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  • Process Catalog

    Încărcat de

    ChellaPandian
    42 vizualizări8 pagini
    This document summarizes the machining and inspection process for a 40S30481 flywheel. It describes 10 operations: 1) casting inspection, 2) first machining operation on a CNC machine, 3) second machining operation on a CNC machine, 4) third machining operation on a VMC machine, 5) final inspection using a Q-Gate system, 6) ring fitting using an electric oven and hydraulic press, 7) balancing, and 8) packing and dispatch. Quality checks are performed throughout the process to inspect dimensions and identify defects.

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    process control plan

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    This document summarizes the machining and inspection process for a 40S30481 flywheel. It describes 10 operations: 1) casting inspection, 2) first machining operation on a CNC machine, 3) second machining operation on a CNC machine, 4) third machining operation on a VMC machine, 5) final inspection using a Q-Gate system, 6) ring fitting using an electric oven and hydraulic press, 7) balancing, and 8) packing and dispatch. Quality checks are performed throughout the process to inspect dimensions and identify defects.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca DOCX, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    42 vizualizări8 pagini

    Process Catalog

    Încărcat de

    ChellaPandian
    This document summarizes the machining and inspection process for a 40S30481 flywheel. It describes 10 operations: 1) casting inspection, 2) first machining operation on a CNC machine, 3) second machining operation on a CNC machine, 4) third machining operation on a VMC machine, 5) final inspection using a Q-Gate system, 6) ring fitting using an electric oven and hydraulic press, 7) balancing, and 8) packing and dispatch. Quality checks are performed throughout the process to inspect dimensions and identify defects.

    Drepturi de autor:

    © All Rights Reserved
    Descărcați ca DOCX, PDF, TXT sau citiți online pe Scribd
    Indicator pentru conținut neadecvat
    din 8

    Machining Process - 40S30481 Flywheel

    10. Casting Inward:

    Inward Inspection-

    Visual inspections like Blow holes, Sand drop and any other casting
    defects .

    Casting Dimensions

    Record

    Inward Inspection register-FL/QC/F/04


    Machining Process - 40S30481 Flywheel

    20. Machining 1st Operation:

    Machine- CNC LT-20 , Make: AMS

    Machinig Reference:

    Clamping: MOD Clamping

    Butting: Face Butting

    Machining:

    Engine Side machining (Ring OD and Crank shaft ID Finishing)

    Inspection :

    Inprocess + Setup approval Register

    Record :

    Doc No-FL/QC/F/02

    Checking Aids:

    SPL Dial gauge

    Plain Plug gauge

    Trimos
    Machining Process - 40S30481 Flywheel

    30. Machining 2nd Operation:

    Machine- CNC LT-20 , Make: AMS

    Machinig Reference:

    Clamping: RING OD Clamping

    Butting: Face Butting

    Machining:

    Clutch Side Machining- Clutch ID & Bore

    Inspection :

    Inprocess + Setup approval Register

    Record :

    Doc No-FL/QC/F/02

    Checking Aids:

    SPL Dial gauge

    Plain Plug gauge

    Trimos
    Machining Process - 40S30481 Flywheel

    40. Machining 3rd Operation:

    Machine- VMC, Make: Makino

    Machinig Reference:

    Clamping: RING OD Clamping

    Butting: Face Butting

    Drilling:

    Drilling, Tapping, Reaming & Bore Finishing

    Inspection :

    Inprocess + Setup approval Register

    Record :

    Doc No-FL/QC/F/02

    Checking Aids:

    Bore Dial gauge

    Plug gauge

    Receiver Gauge

    Thread Plug gauge


    Machining Process - 40S30481 Flywheel

    50. Final Inspection:

    Inspection Table Q-Qate

    Inspection:

    All the critical parameters 100% inspection done in Q-Gate.

    100% Visualy inspection.

    Passed mark identification- Green paint

    Method:

    Inspection method chart and critical dimensions are dispalyed in


    Q-Gate

    Record:

    Final Inspection Register - FL/QC/F/05


    Machining Process - 40S30481 Flywheel

    60. Ring Fitment:

    Electric Oven Hydraulic Pressing Machine

    Flywheel Ring Fitment

    Ring Temperature:

    Ring temperature maintained 255C- 265C in electric oven temperatue


    monitor.

    Hydraulic pressing machine used for Ring fitting.

    Ring Gap inspection and temperature monitoring and record updated.

    Record:

    Oven temperature Monitoring record.

    Doc No- FL/QC/F/18


    Machining Process - 40S30481 Flywheel

    70. Balancing:
    Machining Process - 40S30481 Flywheel

    80. Packing & Dispatch

    Packing Machine Stretch wrapping

    Packing Method:

    We are doing stretch wrapping for avoid the damages and rust.

    Packing to be done as per our packing work instruction.

    Packing Identified and packing will be stored in finished goods area.

    Dispatch to be done as per customer schedule.

    Packing loading- Hoist lifting.

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