Process Classification of Hazard Identification of Hazard OSH Mitigating Measures

Primary
Crushing Maintaining
secondary air flow as
low as possible
Use low NOx burners
Inhalation of air
Use wet or dry
emissions
Biological scrubbers
Use fuel source with
lower sulfur content
Inject absorbents
such as hydrated
lime bicarbonate with
high CaO content
Always use PPE
Falling debris from Use Machine
conveyor belt system Safety Guards

Use PPE(Earplugs)
Noise Psychosocial Develop green belt
(plants)

Physical causes Regular

fire, explosion, maintenance of
Equipment Breakdown electrocution equipment
Safety accidents

Put machine guards

Require PPE
 Require PPE
Unexpected Machine Regular
Safety
Startup maintenance of
equipments
Talk to them
Safety - accidents Teambuilding
events
Poor communications Psychosocial
between workers. violence of the Have an HR
workers Listen to their
problems and try to
put solution
Require PPE
Heavy Equipments
Put Machine guards
(Forklifts, compacting Safety could
crush the workers Put equipment
and baling machines,
instructions
hydraulic doors, etc.)

Require PPE
Safety getting
Moving equipment Have a speed limit
entangled
inside plant.

Safety no hard Require PPE

hats (falling debris) Use charm to
No PPE Biological no convince using PPE
mask (inhalation of
air emissions)
 Regular
maintenance of
equipment
No machine guarding Safety
Require machine
guarding before
using.

Vibrating Maintain secondary

Screen Biological air flow and
Processing Improper Ventilation suffocation ventilation

Require PPE(dust
mask)
Safety slip, trip Put dust control
system (Misting)
Biological -
Dust Regular
Inhalation
maintenance of
machines
Maintain ventilations

Moving/ unguarded Put machine guards

Safety accident
equipment Apply speed limit

Safety no hard Require PPE

hats (falling debris) Maintain secondary
No PPE Biological no air flow and
mask (inhalation of ventilations
air emissions)

Apply schedules for

Vibration Psychosocial operations
Secondary Maintaining
Crushing secondary air flow as
low as possible
Use low NOx burners
Air emissions Use wet or dry
Biological - scrubbers
inhalation Use fuel source with
lower sulfur content
Inject absorbents
such as hydrated
lime bicarbonate with
high CaO content
Falling debris from Always use PPE
conveyor belt system Safety Use Machine
Guards
Use PPE(Earplugs)
Psychosocial -
Noise Develop green belt
stress
(plants)
Regular
Unexpected machine maintenance of
Safety - accidents
startup equipments

Talk to them
Teambuilding
Safety - accidents
Poor communications events
Psychosocial
between workers. Have an HR
violence
Listen to their
problems and try to
put solution
 Heavy Equipments Safety could Require PPE
(Forklifts, compacting crush the workers, Put Machine guards
and baling machines, Improper Put equipment
hydraulic doors, etc.) placement instructions

Physical causes Regular

fire, explosion, maintenance of
Equipment Breakdown electrocution equipment
Safety accidents

Safety no hard Require PPE

hats (falling debris) Maintain secondary
No PPE Biological no air flow and
mask (inhalation of ventilations
air emissions)

Regular
maintenance of
equipment
No machine guarding Safety
Require machine
guarding before
using.

Biological Require PPE(dust

Cement Dust inhalation mask)
Safety- Slip, trip
Put dust control
system (Misting)
Regular
maintenance of
machines
Maintain ventilations
 Psychosocial Put movement rules
Stress, fear (1-2person at a time
Confined Space Entry
Safety accidents entry)

Safety no hard Require PPE

Storing of Raw hats (falling debris) Maintain secondary
Materials No PPE Biological no air flow and
mask (inhalation of ventilations
air emissions)
Biological - Require PPE
Air emissions
inhalation

Encourage
stretching 5 mins
Improper lifting, posture, every hour
Ergonomics
repetitive movements Teach proper
posture in lifting

Require PPE
Workers hands caught
Safety Put machine guards
in nip points

Physical Regular
causes fire, maintenance of
explosion, equipment
Equipment Breakdown electrocution
Safety
accidents

Prehomeginizi Safety no hard Require PPE

ng hats (falling Maintain
No PPE
debris) secondary air flow
Biological no and ventilations
 mask (inhalation of
air emissions)

Maintain proper air

Biological -
Lack of ventilation ventilation
Suffocation
Regular
maintenance of
machines
Physical thermal
Put machine
burns due to the
guards
heat
Equipment/ Machine Maintain proper air
Physical heat
ventilation
radiation
Put instructions in
Safety - accidents
machines
Proper training in
using equipments

Emission of several compounds
CO2, CO, NOx, SOx and other
fuel combustion by products
Dust
Biological Maintaining
secondary air flow as
low as possible
Use low NOx burners
Use wet or dry
scrubbers
Use fuel source with
lower sulfur content
Inject absorbents
such as hydrated lime
bicarbonate with high
CaO content
Biological Maintain ventilations

Require PPE(dust
mask)
Grinding Put dust control
system (Misting)
Regular maintenance
of machines

Psychosocial Use PPE(Earplugs)

Noise
Develop green belt
(plants)
Apply vibration
Vibration Physical control system

Safety Put machine guards

Unguarded equipment Always use PPE
 Biological Maintain proper air
Improper Ventilation ventilation
Safety, Biological Require PPE(dust
mask)
Put dust control
system (Misting)
Dust
Regular maintenance
of machines
Maintain ventilations

Storage Safety Put a speed limit

Cement Mill inside plant
Moving/ unguarded equipment
Apply machine
guards

Require PPE
Maintain secondary
Safety, air flow and
No PPE ventilations
Biological

Psychosocial Apply schedules for

Vibration operations
 Biological Maintaining
secondary air flow as
low as possible
Use low NOx burners
Use wet or dry
scrubbers
Air emissions Use fuel source with
lower sulfur content
Inject absorbents
such as hydrated lime
bicarbonate with high
CaO content

Biological Require PPE(dust

Calcination/ mask)
Pyroprocessing Put dust control
(Kiln) system (Misting)
Dust
Regular maintenance
of machines
Maintain ventilations

physical Put vibration control

Vibration
system
Safety Require PPE
No PPE Use charm to
convince using PPE

Safety Require machine

Unguarded Equipment. guards before using
equipment
 Biological, Safety Maintain ventilations
Require PPE
Regular
Cement Dust maintenance of
equipments
Put dust control
system
Safety, Biological Require PPE
Filling Maintain secondary
No PPE air flow and
ventilations

Biological Maintain proper air

ventilation
Require PPE
Air emissions
Regular
maintenance of
equipments
Biological, Safety Maintain
ventilations
Require PPE
Cement dust Regular
maintenance of
equipments
Labeling Put dust control
system
Require PPE
Biological Use charm to
No PPE
convince using
PPE
 Biological ( because of Maintain proper air
Lack of ventilation the dust) ventilations

Require PPE
NO PPE Biological
Sorting Use charm to
convince using
PPE
Maintain
Biological, Safety ventilations
Require PPE
Cement Dust Regular
maintenance of
equipments
Put dust control
system

Emission of several Chemical Maintain

compounds CO2, CO, NOx , Biological secondary air
SOx and other fuel flow
combustion by products Use low NOx
burners
 Use wet or dry
scrubbers
Use fuel source
with lower sulfur
content

Clinker Dust Waste Biological Maintain

ventilations
Require PPE
Regular
maintenance of
equipments
Clinker Put dust control
Cooling system
Noise Physical Use
PPE(Earplugs)
Develop green
belt (plants)

Vibration (from large Physical Use a schedule

equipments) Psychosocial of operations
(produce stress)
Extreme Temperatures(Poor Physical Require PPE
Vibration) Safety Regular
maintenance of
equipments
High Humidity Physical Maintain proper
air ventilation
Radiation(radioactive Physical Require PPE
Isotopes from flow meters) Safety

Hazardous spots where Physical Require PPE

loose clothing and body parts
 could be squeezed by
rotating objects
Burns may also occur from Safety Use PPE
the cement
Clinker Absence of labelling and Safety Put safety signs
Storage boundaries and labelling
Using personal or work Safety, Physical Prohibit use of
equipments that can create phones and
spark (wireless phones) equiments that
creates spark
Improper Lifting, Improper Ergonomics, Safety Encourage 5
posture, repetitive motion mins stretching
every hour
Encourage
proper posture
in lifting
Extreme Temperature Physical, Safety Maintain proper
air ventilation
Use PPE
Improper Ventilation Physical, Safety Maintain proper
air ventilation

Lack of Warning Signs Safety Put warning

signs and
conduct
seminars
regarding this
signs
Chemical burns from wet Chemical, Safety Use PPE
cement (gloves)
Slipping and Tripping Safety Use PPE
Put warning
signs
Physical wounds and injuries Safety Use PPE
from slipping and tripping Put warning
 signs

Cement Dust Require

Biological PPE(dust
mask)
Regular
maintenance of
equipments
Movement from equipment Safety Require PPE
Put speed limit
in plant
Skin and eye irritation Safety Use PPE

Emission of several Chemical, Biological Maintaining

compounds CO2, CO, NOx, secondary air
SOx and other fuel flow as low as
combustion by products possible
Use low NOx
burners
Use wet or dry
scrubbers
Use fuel source
with lower sulfur
content
Inject
Proportioning absorbents such
of Materials as hydrated lime
bicarbonate with
high CaO
content

Clinker Dust Waste Biological Use PPE

Regular
maintenance of
equipments
 Noise Physical Use
PPE(Earplugs)
Develop green
belt (plants)
Vibration (from large Physical, Psychosocial Put vibration
equipments) (produce stress) control systems

Extreme Temperatures(Poor Physical, Safety Use PPE

Vibration) Maintain proper
air ventilation

Radiation(radioactive Physical, Safety Use PPE

Isotopes from flow meters)

Hazardous spots where Physical Use PPE

loose clothing and body parts
could be squeezed by
rotating objects
Stress Psychosocial Give coffee
breaks

Final Emission of several Chemical, Biological Maintaining

Grinding compounds CO2, CO, NOx, secondary air
SOx and other fuel flow as low as
combustion by products possible
Use low NOx
burners
Use wet or dry
scrubbers
Use fuel source
with lower sulfur
content
 Inject
absorbents such
as hydrated lime
bicarbonate with
high CaO
content

Clinker Dust Waste Biological Use PPE

Regular
maintenance of
equipments
Noise Physical Use
PPE(Earplugs)
Develop green
belt (plants)
Vibration (from large Physical, Psychosocial Use Vibration
equipments) (produce stress) control systems

Extreme Temperatures(Poor Physical, Safety Use PPE

Vibration) Maintain proper
air flow
High Humidity Physical Use PPE
Maintain proper
air flow
Radiation(radioactive Physical, Safety Use PPE
Isotopes from flow meters)

Hazardous spots where Physical Use PPE

loose clothing and body parts
could be squeezed by
rotating objects
 Falling debris from conveyor Safety Apply machine
belt guarding
Use PPE
Equipment Breakdown Safety Regular
maintenance of
equipment

Lack of warning signs Safety Put warning

signs

Lack of Procedure Safety Post procedure

instructions or instruction in
using machines
Conduct
trainings
Psychosocial Give coffee
Stress breaks and
siesta time
Chemical burns due to Safety, Use PPE
cement Chemical

Cement Silo Absence of labelling and Safety Put safety signs

(Storage) boundaries and labelling

Using personal or work Safety, Physical Prohibit the use

equipments that can create of equipments
spark (wireless phones) that can create
spark
Improper Lifting, Improper Ergonomics, Safety Encourage 5
posture, repetitive motion mins stretching
every hour
Encourage
proper posture
 in lifting

Extreme Temperature Physical, Safety Use PPE

Maintain proper
air flow

Physical, Safety Maintain proper

Improper Ventilation air flow

Lack of Warning Signs Safety Put warning

signs and
conduct
seminars in
reading these
signs
Chemical burns from wet Chemical, Safety Use PPE
cement

Slipping and Tripping Safety Use PPE

Always maintain
clean and dry
floor
Put warning
signs
Physical wounds and injuries Use PPE
from slipping and tripping Safety Always maintain
clean and dry
floor
Put warning
signs
 Cement Dust Require
Biological PPE(dust
mask)
Regular
maintenance of
equipmens
Dust control
system
Movement from equipment Safety Put speed limit
in plant
Use PPE

Skin and eye irritation Use PPE

Safety

Lifting Equipment Safety Conduct training

Malfunction in using
equipment
Use PPE