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TABLE OF CONTENTS
Introduction
Section 1
Overview of Surface Safety Systems
Section 2
Hydraulic Actuators
Section 3
Pneumatic Actuators
Section 4
Actuator Accessories
Section 5
Self-Contained Safety Systems
PERFORMANCE DELIVERED
INTRODUCTION
he recent acquisition of the Baker Oil Tools Wellhead Control Systems
T Surface Safety Systems product line strengthens
our position as the leading provider of gate valve
Versatile control systems are available to control
hydraulic, pneumatic, and electric applications
actuation for wellhead, production, pipeline and including Supervisory Control and Data
process control systems in the industry. The addi- Acquisition (SCADA). These tailored systems are
tion of these field proven products, coupled with particularly suitable for use in remote areas and
our extensive experience in all phases of well con- where space is at a premium.
trol and automation, enables Cameron to continue
to offer comprehensive design packages for all Whether for single-well application or centralized
of your safety system needs. Our portfolio of management of an entire field, these systems are
products and services is tailored for both onshore customized to address a wide variety of functions
and offshore applications. from simple shut-in of a master valve upon high
or low pressure conditions, to complete fire
Bonnets and Actuators detection and flowline control.
The unique two-piece Quick-Disconnect bonnet
and actuator design totally isolates the actuator All of your safety system requirements can now be
from the bonnet without compromising safety. satisfied through the extensive Cameron network
The Quick-Disconnect is an exclusive design advan- of contacts located worldwide.
tage targeted at saving the customer time, space
and money.
Allows removal of the actuator from the bonnet
without depressurizing or isolating the valve.
Bonnet designs adapt to many commonly used
gate valves.
Metal-to-metal back-seat and the new state-of
the-art SUR-SEAL sealing system for PSL-4 low
pressure back-seat test requirements.
Self-contained sealing system allows sour service
bonnets to be used in conjunction with standard
service actuators.
Bonnets incorporating the Quick-Disconnect
feature allows for interchangeability of pneu-
matic piston, diaphragm or hydraulic actuators
of comparable ratings without replacing bonnet
parts or changing adapter kits.
THE SSS PRODUCT LINE
Overview of Surface Safety Systems 1
C
ameron Wellhead Surface Safety System equipment (bonnets/actuators/pilots)
including Christmas tree master and wing valve locations, shut down valves, header
Wing SSV
Hydraulic or
Pneumatic
Actuator
Master SSV
Hydraulic or
Pneumatic
Actuator
SCSSV
Sect.1-1
FLOW CONTROL
Sect.1-2
Overview of Surface Safety Systems
Bonnets and Actuators
SUR-SEAL PTT-350 SEALS
When bonnet seals must be serviced to perform regular The Quick-Disconnect bonnet assembly is also
maintenance, you need a low pressure gas back-seat available with a PTT-350 premium packing cartridge
design to meet the low differential requirements of API assembly. The PTT-350 packing arrangement is a non-
Class 6A PSL-4 specifications and minimize risk to field elastomeric, thermoplastic seal that may be used in lieu
personnel. The SUR-SEAL technology incorporated in of standard packing cartridge assemblies for material
these bonnet designs delivers redundancy and resilien- classes BB through HH. This seal has passed the require-
cy, allowing field personnel to work safely at low differ- ments of API 6A Appendix F for temperatures from
ential pressures when servicing bonnet seals. SUR-SEAL -20 F (-29 C) to 350 F (177 C) for working pressures
technology can be incorporated on any bonnet design. through 15,000 psi (1,034 bar).
SUR-SEAL technology enhances bonnet design
MASTER SERIES BONNET
with the latest sealing technology available. SUR-SEAL
uses a redundant sealing system that provides ultimate The Master Series bonnet assembly is used to adapt the
reliability. The back-seat design of a bonnet using GateMaster and PneuMaster actuators to most popu-
SUR-SEAL incorporates a metal-to-metal seal with a lar gate valves. The bonnet assembly utilizes a MSE
redundant non-elastomeric seal (patent pending). (mechanical spring energized) non-elastomeric seal
The seal designs work together to give the customer rather than a packing cartridge assembly. This seal is
flexibility in operating in the harshest conditions as well suitable for all material classes AA through HH and tem-
Sect.1-3
Sect.
FLOW CONTROL
Surface Applications
ACTUATOR APPLICATION OVERVIEW
PneuMaster
1-5, 3-1
Dia-Flex
1-6, 3-5
Piston-Type
1-7, 3-3
GateMaster
1-8, 2-1
C
1-10, 2-2
CSWC
1-12, 2-3
WireMaster
1-12, 2-4
E
1-11, 2-5
J
2-7
K
2-8
RV
1-13, 2-9
SH
2-10
Sect.1-4
Overview of Surface Safety Systems
Pneumatic
PNEUMASTER
PneuMaster Diaphragm Actuators are used in this
application and are operated with air supplied from a
single panel. The construction of the actuator is light-
weight for ease of installation and maintenance. The
actuators are mounted to the upper master and wing
valve of this wellhead.
Wing SSV
PneuMaster
Pneumatic
Actuator Pneumatic Pressure to Wing Valve
Hydraulic Pressure
Control to SCSSSV
Line BOP
Manual
Remote
Supply Emergency
Flowline
Shutdown
Scrubber
Station
Assembly
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-5
FLOW CONTROL
DIA-FLEX TANDEM
A Dia-Flex Tandem Diaphragm Actuator has been
mounted to the master valve of this pneumatically
controlled system. The additional piston area allows
lower control pressures to operate the valve.
Wing SSV
Dia-Flex Pneumatic Pressure to Wing Valve
Pneumatic
Actuator
High Pilot Signal
Quick
Exhaust
Low Pilot Signal
Master SSV
Tandem
Dia-Flex
Pneumatic
Actuator High-Low Pressure Pilot
Manifold Assembly
Supply to Pilot
Hydraulic Pressure
Control to SCSSSV
Line BOP
Manual
Remote
Supply Emergency
Flowline Shutdown
Scrubber Station
Assembly
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-6
Overview of Surface Safety Systems
Piston-Type
A Pneumatic Piston-Type Actuator, suitable for H2S
service, is used in this air-operated single well system.
An actuator has been mounted to the upper master and
wing valve for sequenced closure during shut-down
operations.
Wing SSV
Piston-Type Pneumatic Pressure to Wing Valve
Pneumatic
Actuator High Pilot Signal
Quick
Low Pilot Signal
Exhaust
Hydraulic Pressure
Control to SCSSSV
Line BOP
Manual
Remote
Supply Emergency
Flowline Shutdown
Scrubber Station
Assembly
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-7
FLOW CONTROL
Hydraulic
GATEMASTER HYDRAULIC ACTUATOR
The GateMaster Hydraulic Actuator is used for low
pressure wellhead applications and is mounted to the
upper master and dual wing valves. The non-elastomeric
bonnet packing insures service compatibility and greatly
reduces maintenance concerns. The hydraulics are
supplied from a solar powered well control panel.
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-8
Overview of Surface Safety Systems
Hydraulic
GATEMASTER HYDRAULIC ACTUATOR
FOR ARCTIC ENVIRONMENT
The design of this system meets the challenges of its
remote arctic environment location. The system, com-
prising a subsurface valve and GateMaster Actuator,
utilizes an arctic service self-contained system. A top
mount limit switch is used for remote indication of
valve position.
Top Mounted
Limit Switch
RTU
Master SSV -
DPC Self-
Contained System
With GateMaster
Hydraulic Actuator
Hydraulic Pressure
to SCSSSV
SCSSSV
Sect.1-9
FLOW CONTROL
Master SSV -
Model DPC
Self-Contained
System With C
Hydraulic Actuator
Hydraulic Pressure
to SCSSSV
SCSSSV
Sect.1-10
Overview of Surface Safety Systems
Hydraulic
MODEL E HYDRAULIC ACTUATOR
The Model E Actuators, mounted to the upper master
and wing valves, are equipped with side-mount limit
switches that provide valve position to a remote control
station. Power is supplied by a single well control panel
system.
Supply to Pilot
Control
Line BOP
Manual
Remote
Supply Emergency
Flowline
Shutdown
Scrubber
Station
Assembly
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-11
FLOW CONTROL
Hydraulic Pressure
Control to SCSSSV
Line BOP
Manual
Remote
Supply Emergency
Flowline Shutdown
Scrubber Station
Assembly
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-12
Overview of Surface Safety Systems
Hydraulic
MODEL RV HYDRAULIC ACTUATOR
The Model RV is a short profile design actuator. The
translating cylinder also allows lower fluid volume for
operation. The Quick-Disconnect bonnet design
facilitates ease of maintenance and minimizes down
time. In this application a solar powered single
well control panel is used to operate the actuated
master valve.
Hydraulic Pressure
Control to SCSSSV
Line BOP
Manual
Remote
Supply Emergency
Shutdown
Station
Hydraulic/
Pneumatic
Control
Panel
SCSSSV
Sect.1-13
FLOW CONTROL
SS-4 Manifold
Pilot System
E Hydraulic Actuator
with LPO Line
Pressure Operated
System
Velocity
Check
Valve
Isolation
Valve
Sect.1-14
THE SSS PRODUCT LINE
Hydraulic Actuators 2
GateMaster for H2S Service (Product Family No. 7B-88451) 3,000 psi (207 bar)
Maximum
Operating GateMaster for Arctic Service (Product Family No. 7B-88452) 3,000 psi (207 bar)
Pressure
GateMaster for Line Pressure Operated Systems (Product Family No. 7B-88454) 5,000 psi (345 bar)
GateMaster for H2S Service (Product Family No. 7B-88451) 4,500 psi (310 bar)
Production
Test Pressure GateMaster for Arctic Service (Product Family No. 7B-88452) 4,500 psi (310 bar)
GateMaster for Line Pressure Operated Systems (Product Family No. 7B-88454) 7,500 psi (517 bar)
GateMaster for H2S Service (Product Family No. 7B-88451) -20F to 250F (-29C to 121C)
Operating
Temperature GateMaster for Arctic Service (Product Family No. 7B-88452) -75F to 180F (-59C to 82C)
Range
GateMaster for Line Pressure Operated Systems (Product Family No. 7B-88454) -20F to 250F (-29C to 121C)
Sect. 2-1
FLOW CONTROL
Model C Hydraulic Actuator up to 10,000 psi (689 mm). In addition, the C operates
6-3/8 in. (162 mm) gate valves with operating
PRODUCT FAMILY NOS. 7B-88510, pressures up to 5,000 psi (345 bar). Actuators
7B-88511, AND 7B-88512 are available with a 3 in. (76 mm) or 4 in.
(102 mm) piston to optimize control pressures
DESCRIPTION
to meet the application requirement.
The Model C Hydraulic Actuator uses a unique design
approach by moving the piston assembly to the bottom FEATURES/BENEFITS
of the actuator which allows the power spring to be External safety relief device protects
immersed in clean hydraulic oil preventing corrosion the actuator from over pressurization
even under harsh operating conditions. This actuator is Power spring immersed in clean
an excellent choice for remote installations where regu- hydraulic oil provides long-term
lar maintenance may be difficult. The C features a operation and reliable closure
strong power spring that ensures complete gate closure Quick-Disconnect feature permits
upon loss of control pressure. removal of actuator without depres-
The C Hydraulic Actuator features a patented Quick- surizing the valve. This greatly reduces
Disconnect feature. The Quick-Disconnect feature sepa-
downtime and lost production
rates the bonnet from the actuator which allows for Visible actuator shaft provides visual
maintenance of the actuator while the bonnet safely indication of gate valve position
holds pressure inside the gate valve.
PRODUCT FAMILY NOS.
The C Actuator operates valve sizes 1-13/16 in.
7B-88510 C for Standard Service
(46 mm) - 4-1/16 in. (103 mm) with operating pressures
7B-88511 C for H2S Service
MODEL C SPECIFICATIONS 7B-88512 C for Arctic H2S Service
Mounted on 2 Valve (0303) (0.362 x Valve Pressure) + 140 psi (9.6 bar)
Maximum Mounted on 2-1/2 Valve (0303) (0.416 x Valve Pressure) + 140 psi (9.6 bar)
Control
Mounted on 3 Valve (0303) (0.570 x Valve Pressure) + 140 psi (9.6 bar) Model C
Pressure
Hydraulic Actuator
Mounted on 4 Valve (0304) (0.827 x Valve Pressure) + 140 psi (9.6 bar) Product Family
Maximum Operating Pressure 7,500 psi (517 bar) No. 7B-88510
Service for 5" Piston without Rising Stem Standard and H2S-CO2 Service
Mounted on 4 Valve (0504) (0.22 x Valve Pressure) + 745 psi (51.3 bar)
Maximum
Control Mounted on 5 Valve (0506) (0.38 x Valve Pressure) + 800 psi (55.1 bar)
Pressure
Mounted on 6 Valve (0506) (0.45 x Valve Pressure) + 800 psi (55.1 bar)
Maximum Operating Pressure 6,000 psi (414 bar)
Test Pressure 9,300 psi (641 bar)
Temperature Range (Standard Service) -20F to 250F (-29C to 121C)
Product Weight 900 lb (408 kg)
Sect. 2-3
FLOW CONTROL
WireMaster Wire-Cutting
Hydraulic Actuator
PRODUCT FAMILY NOS. 7B-88456, Fire seal the bonnet assembly
7B-88457, AND 7B-88458 incorporates the same metal-to-
metal back-seat design as our
DESCRIPTION
standard product line and will
The WireMaster Wire-Cutting Actuator is a next-
afford protection against pack-
generation actuator that is designed to provide fail-safe
ing blowouts in the event of
gate valve closure during extended wireline work. The
a fire
WireMaster operates valves from 2 in. (51 mm) - 7 in.
Non-elastomeric bonnet seal
(178 mm) range and valve working pressures up to
design provides superior seal-
10,000 psi (689 bar). The actuator accommodates control
ing under harsh environments
pressures up to 6,000 psi (414 bar). The WireMaster
and eliminates the problems
utilizes a coiled spring package modeled on the highly
associated with produced fluids
successful Model CSWC Hydraulic Actuator for reliable
contacting elastomeric seals
wire cutting capabilities. The WireMaster design incor-
Accessories the WireMaster is
porates the patented Quick-Disconnect, permitting
designed to accept a wide range
installation or removal of the actuator without depres-
of standard accessories such as
surizing the gate valve. In addition, the gate valve or
electric limit switches, clear stem
Christmas tree may be handled, shipped, or installed
protectors, heat sensitive lock
without the actuators in place to provide
out caps, and manual openers
user convenience.
PRODUCT FAMILY NOS.
FEATURES/BENEFITS
7B-88456 WireMaster for
Quick-Disconnect feature permits removal of actua-
Standard Service
tor without depressurizing the valve. This greatly
7B-88457 WireMaster for H2S
reduces downtime and lost production
and CO2 Service
Rising stem provides visual indication of valve
7B-88458 WireMaster for
position WireMaster Wire-Cutting
Arctic Service
Dual coil spring design generates sufficient force Hydraulic Actuator
to pull the gate closed and shear 3/16 in. (5 mm) Product Family
No. 7B-88457
wire line or 7/32 in. (6 mm) braided cable.
WIREMASTER SPECIFICATIONS
Mounted on 2 Valve (0502) (0.15 x Valve Pressure) + 435 psi (29.9 bar) (0.16 x Valve Pressure) + 441 psi (31.6 bar)
Maximum
Control Mounted on 3 Valve (0503) (0.22 x Valve Pressure) + 397 psi (23.3 bar) (0.24 x Valve Pressure) + 441 psi (30.4 bar)
Pressure
Mounted on 4 Valve (0504) (0.30 x Valve Pressure) + 340 psi (23.4 bar) (0.33 x Valve Pressure) + 377 psi (25.9 bar)
Maximum Operating Pressure 6,000 psi (414 bar)
Test Pressure 9,000 psi (621 bar)
Temperature Range -20F to 250F (-29C to 121C)
Product Weight 620 lb (281 kg) 640 lb (291 kg)
Sect. 2-4
Hydraulic Actuators
Model E Hydraulic Actuator
PRODUCT FAMILY NOS. 7B-88579 Molygard wiper rings prevents stem galling during
AND 7B-88580 operation and prohibits foreign particles on the sur-
face of the stem from entering the actuator body and
DESCRIPTION
damaging the dynamic seal system
The Model E Hydraulic Actuator is a compact hydraulic
External safety relief device protects the actuator
actuator intended for gate valves from 1-13/16 in.
from over pressurization
(46 mm) through 7-1/16 in. (179 mm). This durable
Fire seal the bonnet assembly incorporates the same
actuator can operate valves with pressures up to
metal-to-metal back-seat design as our standard prod-
15,000 psi (1034 bar) with control pressures of 6,000 psi
uct line and will afford protection against packing
(414 bar). The piston assembly is located in the top
blowouts in the event of a fire
of the actuator and is available in 5 in. (127 mm) and
7 in. (179 mm) sizes. The actuator includes a large pis- PRODUCT FAMILY NOS.
ton area that permits the use of lower control pres- 7B-88579 E for Standard Service
sures. In the fail-safe position, the stem rises and serves 7B-88580 E for H2S and Arctic Service
as a visual indicator. The E design incorporates the
patented Quick-Disconnect, permitting installation
or removal of the actuator without depressurizing
the gate valve.
The E actuator is offered in two variations. One
variation has a two-piece housing. This design may be
redressed without removal from the bonnet / valve
assembly and without the need for any special tools. Model E Hydraulic Actuator
The actuator may be used with the various top (Two-piece)
mounted accessories, such as electric limit switches Product Family No. 7B-88580
FEATURES/BENEFITS
Rising stem provides visual indication of valve
Model E Hydraulic Actuator
position for H2S Service
Large piston area allows relatively low control Product Family No. 7B-88580
pressures to overcome full valve differential
Captured power spring ensures closure even when
no valve body pressure is present
Sect. 2-5
FLOW CONTROL
Mounted on 2-1/2 Valve (0503) (0.120 x Valve Pressure) + 50 psi (3.4 bar)
Maximum Mounted on 3 Valve (0503) (0.160 x Valve Pressure) + 50 psi (3.4 bar)
Control
Pressure Mounted on 4 Valve (0504) (0.227 x Valve Pressure) + 75 psi (5.1 bar)
Mounted on 4 Valve (8A54)* (0.330 x Valve Pressure) + 75 psi (5.1 bar)
Maximum Operating Pressure 6,000 psi (413 bar)
Safety Head Max. Working Pressure 6,200 psi (427 bar)
Test Pressure 9,300 psi (632 bar)
Temperature Range -20F to 250F (-29C to 121C)
Product Weight 190 lb (86 kg)
Mounted on 2-1/2 Valve (S504) (0.180 x Valve Pressure) + 100 psi (6.9 bar)
Maximum
Control Mounted on 3 Valve (S504) (0.240 x Valve Pressure) + 100 psi (6.9 bar)
Pressure
Mounted on 4 Valve (S504) (0.360 x Valve Pressure) + 100 psi (6.9 bar)
Maximum Operating Pressure** 5,000 psi (345 bar)
Safety Head Max. Working Pressure 5,200 psi (359 bar)
Test Pressure 7,800 psi (538 bar)
Temperature Range -20F to 250F (-18C to 121C)
Product Weight 130 lb (59 kg)
Service for 7" Piston H2S Service
Maximum Control
Pressure Mounted on 6 Valve (8A76) (0.340 x Valve Pressure) + 22 psi (1.5 bar)
Maximum Operating Pressure** 6,000 psi (413 bar)
Safety Head Max. Working Pressure 6,200 psi (427 bar)
Test Pressure 9,300 psi (632 bar)
Temperature Range -20F to 250F (-18C to 121C)
Product Weight 400 lb (182 kg)
**Working pressure may be limited due to product configuration. Please contact Cameron personnel to determine the correct pressure for your application.
Sect. 2-6
Hydraulic Actuators
Model J Hydraulic Actuator
PRODUCT FAMILY NOS. 7B-88583, FEATURES/BENEFITS
7B-88584, AND 7B-88585 External safety relief device
protects the actuator
DESCRIPTION
from over pressurization
The Model J Hydraulic Actuator is intended for use on
Short compact profile
gate valve sizes from 5 in. (127 mm) - 10 in. (254 mm).
strokes big bore valves in
The actuator design utilizes a translating cylinder to
confined areas
obtain a compact profile for stroking gate valves in big
Quick-Disconnect feature
bore applications. The J features a strong power spring
permits removal of actua-
that ensures complete gate closure upon loss of control
tor without depressurizing
pressure even under harsh operating conditions.
the valve. This greatly
The J Hydraulic Actuator features a patented Quick-
reduces downtime and
Disconnect feature. The Quick-Disconnect feature sepa-
loss production
rates the bonnet from the actuator which allows for
Rising stem provides
maintenance of the actuator while the bonnet safely
visual indication of gate
holds pressure from inside the gate valve.
valve position
The J Actuator operates gate valve sizes 5 in. Model J
Hydraulic Actuator
(127 mm) - 10 in. (254 mm) with operating pressures up PRODUCT FAMILY NOS.
Product Family No. 7B-88583
to 10,000 psi (689 bar). Actuators are available with a 7B-88583 J Hydraulic
5 in. (127 mm) and a 7 in. (178 mm)* piston to optimize Actuator for Standard Service
control pressures to meet the application requirement. 7B-88584 J Hydraulic Actuator for H2S and CO2 Service
7B-88585 J Hydraulic Actuator for Arctic Service
MODEL J SPECIFICATIONS
* Please contact your Cameron representative for sizing information and specifications on the 7 Piston offering.
Sect. 2-7
FLOW CONTROL
MODEL K SPECIFICATIONS
Model K
Service for 5" Piston Hydraulic Actuator
Maximum Control
Product Family
Pressure Mounted on 2-1/2 Valve (0.124 x Valve Pressure) + 75 psi (5.1 bar) No. 7B-88595
Maximum Operating Pressure 6,000 psi (414 bar)
Test Pressure 9,000 psi (641 bar)
Temperature Range -20F to 250F (-29C to 121C)
Product Weight 196 lb (89 kg)
Service for 7" Piston
Sect. 2-8
Hydraulic Actuators
Model RV Hydraulic Actuator
PRODUCT FAMILY NO. 7B-88641
DESCRIPTION FEATURES/BENEFITS
The Model RV (Reduced Volume) Hydraulic Actuator is Compact design
specifically designed to minimize the overall operating allows installation
system cost. The RV operates valves ranging from 2 in. and service in
(51 mm) - 4 in. (102 mm) and valve working pressures confined areas.
up to 5,000 psi (345 bar). The RV utilizes a translating Quick-Disconnect feature
cylinder design which makes maintenance of the single permits removal of
T-seal very simple. The inspection window provides actuator without
visual indication of the gate valve position and allows depressurizing the valve.
a side-mount magnetic limit switch to be installed. The This greatly reduces
RV design incorporates the patented Quick-Disconnect downtime and
feature, permitting installation or removal of the actua- lost production.
tor without depressurizing the gate valve. Additional Inspection window
model options include the RV with one-piece stem and provides visual
mechanical opener, and the RV with heat indication of
sensitive lock open device. valve position
External safety
relief device
Model RV
protects the actuator
Hydraulic Actuator
from over pressurization Product Family
No. 7B-88641
MODEL RV SPECIFICATIONS
Mounted on 2" Valve (S203) (0.540 x Valve Pressure) + 213 psi (14.6 bar)
Maximum
Control Mounted on 2-1/2" Valve (PF23) (0.684 x Valve Pressure) + 278 psi (19.1 bar)
Pressure
Mounted on 3" Valve (PF23) (0.821 x Valve Pressure) + 282 psi (19.4 bar)
Maximum Operating Pressure 5,000 psi (345 bar)
Maximum Working Pressure 5,200 psi (359 bar)
Test Pressure 7,800 psi (538 bar)
Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 100 lb (45 kg)
Service for 3" Piston Standard and H2S-CO2 Service
Maximum Control Mounted on 4" Valve (SF34) (0.880 x Valve Pressure) + 75 psi (5.1 bar)
Pressure
Maximum Operating Pressure 5,000 psi (345 bar)
Maximum Working Pressure 5,200 psi (359 bar)
Test Pressure 7,800 psi (538 bar)
Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 100 lb (45 kg)
Sect. 2-9
FLOW CONTROL
Service with 3" Piston Without Rising Stem Standard and H2S-C02 Service
Maximum Mounted on 3" Valve (S304) (0.360 x Valve Pressure) + 150 psi (10.3 bar)
Control
Pressure Mounted on 4" Valve (S304) (0.480 x Valve Pressure) + 150 psi (10.3 bar)
Maximum Operating Pressure 6,000 psi (414 bar)
Test Pressure 9,300 psi (641 bar)
Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 900 lb (406 kg)
Service with 5" Piston Without Rising Stem Standard and H2S-CO2 Service
Mounted on 4" Valve (0504) (0.220 x Valve Pressure) + 80 psi (5.5 bar)
Maximum
Control Mounted on 5" Valve (0506) (0.380 x Valve Pressure) + 80 psi (5.5 bar)
Pressure
Mounted on 6" Valve (0506) (0.450 x Valve Pressure) + 80 psi (5.5 bar)
Maximum Operating Pressure 6,000 psi (414 bar)
Test Pressure 9,300 psi (641 bar)
Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 900 lb (406 kg)
Sect. 2-10
Hydraulic Actuators
Model DAH Hydraulic Actuator
PRODUCT FAMILY NO. 7B-88597
DESCRIPTION
The double acting hydraulic actuator (DAH) is used for
abrasive service where total control is an absolute
necessity. The DAH supplies the force required to open
or close critical gate valves under the most severe oper-
ating conditions. Examples of applications where the
DAH actuator are used include BOP stack choke valves
and mud manifolds. The DAH actuator is also an alter-
native to manually operated gate valves where high
valve torques exist or where personnel are not wanted
in a close proximity to the valve.
The DAH actuator is powered by hydraulic pressure
from an external source. The actuator is double acting
and pressure must be applied to either the upper or
lower chambers to produce corresponding downward
or upward motion. The DAH is available with 5 in.
(127 mm) and 7 in. (178 mm) pistons and for valve sizes
of 2 in. (51 mm) through 7 in. (178 mm). Standard
Model DAH
Hydraulic Actuator
Product Family
No. 7B-88597
Sect. 2-11
FLOW CONTROL
(-59 C to 121 C).
actuator without depressurizing the valve. This
A Cameron bonnet assembly is used to mount the greatly reduces downtime and lost production
patented quick-disengaging DAH actuator to any of Rising stem provides visual indication of gate
the popular gate valves. The DAH actuator may be valve position
mounted on either direct or reverse acting gate valves. Simplicity and Reliability actuator's simple
The use of the patented Quick-Disconnect feature
concept and design stems from Camerons other
allows the Model DAH actuator to be removed from the field proven actuators
gate valve without bleeding down the valve pressure. It Accessories wide range of accessories, from
also allows the actuator to be removed within the space manual overrides to limit switches and lock
it occupies in the stem up position on the gate valve. open caps are available
Sect. 2-12
THE SSS PRODUCT LINE
Pneumatic Actuators 3
FEATURES/BENEFITS
Rising stem provides visual indication of
valve position
Light weight allows easy installation
and maintenance
Non-elastomeric bonnet seal design provides
superior sealing under harsh environments
Molygard wiper rings prevents stem galling during
operation and prohibits foreign particles on the
surface of the stem from entering the actuator body
and damaging the dynamic seal system
External safety relief device protects the actuator
from over pressurization
PneuMaster Pneumatic
Actuator Product Family
No. 7B-88651
Sect. 3-1
FLOW CONTROL
PNEUMASTER SPECIFICATIONS
Service for 12" Piston
Maximum Mounted on 2" Valve (1202) (0.0280 x Valve Pressure) + 5 psi (0.34 bar)
Control
Pressure Mounted on 2-1/2" Valve (1202) (0.0280 x Valve Pressure) + 4 psi (0.27 bar)
Maximum Operating Pressure 150 psi (10 bar)
Maximum Valve Working Pressure 5,000 psi (345 bar)
Production Test Pressure 248 psi (17 bar)
Operating Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 92 lb (42 kg)
Sect. 3-2
Pneumatic Actuators
Pneumatic Piston-Type Actuator
PRODUCT FAMILY NO. 7B-88506,
7B-88507, 7B-88509 AND 7B-88594
DESCRIPTION
The Piston-Type Pneumatic Actuator is used in air
operated systems and is typically mounted to the upper
master and wing valve for sequenced closure during
shut-down operations. The actuator supplies a down-
ward force upon application of pneumatic pressure
from an external source to open the gate valve. When
control pressure is relieved, pressure in the valve body,
aided by a compression spring in the actuator, returns
the piston to its normal position. The loss of control
pressure causes the actuator to act as a fail-safe closed
device when adapted to reverse acting gate valves.
The Pneumatic Piston-Type Actuator operates valve
sizes 1-13/16 in. (46 mm) through 16 in. (406 mm).
The actuator piston is offered from 8 in.- 20 in. Pneumatic Piston-Type Actuator
(203 mm - 508 mm) to optimize the control pressures Product Family No. 7B-88506
for the application.
Mounted on 2" Valve (1003) (0.028 x Valve Pressure) + 5 psi (0.34 bar)
Maximum Mounted on 2-1/2" Valve (1003) (0.032 x Valve Pressure) + 5 psi (0.34 bar)
Control
Pressure Mounted on 3" Valve (1003) (0.043 x Valve Pressure) + 5 psi (0.34 bar)
Mounted on 4" Valve (1004) (0.063 x Valve Pressure) + 5 psi (0.34 bar)
Maximum Operating Pressure 250 psi (17 bar)
Production Test Pressure 405 psi (28 bar)
Product (1003) 148 lb (67 kg)
Weight
(1004) 168 lb (76 kg)
Sect. 3-3
FLOW CONTROL
Mounted on 2" Valve (1303) (0.016 x Valve Pressure) + 5 psi (0.34 bar)
Mounted on 2-1/2" Valve (1303) (0.018 x Valve Pressure) + 5 psi (0.34 bar)
Maximum
Control Mounted on 3" Valve (1303) (0.025 x Valve Pressure) + 5 psi (0.34 bar)
Pressure* Mounted on 4" Valve (1304) (0.036 x Valve Pressure) + 5 psi (0.34 bar)
Mounted on 5" Valve (1306) (0.062 x Valve Pressure) + 5 psi (0.34 bar)
Mounted on 6" Valve (1306) (0.072 x Valve Pressure) + 3 psi (0.20 bar)
Maximum Operating Pressure 250 psi (17 bar)
Production Test Pressure 405 psi (28 bar)
(1303) 227 lb (103 kg)
Product
Weight (1304) 248 lb (112 kg)
(1306) 283 lb (128 kg)
*Models available for 8 in., 10 in., and 12 in. Valves.
Maximum Mounted on 3" Valve (1703) (0.014 x Valve Pressure) + 5 psi (0.34 bar)
Control Mounted on 4" Valve (1704) (0.021 x Valve Pressure) + 5 psi (0.34 bar)
Pressure**
Mounted on 5" Valve (1706) (0.037 x Valve Pressure) + 5 psi (0.34 bar)
Mounted on 6" Valve (1706) (0.042 x Valve Pressure) + 3 psi (0.20 bar)
Mounted on 8" Valve (1708) (0.070 x Valve Pressure) + 3 psi (0.20 bar)
Maximum Operating Pressure 250 psi (17 bar)
Production Test Pressure 405 psi (28 bar)
(1703) 437 lb (198 kg)
Sect. 3-5
FLOW CONTROL
DIA-FLEX SPECIFICATIONS
Service for 12" Diaphragm
Mounted on 2" Valve (123M) (0.021 x Valve Pressure) + 6 psi (0.41 bar)
Maximum
Control Mounted on 2-1/2" Valve (123M) (0.024 x Valve Pressure) + 6 psi (0.41 bar)
Pressure
Mounted on 3" Valve (123M) (0.033 x Valve Pressure) + 6 psi (0.41 bar)
Maximum Operating Pressure 176 psi (12 bar)
Production Test Pressure 270 psi (19 bar)
Operating Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 92 lb (42 kg)
Mounted on 2" Valve (143M) (0.015 x Valve Pressure) + 6 psi (0.41 bar)
Maximum
Control Mounted on 2-1/2" Valve (143M) (0.017 x Valve Pressure) + 6 psi (0.41 bar)
Pressure
Mounted on 3" Valve (143M) (0.024 x Valve Pressure) + 6 psi (0.41 bar)
Maximum Operating Pressure 176 psi (12 bar)
Production Test Pressure 270 psi (19 bar)
Operating Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 115 lb (52 kg)
Service for 18" Diaphragm
Mounted on 2" Valve (18H4) (0.009 x Valve Pressure) + 6 psi (0.41 bar)
Maximum
Mounted on 2-1/2" Valve (18H4) (0.010 x Valve Pressure) + 6 psi (0.41 bar)
Control
Pressure Mounted on 3" Valve (18H4) (0.014 x Valve Pressure) + 6 psi (0.41 bar)
Mounted on 4" Valve (18H4) (0.020 x Valve Pressure) + 6 psi (0.41 bar)
Maximum Operating Pressure 150 psi (10 bar)
Maximum Valve Working Pressure 5,000 psi (345 bar)
Production Test Pressure 248 psi (17 bar)
Operating Temperature Range -20 F to 250 F (-29 C to 121 C)
Product Weight 200 lb (91 kg)
Sect. 3-6
THE SSS PRODUCT LINE
Actuator Accessories 4
MATERIAL NOS.
7B-885-13-0003 Mechanical Opener for 1-13/16 in.
(46 mm) valves with pressures up to
10,000 psi (689 bar) Mechanical Opener
for 2 in. (51 mm), 2-1/2 in. (64 mm) and
3 in. (76 mm) valves with pressures up
to 5,000 psi (345 bar)
7B-885-13-0006 Mechanical Opener for 4 in. (102 mm),
6 in. (152 mm), 6-1/2 in. (165 mm) and
7 in. (178 mm) valves with no valve
body pressure
Mechanical Opener
Product Family No. 7B-88513
Screw Jack
PRODUCT FAMILY NOS. 7B-88562 AND
7B-88513
The Screw Jack is used to mechanically stroke a valve
before the actuator is installed. This device mounts
directly on a Cameron bonnet assembly.
MATERIAL NOS.
7B-885-62-0103 Screw Jack for 2 in. (51 mm), 2-1/2 in.
(64 mm) and 3 in. (76 mm) valves with
pressures up to 2,000 psi (138 bar)
7B-885-13-0006 Screw Jack for 4 in. (102 mm) valve
with pressures up to 2,000 psi (138 bar)
Screw Jack
Product Family No. 7B-88562
Sect. 4-1
FLOW CONTROL
Hydraulic Opener
PRODUCT FAMILY NOS. 7B-88514,
7B-88523, AND 7B-88527
A Hydraulic Opener is used when a mechanical opener is
not feasible. The Hydraulic Opener will open pressurized
gate valves when the actuator is out of service. Openers
are available for valve sizes ranging from 2 in. (51 mm)
to 12 in. (305 mm) with control pressures up to 5,000 psi
(345 bar) in the valve body.
Sect. 4-2
Actuator Accessories
Sensing Line Blowout Preventer
PRODUCT FAMILY NO. 7B-88519
The patented Sensing Line Blowout Preventer (SLBP) is
mounted between a flowline and a line sensing device
(usually a pilot or relay) and reacts to the volume
velocity relationship of the fluids in the sensing line.
When the velocity component exceeds a predetermined
rate, the SLBP shuts in, preventing a possible sensing
line blowout.
Sect. 4-3
FLOW CONTROL
Sect. 4-4
Actuator Accessories
Low and High Pressure Fusible Plugs
PRODUCT FAMILY NOS. 7B-88516 AND
7B-88515
Specifically designed to act as fire sensors on pressure
control lines, these plugs contain a low-melting alloy that
vents control line pressure when ambient temperature
exceeds a specified value. Body construction is of 316
stainless steel or brass with standard 1/4 in. (6 mm), 1/2 in.
(13 mm), or 3/8 in. (10 mm) NPT male threads available.
A range of eutectic melting temperatures is offered.
Maximum Pressure 200 psi (14 bar) 10,000 psi (689.4 bar)
Service Standard and H2S-CO2 Standard and H2S-CO2
Melting Points F ( C) 168, 210, 280 (75, 98, 138) 168, 210, 283 (75 , 98, 139)
Sect. 4-5
FLOW CONTROL
Top of Actuator
Electric Limit Switch Electric Limit Switch
Product Family Product Family
No. 7B-88564 No. 7B-88566
Sect. 4-6
THE SSS PRODUCT LINE
Self-Contained Safety Systems 5
Sect. 5-1
FLOW CONTROL
To SCSSV
ESD Valve
Hydraulic
Actuator
Reservoir 5 qts
(4.7.1)
SSV Manual Pump
Check Valve
Isolation Valve
Fusible Element
Accumulator
Relief Valve
Check Valve
Bonnet
Flow Line
Pressure
Isolation
Valve
Gate
Valve
Sect. 5-2
Self Contained Safety Systems
Model SPC Single Pump Hydraulic
Control System
PRODUCT FAMILY NO. 7B-88638 FEATURES/BENEFITS
Easy installation self-contained modular unit
DESCRIPTION
for stand alone operation. Can be mounted
The Model SPC is a wellhead valve hydraulic control
at the actuator or remotely, due to height
system with a self-contained hydraulic source, high
or other restrictions
and low pressure sensors, fire detection, local
Simple design easy to operate and few
shutdown station. The system has a hand pump that is
components, less maintenance
used to open the well surface safety valve and at the
Durable tube fittings made of AISI 316
same time provide hydraulic pressure to the high-low
stainless steel. Tubing is seamless type, AISI
pressure sensors. Standard operating pressure is 900 psi
316L stainless steel. Other materials available
(62 bar) - 4,000 psi (276 bar). Optional anti-theft
Versatile operates in horizontal and
protection (shroud) and remote shut-in with monitor-
vertical positions
ing (SCADA-RTU) are available.
ESD Valve
Hydraulic Reservoir
Actuator
Manual Pump
Isolation Valve
Fusible Element
Accumulator
Relief Valve
Bonnet
Isolation
Valve
Gate
Valve
Sect. 5-3
FLOW CONTROL
Sect. 5-4
Additional System Components
Hydraulic High or Low Pilots
PRODUCT FAMILY NO. 7B-87755
DESCRIPTION
Hydraulic High or Low Pilots for high system pressures
are hydraulic power controllers which monitor flowline
pressure conditions. The pilots will automatically block
and bleed from 75 psi (5 bar) - 5,500 psi (379 bar)
control pressure when preset line pressure limits are
violated. The unique pressure handling capability of the
high pressure exhaust pilot permits direct monitoring
and control of high pressure fluids.
This allows the high pressure control system to
reduce in size and complexity. Since use of this type
pilot can eliminate the need for field gas supply, sepa-
rators and scrubbers, pressure regulators and pneumatic
pilots, it is possible to operate an entire safety system
using unregulated flowline fluids of 5,500 psi (379 bar)
and below.
The high pressure exhaust type pilot is ideal for line
break systems application where supervision is minimal
or external power sources are not available. This type
of pilot is capable of being tripped by a fusible plug,
which indicates fire safe applications. The High Pressure
Exhaust Type Pilot, (Product Family No. 7B-87755) must
be used in conjunction with a velocity check valve. This
allows the system to be charged up and on line as soon
as the well is ready for test or production. The Exhaust
Type Pilot, (Product Family No. 7B-87755) is field con-
vertible from high to low or vice versa.
Sect. 5-5
FLOW CONTROL
This assembly can be utilized for sensing pressures up it is inherently reliable and serviceable. Installation,
to 9,000 psi (621 bar). If within the preset high and low maintenance, and calibration are easy even for
pressure set points, the pilot will transmit a high beginning control technicians
pressure control signal 9,000 psi (621 bar) maximum. Reliability this pilot eliminates the maze of control
When the sensed pressure falls below or exceeds the tubing, relays, and interface valves found in conven-
high and low set point range, the assembly will tional control consoles, and replaces them with one
automatically block and bleed the control pressure. simple, reliable component
On either a high or low trip condition, the pilot Trip point accuracy incorporation of a snap acting
will automatically lock itself out and must be adjustable valve assures the accuracy of trip point
This assembly includes a low pressure bypass detent Repeatable set point powerful springs and perma-
mechanism which can be used to override the low nently lubricated seal bores assure set-point reliability
pressure pilot for start-up sequence. Once the flowline better than 3 percent of the set pressure
Sect. 5-6
Additional System Components
High Pressure High-Low
Hydraulic Pilots (continued)
PRODUCT FAMILY NO. 7B-87751,
7B-87752, AND 7B-87753
psi bar
Low Pressure
100-300 7-21 Sensing Unit
250-900 18-62
Sensing
Pressure 750-2,000 52-138
Ranges
1,900-5,500 131-380
3,300-9,000 227-620
Repeatability of Set Point Within 3% of Set Pressure
Maximum Operating Pressure Control Valve 7,500 psi (517 bar)
Pilot 9,000 psi (620 bar)
Production Test Control Valve 6,000 psi (414 bar)
Pilot 1.5 x Maximum Range High-Low Hydraulic Pilot
Product Family No. 7B-87751
Operating Temperature Range -40 F to 250 F (-20 C to 121 C)
Rating NACE MR-01-75 Standards
Sect. 5-7
FLOW CONTROL
Sect. 5-8
Additional System Components
Helix 1 High-Low Direct Dial
Pilot System (continued)
PRODUCT FAMILY NOS. 7B-87648 AND
7B-87653
Over Pressure 2 Times for all Ranges to 5,000 psi (345 bar) range
Capacity of
Sensing 21.8 Times for 0-10,000 psi (690 bar) range
Element
21.5 Times for 0-15,000 psi (1,034 bar) range
Repeatability of Set Point 1% of Full Scale
Deadband (Trip to Reset) Less than 5%, Full Scale
Accuracy of Dial Setting 3%
Pressure Sensing Element 316 Stainless Steel
Body Construction Stainless Steel
Pneumatic Supply Pressure 30 psi (2.07 bar)
Operating Temperature Range -20 F to 250 F (-29 C to 121 C)
psi bar
0-150 0-10
0-250 0-17
0-500 0-34
Pressure 0-1,500 0-103
Ranges
0-2,500 0-172
0-5,000 0-345
0-10,000 0-689
0-15,000 0-1,034
Pilot System N150 N250 N500 N15C N25C N05K N10K N15K
(7B-87753)
High Low High Low High Low High Low High Low High Low High Low High Low
Individual Pilot 150H 150L 250H 250L 500H 500L 15DH 15DL 25CH 25DL 05KH 05KL 10KH 10KL 15KH 15KL
(7B-87648)
Sect. 5-9
FLOW CONTROL
7B-877362000 7B-877372000
Service Standard and H2S-CO2 Arctic
Operating Temperature Range -20 F to 250 F (-29 C to 121 C) -75 F to 120 F (-60 C to 49 C)
Minimum Control Pressure Air Latch 30 psi for 125 psi output (1.7 bar for 8.6 bar output)
Minimum Control Pressure Automatic Reset 40 psi for 125 psi output (2.8 bar for 8.6 bar output)
Maximum Control Pressure 30 psi for 125 psi output (1.7 bar for 8.6 bar output)
Maximum Working Pressure 250 psi (17.2 bar)
Weight 4.3 lb (1.9 kg)
Sect. 5-10
FLOW CONTROL
11331 Tanner Road
Houston, Texas 77041-6901
USA
Tel 1-713-280-3000
Fax 1-713-280-3056
6441 I.H. 37
Corpus Christi, Texas 78409
USA
Tel 1-361-289-1455
Fax 1-361-289-6251
Aghafad Longford
Republic of Ireland
Longford, IE
Tel +353-43-50600
Fax +353-43-41560
2008 Cameron | PneuMaster, Dia-Flex, GateMaster, Quick-Disconnect Bonnet and Models C, E, J, K, RV, SH Actuators are all trademarks of Cameron International Corporation.
Printed in USA, CAM | 9/08 TC9659 Rev1