-A31 WH-16-HV
A-C15
2388245
IVA EOR (12V) X987-E7 BR-16-NW
E-S1
X987-E19 BR-16-NW
E-C4
9 PIN CAB
CONNECTOR
+BATTERY A
TYPICAL VEHICLE HARNESS WIRING DIAGRAM
ENGINE CONTROL MODULE T852-A32 GY-18-GXL
FORE INJECTOR
1 GN-16
A-C1 A-C42 2304013 CIRCUITS WITHIN THIS AREA ARE RECOMMENDATIONS -BATTERY B
2929610(12V) T857-A36 GN-16-HV H807-A33 YL-18-GXL 2 GN-16 238-6750 X987-E20 BR-16-NW
2645732 T858-A23 GY-16-HV 2304013 G826-E8 BR-16-NW 1 ANALOG +5V IVA OIL C
2929611(24V) N/O RELAY
CONNECTOR 1
T859-A24 WH-16-HV ARD COMBUSTION MAF E-S2 D TO + BATTERY
J2 G828-A118 WH-18-GXL 1 + VOLTS G827-E9 BU-16-NW 2 GROUND PRESSURE SENSOR E
ECM P2 T860-A25 OR-16-HV CONNECTS TO A-C15 IVA EOR (24V) DELTA P PRESSURE SENSOR T862-E3 BU-16-NW T862-E21 BU-16-HF T853-E10 OR-16-NW SIGNAL TO VEHICLE
GN-16 G829-A120 GN-18-GXL 2 GROUND 3
248-2168 F
BRAKE SOLENOID LOW/HIGH 1 K738-A5 GN-16-HV T862-A78 BU-16-HV IF OPTION IS USED GN-16 238-6751 Y923-A122 PU-18-GXL A-C30 E-C1 T862-E22 BU-16-HF COMPONENTS CHECK ENGINE LAMP
3 SIGNAL 298-6502 E-C5 KEYSWITCH G L994-YL
2 T863-A75 GN-16-HV 3E3382 1552273
IVA END OF RAIL VALVE 3 T852-A32 GY-18-GXL T864-A71 YL-16-HV A-C24 E-S3 2642407 OFF J1587 NEG. H E793-BU
P1
T957-A16 PU-16-HV X983-A7 BU-16-HV 1 X983-E5 BU-16-NW T858-E1 GY-16-NW T858-E23 GY-16-HF J1587 POS. J E794-YL WARNING LAMP NOTE A
INLET AIR SHUTOFF 4 386-AR112 PK-18-GXL 2388247 T858-E23 GY-16-HF 1 ON 659-PK 1607689
A778-101 GN-18-GXL T958-A17 YL-16-HV CGI ACTUATOR A-C16 X985-A14 OR-16-HV 2 X985-E6 OR-16-NW T858-E24 GY-16-HF T862-E21 BU-16-HF NOTE Z
ARD NOZZLE CLEANING SOLENOID 5 U774-A58 BU-18-GXL 1 RD-16
X987-A37 BR-16-HV X987-E7 BR-16-NW
2
START
NOTE J T959-A18 BR-16-HV U775-A68 GY-18-GXL 298-6166 3
T957-E29 PU-16-HF INJECTOR 1 (GREY CONNECTOR) AFTERTREATMENT 1
6 2 RD-16 1779654 G826-A70 BR-18-GXL 4 G826-E8 BR-16-NW E-S4 3
7 T960-A19 BU-16-HV ARD PURGE T863-E4 GN-16-NW T863-E25 GN-16-HF T985-E33 WH-16-HF 4 REGENERATION LAMP L994-YL 2 +5V
T961-A28 GN-16-HV 1 NONE G827-A69 BU-18-GXL 5 G827-E9 BU-16-NW
BRAKE SOLENOID MED/HIGH 8 K737-A54 BR-16-HV NOTE A AIR PUMP T853-A11 OR-18-GXL T853-E10 OR-16-NW T863-E26 GN-16-HF E-C6 HIGH EXHAUST 659-PK 3 INPUT SENSOR COMMON #2
9 T962-A29 WH-16-HV A-C8 229-A74 BK-14 2 BATTERY - 6

T988-A87 PU-16-HV 2388247 PRIMARY ENGINE 101-A4 RD-14 3 BATTERY + (12V) E-S5 1539693 TEMPERATURE LAMP G880-PK C985-BU 4 +8V
ARD COMBUSTION AIR CONTROL VALVE RETURN 10 C801-A98 OR-18-GXL
11 T986-A90 GN-16-HV E963-A27 BK-18-GXL 1 BK-18 - S/T SPEED/TIMING Y735-A80 PK-14 4 SIGNAL 297-7223 T859-E2 WH-16-NW T859-E27 WH-16-HF X987-E19 BR-16-NW A 9 PIN CAB K998-BU H795-PK 5 AP SENSOR/SWITCH COMMON
T987-A85 GY-16-HV SENSOR (CRANKSHAFT) T859-E28 WH-16-HF X983-E5 BU-16-NW IVA 1
12 E964-A26 WH-18-GXL 2 WH-18 + S/T B CONNECTOR 6 INPUT #6
PARTICULATE TRAP #2 INLET TEMPERATURE
BRAKE RETURN
13
14
Y754-A72 GY-18-GXL
K739-A56 BU-16-HV
T989-A86 BU-16-HV
T990-A84 BR-16-HV
257-4302 FORE INJECTOR T957-E11 PU-16-NW
E-S6
T957-E29 PU-16-HF E-C7 + BATTERY B SPEEDOMETER 7 INPUT #4
ARD PURGE 2642407 - BATTERY A E794-YL 8 J1587 DATA LINK POSITIVE
INLET MANIFOLD AIR PRESSURE
CGI MAF VENTURI DELTA PRESSURE
15
16
R746-A20 PK-18-GXL
U780-A62 WH-18-GXL
X983-A7 BU-16-HV
X984-A30 BR-16-HV
NOTE A
A-C7 CONNECTS TO A-C16
1
2
NONE
BATTERY - AIR PUMP CONNECTOR 2 E-S7 T858-E24 GY-16-HF 1 J SIGNAL + C974-PU C974-PU E793-BU 9 J1587 DATA LINK NEGATIVE
PSR (IMAP, OIL, CGI DP, CGI ABS) 17 G829-A2 GN-18-GXL X985-A14 OR-16-HV 2304011 SECONDARY ENGINE IF OPTION IS USED 3 BATTERY + (24V) A-C31 E-C2 T958-E12 YL-16-NW T958-E30 YL-16-HF T862-E22 BU-16-HF 2
X986-A22 YL-16-HV INJECTOR 2 H SIGNAL - C973-GN C973-GN 10 OUTPUT #2
IVA 4 RETURN 18 X984-A30 BR-16-HV E965-A48 BU-18-GXL 1 BK-18 - S/T SPEED/TIMING 4 SIGNAL 301-2326 1907612 1552253 T958-E30 YL-16-HF 3 TACHOMETER
19 X987-A37 BR-16-HV E966-A49 YL-18-GXL 2 WH-18 + S/T E-S8 T986-E34 GN-16-HF 4 ALTERNATOR J1587- G E793-BU NOTE 11 OUTPUT #5
X988-A52 PU-16-HV SENSOR (CAMSHAFT) T957-A16 PU-16-HV 1 T957-E11 PU-16-NW STARTER B & E 12 OUTPUT #3
ARD COMBUSTION AIR CONTROL VALVE 20 C800-A97 GY-18-GXL T959-E13 BR-16-NW T959-E31 BR-16-HF E-C8 J1587+ F E794-YL
T856-A31 WH-16-HV X989-A51 OR-16-HV 257-4301 T958-A17 YL-16-HV 2 T958-E12 YL-16-NW MOTOR SIGNAL + 450-YL 450-YL
IVA 5 RETURN 21 NOTE A T959-A18 BR-16-HV T959-E13 BR-16-NW J1939 SHIELD E A249-BK 13 OUTPUT #4
IVA 2 RETURN 22 X985-A14 OR-16-HV T985-A89 WH-16-HV A-C12 3
E-S9 1539693 GROUND
T960-A19 BU-16-HV 4 T960-E14 BU-16-NW J1939- D K990-GN SIGNAL - 451-BR 451-BR 14
23 G826-A70 BR-18-GXL 1552269 A-C3 T960-E14 BU-16-NW T960-E32 BU-16-HF X987-E20 BR-16-NW A
G827-A69 BU-18-GXL T985-A89 WH-16-HV 5 T985-E15 WH-16-NW IVA 2 J1939+ C K900-YL NOTE 15
24 G856-A8 WH-18-GXL 1 + TIMING CALIBRATION (TC) 2304011 ARD PILOT FUEL T986-A90 GN-16-HV
X985-E6 OR-16-NW B
B & E
E963-A27 BK-18-GXL T853-A11 OR-18-GXL 6 T986-E16 GN-16-NW
CRANKSHAFT (PRIMARY)SPEED/TIMING - 25 G857-A9 YL-18-GXL 2 - PROBE Y733-A103 PU-18-GXL 1 GN-16
CONTROL VALVE T987-A85 GY-16-HV 7 T987-E17 GY-16-NW
E-S10
NOTE Z E793-BU 16
TDC SERVICE PROBE + 26 G856-A8 WH-18-GXL Y736-A50 OR-18-GXL 2 GN-16 T985-E15 WH-16-NW T985-E33 WH-16-HF E-C9
Y923-A122 PU-18-GXL 285-8735 T988-A87 PU-16-HV 8 T988-E18 PU-16-NW 2642407 NOTE D (BLACK CONNECTOR) E794-YL 17 INPUT #14
ARD COMBUSTION MAF DELTA PRESSURE 27
ENGINE OIL PRESSURE 28 994-A10 GY-18-GXL K739-AR56 BU-16-HV A-C11 T858-A23 GY-16-HV 9 T858-E1 GY-16-NW E-S11 T859-E27 WH-16-HF 1 A249-BK 18 INPUT SENSOR COMMON #1
2304011 T859-A24 WH-16-HV 10 T859-E2 WH-16-NW TO CHASSIS
29 T986-E16 GN-16-NW T986-E34 GN-16-HF T863-E25 GN-16-HF 2
K990-GN 19 OUTPUT #6
G833-A47 PK-18-GXL AR-S13 COOLANT TEMPERATURE SENSOR A-C14 T862-A78 BU-16-HV 11 T862-E3 BU-16-NW T959-E31 BR-16-HF INJECTOR 3 J1939 DATALINK
TSR (FUEL,IMAT,CLNT,AIR INLET,CGI MAF TEMP) 30 995-A12 BU-18-GXL 1 SIGNAL
T863-A75 GN-16-HV T863-E4 GN-16-NW
3
20 OUTPUT #7
IVA 3 RETURN 31 X986-A22 YL-16-HV K739-AR112 BU-16-HV G833-A44 PK-18-GXL 2 GROUND 256-6453 2304011
12
E-S12 T987-E35 GY-16-HF 4 K900-YL
ARD MAIN FUEL G840-PU 21 OUTPUT #8 (COOLING FAN)
32 K739-AR127 BU-16-GXL 1 GN-16 T987-E17 GY-16-NW T987-E35 GY-16-HF J906-BR
CRANK CASE PRESSURE E795-A121 YL-18-GXL CONTROL VALVE E-C10 22 CLUTCH PEDAL POSITION SWITCH
33 Y734-A104 BU-18-GXL 2 GN-16 C977-BU
34 A-C9 285-8734 E-S13 2642407
E716-GY 23 RETARDER SOLENOID LOW/HI SWITCH
CRANKSHAFT (PRIMARY)SPEED/TIMING + 35 E964-A26 WH-18-GXL NOTE J 2304011 INLET MANIFOLD AIR T988-E18 PU-16-NW T988-E36 PU-16-HF T859-E28 WH-16-HF 1 BATTERY 3 BATTERY 2 BATTERY 1 14 AWG GXL
TDC SERVICE PROBE - 36 G857-A9 YL-18-GXL C967-A15 BU-18-GXL 1 SIGNAL T863-E26 GN-16-HF 2 101-RD 24 INPUT #15 POSITIVE
Y753-A82 OR-18-GXL TEMPERATURE SENSOR A-C17 10A
37 G833-A45 PK-18-GXL 2 GROUND X983-E5 BU-16-NW T960-E32 BU-16-HF 3 INJECTOR 4 25 INPUT #15 NEGATIVE
AIR INLET TEMPERATURE 38 C829-A66 GN-18-GXL Y751-A88 OR-16-GXL 256-6453 2388245 X985-E6 OR-16-NW T988-E36 PU-16-HF 4 14 AWG GXL
Y750-A111 YL-16-GXL Y737-A105 YL-18-GXL ARD FUEL ENABLE VALVE (12V) 101-RD 26 INPUT #10
39 A-C10 1 GN-16
T853-E10 OR-16-NW 10A
FUEL PRESSURE 40 C991-A125 PK-18-GXL Y747-A108 BR-18-GXL 2304011 Y738-A106 GY-18-GXL 2 GN-16 300-0510 G827-E9 BU-16-NW 27 INPUT #9
Y743-A107 OR-18-GXL J-C4 14 AWG GXL
ARD PILOT FUEL PRESSURE 41 C803-A99 BR-18-GXL F421-A13 YL-18-GXL 1 SIGNAL FUEL TEMPERATURE SENSOR G826-E8 BR-16-NW 101-RD L994-YL 28 CHECK ENGINE LAMP
T857-A36 GN-16-HV Y738-A106 GY-18-GXL 1539693 10A
IVA 6 RETURN 42
Y737-A105 YL-18-GXL G833-A46 PK-18-GXL 2 GROUND 256-6453 659-PK 29 WARNING LAMP
CGI ACTUATOR - 43 U775-A68 GY-18-GXL X989-J16 OR-16-NW A 14 AWG GXL
Y734-A104 BU-18-GXL IVA 3 101-RD K998-BU 30 HIGH EXHAUST TEMPERATURE LAMP
44 A-C37 CONNECTS TO A-C17 1 GN-16 ARD FUEL ENABLE VALVE (24V) X986-J4 YL-16-NW B 10A
Y733-A103 PU-18-GXL 14 AWG GXL 31 AFTERTREATMENT REGENERATION LAMP
ARD PURGE AIR PUMP 45 Y735-A80 PK-14 2304011 IF OPTION IS USED 2 GN-16 300-0511 229-BK G880-PK
T846-A100 YL-18-GXL AIR INLET TEMPERATURE SENSOR J-C5 14 AWG GXL
CAMSHAFT (SECONDARY) SPEED/TIMING + 46 E966-A49 YL-18-GXL C803-A99 BR-18-GXL C829-A66 GN-18-GXL 1 SIGNAL
229-BK G808-BU 32 VEHICLE SPEED IN POSITIVE
CAMSHAFT (SECONDARY) SPEED/TIMING - 47 E965-A48 BU-18-GXL G833-A77 PK-18-GXL 2 GROUND 256-6453 1539693 14 AWG GXL
C801-A98 OR-18-GXL ENGINE 229-BK G809-GN 33 VEHICLE SPEED IN NEGATIVE
AFT INJECTOR X989-J17 OR-16-NW
48 A
C800-A97 GY-18-GXL A-C4 J-S1 X984-J5 BR-16-NW IVA 4 14 AWG GXL K990-GN 34 J1939 DATA LINK NEGATIVE
49
994-A10 GY-18-GXL
B BLOCK 229-BK
IVA 1 RETURN 50 X983-A7 BU-16-HV 2370227 X989-J8 OR-16-NW X989-J16 OR-16-NW C978-BR 35 CRUISE CONTROL SET
CGI ACTUATOR +
ARD ACTUATOR RETURN (ARD VALVES)
51
52
U774-A58 BU-18-GXL
Y738-A106 GY-18-GXL
995-A12 BU-18-GXL
Y746-A92 PK-18-GXL G828-A38 WH-18-GXL 1 + VOLTS
ENGINE OIL PRESSURE SENSOR
A-C18
2304013 CONNECT0R 1 X989-J17 OR-16-NW
J-C6
2642407
H795-PK
C978-BR C978-BR C974-PU 36 SPEEDOMETER POSITIVE
T864-A71 YL-16-HV C967-A15 BU-18-GXL G829-A43 GN-18-GXL 2 GROUND
J-C1
J-S2
T860-J21 OR-16-HF C979-OR C979-OR C973-GN 37 SPEEDOMETER NEGATIVE
INJECTOR 5+6 ACTUATOR #2 HIGH SIDE 53
F421-A13 YL-18-GXL 299-3222 Y748-A73 WH-18-GXL A-C34 1
PRESSURE SENSOR RETURN (VVA) G827-A69 BU-18-GXL 994-A10 GY-18-GXL 3 SIGNAL 1 + VOLTS
ARD PILOT FUEL PRESSURE SENSOR T864-J15 YL-16-NW T864-J18 YL-16-HF T864-J18 YL-16-HF 450-YL 38 TACHOMETER POSITIVE
54
E963-A27 BK-18-GXL Y749-A59 GN-18-GXL 2 GROUND 3E3376 1552272 2
INJECTOR 5
EXHAUST GAS TEMPERATURE 1 (TURBO OUTLET TEMP) 55 T846-A100 YL-18-GXL A-C5 283-0242 T864-J19 YL-16-HF T961-J29 GN-16-HF 3 SET/RESUME SWITCH SERVICE BRAKE PEDAL POSITION SWITCH N/C
E964-A26 WH-18-GXL C803-A99 BR-18-GXL 3 SIGNAL 451-BR 39 TACHOMETER NEGATIVE
PARTICULATE TRAP #1 INLET TEMPERATURE 56 Y741-A61 YL-18-GXL 2370227 K737-A54 BR-16-HV 1 K737-J1 BR-16-NW J-S3 T989-J31 BU-16-HF 4
U779-A6 BR-18-GXL E965-A48 BU-18-GXL K738-J2 GN-16-NW H795-PK C992-PU C992-PU E717-GN 40 RETARDER SOLENOID MED/HI SWITCH
CGI ABSOLUTE PRESSURE 57
E966-A49 YL-18-GXL K738-A5 GN-16-HV 2
T860-J14 OR-16-NW T860-J20 OR-16-HF J-C7
IVA 5+6 HIGH SIDE 58 X988-A52 PU-16-HV G828-A40 WH-18-GXL 1 + VOLTS CGI ABSOLUTE K739-AR112 BU-16-HV 3 K739-J3 BU-16-NW E971-GN 41 INPUT #11
Y733-A103 PU-18-GXL G856-A8 WH-18-GXL PRESSURE SENSOR A-C20 T860-J21 OR-16-HF 1539693
ARD FUEL PRESSURE CONTROL 59
G857-A9 YL-18-GXL G829-A42 GN-18-GXL 2 GROUND 4
A249-BK 42 J1939 DATA LINK SHIELD
ARD FUEL PRESSURE CONTROL RETURN 60 Y734-A104 BU-18-GXL U779-A6 BR-18-GXL 3 SIGNAL 296-8060 2370227 J-S4 X988-J22 PU-16-NW A (PEDAL RELEASED POSITION)
R746-A20 PK-18-GXL IVA 5 43
INJECTOR 3+4 ACTUATOR #2 HIGH SIDE 61 T863-A75 GN-16-HV U779-A6 BR-18-GXL Y748-A63 WH-18-GXL 1 + VOLTS X988-J9 PU-16-NW X988-J23 PU-16-NW T856-J6 WH-16-NW B
PARTICULATE TRAP #2 OUTLET TEMPERATURE Y776-A81 BR-18-GXL A-C6 ARD MAIN FUEL PRESSURE SENSOR C979-OR 44 CRUISE CONTROL RESUME
AFT INJECTOR
62
T852-A32 GY-18-GXL Y749-A35 GN-18-GXL 2 GROUND X988-J22 PU-16-NW J-C8 H795-PK C975-WH C975-WH
EXHAUST GAS TEMPERATURE 3 (COMBUSTION BOUNDARY) 63 Y753-A82 OR-18-GXL 2370227 Y747-A108 BR-18-GXL 284-2728 C992-PU 45 SERV. BRAKE PEDAL POSITION SWITCH
U775-A68 GY-18-GXL 3 SIGNAL J-S5 2642407
64
U774-A58 BU-18-GXL G828-A39 WH-18-GXL INLET MANIFOLD AIR K739-J3 BU-16-NW K739-J27 BU-16-NW CRUISE CONTROL ON/OFF SWITCH 46 INPUT #7
CONNECT0R 2
1 + VOLTS
65
PRESSURE SENSOR T860-J20 OR-16-HF 1
PARTICULATE TRAP #1 DELTA PRESSURE 66 Y746-A92 PK-18-GXL Y741-A61 YL-18-GXL G829-A41 GN-18-GXL 2 GROUND K739-J28 BU-16-NW T864-J19 YL-16-HF 2 INJECTOR 6 LO 47 INPUT #5
Y742-A76 PU-18-GXL R746-A20 PK-18-GXL 3 SIGNAL 234-5013 A-C35 J-C2 K739-J26 BU-16-NW E716-GY
IVA 3+4 HIGH SIDE 67 X989-A51 OR-16-HV A-C21 J-S6 T962-J30 WH-16-HF 3 MED 101-RD 48 UNSWITCHED + BATTERY
U780-A62 WH-18-GXL 3E5179 1552252 H795-PK
IVA 1+2 HIGH SIDE 68 X987-A37 BR-16-HV 2397349 RE01 K737-J1 BR-16-NW K737-J24 BR-16-NW T990-J32 BR-16-HF 4 HI 49 ENGINE COOLANT LEVEL NORMAL
Y737-A105 YL-18-GXL Y754-A72 GY-18-GXL
ARD FUEL ENABLE VALVE 69
C829-A66 GN-18-GXL A-C33 U-C2 U-C1 Y748-A67 WH-18-GXL 1 OR-18 + VOLTS ARD BOUNDARY X986-A22 YL-16-HV 1 X986-J4 YL-16-NW K737-J25 BR-16-NW J-C9 RETARDER SOLENOID ON/OFF SWITCH LO
CGI TEMP SENSOR 70 U773-A57 PK-18-GXL TEMPERATURE SENSOR X984-A30 BR-16-HV 2 X984-J5 BR-16-NW K900-YL 50 J1939 DATA LINK POSITIVE
Y776-A81 BR-18-GXL 2304013 2304014 2304013 Y749-A55 GN-18-GXL 2 BK 18 GROUND 1539693 MED
71
Y777-A95 OR-18-GXL CGI DELTA P Y753-A82 OR-18-GXL 3 WH 18 SIGNAL 274-8008 T856-A31 WH-16-HV 3 T856-J6 WH-16-NW J-S7 E717-GN 51
PRESSURE SENSOR +5V (OIL, IMAP, BARO) 72 G828-A1 WH-18-GXL G828-A65 WH-18-GXL 1 G828-U40 WH-18 1 + VOLTS
PRESSURE T857-A36 GN-16-HV 4 T857-J7 GN-16-NW T961-J10 GN-16-NW T961-J29 GN-16-HF X988-J23 PU-16-NW A
IVA 6 HI 101-RD 52 UNSWITCHED + BATTERY
U773-A57 PK-18-GXL 4
T857-J7 GN-16-NW
73 G829-A64 GN-18-GXL 2 G829-U42 GN-18 2 GROUND X989-A51 OR-16-HV 5 X989-J8 OR-16-NW J-S8 B
CLUTCH PEDAL POSITION SWITCH N/C
IVA OIL PRESSURE SENSOR T853-A11 OR-18-GXL U780-A62 WH-18-GXL R747-U6 GY-18 SENSOR X988-A52 PU-16-HV X988-J9 PU-16-NW T962-J30 WH-16-HF 101-RD 53 UNSWITCHED + BATTERY
74
G828-A1 WH-18-GXL
3 3 SIGNAL 6 T962-J11 WH-16-NW J-C10
75 294-6119 T961-A28 GN-16-HV 7 T961-J10 GN-16-NW J-S9 H795-PK C977-BU C977-BU 54 ENGINE COOLANT LEVEL LOW
(IVA EOR) RETURN H807-A33 YL-18-GXL T962-A29 WH-16-HV T962-J11 WH-16-NW 1539693
76 8 T989-J12 BU-16-NW T989-J31 BU-16-HF 101-RD 55 UNSWITCHED + BATTERY
INJECTOR 1+2 ACTUATOR #2 HIGH SIDE 77 T862-A78 BU-16-HV G829-A123 WH-18-GXL A-C2 T989-A86 BU-16-HV 9 T989-J12 BU-16-NW K737-J24 BR-16-NW A BRAKE (PEDAL RELEASED POSITION)
2305008 A-C27 J-S10 56 INPUT #1
78 G828-A65 WH-18-GXL 2388247 T990-A84 BR-16-HV 10 T990-J13 BR-16-NW K739-J26 BU-16-NW B SOLENOID 1&2
G828-A40 WH-18-GXL CGI TEMPERATURE ARD COMBUSTION AIR T990-J13 BR-16-NW T990-J32 BR-16-HF 57
ARD NOZZLE CLEANING SOLENOID 79 H807-102 YL-18-GXL G828-A34 WH-18-GXL 1 OR-18 + VOLTS T860-A25 OR-16-HV 11 T860-J14 OR-16-NW J-C11
SENSOR +5V IVA OIL PRESSURE 80 G826-A70 BR-18-GXL G828-A38 WH-18-GXL G833-A21 PK-18-GXL 2 BK 18 GROUND SENSOR C801-A98 OR-18-GXL 1 GN-16
CONTROL VALVE T864-A71 YL-16-HV 12 T864-J15 YL-16-NW 58 INPUT #2
SENSOR +5V ARD 81 Y748-A109 WH-18-GXL G828-A34 WH-18-GXL U773-A57 PK-18-GXL 3 WH 18 SIGNAL 280-3921 C800-A97 GY-18-GXL 2 GN-16
X984-J5 BR-16-NW 1539693
300-0512 A/C HIGH PRESSURE SWITCH N/C C975-WH 59 CRUISE CONTROL ON/OFF SWITCH
SENSOR +5V PARTICULATE TRAP 82 U781-A96 YL-18-GXL A-S1 G828-A39 WH-18-GXL 4 X986-J4 YL-16-NW K738-J2 GN-16-NW A BRAKE
ARD SENSOR RETURN Y749-A110 GN-18-GXL G828-A117 WH-18-GXL K738-J2 GN-16-NW K739-J27 BU-16-NW SOLENOID 3&4 60 INPUT #3
83 B H795-PK E971-GN E971-GN
COOLANT TEMPERATURE 84 995-A12 BU-18-GXL G828-A118 WH-18-GXL T856-J6 WH-16-NW 61
Y777-A95 OR-18-GXL A-C41 J-C12
PARTICULATE TRAP #2 DIFFERENTIAL PRESSURE 85 T857-J7 GN-16-NW PASSIVE MAGNETIC 62 INPUT #12
86 G829-A2 GN-18-GXL 2304013 1539693 NOTE G808-BU 1 G808-BU
C & F VEHICLE SPEED 229-BK 63 - BATTERY
87 A-C22 K-C2 K-C1 K737-J25 BR-16-NW A BRAKE G809-GN 2 G809-GN
ARD IGNITION PRIMARY RETURN Y751-A88 OR-16-GXL G828-A117 WH-18-GXL 1 + VOLTS CRANKCASE PRESSURE SENSOR K739-J28 BU-16-NW COMPONENTS WITHIN THIS AREA ARE CATERPILLAR PROVIDED/OEM INSTALLED SENSOR
88
G829-A119 GN-18-GXL 2305008 2305009 2305008 B SOLENOID 5&6 64 INPUT #13
ARD MAIN FUEL PRESSURE SENSOR 89 Y747-A108 BR-18-GXL G829-A124 GN-18-GXL 2 GROUND
284-5320
G829-A64 GN-18-GXL E795-A121 YL-18-GXL 3 SIGNAL Y748-A60 WH-18-GXL 1 Y748-A1 WH-18-GXL 1 + VOLTS
ACCELERATOR PEDAL SENSOR/SWITCH SENSOR COMMON BK B H795-PK H795-PK 229-BK 65 - BATTERY
90
Y749-A53 GN-18-GXL 2 Y749-A2 GN-18-GXL 2 GROUND ARD TURBO OUTLET AND
EXHAUST GAS TEMPERATURE 2 (COMBUSTION DETECTION) Y743-A107 OR-18-GXL G829-A42 GN-18-GXL FLAME DETECT SENSOR A C986-BR 66 ACCELERATOR PEDAL POSITION
91
G829-A43 GN-18-GXL Y743-A107 OR-18-GXL 3 Y743-A3 OR-18-GXL 3 SIGNAL 1 TURBO OUTLET TEMP +8V RD C985-BU C985-BU
92 A-C13 288-6820 229-BK 67 - BATTERY
T846-A100 YL-18-GXL T846-A4 YL-18-GXL
AFT INJECTOR CONNECTIONS WITHOUT BRAKE ACCELERATOR PEDAL POSITION WH C C986-BR C986-BR
4 4 SIGNAL 2 FLAME DETECT TEMP
PARTICULATE TRAP SENSOR RETURN 93 U782-A83 PK-18-GXL G829-A41 GN-18-GXL
A-S2 G829-A119 GN-18-GXL 2304011 68 INPUT #8
PARTICULATE TRAP #1 OUTLET TEMPERATURE 94 Y742-A76 PU-18-GXL ACCELERATOR PEDAL POSITION SENSOR J403/P403 G840-PU
G829-A120 GN-18-GXL A778-101 GN-18-GXL 1 GN-16 ARD NOZZLE F-C4 229-BK 69 -BATTERY
INLET MANIFOLD AIR TEMPERATURE 95 C967-A15 BU-18-GXL COOLING FAN ARC
FUEL TEMPERATURE 96 F421-A13 YL-18-GXL H807-102 YL-18-GXL 2 GN-16 CLEANING SOLENOID 1539693 NOTE A J906-BR 70 IGNITION KEY SWITCH
G833-A47 PK-18-GXL F-S1 SOLENOID SUPPRESSOR
97 X989-F16 OR-16-NW A IVA 3
98 X989-F8 OR-16-NW X989-F16 OR-16-NW X986-F4 YL-16-NW B
F-C1
INJECTOR 5+6 ACTUATOR #1 HIGH SIDE 99 T860-A25 OR-16-HV G833-A45 PK-18-GXL 1552252 X989-F17 OR-16-NW F-C5
INJECTOR 6 ACTUATOR #2 RETURN 100 T990-A84 BR-16-HV G833-A46 PK-18-GXL A-C19 A-C23 L-C1 X986-F4 YL-16-NW F-S2 1539693
INJECTOR 3 ACTUATOR #2 RETURN 101 T987-A85 GY-16-HV G833-A44 PK-18-GXL 2370227 2304011 2304012 X984-F5 BR-16-NW T864-F15 YL-16-NW T864-F18 YL-16-HF FORE HARNESS AFT HARNESS
INJECTOR 5 ACTUATOR #2 RETURN 102 T989-A86 BU-16-HV A-S3 G833-A77 PK-18-GXL Y750-A111 YL-16-GXL Y750-L1 YL-16-GXL X989-F17 OR-16-NW A IVA 4 CONNECTORS
INJECTOR 4 ACTUATOR #2 RETURN 103 T988-A87 PU-16-HV G833-A21 PK-18-GXL G828-A123 WH-18-GXL 1 + VOLTS FUEL PRESSURE 1 T856-F6 WH-16-NW T864-F19 YL-16-HF X984-F5 BR-16-NW B CONNECTOR
Y751-A88 OR-16-GXL 2 Y751-L2 OR-16-GXL T857-F7 GN-16-NW BRAKE SOLENOID J-C1, J-C2 BRAKE SOLENOID
INJECTOR 1+2 ACTUATOR #1 HIGH SIDE 104 T858-A23 GY-16-HV G829-A124 GN-18-GXL 2 GROUND SENSOR
X989-F8 OR-16-NW F-S3
F-C6 5 & 6 CONNECTOR E-C1, E-C2 3 &4 CONNECTOR
INJECTOR 6 ACTUATOR #1 RETURN 105 T962-A29 WH-16-HV U781-A96 YL-18-GXL C991-A125 PK-18-GXL 3 SIGNAL 298-6488 CONNECT TO A-C35 T860-F14 OR-16-NW T860-F20 OR-16-HF BRAKE SOLENOID
INJECTOR 3 ACTUATOR #1 RETURN T959-A18 BR-16-HV X988-F9 PU-16-NW 2642407 J-C12 J-C11
106 IF OPTION IS USED T961-F10 GN-16-NW T860-F21 OR-16-HF 1 & 2 CONNECTOR
INJECTOR 5 ACTUATOR #1 RETURN 107 T961-A28 GN-16-HV A-S4 NOTE K T860-F21 OR-16-HF 1
INJECTOR 4 ACTUATOR #1 RETURN 108 T960-A19 BU-16-HV U781-A94 YL-18-GXL
T962-F11 WH-16-NW F-S4 T864-F18 YL-16-HF 2 INJECTOR 5 J-C10
L-C2 T989-F12 BU-16-NW X988-F9 PU-16-NW X988-F22 PU-16-NW T961-F24 GN-16-HF
ARD IGNITION PRIMARY HIGH SIDE 109 Y750-A111 YL-16-GXL U781-A3 YL-18-GXL 2304013 304mm T990-F13 BR-16-NW
3
110 X988-F23 PU-16-NW T989-F26 BU-16-HF 4
INJECTOR 1 ACTUATOR #2 RETURN T985-A89 WH-16-HV PIGTAIL T860-F14 OR-16-NW
111 Y748-A109 WH-18-GXL 101-A4 RD-14 Y750-L1 YL-16-GXL 1 1 ARD IGNITION T864-F15 YL-16-NW F-S5 F-C7 SYMBOL DESCRIPTION
112
229-A74 BK-14 200-L3 BK-16-GXL 2 2 COIL
T961-F24 GN-16-HF 1539693 IVA 2
INJECTOR 2 ACTUATOR #2 RETURN 113 T986-A90 GN-16-HV A-S5 Y751-L2 OR-16-GXL T961-F10 GN-16-NW
Y748-A67 WH-18-GXL
C800-A97 GY-18-GXL 3 3
296-7724 X988-F22 PU-16-NW CONNECTOR (+) BATTERY
114
C801-A98 OR-18-GXL F-S6
A
IVA 5 E-C8 BLADE, SPADE, RING,
INJECTOR 3+4 ACTUATOR 1 HIGH SIDE 115 T859-A24 WH-16-HV Y748-A60 WH-18-GXL C803-A99 BR-18-GXL AP-T1 128-4182 T856-F6 WH-16-NW B
OR SCREW TERMINAL
INJECTOR 1 ACTUATOR #1 RETURN 116 T957-A16 PU-16-HV Y748-A63 WH-18-GXL A-T1 131-1505 T962-F11 WH-16-NW T962-F25 WH-16-HF (+) BATTERY SWITCHED
T846-A100 YL-18-GXL F-C8
117 Y748-A73 WH-18-GXL Y734-A104 BU-18-GXL SPARKPLUG WIRE IVA 1
T958-A17 YL-16-HV 200-AP1 BK-4 2642407 SPLICE
INJECTOR 2 ACTUATOR #1 RETURN 118
Y737-A105 YL-18-GXL 268-1669 F-S7 IVA 6 CONNECTOR
119 U782-A83 PK-18-GXL Y738-A106 GY-18-GXL T989-F12 BU-16-NW T989-F26 BU-16-HF T860-F20 OR-16-HF 1
CONNECTOR STARTING CIRCUIT
120 ECM GND T864-F19 YL-16-HF 2 E-C6
Y743-A107 OR-18-GXL AP-T2BOOT2 INJECTOR 6 J-C9
A-S7
Y747-A108 BR-18-GXL 1
F-S8 T962-F25 WH-16-HF 3 CIRCUIT NOT CONNECTED (-) BATTERY / SENSOR RETURN
U782-A91 PK-18-GXL SPARKPLUG T990-F13 BR-16-NW T990-F27 BR-16-HF T990-F27 BR-16-HF 4
Y748-A73 WH-18-GXL
U782-A93 PK-18-GXL Y748-A67 WH-18-GXL A-T2 131-1505 A-T3 7H-1176 2775439 F-C9 INJECTOR 1 ELECTRICAL CONNECTION
U782-A113 PK-18-GXL Y748-A63 WH-18-GXL T857-F7 GN-16-NW CONNECTOR SENSOR / ACTUATOR SUPPLY
U782-A114 PK-18-GXL
200 BK-16 T856-F6 WH-16-NW 1539693 TO MACHINE STRUCTURE
Y748-A60 WH-18-GXL
X986-F4 YL-16-NW X988-F23 PU-16-NW A E-C5
Y733-A103 PU-18-GXL IVA 6 SIGNAL TO ECM
Y749-A110 GN-18-GXL Y749-A55 GN-18-GXL ARD GND GND X984-F5 BR-16-NW T857-F7 GN-16-NW B
COIL GND INTERNAL ELECTRICAL
Y749-A53 GN-18-GXL CONNECTION TO SURFACE
A-S8 CONTROL (POSITIVE) FROM ECM
Y749-A59 GN-18-GXL INJECTOR 6 OF COMPONENT
Y749-A55 GN-18-GXL Y749-A35 GN-18-GXL
Y749-A53 GN-18-GXL CONNECTOR CONTROL (RETURN) FROM ECM
Y749-A35 GN-18-GXL
Y753-A82 OR-18-GXL J-C8 IVA OIL PRESSURE
Y749-A59 GN-18-GXL
Y750-A111 YL-16-GXL SENSOR CONNECTOR CONNECTOR J1939(CAN)/J1587(ATA) DATA LINK
Y751-A88 OR-16-GXL
E-C4
ATCH WIRE, CABLE
386-AR112 PK-18-GXL AIR INLET CGI TEMPERATURE COMPONENT HIGHWAYS
TEMPERATURE SENSOR SENSOR
AR-S11
A-C28
24V SYSTEM SNUBBER VEHICLE BATTERY POWER CGI ACTUATOR CONNECTOR IVA 5 INJECTOR 5 INJECTOR 4 IVA 4 IVA 3 INJECTOR 3 INJECTOR 2
386-AR115 PK-18-GXL CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR CONNECTOR H# CIRCUIT GROUPING
386-AR116 PK-18-GXL
3E3364 155-2269 A-C37 A-C2 DESIGNATION
A-C24 J-C7 J-C6 E-C10 J-C5 J-C4 E-C9 E-C7
101-A4 RD-14 1 1 101-W102 RD-14 B+ OUT B+ IN 101-W103 RD-14 1 20AMP
ARD COMBUSTION MAF
NOTE J
229-A74 BK-14 2 2 229-W101 BK-14 B- OUT

SNUBBER
B- IN 229-W104 BK-14 2
DELTA P PRESSURE SENSOR TOP VIEW OF ENGINE(Injector Harness)
3049964 NEG POS CONNECTOR
H807-A33 YL-18-GXL A-C42
E795-A121 YL-18-GXL
Y923-A122 PU-18-GXL
A778-101 GN-18-GXL
H807-102 YL-18-GXL
Y735-A80 PK-14
C991-A125 PK-18-GXL ARD COMBUSTION CGI ABSOLUTE
AIR CONTROL VALVE PRESSURE SENSOR ABBREV COLOR ACRONYM DESCRIPTION
CONNECTOR CGI DELTA P PRESSURE CONNECTOR
101-A4 RD-14 A-C27 SENSOR CONNECTOR A-C5 RD RED ASO AIR SHUTOFF
229-A74 BK-14 A-C33
WH WHITE EOR END OF RAIL
A-C25 A-C50 P-C1 P-C2 OR ORANGE MAF MASS AIR FLOW
101-A4 RD-14
229-A74 BK-14 2305011 RE01 2305010 RE01 2305010 2305010 COOLANT TEMPERATURE
U781-A3 YL-18-GXL 1 1 U781-P1 WH-16 1
SENSOR CONNECTOR YL YELLOW ARD AFTERTREATMENT REGENERATION DEVICE
U782-A91 PK-18-GXL 2 2 U782-P2 GN-16 2
A-C11
Y746-A92 PK-18-GXL 3 3 Y746-P3 PK-16 3 PARTICULATE TRAP 1 PK PINK CGI CLEAN GAS INDUCTION
Y741-A61 YL-18-GXL 4 4 Y741-P4 YL-16 4 SINGLE FILTER CONNECTION
Y742-A76 PU-18-GXL 5 5 Y742-P5 GN-16 5 ARD TURBO OUTLET AND BK BLACK IMAP INLET MANIFOLD AIR PRESSURE
16 Page, Color 2, (Dimensions: 34 inches x 24 inches)

264-5732 U782-A113 PK-18-GXL 6 6 U782-P6 BU-16 6

FLAME DETECT SENSOR GY GRAY IVA INLET VALVE ACTUATOR
CONNECTOR
A-C22 PU PURPLE TSR TEMPERATURE SENSOR RETURN
BR BROWN PSR PRESSURE SENSOR RETURN
10 9 8 7 6 5 4 3 2 1 A-C26 A-C51 H-C1 H-C2
2397353 RE01 2397352 RE01 2397352 2397352 GN GREEN
22 21 20 19 18 17 16 15 14 13 12 11
U781-A94 YL-18-GXL 1 1 U781-H1 WH-16 1 IVA EOR
32 31 30 29 28 27 26 25 24 23 U782-A93 PK-18-GXL 2 2 U782-H2 GN-16 2 CONNECTOR BU BLUE
Y777-A95 OR-18-GXL 3 3 Y777-H3 PK-16 3 PARTICULATE TRAP 2 A-C15
44 43 42 41 40 39 38 37 36 35 34 33
Y754-A72 GY-18-GXL 4 4 Y754-H4 YL-16 4 DUAL FILTER CONNECTION
52 51 50 49 48 47 46 45 Y776-A81 BR-18-GXL 5 5 Y776-H5 GN-16 5

60 59 58 57 56 55 54 53 U782-A114 PK-18-GXL 6 6 U782-H6 BU-16 6

68 67 66 65 64 63 62 61 OEM SUPPLIED THIS SCHEMATIC IS FOR THE C13 ON-HIGHWAY ENGINE

JUMPER
76 75 74 73 72 71 70 69
ARD BOUNDARY (S/N: LEE841-9699, S3C1-150)
88 87 86 85 84 83 82 81 80 79 78 77 TEMPERATURE SENSOR DIAGRAM WIRING PART NUMBER 238-6712 CHG 14
R-C1 CONNECTOR
AIR INLET SHUTOFF
98 97 96 95 94 93 92 91 90 89
110 109 108 107 106 105 104 103 102 101 100 99
A-C21
120 119 118 117 116 115 114 113 112 111
MANUAL AIR
AR-C39 AR-C40 INLET SHUTOFF
3E3364 1552269 CONNECT TO 1552269 COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
OPERATOR INTERFACE
386-AR115 PK-18-GXL 1 1 A-C39 1 OEM CIRCUIT IN OFF POSITION AND ENGINE NOT RUNNING.
2 2 2
WHEN USED
KENR6689-02

NOTE J OEM CIRCUIT DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

AR-C38 CONNECT TO 3E3364 AIR INLET OEM CIRCUIT
160-7689 1552269 A-C38 1 BK-18
SHUTOFF RELAY OEM CIRCUIT
2 BK-18
386-AR116 PK-18-GXL 1 WHEN USED 241-8371 ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE FEATURES.
K739-AR127 BU-18-GXL 2
R-T2 131-1497 NEG POS
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.

RIGHT SIDE VIEW OF ENGINE

13 1
WIRE1914 OR-10 VEHICLE
23 14
BATTERY NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT CATERPILLAR
233-6196
31 24 ENGINEERING APPROVAL.
R-T1 131-1494 AIR INLET
TOP VIEW OF ENGINE
39 32

47 40 SHUTOFF SOLENOID
57 48 2285826
70 58
230-4011 153-9693 AIR INLET SHUTOFF
FUEL PRESSURE CONNECTORS
SENSOR CONNECTOR (NOTE J)
RED A-C19 AR-38,AR39 AFT INJECTORS DESIGNATION DESCRIPTION PART NUMBER CHG LVL
(NOTE K) CONNECTORS A MAIN ENGINE HARNESS 305-5319 00
IVA EOR
A B B CONNECTOR INLET MANIFOLD A-C34, A-C35 A MAIN ENGINE HARNESS(EARLY PRODUCTION) 286-8228 00
230-4014 A-C15 CRANKCASE PRESSURE AIR PRESSURE FORE INJECTORS
2 1 SECONDARY ENGINE SENSOR CONNECTOR
AR MAIN ENGINE HARNESS W/ ASO 286-8235 01
SPEED/TIMING SENSOR CONNECTOR CONNECTORS E FORE INTERNAL HARNESS 302-1880 00
CGI TEMPERATURE A-C41 A-C6
SENSOR CONNECTOR SENSOR CONNECTOR A-C30, A-C31 E FORE INTERNAL HARNESS (EARLY PRODUCTION) 292-5549 00
A-C2 (CAMSHAFT)
F AFT INTERNAL HARNESS W/O BRAKE 302-1881 00
A-C7
155-2269 237-0227 INLET MANIFOLD F AFT INTERNAL HARNESS W/O BRAKE (EARLY PRODUCTION) 292-5550 00
1 2 3 ARD COMBUSTION MAF AIR TEMPERATURE H OEM JUMPER XXX-XXXX 00
DELTA PRESSURE SENSOR SENSOR CONNECTOR
CONNECTOR J AFT INTERNAL HARNESS 302-1882 00
COOLANT TEMPERATURE A-C9
A-C42 SENSOR J AFT INTERNAL HARNESS (EARLY PRODUCTION) 292-5551 00
CONNECTOR K TURBO OUTLET FLAME DETECT JUMPER 309-3948 00
2 1
GRAY A-C11 ARD MAIN FUEL L IGNITION COIL JUMPER (RIGHT FRONT) 303-2402 00
3 2 1 PRESSURE SENSOR L IGNITION COIL JUMPER (RIGHT REAR) 303-2403 00
ARD FUEL ENABLE CONNECTOR
L IGNITION COIL JUMPER (VALVE COVER) 303-2404 00
239-7353
VALVE CONNECTOR (CLOSEST TO BLOCK)
A-C20 P OEM JUMPER XXX-XXXX XX
A-C17
U CGI MAF DELTA P JUMPER HARNESS 266-7690 00
155-2273 3E-3382 ARD PILOT FUEL
PRESSURE SENSOR
CONNECTOR
(AWAY FROM BLOCK)
1 6 6 1 A-C18
2 5 5 2 NOTE A: WIRES TWISTED ONE TWIST PER 25mm.
3 4
FUEL TEMPERATURE NOTE B: FOR SPEEDOMETERS OR TACHOMETERS WITH A SINGLE SIGNAL INPUT
4 3
SENSOR CONNECTOR TERMINAL, EITHER ONE OF THE TWO SIGNAL OUTPUT LINES FROM
A-C10 THE ECM CAN BE USED. LEAVE THE REMAINING LINE DISCONNECTED,
ARD MAIN FUEL
230-5011 CONTROL VALVE DO NOT CONNECT TO GROUND.
CONNECTOR NOTE C: "SINGLE" WINDING MAGNETIC PICKUP SENSOR RECOMMENDED.
230-4013 155-2272 A-C14 ARD IGNITION
COIL CONNECTOR NOTE D: THESE CONNECTIONS ARE UNSWITCHED, DIRECT CONNECTION
ARD NOZZLE A-C23 TO THE BATTERY IS NOT REQUIRED.
CLEANING SOLENOID ARD PILOT FUEL NOTE E: THE ECM SPEEDOMETER AND TACHOMETER OUTPUT SIGNAL LINE
CONNECTOR CONTROL VALVE VOLTAGES ARE ZERO-CROSSING SQUARE WAVES. THE SPEEDOMETER
1 4 A-C13 CONNECTOR SIGNALS AT J1-37 AND J1-36 ARE COMPLEMENTS OF EACH OTHER.
RED 2 3 A-C3 THE TACHOMETER SIGNALS AT J1-38 AND J1-39 ARE COMPLEMENTS
3 2 1
OF EACH OTHER. MAXIMUM SIGNAL AMPLITUDE OF J1-36, J1-37,
J1-38, AND J1-39 IS +/- 10 VOLTS. AMPLITUDE WILL BE +/- 5 VOLTS
PRIMARY ENGINE OR GREATER IF LOAD CURRENT IS LESS THAN 4mA.
SPEED/TIMING
SENSOR CONNECTOR NOTE F: IF AN ELECTRONIC SIGNAL IS PROVIDED IN PLACE OF A PASSIVE
155-2252 239-7349 238-8247 (CRANKSHAFT) PARTICULATE TRAP 2 MAGNETIC SENSOR, CONNECT THE ELECTRONIC SIGNAL INPUT TO
A-C8 DUAL FILTER CONNECTOR THE +SIGNAL PIN, THE -SIGNAL PIN SHOULD NOT BE CONNECTED
A-C26
12 11 10 9 8 7 OR GROUNDED WITH ELECTRONIC SIGNAL INPUTS.
GREY NOTE H: ARD GROUND WIRE IS PART OF SPARKPLUG WIRE P/N 286-7949.
YELLOW
REAR VIEW OF ENGINE NOTE J: WIRING ONLY EXISTS ON HARNESS 286-8235 FOR THE AIR INLET SHUTOFF
OPTION. ON ENGINES WITHOUT AIR INLET SHUTOFF OPTION, WIRE
386 DOES NOT EXIST AND WIRE K739 CONNECTS ECM J2 PIN 14 TO
1 2 3 4 5 6
PARTICULATE TRAP 1
SINGLE FILTER CONNECTOR A-C34 PIN 3.
A-C25 NOTE K: EARLY PRODUCTION ENGINES WITH HARNESS 286-8228 WILL NOT HAVE A FUEL
ARD PURGE OEM PURGE AIR PRESSURE SENSOR.
AIR PUMP POWER CONNECTOR
3E-3376 230-5008 264-2407 238-8245
CONNECTOR NOTE Z: THE BLACK CAB CONNECTOR CONNECTS TO ADAPTER CABLE 157-4829.
ENGINE OIL A-C28 CABLE 157-4829 CONNECTS TO DATA LINK CABLE 207-6845 FOR THE
A-C16
RED PRESSURE SENSOR TIMING CALIBRATION (TC) COMMUNICATION ADAPTER II.
RED CONNECTOR PROBE CONNECTOR THE GREY CAB CONNECTOR CONNECTS TO SERVICE TOOL CABLE
4 1 A-C4 A-C12
2 1 3 4 GREY 139-4166. CABLE 139-4166 IS USED WITH THE COMMUNICATION
3 2 ADAPTER I AND CONNECTS DIRECTLY TO THE COMMUNICATION ADAPTER.
4 3
1 2

FRONT VIEW OF ENGINE LEFT SIDE VIEW OF ENGINE