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Principle
Draw-wire displacement sensors measure li- that each customer has the opportunity of
near movements using a highly flexible steel selecting the best sensor for his application.
cable. The cable drum is attached to a sensor Choose between analogue and digital out-
element which provides a proportional output puts to optimise your individual measurement
signal. Measurements are performed with task. OEM-solutions for customised integrati-
high accuracy and high dynamic response. on possible.
The use of high quality components guaran- wireSENSORs are application friendly due to
tees a long life cycle and high operational the excellent measurement range to size ratio
reliability. and the fact that they are easy to mount and
MICRO-EPSILON offers a wide selection of use. The rugged sensor construction ensures
draw-wire displacement sensors with nu- reliable operation even under difficult ambient
merous types of output signal. This means conditions.
wire clip
rubber buffer
sensor measuring wire
element spring
wire drum
ball bearing
aluminium housing
P
MK46
P U 10-11
analogue
I
MK 77 analogue P 14-15
MK 77 digital E 16-17
P
MK 60
U 18-19
analogue
I
MK 60 digital E 20-21
P P P
MK 88
U U U 22-23
analogue
I I I
P P P
MK 120
U U U 24-25
analogue
I I I
MP/MPW
P P P P 28-29
analogue
P P P P P P P
P60
U U U U U U U 30-31
analogue
I I I I I I I
E E
P60 digital 32-33
A A
P P
P96
U U 34-35
analogue
I I
E
P96 digital 36-37
A
P P P P P P
P115
U U U U U U 38-39
analogue
I I I I I I
E E E E
P115 digital 40-41
A A A A
E E E
P200 digital 42-43
A A A
Mechanics M M M M M M M M M M M 44-49
Variable support for mobile cranes and cherry picker platforms Release of satellites into space
5
Lift-height measurement
in fork-lift trucks
- Conductive plastic/wire/
hybrid potentiometer
8 10.5
2
4.5
8
3
25
30
2
6
0.6
3.25 23.5
3.25
42
30 36.2 52
8 (WPS-500-MK30-P) 12
12 ( WPS-750-MK30-P)
2
4.5
8
3
23
23.5
30
2
6
21 0.6
3.25
3.25 23.5
42
30 42.5
52
7
Output P
housing plastic
Material
draw wire coated polamide stainless steel ( 0.36mm)
Protection class IP 20
Article description
Output option:
potentiometer P50 (Linearity 0.5% FSO)
potentiometer P25 (Linearity 0.25% FSO)
potentiometer P10 (Linearity 0.1% FSO)
Model MK30
Measuring range in mm
8 Low-cost draw-wire displacement sensors wireSENSOR MK30 digital
- Incremental encoder
Model MK30
8 (WPS-500-MK-E) 10.5
12 (WPS-750-MK30-E) 8
2
4.5
3
mounting clip
with screw M3
45.5
23.5
24
30
6 2
0.6
3.25
3.25 23.5 21
40 42
30 2.7
52
mounting hole
9
housing plastic
Material
draw wire coated polamide stainless steel ( 0.36mm)
Article description
Output option:
encoder E (5 ... 24 VDC)
encoder E830 (8 ... 30 VDC)
Model MK30
Measuring range in mm
10 Low-cost draw-wire displacement sensors wireSENSOR MK46 analogue
- Wire/hybrid potentiometer
18 (WPS-1000-MK46-P)
20 (WPS-1250-MK46-P) 12.8
4.5 2
8
3
2.7 mounting hole mounting clip
with screw M3
56
39.5
23
46
2
6
3.25
18 (WPS-1000-MK46)
20 (WPS-1250-MK46) 12.8
8
0.2 4.5
3x 2.7 0.3
mounting hole
67.5
with screw M3
mounting clip
39.5
46
56
46
2
6
46 71 68
11
Output P P/U/I
housing plastic
Material
draw wire coated polamide stainless steel ( 0.36mm)
Protection class IP 20
Article description
Output option:
P25: potentiometer
P10: potentiometer
CR-P25: potentiometer, integrated cable, radial, 1m
Model MK46
Measuring range in mm
Output option:
P25: potentiometer
P10: potentiometer
CR-P25: potentiometer, integrated cable, radial, 1m
CR-U10: voltage, integrated cable, radial, 1m
CR-I10: current, integrated cable, radial, 1m
Model MK46
Measuring range in mm
12 Low-cost draw-wire displacement sensors wireSENSOR MK46 digital
- Incremental encoder
Model MK46
20 12.8
8 2
4.
5
3
2.7 mounting hole mounting clip
with screw M3
56
39.5
24
46
2
6
3.25
21 0.6
3.25 39.5 58
43.5 68
46
13
Model WPS-1250-MK46
Output E/E830
4 pulses/mm
Resolution
0.25mm
housing plastic
Material
draw wire coated polamide stainless steel ( 0.36mm)
Article description
Output option:
encoder E (5 ... 24 VDC)
encoder E830 (8 ... 30 VDC)
Model MK46
Measuring range in mm
14 Low-cost draw-wire displacement sensors wireSENSOR MK77 analogue
- Wire potentiometer
22.5
77
67
0.6 2
5
5 67 28.5
6
77 50 89
99
22.5
34.25
2
8
4.
5 3 mounting clip
3.2 mounting hole with screw M3
~105
92
77
46
67
38.5
0.6
2
5
5 67 28.5 46 6
77
65.5 89
78.5 99
15
Model WPS-2100-MK77
Output P25
housing plastic
Material
draw wire coated polamide stainless steel ( 0.45mm)
Protection class IP 20
Article description
Output option:
potentiometer P25 (Linearity 0.25 % FSO)
potentiometer CR-P25, integrated cable, radial, 1m
Model MK77
Measuring range in mm
16 Low-cost draw-wire displacement sensors wireSENSOR MK77 digital
- Incremental/absolute encoder
Model MK77
22.5
34.25
2
8
3.2 4.
mounting hole 5 3 mounting clip
with screwM3
~105
92
24
77
67
0.6
5
2
5 67 28.5 6
77 45.5 89
51 99
17
Model WPS-2100-MK77
Output E/ E830
Resolution 0.43mm
housing plastic
Material
draw wire coated polamide stainless steel ( 0.45mm)
Protection class IP 54
Article description
Output option:
encoder E (5 ... 24 VDC)
encoder E830 (8 ... 30 VDC)
Model MK77
Measuring range in mm
18 Low-cost draw-wire displacement sensors wireSENSOR MK60 analogue
- Potentiometer, current
and voltage output
Model MK60
16 24.2
(142)
13.5
(21.2)
15
89
59
50
60
0.5
mo
50 un 3
27 tin x 3
g h .6
89.8 ole
60
19
Model WPS-1500-MK60
Output P/U/I
Protection class IP 65
Article description
Output option:
P: potentiometer
U: voltage
I: current
Model MK60
Measuring range in mm
20 Low-cost draw-wire displacement sensors wireSENSOR MK60 digital
- Incremental encoder
Model MK60
16 24.2
(142)
13.5
(21.2)
15
89
59
50
60
0.5
mo
50 un 3
27 tin x 3
g h .6
89.8 ole
60
21
Model WPS-2400-MK60-CR
Signals A, B, 0 A, A, B, B, O
Protection class IP 65
Article description
Model MK60
Measuring range in mm
22 Low-cost draw-wire displacement sensors wireSENSOR MK88 analogue
- Potentiometer, current
and voltage output
Model MK88
38.2
22.2
8
1
mo
un
tin 3x
g h 4.2
ole
s
approx. 141.3
89.8
59
78
88
13.5
0.5
27.5 78
90.3
88
99.8
23
Output P/U/I
housing plastic, PA 6 GF 30
Protection class IP 65
Article description
Output option:
P: potentiometer
U: voltage
I: current
Model MK88
Measuring range in mm
24 Low-cost draw-wire displacement sensors wireSENSOR MK120 analogue
- Potentiometer, current
and voltage output
mounting
hole M6
182
182
130
120
107
58
107
120
130
107 107
27.5
120 120
73.5
mounting
hole M6
272
272
220
220
58
107
120
107
120
Output P, U, I
Protection class IP 65
Article description
Output option:
P: potentiometer
U: voltage
I: current
Model MK120
Measuring range in mm
26 Robust miniature sensors wireSENSOR MPM analogue
Model MPM
8 9.5
13.5
2x nut M4 (WS=7)
3.5
24
7.5
13.25
5.2
7
30
38
20
.2
3
R>50
2x
5.5
7
A 13 29.5
2x screw M3 (WS=1.5)
Output P
housing aluminium
Material
draw wire stainless steel ( 0.45mm)
Protection class IP 65
Article description
WDS - 50 - MPM - C- P- HG
Option HG:
wire acceleration up to 100g
Output option:
P: potentiometer
Connection:
C: integrated cable, axial, 1m
Model MPM
Measuring range in mm
28 Robust miniature sensors wireSENSOR MP/MPW analogue
- Miniature design
- Optional IP 67 (MPW)
Model MP / MPW
21
17.5
2x nut M4 (WS=7) A
24
R>50
5
15
5.2
60
44
15
28
.3
4
2x
2x screw M3 (WS=1.5) 5
10
40
B 13 43
Output P
housing aluminium
Material
draw wire stainless steel ( 0.45mm)
series MP IP 65
Protection class
series MPW IP 67
Article description
WDS - 100 - MP - C- P
Output option:
P: potentiometer
Connection:
C: integrated cable, axial, 1m
Measuring range in mm
30 Industrial draw-wire sensors wireSENSOR P60 analogue
- Potentiometer, current
and voltage output
Mounting
grooves for M4 A
10
129
37
38.6 10.7 40
60 76.5
Mounting
grooves for M4
A
10
129
58
38.6 10.7 40
60 95
31
Output P/U/I
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.45mm)
Wire extension force (max) 7.5N 5.5N 7.5N 7.5N 5.5N 7.5N 5.5N
Article description
Output option:
P = potentiometer (with connection CR)
U = voltage (with connection SR)
I = current (with connection SR)
Connection:
SR: radial plug
CR: integrated cable, radial, 1m
Model P60
Measuring range in mm
32 Industrial draw-wire sensors wireSENSOR P60 digital
- Incremental/absolute encoder
MR (mm) A (mm)
1000 16.15
1500 24.2
Mounting
grooves for M4 A
10 10
129
58
38.6
58
10.7
40
38.6 10.7 40
97
60 75
MR (mm) A (mm)
1000 16.15
1500 24.2
Mounting
grooves for M4 A 10
129
38.6
58
10.7
60 129
81
33
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.45mm)
Article description
Model P60
Measuring range in mm
34 Industrial draw-wire sensors wireSENSOR P96 analogue
- Potentiometer, current
and voltage output
A
10
36
2x set screw M4 6
4x M
184
MR (mm) A (mm)
124
58
70
70
2000 32
2500 41.4
50
70
96 13 118
A
10
2x set screw M4 36
M6
4x
184
124
MR (mm) A (mm)
70
58
70
2000 32
2500 41.4
50
70
96 123
35
Output P/U/I
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.8mm)
Wire acceleration 8g
Article description
Output option:
P = potentiometer (with connection CA)
U = voltage (with connection SR)
I = current (with connection SR)
Connection:
SR: radial plug
CA: integrated cable, axial, 1m
Model P96
Measuring range in mm
36 Industrial draw-wire sensors wireSENSOR P96 digital
- Incremental/absolute encoder
41.4 10
13
184
36
124
13
58
70
70
2x slot nut
4x M6
2x set screw M4 56
70 13
96 123
10 10
13 13
13 13
58
58
56 56
170.7 138.7
37
Model WDS-3000-P96
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.8mm)
Wire acceleration 7g
Article description
Output option:
HTL
TTL
CO: CANopen
PB: Profibus DP
SSI
Connection:
SR (Output SSI): radial plug
CR (Output HTL, TTL): integrated cable, radial, 1m
BH (Output CO, PB): bus cover
Model P96
Measuring range in mm
38 Industrial draw-wire sensors wireSENSOR P115 analogue
- Potentiometer, current
and voltage output
MR (mm) A (mm)
50
3000 186 17,6 17,6
4000 / 5000 180
36
2x set screw M4
M6
4x
A
127,5
58
60
60
13
50 50
60
123 118
115
50
A
5
170.4
60 B 36
115
39
Output P, U, I
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.45mm) coated polamide stainless steel ( 1.0mm)
Article description
Connection:
SR: radial plug
SA: axial plug
CA: integrated cable, axial, 1m
Model P115
Measuring range in mm
40 Industrial draw-wire sensors wireSENSOR P115 digital
- Incremental/absolute encoder
Model P115
50 30
20.2
2x set screw M4
2x slot nuts 4x M6
approx.144
115
60
115 36
A A A
Output HTL/TTL Output SSI Output CO/PB
4 4 4
58
58
58
1 1 1
62.2 B 67.2 B 103.2 B
housing aluminium
Material
draw wire coated polamide stainless steel ( 1.0mm)
Wire acceleration 5g 6g 3g 3g
Article description
Output option:
HTL
TTL
CO: CANopen
PB: Profibus DP
SSI
Connection:
SR (Output SSI): radial plug
CR (Output HTL, TTL): integrated cable, radial, 1m
BH (Output CO, PB): bus cover
Model P115
Measuring range in mm
42 Long distance draw-wire sensors wireSENSOR P200 digital
- Incremental/absolute encoder
Model P200
B 79.5
20.2
30
4x screw M4x6
200
40000 300 95
42
50000 333.5 95
25.7
housing aluminium
Material
draw wire coated polamide stainless steel ( 0.8mm)
Wire acceleration 2g
Protection class IP 65
Article description
Output options:
HTL
TTL
CO: CANopen
PB: Profibus DP
SSI
Connection:
SR (Output SSI): radial plug
CR (Output HTL, TTL): integrated cable, radial, 1m
BH (Output CO, PB): bus cover
Model P200
Measuring range in mm
44 Draw-wire aluminium sensor mechanics wireSENSOR
Measuring range 1500mm 3000mm 5000mm 7500mm 10000mm 15000mm 30000mm 40000mm 50000mm
Suitable WDS-EAC
clamping flange WDS-EAC 1 WDS-EAC 115 WDS-EAC 96/200
adapter-flange 96/200
for encoder
58mm synchro flange WDS-EAS 1 included in delivery
housing aluminium
2 mounting
Sensor mounting slot nuts
holes
Wire acceleration 10g 7g 5g 6g 3g 3g
Wire extension force (max) 5.5N 10N 16N 24N 21N 25N 22N 22N 24N
Weight 0.3kg 1.1kg 1.4kg 1.9kg 2.8kg 3.2kg 9.5kg 10kg 11kg
FSO = Full Scale Output
Article description
Mechanics
Model Z60/P96/P115/P200
Measuring range in mm
46 Draw-wire aluminium sensor mechanics wireSENSOR
Model Z60
52
10
7.5
23
58
76
10
12.5
2 x 4.3
5
Model P96
A
10
2x set screw M4
13
148
13
124
2x slot nuts
6H7
58
50
35
4
4x M6
36 70 13
56
96
81.7
MR (mm) A (mm)
2000 26
3000 41.5
47
Model P115
50
A
0
3
4 2x slot nuts
4x fan-shaped washer DIN 6798A
.3
4x mounting holes M6
3x 4
ever y
approx. 144
58
115
60
2.8
PC
4
2
0.1
A
1
115 B 21.2 36
Model P200
B 79.5
20.2
30
4 x M4
25.7
4.3 MR (mm) A (mm) B (mm)
3x
30000 268 75
200
58
50
42 40000 300 95
50000 333.5 95
A
48 Draw-wire sensor mechanics, plastic housing wireSENSOR
22.2 (38.2)
1 8
3x
m 4
ho ount .2
les ing
approx. 141.3
DO NOT OPEN
THE SCREWS
3x 4.3
120
M3
+0.012
+0.05
0
89.8
6 H7
58
58
78
88
10
24.5 0.5
27.5 42 0.1
56.8 78
88
49
operation -40...+85C
Temperature range
storage -40...+85C
housing PA 6 GF 30
Material
draw wire coated polamide stainless steel ( 0.45mm)
Article description
Mechanics
Model MK88
Measuring range in mm
surement accuracy.
MR 5000
If a reduced measurement accuracy is
sufficient, larger measurement ranges can be
MR 2300
achieved with the same sensor dimensions.
This can be seen by means of a sensitivity
Step to 2. layer
238.8 0.3
5000 2700 300 0 Extension
[mm]
measuring range
MH1-WDS
magnetic holder
MH1-WDS Magnetic holder for wire mounting
MT-60-WDS
MH2-WDS Magnetic holder for sensor mounting mounting clips
MT-60-WDS Mounting clamp for WDS-P60
TR3-WDS
pulley wheel, fix
TR1-WDS
pulley wheel, adjustable,
85
78.5
6.5
40
2x 4.5 2x 5.3
20
Wire attachment: The free return of the measurement wire is not per-
missible and it is essential that this is avoided during installation.
Wire exit angle:
When mounting a draw-wire displacement sensor, a straight wire exit
(3 tolerance) must be taken into account. If this tolerance is ex-
ceeded, increased material wear on the wire and at the wire aperture
must be expected.
sensor side
0 ... 10VDC 5 4
Output voltage
Option 0 ... 5 / 5V
3 1
8
Load impedance >5kOhm
7 6
Signal noise 0.5mVeff
sensor side
Temperature coefficient 0.005% FSO/C
Electromagnetic EN 61000-6-4
compatibility (EMC) EN 61000-6-2
Electromagnetic EN 61000-6-4
compatibility (EMC) EN 61000-6-2 sensor side
11 / 12 Not in use
Inputs
SSI pulse
Outputs
Diagnostic outputs
CANopen Features Device Class 2, CAN 2.0B 10kBit/s OFF OFF OFF
Operating modes Polling Mode (asynch, via SDO) 20kBit/s OFF OFF ON
(with SDO progr.) Cyclic Mode (asynch-cyclic) The encoder cyclically 50kBit/s OFF ON OFF
sends the current process actual value without a
request by a master. The cycle time can be 125kBit/s OFF ON ON
parameterised for values between 1 and 65535 ms.
250kBit/s ON OFF OFF
Synch Mode (synch-cyclic)
The encoder sends the current actual process value 500kBit/s ON OFF ON
after receiving a synch telegram sent by a master.
The synch counter in the encoder can be paramete- 800kBit/s ON ON OFF
rised so that the position value is not sent until after
a defined number of synch telegrams. 1MBit/s ON ON ON
Acyclic Mode (synch-acyclic)
With the Preset parameter the encoder can be set to Contact description CANopen
a desired actual process value that corresponds to the
Preset value defined axis position of the system. The offset value CAN_L CAN Bus Signal (dominant Low)
between the encoder zero point and the mechanical CAN_H CAN Bus Signal (dominant High)
zero point of the system is saved in the encoder.
UB Supply voltage 10...30VDC
With the operating parameter the rotating direction in
GND Ground contact for UB
which the output code is to increase or decrease can
Rotating direction
be parameterised. Scaling The steps per revolution (Terminals with the same designation are
and the total revolution can be parameterised. internally interconnected)
The steps per revolution and the total
Scaling
revolution can be parameterised.
CAN_H
CAN_L
CAN_L
GND
GND
UB
UB
ON
Setting of terminating
1 2 3 Resistor for CANopen
ON
1
ON = Last user
OFF = User X
54 Output specifications Profibus wireSENSOR
Profibus-DP features
ON
1 2
Profibus features Device Class 1 and 2
GND
GND
UB
UB
resistors for Profibus-DP
A
B
B
Rotating direction: With the operating
Parameter parameter the rotating direction for which the
functions output code is to increase or decrease can be ON
parameterised.
Sensors and systems for displacement Sensors and measurement devices for 2D/3D profile sensors (laser scanner)
and position non-contact temperature measurement
Optical micrometers, fibre Colour recognition sensors, LED analysers Measurement and inspection systems
optic sensors and fibre optics and colour inline spectrometer
Modifications reserved / Y9761111-G041126GKE