CEILCOTE 383 Corocrete
Hybrid Polymer Broadcast
Description
CEILCOTE 383 Hybricrete is a revolutionary, new high
performance broadcast flooring system designed to provide
exceptional resistance to aggressive chemicals such as
methylene chloride, acetone, methanol, and nitric acid. Abrasive
grits are broadcast into the resin matrix to provide traction,
textured finish, durability, and wear.
Based on a novel, two-component, Hybrid Novolac Resin
system, CEILCOTE 383 Hybricrete attains a high degree of
crosslink density at room temperature and provides outstanding
chemical resistance to a broad range of acids, alkalis, and
organic solvents.
Typical Uses
Floors and ramps
Truck loading and unloading areas
Chemical processing areas
Loading docks
Drum storage
Advantages
Superior resistance to solvents including methylene
chloride, acetone, and toluene
Fast curing
100% reactive
Various grits can be used to broadcast into the wet resin
system
Color
Gray or Tile Red
Chemical Resistance
For specific chemical resistance data, refer to the CEILCOTE
Corrosion Resistance Guide or contact CEILCOTE. Chemical
resistance data on CEILCOTE 383 Hybricrete was developed
using ASTM C 267 and ASTM C 868 in addition to actual
installation performance history. Additional information on the
chemical resistance properties will be furnished on request.
Substrate
Refer to Ceilcote concrete specification CPT-1 for concrete
requirements and CPT-2 for steel.
Surface Preparation
Metal - Steel must be abrasive blasted to White Metal for
optimum performance. (Refer to SSPC SP 5 (Sa3 (ISO 8501-
1:2007)) or NACE Specification No. 1). A minimum abrasive
blast profile of 3 mils (75 microns) is required. Please refer to
Construction Specification CPT-2.
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Flooring
Concrete - Abrasive blasting or scarification to remove laitance
and surface contaminants is recommended. Concrete must be
thoroughly cured, free of oils, curing solutions and mold release
agents, dust and must be dry at time of application. Use ASTM
D 4263 (plastic sheet test method) to ensure concrete is
moisture free. If moisture is detected, re-test until dry.
Alternately test per ASTM 1869 for maximum 3 lbs./24hrs., 1000
sq.ft. For concrete quality and preparation, please refer to
Construction Specification CPT-1, CP-14, CP-17 & CS-10.
Application
CEILCOTE 383 Corocrete System consists of an optional two-
component primer, a two-component basecoat with silica sand
broadcast onto and a two component topcoat. An optional
reinforcement may be used. Consult Ceilcote.
Optional Primer
Mechanically premix CEILCOTE 380 or 386 Primer resin (i.e.
Part A) prior to adding hardener. After initial mixing, add 2.5 fl.
Oz (74ml) of #2C Hardener per 1 gallon (20 g/kg) of CEILCOTE
380 or 386 Primer and mix one minute. Apply catalyzed
CEILCOTE 386 Primer at 5-8 wet mils (125-200 microns) using a
brush or roller or CEILCOTE 380 Primer at 2-5 wet mils (50-125
microns) using a brush or roller.
Use CEILCOTE 380 Primer with the addition of Ceilcote C#1
Powder, 1 bag (5.2 lbs) per 5 gal unit (18.92 liter unit) of primer,
if floor is to be tested for holidays (spark testing). Add powder to
primer and mix thoroughly prior to adding hardener.
Product Application
Mechanically premix CEILCOTE 383 Corocrete resin (i.e. Part A)
prior to adding hardener. After initial mixing, add 2.5 oz (74ml) of
#2C Hardener per 1 gallon (20 g/kg) of CEILCOTE 383
Corocrete and mix one to two minutes. For best results, use a
mechanical Jiffy type mixer at low speed.
Apply catalyzed resin at target thickness of 20 mils (500 microns)
by short nap roller or notched squeegee.
Broadcast clean, dry sand or grit in excess onto the surface
while the basecoat is still tacky. Cover the entire surface.
Let cure and then vacuum or sweep excess grit from surface.
Apply catalyzed resin at a target thickness of 15 mils (375
microns) onto the grit covered surface and then allow to cure.
The amount of resin on the surface will determine how
aggressive the skid resistance will be.
For 1/8 thickness, use 20 mils (500 microns) for basecoat,
broadcast sand in excess, remove excess sand after cured,
apply a second 20 mil basecoat and broadcast sand in excess
while material is still tacky, allow to cure and remove excess
sand, apply a 10 mil topcoat.
 CEILCOTE 383 Corocrete
Hybrid Polymer Broadcast Flooring

Mixing Ratio By Volume Storage

Store material in a cool, dry, covered location, away from fire
CEILCOTE 380 Primer hazards and direct sunlight. Minimum shelf life at 70 F (21 C)
380 Primer Resin 1 gal for each component is indicated below:
#2C Hardener 2.5 oz CEILCOTE 380 Primer 4 months
CEILCOTE 386 Primer CEILCOTE 386 Primer 4 months
380 Primer Resin 1 gal CEILCOTE 383 Hybricrete 4 months
#2C Hardener 2.5 oz
CEILCOTE 383 Hybricrete* Higher temperature will shorten the shelf life of these products.
383 Hybricrete Resin 1 gal All liquid products are to be stored in a frost-free place.
#2C Hardener 3 oz

Handling Properties Safety

Working 380 386 383 Store material in a cool, dry area [50- 90 F (10 - 32
Time Primer Primer Hybricrete C)] away from direct sunlight, flame or other hazards.

50F (10C) 60 min 120 min 90 min CEILCOTE 383 Hybricrete contains hybrid polymer
70F (21C) 30 min 40 min 30 min resins and cumene peroxide catalyst. The products
components have been formulated to optimize physical
90F (32C) 15 min 15 min 10 min
characteristics such as strength and chemical
resistance while minimizing hazardous physical and
Recoat 380 386 383 health factors encountered during application. A
Primer Primer Corocrete
concerted effort is made to be aware of the latest
Min Max Min Max Min Max chemical toxicological information and to apply this
50F (10C) 5 hr 4 wks 48 hr 7 days 12 hr 7 days knowledge in a responsible manner to ensure product
70F (21C) 2 hr 4 wks 24 hr 4 days 4 hr 4 days safety.
90F (32C) 1 hr 2 wks 12 hr 2 days 2 hr 2 days
During application of CEILCOTE 383 Hybricrete
Time to Place in Service materials, always wear gloves and appropriate work
50F (10 C) 5 days clothing to minimize contact. Ventilation is required
70F (21 C) 24 hrs with special consideration for enclosed or confined
90F (32 C) 16 hrs areas. Air movement must be designed to insure
turnover at all locations in work area and adjacent
Coverage
Product ft2/gal
areas to avoid buildup of heavy vapors. Use caution
CEILCOTE 380 or 386 Primer (for concrete) 150 to 200 when handling flammable liquid, eliminate sources of
(3.7-4.9 m/liter) ignition from work area and containers with residues.
CEILCOTE 380 Primer with CEILCOTE C#1 Powder Observe safe storage practices by separating resins
(For holiday testing) 140 to 160 from hardeners, by keeping solvents in a cool area,
(3.4-3.9 m/liter) free of sources of ignition.
CEILCOTE 383 Corocrete @ 1/8 30 to 60
(0.73-1.4 m/liter) Product Material Safety Data Sheets are available and
CEILCOTE 383 Corocrete @ 1/16 60 to 80
(1.4-1.95 m/liter)
should be consulted when handling products. These
Packaging products are for industrial and professional use only;
The following standard packages are available application directions must be followed.
CEILCOTE 380 Primer 1, 5 & 30 gal units (3.79, 18.92, 113.55
liter units) Maintenance
CEILCOTE 386 Primer .75 & 4 gal units (2.83, 15.14 liter Periodically inspect the applied material and repair
units) localized areas as needed. Consult your CEILCOTE
CEILCOTE C#1 Powder 5.2 lb (2.4kg) bag
CEILCOTE 383 Hybricrete .75 & 4 gal units (2.83, 15.14 liter
representative for additional information.
units)

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 CEILCOTE 383 Corocrete
Hybrid Polymer Broadcast Flooring

Technical and Physical Data

Test standard Unit Value
Generic Type Hybrid polymer
Weight/gallon lb (kg/liter) 9.8 + 0.2 (1.17 + 0.09)
Viscosity ASTM D 2393 cps 900-1500
VOC (Volatile Organic Method EPA 24 lb/gal .48 (57.9)
Compounds)
Compressive Strength ASTM C579-96 Psi (MPa) 11,000-13,000 (76-90)
Tensile Strength ASTM C307-94 Psi (MPa) 2,000-2,500 (14-17)
Taber Abrasion Factor CS 17F wheel, 1,000 gm wt., 5,000 revolutions mg 70-100
Flash Point Pensky Martens closed cup F(C) 208 (97)

Important Note
The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first
obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in
this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application
of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to law) any loss or damage
arising out of the use of the product. WE HEREBY DISCLAIM ANY WARRANTIES OR REPRESENTATIONS, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE,
INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. All products supplied and technical advice given
are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time
in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to
using the product.

Issue date: 18/06/07

DE International and all product names mentioned in this publication are trademarks of, or licensed to, Akzo Nobel.
,

Akzo Nobel

www.ceilcotecc.com
www.international-pc.com

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