EVA-HF325/525

Troubleshooting

Technical Publication
Ver.3.2

Troubleshooting
EVA-HF325/525 generator

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ADVISORY SYMBOLS

The following advisory symbols will be used throughout this manual.

Their application and meaning are described below.

DANGERS ADVISE OF CONDITIONS OR SITUATIONS THAT

IF NOT HEED OR AVOIDED WILL CAUSE SERIOUS
PERSONAL INJURY OR DEATH.

ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT

HEEDED OR AVOIDED COULD CAUSE SERIOUS
PERSONAL INJURY, OR CATASTROPHIC DAMAGE OF
EQUIPMENT OR DATA.

ADVISE OF CONDITIONS OR SITUATIONS THAT IF NOT

HEEDED OR AVOIDED COULD CAUSE PERSONAL
INJURY OR DAMAGE TO EQUIPMENT OR DATA.

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CONTENTS

1. INTRODUCTION ------------------------------------3

2. ERROR CODES ------------------------------------ 4

3. FLOW CHART -------------------------------------- 6

4. ERROR CHECK ------------------------------------- 9

5. DATA TABLE ------------------------------------- 11

6. WAVEFORM DATA--------------------------------- 13

7. JOB CODE---------------------------------------- 16

8. X-RAY CHECK------------------------------------ 40

9. MAIN CARD BOARD(MOTHER BOARD)DRAWING---------- 45

10. TECHNICAL INFORMATION-------------------------- 46

11. JOB CODE INFORMATION-------------------------- 56

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1. INTRODUCTION

The generator contains many self-diagnostic routines which greatly facilitates

troubleshooting. The self-diagnostic functions require that all microprocessors function
properly. Each microprocessor contains LEDs, LCD that indicates their proper operation.

THE MAIN STORAGE CAPACITORS RETAIN A LARGE PORTION

OF THEIR FOR APPROXIMATELY 5MIN. AFTER THE UNIT IS
TURNED OFF.

ALWAYS HAVE IPM DRIVER PCB CONNECTED WHEN MAIN

POWER IS ACTIVATED IN THE GENERATOR. WHITOUT IPM
DRIVER PCB CONNECTED, PERMANENT DAMAGE WILL
OCCUR TO IPMS.

DO NOT USE THE GENERATOR POWER SUPPLIES TO

POWER EQUIPMENT EXTERNAL TO THE GENERATOR. ALL
GENERATOR INPUTS AND OUTPUTS MUST BE TTL LOGIC
LEVELS (TYPICALLY ACTIVE LOW) AND ISOLATED FROM
OTHER SUBSYSTEMS OPTICALLY OR WITH DRY CONTACT
RELAYS.

IF CHANGE EEPROM ON CONSOLE DISPLAY BOARD, WILL

LOSE CALIBRATION DATA, APR DATA, AND SOME DATA. SO
MUST CHECK EEPROM DATA.
AND IF CHANGE UV-PROM ON HT CONTROL CPU BOARD
AND CONSOLE DISPLAY BOARD, WILL CHECK THE VIRSION
OF PROGRAM.

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2. ERROR CODES

System error codes are displayed on the kVp display LCD(condition display LCD)
Each code is preceded by the letter E(i.e. E16). Error codes are described in below
tables.

ERROR CODE DESCRIPTION

A system failure has been detected. The system must be turned

Display OFF and then ON to clear the error.
E xx Besides display E xx, another error code could be shown on the
Console display LCD.
KV DATA is more than FD(see JOB CODE 020)
E16
Check KV DATA located APR data in EEPROM
KV DATA is less than 20(see JOB CODE 020)
E17
Check KV DATA located APR data in EEPROM
mA DATA is more than FD(see JOB CODE 020)
E18
Check mA DATA located APR data in EEPROM
mA DATA is less than 20(see JOB CODE 020)
E19
Check mA DATA located APR data in EEPROM
TIME DATA is abnormal(see JOB CODE 021)
E20
Check TIME DATA located APR data in EEPROM

COMP DATA is abnormal(see JOB CODE 020)

E21/E22
Check COMP DATA located Calibration data in UV-PROM
ROTOR is abnormal(see JOB CODE 022)
E26/E27 Check ROTOR sensing circuit section or
ROTOR DATA located in UV-PROM address
CHARGE is abnormal(see JOB CODE 008 ~010)
E28 Charge capacitor(4700uF) is not charge
Check charge sensing circuit section and control cpu board
Filament sensing LOW (see JOB CODE 023)
E29 Low current input to filament
Check filament sensing circuit section and connection of HV cable

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Filament sensing HIGH(see JOB CODE 023)

E30 High current input to filament
Check filament drive board section
TEMP is abnormal(see JOB CODE 024)
E32 Tube temperature is overheated
Check Tube temperature section and signal connection.
IPM fault(see JOB CODE 025)
E00
Check IPM fault section

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3. FLOW CHART

Power ON

Text 1

LED 9 ON Check 1
LED10,11,12 ON

Text 2

LED 7,8 ON Check 2

Text 3

LED 1 OR 2 ON
LED 3 OR 4 OR 5 ON Check 3

Text 4

Contactor 1
Contactor 2 Check 4

Text 5

LED 4 ON

Initialize OK

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TEXT 1
Led 9 ON is meaning of system power input OK.
Led 10,11,12 ON is meaning of power supply +5V,+12V,-12V OK.
That Leds located on Relay power board.
TEXT 2
Led 7 ON is meaning of charge of capacitor ON.
Led 8 ON is meaning of
Filament power input(AC60) ON.
Bucky power input(AC110) ON.
Lock power input(DC30) ON.
Collimeter power input(AC20) ON.
And relay power(DC24V) in relay power board
That Leds located on Relay power board.
TEXT 3
Led 1 ON is meaning of selected large focus filament.
Led 2 ON is meaning of selected small focus filament.
Leds ON will select Led 1 or Led 2.
Led 3 ON is meaning of selected bucky 1.
Led 4 ON is meaning of selected bucky 2.
Led 5 ON is meaning of selected bucky 3.
Led 3,4,5 all OFF is meaning of selected NO bucky and That leds ON will selected
Led 3 or Led 4 or Led 5.
That Leds located on Relay Power Board.
TEXT 4
Contactor 1, 2 is meaning of Main contactor and charge contactor ON.
TEXT 5
That meaning is System initializing OK.
Led 4 located on HT contol cpu board.

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4. ERROR CHECK

CHECK 1
- Line input power check(see JOB CODE 001)
- Communication cable check(see JOB CODE 002)
- Membrane key check(see JOB CODE 003)
- Bridge diode in Relay power board(see JOB CODE 004)
- AC12V input check(see JOB CODE 005)

CHECK 2
- Power(+5V,+12V,-12V) in Relay power board(see JOB CODE 006)
- Power ON signal check(see JOB CODE 007)

CHECK 3
- Check ERROR CODE TABLE

CHECK 4
- Check charge/discharge monitor board(see JOB CODE 008)
- Check charge contactor(see JOB CODE 009)
- Check charge signal in HT control cpu board(see JOB CODE 010)

Additional CHECK point

- If stopped LCD display initialize always. And No ERROR CODE display in LCD
dispay(see JOB CODE 007)

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5. DATA TABLE
The Calibration data and some technique data stored in the U7-UV_PROM
And APR data stored in the U23-EEPROM of the Console display Board.
5.1 CALIBRATION DATA TABLE IN UV_PROM

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5.2 APR DATA TABLE IN EEPROM

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6. WAVEFORM DATA

1. Control waveform 2. Output in gate of Q3,Q4

3. Preheating 4. Ready preheating (at high mA data)

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5. Ready preheating (at low mA data) 6. KV data output (at low kV data)

7. KV data output (at high kV data) 8. Exposure enable

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9. control waveform 10.+kV feedback

11. kV feedback 12. dead time control

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13. TL594 output (at low kV data) 14. TL594 output (at high kV data)

15. KDR1~KDR4 output 16. +mA feedback

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17. mA feedback 18. Rotor signal

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7. JOB CODE

7.1 JOB CODE 001

Tools & Equipment required : DVM
THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER LINE.
INTERNAL PARTS OF THE GENERATOR(LINE FUSE, ETC.) ARE
PERMANENTLY POWERED ON THROUGH POWER LINE
ALTHOUGH THE CONSOLE IS OFF. BE SURE THAT THE SAFETY
SWITCH IS OFF BEFORE HANDLING ANY INTERNAL PART OF
THE EQUIPMENT.

THIS 325/525 GENERATOR LINE POWER IS SINGLE PHASE

220VAC. FOR SINGLE PHASE GENERATOR, CONNECT THE
POWER CABLE L1 AND L2 (N: NEUTRAL) AND GND TO THE
TERMINAL BLOCK.

system power terminal

x-ray power terminal line power cable AC connection wire

Check 1. input power of line power cable L1 and L2 voltage is 215 ~230VAC
Check 2. connection of AC connection wire are tight to each terminals

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7.2 JOB CODE 002

Tools & Equipment required : DVM
CHECK POWER ON/OFF/COM OF J2 IN COMMUNICATION CABLE SIGNAL

J1 J2 J2 J1
Pic1.view in mother board Pic2. wiew in console
J1 J2
+5V(HC) +KV
GND(HC) -KV
TXD DC24V-2(HC)
RXD TUBE2 READY
HX-RAY TUBE2X-RAY
HREADY FLUORO MODE
HINHIBIT POWER OFF
HTRANSFER POWER ON
CREADY POWER COM
CX-RAY
CTRANSFER
CINHIBIT C+5V
+12V(CH) C+12V
+12V(HC) C GND

J1 AND J2 IS CONNECTED CONTROLLER AND CONSOLE WITH RS-232

COMMUNICATION CABLE SO, FIX TIGHTLY WITH SCREW WHEN CONNECT J1,J2. AND
THEN CHECK IT.

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ONESIDE COMMUNICATION CABLE LOCATED MOTHER BOARD

INSIDE CONTROLLER INTERCONNECTION ARE FACTORY
MADE.
ONLY OPPOSITE CONNECTION SHOULD BE CONNECT TO
CONSOLE.
AND COMMUNICATION CABLE LENGTH IS 10M. FOR CABLE
LENGTH REFER TO STANDARD RS-232 COMMUNICATION WIRE LENGTH. IF ROOM
REQUIRE MORE THAN LENGTH MUST NOT OVER THAN 15M. IF WIRE LENGTH MORE
THAN 15M WILL BE OCCUR COMMUNICATION FAILURE.

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7.3 JOB CODE 003

Tools & Equipment required : DVM
Check SW49(power off), SW50(power on) connection.
PB0
PB1
PB2
PB3
PB4
PB5
PB6
PB7
PC0 SW1 SW2 SW3 SW4 SW5 SW6 SW7 SW8
PC1
PC2
PC3
PC4
PC5 SW9 SW10 SW11 SW12 SW13 SW14
PC6
PC7
NC
SWOFF
SWON S17 SW18 SW19 SW20 SW21
SWCOM

SW25 SW26 SW27 SW28 SW29 SW30

SW33 SW34 SW35 SW36 SW37 SW38 SW39

SW41 SW42 SW43 SW44

SW49

SW50

power OFF power ON

misprint silkscreen
membrane key

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7.4 JOB CODE 004

Tools & Equipment required : DVM
Check D9(bridge diode) of Relay power board

bridge diode COM/ON/OFF LED9

Check diode input AC12V and output DC20V

R40
1.2K D16
RY9
1N4001 SW

LD9
J1-21,43(AC220V)
LED J1-19,41(AC220V)

J1-20,42(AC220V)
- + R34 R35 Q5
1K 1K 2N2222A

D9
DF06 + C12 R37 Q6
2N2222A R36
1K
220uF/35V 4.7K
R38
4.7K

to console control

J1-1(S/W ON))

J1-2,24(S/W COM)

J1-23(S/W OFF)

J1-22(AC12V)
J1-44(AC12V)

LED9 ON
SWITCH ON/COM/OFF LINE IS CONNECTED WITH COMMUNICATION AND CONSOLE.

7.5 JOB CODE 005

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Tools & Equipment required : DVM

Check AC12V in Pictures

Pic 1. SUB TRANSFORMER

AC12V(to main power board)

AC20V

SYSTEM POWER TERMINAL

Pic 2. MAIN POWER BOARD

J5(11P)

J5
DC24V-2
GND
DC24V-1
AC220V(N)
AC220V(N)
J9(6P) IPM AC220V
IPM AC220V
J9 AC12V
AC220V AC12V
AC220V
(To mother board) AC220V
AC12V AC220V
(From
AC12V
sub-transformer)
AC20V
AC20V

mother board drawing refer

7.6 JOB CODE 006

Tools & Equipment required : DVM
Check TEST POINT +5V,+12V,-12V in Relay Power Board

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Check +5V(4.95V ~5.10V)

Check +12V(11.95V ~12.10V)

Check 12V(11.95 ~12.10V)

LED10 ON : +5V

LED11 ON : +12V

LED12 ON : -12V

R10 : +5V ADJUST

R25 : +12V ADJUST
R33 : -12V ADJUST

R10

R33 R25

7.7 JOB CODE 007

Tools & Equipment required : DVM
Check POWER ON signal.
1. Check output signal 17pin of U19 in HT Control Cpu Board

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17pin of U19(power on signal) is HighLow

2. Check input signal 2pin of J3 in

Main Power Board
J3 ROTOR ON
POWER ON
220/40 CHANGE
TUBE SELECT
ROTOR SENSE
ROTOR SENSE
BUCKY AC110V
BUCKY AC110V

Relay 3 and D5

TO MAIN TRANSFORMER SP4

J2-4

FROM SUB TRANSFORMER F7

J2-6

20A
RY3

D5
+24V POWER ON
1N4007

Pic. Main power board drawing

One wire of sub transformer (Input power 220VAC) and main transformer (220VAC) is
interconnected by Relay 3. So, operating by Relay 3 will give Input power to system.

3. Check input signal to Relay8 in Relay Power Board

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J2-13,35(DC24V-1)

J1-4(DC24V-2)

R39
2.2K J1-12,34(DC24V-2 OUTPUT)
to 1pin of J11and 2pin of J2 in
D17 mother board and
LD8 RY8
LED 1N4001

J2-26(POWER ON)

To Relay Power

4. Check input power DC24V-2, DC24V-1(All power is from Main power board)

If stopped LCD display initialize always and No ERROR CODE display in

LCD dispay , Check this section

7.8 JOB CODE 008

Tools & Equipment required : DVM
Check Led1 light ON and Charge Capacitor storge voltage(about 310VDC)

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P2(charge sense)
P3(discharge signal)
R3- R9(33K) this resistor endure at 230VAC
Must check input power voltage(210 230VAC)

Discharge signal refer to Relay Power Board drawing

J1 LED1
+ 1
- 2
NOTE1
R2 R4 R5 R6 R7 R8 R9
R1 27k/3w R3 15K/3W 15K/3W 15K/3W 15K/3W 15K/3W 15K/3W
68K/3W 100K/3W

D1 Q1
IN4764 IRFP450
LED1

D3
D2 1N4733
IN4764 U1 P3
1 6 R4
1
3.3M 2 To 3,4pin of J10 in
DIS CHARGE Mother Board
2 5
P2

1 To 5,6pin of J10 in
3 4 2 Mother Board
3

CHARGE SEN
TLP531

NOTE1 : AC220/1PHASE - > 27K/3W

AC380/3PHASE - > 18K/3W

2005.10.7 Note2 : AC 220/1Phase -> 33K

AC 380/3Phase -> 9K

Pic. Charge/discharge Monitor Board

THIS GENERATOR IS PERMANENTLY CONNECTED TO THE POWER
LINE.
INTERNAL PARTS OF THE GENERATOR(LINE FUSE, ETC.) ARE
PERMANENTLY POWERED ON THROUGH POWER LINE ALTHOUGH THE
CONSOLE IS OFF. BE SURE THAT THE SAFETY SWITCH IS OFF BEFORE
HANDLING ANY INTERNAL PART OF THE EQUIPMENT.

THE MAIN STORGE CAPACITORS RETAIN A LARGE PORTION OF THEIR

CHARGE FOR APPROXIMATELY 3 MIN. AFTER THE UNIT IS TURNED OFF.

7.9 JOB CODE 009

Tools & Equipment required : DVM
Check main and charge contactor action.

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main

charge

precharge resistor

Sub Relay Board

J2 DC24V-2
J3 MAIN MAG
GND MAIN MAG
MAIN RELAY CHARGE
CHARGE RELAY CHARGE
PRECHARGE MAGELAY
7.10 JOB CODE 010
RELAY

Tools & Equipment required : DVM

Check each signal actions in HT control cpu board.
U19

U19 R39-46 10
1 18
I1 Q1 J2-27(MAIN MAG)
2 17
I2 Q2 J2-5(POWER ON)
3 16
I3 Q3 J2-28(PRECHARGE)
4 15
I4 Q4 J2-6(CHARGE MAG)
5 14
I5 Q5 J2-7(TUBE SEL)
6 13
I6 Q6 J2-29(220/60)
7 12
I7 Q7 J2-30(HIGH SPEED RTON)
8 11
I8 Q8 J2-8(ROTOR ON)
9 10
GND COM 1K
ULN2803

POWER OFF POWER ON MAIN MAG CHARGE MAG

18PIN low high low low

17PIN high low low low

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16PIN low high low high

15PIN low high high low

If power not charge in storge capacitor will displayed E28 in console display.

7.20 JOB CODE 020

Tools & Equipment required : ROM-WRITER, CALCULATOR
Check kV, mA, comp data in Calibration Mode or read and re_write Serial-ROM with ROM-
WRITER.
See Serial-ROM TABLE(chapter.6)
address description address description
0007600 ~ 0007610 KVp data at 25mA 0007820 ~ 0007830 mA data at 50mA
0007620 ~ 0007630 kVp data at 50mA 0007840 ~ 0007850 mAp data at 75mA
0007640 ~ 0007650 KVp data at 75mA 0007860 ~ 0007870 mA data at 100mA
0007660 ~ 0007670 KVp data at 100mA 0007880 ~ 0007890 mA data at 150mA
0007680 ~ 0007690 KVp data at 150mA 00078A0 ~ 00078B0 mA data at 200mA
00076A0 ~ 00076B0 KVp data at 200mA 00078C0~ 00078D0 mA data at 250mA
00076C0~ 00076D0 KVp data at 250mA 00078E0 ~ 00078F0 mA data at 300mA
00076E0 ~ 00076F0 KVp data at 300mA 0007900 ~ 0007910 mA data at 400mA
0007700 ~ 0007710 KVp data at 400mA 0007920 ~ 0007930 mA data at 500mA
0007720 ~ 0007730 kVp data at 500mA 0007A00 ~ 0007A00 Comp data
0007800 ~ 0007810 mA data at 25mA 0007A20 ~ 0007A20 Technical data
See EEPROM TABLE(chapter.6)
address description
0003000 ~ 00030D0 KVp, mA, time,bucky selecting data at very big human
0003100 ~ 00031D0 KVp, mA, time,bucky selecting data at big human
0003200 ~ 00032D0 KVp, mA, time,bucky selecting data at small human
0003300 ~ 00033D0 KVp, mA, time,bucky selecting data at very small human

Pic. Calibration Mode LCD display

KVp data, mA data, comp data

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If need change Calibration data with new data saved in Serial-ROM. You will read Serial-ROM
with Rom_writer and re_save data in same address. if you save abnormal data, it will be
displayed ERROR message in Console Display LCD.
If APR data brocken by noise. You can re_save with pushing set switch(save switch) in APR
MODE.
Pic. Serial-ROM and EEPROM location(Console display board(operating_panel_console board)

U7(M27C256B)

U25(25256)

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7.21 JOB CODE 021

Tools & Equipment required : ROM-WRITER, CALCULATOR
Check reference of calibration data in Serial-ROM with ROM-WRITER.

Reference of Calibration data

All calibration data of KV(MA)SET is sum of reference data and

calibration data. Must not change value of reference data at Serial-ROM.
Only changeable calibration data.
KV-SET = reference data + calibration data
MA-SET = reference data + calibration data
MA-COMP = calibration data
Pic.
Reference
address and
data in Serial-
ROM

KVp reference

data at 200mA

mA reference

data at 25mA

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mA reference data at 50mA

mA reference data at 75mA

Pic. Reference data address table in Serial-ROM

address description
0006E00 ~ 0006E55 KVp reference data at 200mA
0006E80 ~ 0006ED5 mA reference data at 25mA
0006F00 ~ 0006F55 mA reference data at 50mA
0006F80 ~ 0006FD5 mA reference data at 75mA
0007000 ~ 0007055 mA reference data at 100mA
0007080 ~ 00070D5 mA reference data at 150mA
0007100~ 0007155 mA reference data at 200mA
0007180 ~ 00071D5 mA reference data at 250mA
0007200 ~ 0007255 mA reference data at 300mA
0007280 ~ 00072D5 mA reference data at 400mA
0007300 ~ 0007355 mA reference data at 500mA

If you want detail calibration information see CALIBRATION MANUAL

7.22 JOB CODE 022

Tools & Equipment required : DVM,OSC
1. Check ROTOR connecton
Pic. Main power board and drawing

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J10

SSR
CT
J7(To Interface Terminal)

SP(spark killer)

J10
1
2

CT1
0VAC
DC24V-1 ROTOR COM/MAIN/PHASE

SP1
SSR1
220VAC
SSR D4
1N4007

J7-1
J7-2
J7-3
J7-4
J7-5
C4

24uF

Pic. Interface Terminal ROTOR ON

To ROTOR of TUBE

Pic. Rotor(anode of tube)

TEMP

G(PHASE)
B(MAIN)

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W(COM)

Check connection of ROTOR wire.(Checking point is interface terminal)

Must power OFF when check the ROTOR connection.

Will accuse electrical shock.

Checking Point Value Accuracy limit

COM - PHASE 58 ~ 62
COM - MAIN 29 ~ 32
MAIN - PHASE 85 ~ 95

Check ROTOR input signal when pushed ready switch.

Checking Point Value Accuracy limit
COM - PHASE VAC 280 ~ 310VAC
COM - MAIN VAC 210 ~ 230VAC
MAIN - PHASE VAC 280 ~ 310VAC

Check ROTOR feedback signal and waveform(use OSC equipment)

Checking Point Value Accuracy limit
TP9 VDC 0.8 ~ 0.95VDC

Rotor feed back signal must check with Osciloscope.

Rotor rotating signal is too short time to exam.
ON OFF ON OFF

0.2sec 3sec 0.2sec

Pic.Rotor feedback signal in HT control control board

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Waveform of ROTOR feedback signal refer chapter 6 18.ROTOR signal

U19 R39-46 10
1 18
I1 Q1 J2-27(MAIN MAG)
2 17
I2 Q2 J2-5(POWER ON)
3 16
I3 Q3 J2-28(PRECHARGE)
4 15
I4 Q4 J2-6(CHARGE MAG)
5 14
I5 Q5 J2-7(TUBE SEL)
6 13
I6 Q6 J2-29(220/60)
7 12
I7 Q7 J2-30(HIGH SPEED RTON)
8 11
I8 Q8 J2-8(ROTOR ON)
9 10
GND COM 1K
ULN2803

If did not output sensing signal of ROTOR sense, it will display E26/27 in Console
display LCD.

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7.23 JOB CODE 023

Tools & Equipment required : DVM
1. Check the feedback signal.(HT control control board)
filament feedback signal(from filament drive board)
+12V

+12V C49

TP11
104
0.6V
8

VR8 U12A D24

3
+
1 6 11
10k 2 U6
- J1_12(FILLOW)
ULN2004
TL082A 1N4148
R63
J1_13,35(FILSEN) R65 4.7K
4

10k
C48
104 +12V
R64
4.7K
8

U12B D25
5
+
VR9 7 5 12
6 U6
- TL082A J1_34(FILHIGH)
ULN2004
10k 1N4148
4

TP10
C50

3.3V -12V
104

Check time is not ready switch pushed.

Check point Value Accuracy limit
Filament feedback sensing VDC 0.6 ~ 0.9VDC
Sensing LOW limit(TP11) VDC 0.1 ~ 0.5VDC
Sensing HIGH limit(TP10) VDC 3.0 ~ 3.5VDC

If you want LOW limit change, use with VR8. and HIGH limit is VR9.
If filament sensing value is lower than TP11, will display E29 in Console Display
LCD.
And higher than TP10, will display E30 in Console Display LCD.

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7.24 JOB CODE 024

Tools & Equipment required : DVM
Pic. TUBE(anode)

TUBE temperature signal is

mormal close but temperature
about over than 70 will open.

Pic. Interface terminal

Temp(from tube)

If TUBE temperature signal is open, will display E32 in Console display LCD.
J7 J7(10P)
BUCKY1
BUCKY1
BUCKY2
BUCKY2
BUCKY3
BUCKY3
TUBE1 TEMP
TUBE1 TEMP
TUBE2 TEMP

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TUBE2 TEMP

Tube 2 temp not used

325/525 generator use two tube(option), so,tube2 temperature signal must come to ground

7.25 JOB CODE 025

Tools & Equipment required : DVM
1. Check that the wires maked +kV, -kV, +mA, -mA in the HV Tank are well placed and
tighten.
Pic. HV tank(High tension transformer)
1.-kV(black)
2.+kV(red)
3.+mA(green)
4.-mA(white)
5.GND(yellow/shield)
6.small
7.com
8.large

Pic. Mother board(Main card board)

From HV tank

Connection check point

Check Point Value Accuracy limit
-kV GND k 113 ~ 114k
+kV GND k 112 ~ 113k

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+mA GND k 2 ~ 2.5k

-mA - GND k 2 ~ 2.5k

Must power OFF When check the connection

2. Check the IPM driver

Pic. IPM Drive Board drawing.
D3
PC2
FR107
2 8 SPR(+5V INPUT1)
J1-2
R1 C7
6 6.8K MAYER CAPACITOR
3 0.1
5 CP(-KV DR1)
J1-3

HCPL4503
VPC(GND1)
J1-4

PC1
8 2 VP1(+15VOUTPUT1)
J1-1
C5
6 0.1
3 FPO(-FAULT1)
J1-5
5

HCPL4503

Table. Check Point(All power was setted originally in factory. Dont need contrast)
Checking point Value Accuracy limit
J1 1,4 VDC 14.9 ~ 15.1VDC
J1 2,4 VDC 4.95 ~ 5.05VDC
J2 1,4 VDC 14.9 ~ 15.1VDC
J2 2,4 VDC 4.95 ~ 5.05VDC
Pic.IPM and IPM drive board
IPM
IPM drive board

J2
J1

J3
+5V
GND
KDR1
J1(J2) KDR2
FAULT FAULT
GND AC220V
-KV DR AC220V
+5V
+15V

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ALWAYS HAVE IPM DRIVER PCB CONNECTED WHEN MAIN POWER IS

ACTIVATED IN THE GENERATOR. WHITOUT IPM DRIVER PCB
CONNECTED, PERMANENT DAMAGE WILL OCCUR TO IPMS.

7.26 JOB CODE 026

If E00 display at console display LCD when x-ray shooting.
Check point.
1. feedback waveform
Pic. Testing point kV, mA

+mA

+kV

GND
When measure +kV wih OSC, real kV is 10kV per 1V.
Also, real mA is 20mA per 1V.
Case 1

IPM FAULT E00

1. HV cable bad(over than 80kVp) change HV cable.
2. Calibration data abnormal check calibration data
3. IPM damage(sound ting) change IPM
4. check IC TL594,ULN2004 in HT control control board and AD7224 in HT control cpu board
KOUT, TL594 output signal waveform check.

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U27
U6 13 18
D0 VDD

6
12 17
1 16 5 12 11 D1 RS
I1 O1 CT VCC 11 D2
2 15

RT
C1 10
I2 O2 8 9 D3
3 14 16 C2 9 D4
4 I3 O3 13 +IN1 E1 8 3
15 10 7 D5 VREF 14
5 I4 O4 12 3 -IN1 E2 14 D6 CS
I5 O5 FB REF 6 16
6 11 1 13 D7 LDAC 4
I6 O6 2 +IN2 CTL 4 AGND
7 10 -IN2 DTC DGND
5
8 I7 O7 9
7
GND 1
GND COM 15 VSS 2
WR VOUT
U3
ULN2004 5. TL594
HV AD7224
transformer bad
change HV transformer.
Case 2

Sometimes IPM FAULT E00

1. Input power(kW) LOW Change exposure condition
100kVp 300mA 0.3sec 100kVp 100(150)mA 0.9(0.6)sec
This is input current low, so change mA condition.
2. IC SG3524 in filament drive board is damage. change new IC.

2. Aanother factor.
1. If IPM driver board broken, always display E00(power on state ,not exposure state)
change IPM driver board
check IPM drive input power(220VAC) and signal connection.
2. If IPM was damaged, sound tingand display E00 at high kVp exposing
change IPM

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8. X-RAY CHECK
1. FILAMENT DRIVE BOARD CHECK
Tools & Equipment required : DVM,OSC
Pic. Filament drive board
filament enable signal (high low)

control waveform (see waveform 1)

output in gate of Q3,Q4(see waveform 2)

preheating wave(see waveform 3)

ready wave with high mA data(see waveform 4)

ready wave with low mA data(see waveform 5)

DC0V - 100V

+12V

+ C22 ZD3 Q11

IRFP250 + C29
D9 D10 D11 C12
100uF/35V 1N4745 T3
470uF/200V R37
224 47K/3W
ZD6
FR102 FR102 FR102
D7
R27 R28 Q7 1N4745
FR102 1K 1K 2N2907 C24
R40
473
Q8 C14 C15
100/3W
CLK C23 ZD7
R29 102 104 104
Q3 1N4745 R41
IRF630 1 1/2W 2N2907
+12V C31 0.5/3W
ZD5
1N4733 C25
C21 1uF
D12
15
1

VR2 R52 0.1 R30 222/1KV

6 12 T5
RT CA 13 U3 ZD4 Q12
V-

VIN

5K 4.7K CB 4.7 1/2W

3 1 8
COMP

C18 OSCOUT NC NC FR102 D13 D14 D15 IRFP250

7 11 2 7 1N4745 C13 + C30
CT EA 3 INA OTA 6 T4
472 GND VDD R42
14 4 5 224 470uF/200V
10 EB INB OTB ZD9 R38
SHTDWN FR102 FR102 FR102 1K
4 D8 R32 47K/3W
+SENSE TC4427
5 R31 1K Q9 1N4745
8 -SENSE R19 R18 C27
FR102 1K 2N2907
VREF

GND
V+

1K 1K
U2 Q10 473 C16 C19
C26 ZD10
LM 3524
2

16

R33 102 104 104

Q4 1N4745
R23 VR3 R22 IRF630 1 1/2W 2N2907
ZD8
1K 5K 1K
1N4733 C28
R9
J 2-30(M SY) D17 1uF Q11
1K R34 2P4M R35
+12V
4.7 1/2W 560
C32 R36 R39
R51 FR102
R49 R46 100 0.5/5W
FSENSE 104
D19
10K 20K 20K
1N4148
R47 R45
R50 C34
10K 20K
+

R43
10K 10uF
R48 1K
D22 D18
20K
R44 1N4148
1N4148
D21 1K C33
C35 1N4148 D20 102

+12V
-12V
0.1 1N4148 J 1-4,5,26,27(FIL OUTA)
C37
+
8

U5B U5A
6 2
- - J 1-6,7,28,29(FIL OUTB)
100uF/35V 7 1
5 3
+ +
TL082 TL082
J2-19,20,41,42(-12V) C36
4

-12V

0.1

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Filament control frequency check

Checking point Value Accuracy limit
CLK in U2(SG3524) ec 65 ~ 75ec
Adjust point : VR2

Q1 R1

J2-10,11,32,33(AC60V) BUX48A 0.5/3W

BD1
NF1 - +
Q2 R2
KBU10M
BUX48A 0.5/3W
J2-13,14,35,36(AC60V)
NOISE FILTER Q3 R3

BUX48A 0.5/3W

J2-15,37(EARTH)
R11 + C1 + C2
Q4 R4 R10
47K/3W DC0 - 100V
470uF/200V 470uF/200V BUX48A 0.5/3W 0.2/5W
+12V
C7
Q5 R5 R12 R14
TIP42 1K/3W 104 12K 12K
U6B

8
D1 LM358 6 R16
R6 -
R24 7
47K
5.2K 5
2.2K/1/2W +
R13 R15
D3 1N4148 R17
Q6 390 820
2N3440 47K

4
+12V C4
1N4148
C5
J2-21,22,43,44(GND)
0.1 0.1
R7 R8 U6A
+ C17 2.4K 2.7K 8
J2-17,18,39,40(+12V) D2 LM358 R20
2
1 -
100uF/35V 47K
3
+
1N4148 R21

47K
4

C3
R54 0.1

10K
J2-31(FOUT) C8

+12V
8

VR1 R57 104

2
-
1
2K 10K
3 U4A
+ R55
TL082 R53
C9 120K
1K
4

R58
-12V
8

10K R56 6
104 -
7
100K
5 U4B
+
R26 C6
TL082 R25
4.7K 0.1
C10 10K
4

+12V
8

104
6
8

-
7 2
J1-13,24,35(FSEN) -
U1B 5 1
+
U1A 3
TL082 + FSENSE
C11 TL082
4

-12V
4

104

VR1

Filament feedback signal (to HT control control board)

FOUT signal (from HT control cpu board)

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All mA step condition will change uniformly with VR1 contrasting FOUT
signal.
And, If you want each mA step condition change, use Calibration mode

BECAREFUL WHEN YOU CHECKING FOUT SIGNAL. IF ELECTRICAL

SHORT HAPPEN, U25(AD7224) IN HT CONTROL CPU BOARD WILL BE
BROCKEN.

Pic.Filament drive board

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SomeTimes, U1(TL082) is broken by filament noise.

This IC operate feedback sensing regulator.
If U1 broken, E30 display in Console LCD. Because, filament
feedback signal is pull-off(12VDC) by broken IC.
So filament feedback signal feedback HIGH by filament sensing
circuit in HT control control board.(see JOB CODE 023)

2. HT CONTROL CONTROL BOARD CHECK

Tools & Equipment required : DVM,OSC
Pic. HT
control
control
board

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Test exposure condition : 40kV/70kV, 200mA ,0.025sec)

+12V

R38 R37
R9
4.7K 4.7K U4B
10K
U6 15 14
7 10 16 D S
IN
U1A J2_26(R/F)
TL082A R8 ADG201A
KV

8
ZD3,ZD4 1N4744 1N4746 2001 8 29 2 ULN2004 U4A
C8 - 1M
1 2 3
R19 J1_1(KSEN) D S
3 1
100P + IN
J1_27(-MASEN) R15 1M
J1_5(+MASEN) C4 ADG201A
154K

4
C21 R16 C9 C10 103
-KV
+12V -M A
104 10K 273 100P
8

R10 R12 6

8
- U2B R17 R18 R1 R3 U1B
7 6
10K 1M -
5 7
+ 34K 100K 1K 100K
C5 ZD3 D5 D6 5
TL082A +
C1 ZD1 D1 D2
TL082A R6
102 1N4744 1N4148 1N4148 C22
4

104 1N4752 1N4148 1N4148 10K MA

J1_26(-KVSEN) -12V

4
T2
J1_4(+KVSEN) +12V -12V 104
100uH T1
U4A +12V -12V
C7 VR2 100uH
C6 ZD4 D7 D8 3 2
S D 1 C2 ZD2 D3 D4 C3
100P 20K IN
102 1N4744 1N4148 1N4148 R7
103
R11 R13 R14 ADG201A 104 1N4752 1N4148 1N4148 10K
U4B R2 R4 R5 J1_23(M SEN)
10K 1M 154K VR1
14 15
S D 16 1K 100K 10K
+KV 10K IN
+MA
ADG201A R28 +12V
U5B
1K
14 15 TP2
S D 16 C23
IN C15
6

104 U6
C18 5 12 TP3 TP4
ADG201A CT VCC R33-R36
11 1 16
RT

C1 I1 O1 J1_7(KDR1)
8 2 15
8

J2_32(KOUT) U2A 683 103 C2 I2 O2 J1_29(KDR2)

3 16 9 3 14
+ R22 +IN1 E1 I3 O3 J1_8(KDR3)
1 15 10 4 13
-IN1 E2 I4 O4 J1_30(KDR4)
2 3 14 5 12
- 24.9K FB REF I5 O5 10
D9 D10 1 13 6 11
TL082A R23 C12 2 +IN2 CTL 4 7 I6 O6 10
7 -IN2 DTC 8 I7 O7 9
1N4148 1N4148 52K GND GND COM
4

C11 273 R29 R30

R24 C14 TP1 1K 1K
+12V -12V U3 ULN2004
100P 100K R25 R26 C17
TL594 C16 R27 VR3
104 1K 1K
D11 D12 C13 10K 104
0.22 10K
1N4148 1N4148 103
R20 R21

10K 4.99K

D14 U5A 13 C24

J2_9(EXP)
2 3
J2_31(KSY) 1N4148 D S 104
1 U4
IN ADG202A
R31 R32 D13 4 C25
ADG201A
1K 1K 1N4148 U5C 104
10 11
9 D S
+5V IN 13 C26

ADG201A 104
U5
U5D ADG201A
7 6 4 C27
8 D S
IN 104

ADG201A

1 kV output data voltage from 2 of U27 in Ht control cpu board 1(when exposured)
kV low (40kV see waveform 6)
kV high(70kV see waveform 7)
2 exposure/kV enable signal
high low (see waveform 8)
3 TP 2 is control waveform(see waveform 9)

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Checking point Value Accuracy limit

TP2 kHz 39 ~ 41kHz
Adjust point : VR1
test point : -kV, +kV feedback signal waveform
+kV feedback (see waveform 10)
-kV feedback(see waveform 11)
1V 10kV
TP1(dead time control)
Adjust point : VR3 (see waveform 12, when exposure)
TP3,TP4 : TL594 output point
kV data low(see waveform 13)
kV data high(see waveform 14)
E1 is 90 degree phase ahead of E2
KDR1,KDR4 (see waveform 15)
KDR1,4 is 90 degree phase ahead of KDR2,3
KDR1 ~ KDR4 signal input to IPM DRIVE BOARD
test point : -mA, +mA feedback signal waveform
+mA feedback (see waveform 16)
-mA feedback(see waveform 17)
1V 20mA

BECAREFUL WHEN YOU CHECKING KOUT SIGNAL. IF ELECTRICAL

SHORT HAPPEN, U27(AD7224) IN HT CONTROL CPU BOARD WILL BE
BROCKEN.

9. MAIN CARD BOARD DRAWING

J3(3P) J4(4P) J5(11P) J6(8P) J7(10P) J8(4P) J9(7P)

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J11(5P) J10(6P)

J14(10P) J1(15P) J2(15P) J15~J18(NOT USED) J19(6P) J13(7P) J12(7P)

J3 J7
TUBE2 AC220V
J11
BUCKY1
J14 DC24V-2 -KV
BUCKY1 GND +KV
TUBE2 AC220V BUCKY2 PRECHARGE +MA
BUCKY2 CHARGE -MA
BUCKY3 MAIN GND
BUCKY3 SMALL
J4 TUBE2 READY TUBE1 TEMP COM
TUBE2 X-RAY TUBE1 TEMP LARGE
FLUORO MODE
J12
TUBE2 TEMP GND TUBE2 AC220V
GND TUBE2 TEMP +5V TUBE2 AC220V
KDR4
KDR3
J5 AC220V
J8 AC220V(N)
J19 IPM FAULT AC220V
AC220V AC220V(N) AC220V AC220V
AC12V AC60V AC220V +12V GND
AC12V AC60V +12V
IPM AC220V +5V GND
IPM AC220V +5V
AC220V(N)
J9 J13
AC220V GND
AC220V(N) AC220V +5V
DC24V-1 AC15V
J1,J2 KDR2
GND AC15V REFER JOBKDR1
DC 24V-2 AC20V
: CODE002
IPM FAULT
AC20V RTN AC220V
AC20V AC220V
J6 ROTOR ON
POWER ON
J10
220/40 CHANGE DISCHARGE4
TUBE SELECT DISCHARGE3
ROTOR SENSOR DISCHARGE2
GND DISCHARGE1
AC110V CHARGE SENSE
AC110V GND

10. TECHNICAL IMFORMATION

10.1 MAIN SIGNAL DRAWING

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CONSOLE

DISPLAY AND
MEMBRANE
KEY

CONTROLLER

CONSOLE CPU
BOARD COMMUNICATION CABLE HT CONTROL
CPU BOARD
KOUT
Feedback
HT CONTROL IPM
CONTROL BOARD driver IPM
e

FILAMENT DRIVEFOUT
+ TUBE BOARD

HV cable
RELAY POWER
BOARD

HV transformer
+ MAIN POWER
- terminal BOARD
Filament power

T1 and T2
ROTOR power

10.2 MAIN SIGNAL EXPLANATION

10.2.1 communication

Console display CPU and HT Control CPU communicate with cable.

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This communication included below like as.

kV mA Time Bucky

1ms 1ms 1ms

8bit 8bit 8bit 8bit

Console display CPU give kV data,mA data,time data,bucky select data to HT control CPU.
And HT control CPU re-give same data to Console display CPU.
So, Console display CPU check data error or good. If error detected, display EROOR code.
Ex) KV data error(E16,E17), mA data error(E18,E19), time data(E20)

Pic. Console display CPU board

TP1(Txd), TP2(Rxd)

Pic. HT control CPU board

TP1(Txd)
TP2(Rxd)

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TP3(Txd)
TP4(Rxd)

TP3 TP4 TP1 TP2

If push KV up/down key in Console membrane.

kV mA

mA , time, bucky select signal not transfer. Only kV data data transfer
cf . kV data 8bit = 2 8 =
P P

256 information

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kV data(138+1 = 139)

KV-SET data 139 in Console display cpu board give to HT control cpu board
And, HT control cpu give data to AD7224
When communicate HT control cpu board with console display cpu
board, sometimes error detected by electrical noise.
1. Check ground state.
2. Check shield state of communication cable.
3. Check noise of Power line.
]

10.2.2 Exposure data

When exposed, kV data, mA data input to AD7224 with digital value( 0 256 information).
And then, analog value(Kout and Fout) output from AD7224.

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Pic. HT control CPU board

AD7224(8-Bit DAC with Output Amplifiers)

ESD (electrostatic discharge) sensitive device. Electrostatic charges as
high as 4000 V readily accumulate on the human body and test equipment
and can discharge without detection. Although the AD7224 features
proprietary ESD protection circuitry, permanent damage may occur on
devices subjected to high energy electrostatic discharges. Therefore, proper ESD precautions
are recommended to avoid performance degradation or
loss of functionality.

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Analog Kout data give to HT

control control board

Analog Fout data give to Filament drive board

Pic. HT control cpu board

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TP5 : Analog Kout data

TP6 : not used
TP7 : Analog Fout data

AD7224

If you want to see waveform TP5,TP7(when push x-ray s/w) see Chap.6 6 and7 waveform.
BECAREFUL WHEN YOU CHECKING FOUT SIGNAL. IF ELECTRICAL
SHORT HAPPEN, U25(AD7224) IN HT CONTROL CPU BOARD WILL BE
BROCKEN.

BECAREFUL WHEN YOU CHECKING KOUT SIGNAL. IF ELECTRICAL

SHORT HAPPEN, U27(AD7224) IN HT CONTROL CPU BOARD WILL BE
BROCKEN

10.2.3 Feedback signal

Pic. Ht control control board

1 2 3 4
1. KOUT signal 2. Feedback signal

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3. TL594 output signal 4. IPM drive signal

TL594(494) receive two signal (KOUT(-ini) and feedback signal(+ini))and give output
signal(E1,E2) to IPM drive.
If KOUT(analog data) is much, width of TL594 output signal would be widen.

TL494(594) Technical data

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10. JOB CODE IMFORMATION

ERROR CODE OR DESCRIPTION JOB CODE

ERROR
JOB CODE
NOT POWER ON/OFF Power on/off circuit abnormal
001/002/003/004
E16/17/18/19/20/21/22 Calibration and APR data broken JOB CODE 020/021
E26/27 Rotor Rotating abnormal JOB CODE 022
JOB CODE
E28 Charge and discharge abnormal
008/009/010
E29/E30 Filament drive board abnormal JOB CODE 007/023
E32 Tube temperature abnormal JON CODE 024
E00 IPM fault JOB CODE 025/026
JOB CODE
Only display Initializing. Not communication control and console
002/004/005/006/007
NOT KEY UP/DOWN Membrane key abnormal JOB CODE 003

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