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10 20 3.0 40 50 Title : To use dial indicators 2s a mechanical comparator. Prior Concepts: + Machine drawing, tolerances. New Concopts: Proposition 1: Comparator works on relative measurements Le. comparator compares the unknown dimensions of apart with some standard or master setting, Proposition 2: Dial Indicator. Itis an instrument used for making and checking linear measurements, Dial indicators ‘can also be used as comparator and for direct measurements also. [Comparator Dralindieator] = [finear Measurements Direct Measurements Learning Objectives: Intellectual Skills: + To Select proper combination of slip gauges. + To select proper master specimen for comparision, ‘To select correct dial indicator for given task, Motor Skills + Abiity to set cial indicator. + Abilty to read deviations in sizes of work pieces, ‘Apparatus : Dial indicator with stand, sip gauges, components to be compared. =| e eq ® 60 Experimental setup pel, o eine / | — Palos vn a scutes seri Pt Internal Construction |! ‘of Dial Indicator 70 Stepwise Procedure + Read the drawing of glven component correctly. + Select the proper dal indicator with suitable least count, a required by the drawing, + Mount dal indicator on the comparator stand. + Prepare correct combination of sip gauges, if required + Set Zero of cial indicator with either sip gauges or with master specimen at required plunger pressure. 80 20 10.0 + Clean and dry the components to be checked, + Insert the component between contact point of plunger and table of comparator stand + Note down the readings in observation char Observation : + Basic dimension to be measured ‘mm (as per drawing) + Slip gauge set selected = casei eons + Ferns AM, [Sample No. ‘Observed reading ‘Accept Rejected 1 2 3 4 5 6 7 a ® 10 Conelusion : + Outof. ‘samples checked in the experiment as listed above and samples are rejected. + Dial indicator measures small

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