Sunteți pe pagina 1din 123

Electrical Workshop for Training

as well as
Industrial Applications
(Version3)

MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax: +44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com
MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com

Electrical Workshop for Training as well as


Industrial Applications (Version3)

Section1: Training Equipment

Section2: Equipment for winding and re-winding and balancing


machine for industrial applications and training

Section3: Test and measurement equipment/system

Section 1:
Practical works & training on electrical
machines/transformers for technical training
1.1 Workbench for AC and DC dismountable electrical machines
consisting of: DEMO-AC, DEMO-DC and Power supply bench
type ALI-DEMO

1.2 Transformer training console with built-in digital


instrumentation
(3 displays on the primary and 6 displays on the secondary)
type ETM140

1.3 Motor kit for construction of single and three phase motors
type IT.0452-EM and IT.0453-EM with manual coil winding
machine for motors type IT.0463-A

1.4 Transformer kit for construction of 6 types of single and


three phase transformers type IT.0459.EM with coil winding
machine type IT.0461-2
MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com

Electrical Workshop for Training as well as


Industrial Applications (Version3)

Section2:
Equipment for winding and re-winding and
balancing machine for industrial applications and
training.
2.1 Motorised coil winding machine type AL1 with bobbin
holders, pre-setting digital revolution counter and safety
guard.

2.2 Motorised coil winding machine for motor coils type GM500
compete with face plates, straight and concentric arbores,
digital inverter, pre-setting digital revolution counter and
safety guard.

2.3 Hand operating Coil Winding machine type AL.S version B.

2.4 WINDING MACHINE TYPE GB.31


for layer windings, without automatic wire-guide
Complete frame of cast-iron and steel
Max coil diameter mm 1900
Max coil length mm 2000
Max coil weight Kg 400
Feeding line 400 V 50/60 Hz three phase
Winding speeds: 0÷373 rpm
Dimensions mm 3500x800x1370 h - Weight Kg 1050
Supplied complete with :
n°1 Faceplate Ø mm 500
n°1 Revolving center
n°1 Digital revolution counter with double preset: slow-down
+ end
n°1 Motor with Inverter, electronic foot pedal and control
panel
n°1 Safety guard CE
MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com

Electrical Workshop for Training as well as


Industrial Applications (Version3)

2.5 Ancillary workshop equipment including:


- Bobbing holder type CAV2
- Stator holder/radial vice type ZV1
- Engineering tool kit type professional

2.6 Stoving Oven with 915mm x 915mm x 915mm dimensions


type RS3

2.7 Varnish Tank with 1.0 x 1.0 x 1.0 m dimensions type VT10

2.8 Balancing machines type MK3 for armatures up to 3kg with


electronic measuring unit.

2.9 Transformer oil treatment plant type MAS600 + Oil Dielectric


Test Set type OTS60PB

2.10 Motor test bench up to 75KW type TC100 complete with


built-in digital insulation/flash tester (for testing of single and
three phases AC motors).
MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 ❖Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com

Electrical Workshop for Training as well as


Industrial Applications (Version3)

Section 3:
Test and measurement equipment / system
3.1 Automatic, Computerised Expert diagnostic System for
Rotating Machines type EDA III complete with software

3.2 Multi-function winding/motor surge tester up to 6KV type


H2/CPS with standard accessories and 42 column printer
(option A), safety lambs (option G) and testing tool for
armatures (option E).

3.3 Precision bench version digital multimeter type 1604

3.4 AC Multi-indicator type WATTPLUS

3.5 Three phase power analyzer type VEGA76

3.6 Industrial insulation and continuity tester type MIT430

3.7 Multi-Function Installation Tester type MFT

3.8 Digital low resistance ohmmeter type DLRO10X up to 10A


with software

3.9 Tachometer for contact and non-contact usage type A2102.

3.10 Vibration meter type VIBCHECK with probe.

3.11 PD Detector type PD Surveyor

3.12 Multi-function calibration test bench type 7080


Section 1:
Practical works & training
on electrical
machines/transformers
for technical training
Item 1.1
Workbench for AC and DC
dismountable electrical machines
consisting of: DEMO-AC, DEMO-DC
and Power supply bench type ALI-
DEMO
Demo plug & play multimotor

The dismantleable motors are electric motors


with open housing that can be mechanically
and electrically configured for creating various
electrical motors and generators, without the
use of specific tools.

The various functions can be obtained by sim-


ple coupling, perfectly explained in the instruc-
tions.

Although powered by non-hazardous voltages


(< 50VAC < 100VDC), the powering up of
these products is restricted to authorised staff
due to the lack of protective housing.

48V ALTERNATING CURRENT UNIT


Presentation: The interconnection of the widings on to a didactic terminal box provides a visual understanding of the coil of the various electrical machines and their func-
tions. Users are able to see the position of the brushes and their movement. It is powered by 48 volt ELV. A full user manual is provided with the motor/alternator.

TECHNICAL DESCRIPTION
• Open frame. ref. DEMO-AC
• An alternating current stator.
• An aluminium base.
• Two aluminium bearings for supporting the motor shaft.
• Possibility for studying 8 different motors, with safety terminal connections
Single-phase motor with capacitors
2-pole star connection three-phase motor
4-pole delta connection three-phase motor
Star-delta three-phase asynchronous motor
Dahlander connection asynchronous squirrel cage motor
Three-phase slip-ring motor
Synchronous three-phase motor
Three-phase alternator
• Extension shafts.
• One squirrel cage rotor.
• One slip ring rotor. Enables the functioning of the motor and the alternator.
• One rotating brush holder.
• One brush holder mount.
• Three brushes for the slip-ring motor.
• Coupling half.
• A rotating centrifugal contact.
• A user manual.

DEVELOPED PRACTICAL WORK


• Single-phase alternating motor.
• Alternating motor theory.
• Repulsion-induction motor with auxiliary wiring.
• Capacitor motor.
• Capacitor start and run motor.
• Three-phase alternating motor theory.
• 2-pole star motor.
• 4-pole delta motor.
• Slip-ring motor.
• Alternator theory.
• Three-phase alternator functions.
• Synchronous motor.

Products Guarantee 2 years


48V DIRECT CURRENT UNIT
Presentation: The interconnection of the windings on to a didactic terminal box provides a visual understanding of the coil of the various electrical machines and their func-
tions. Series poles can be added or removed to/from the shunt poles to create a compound machine. Users are able to see the position of the brushes and their movement.
It is powered by 48 volt ELV. A full user manual is provided with the motor/alternator.
TECHNICAL DESCRIPTION
• Open frame.
• A direct current stator.
• An aluminium base.
• Two aluminium bearings for supporting the motor shaft.
ref. DEMO-DC
• Possibility for studying 14 different motors, with safety terminal connections
DC shunt motor/DC shunt motor with commutating poles
DC series motor/DC series motor with commutating poles
Long shunt compound generator
Long shunt compound generator with commutating poles
Short shunt compound motor
Short shunt compound motor with commutating poles.
Separately excited shunt motor
Universal motor without commutating poles/Universal motor with commutating poles
Repulsion motor
Series generator with commutating poles.
Separately excited series source rotor generator
Separately excited series source stator generator
Self-excited long shunt compound generator
Self-excited short shunt compound generator
• An armature
• Coupling half.
• A user manual.

DEVELOPED PRACTICAL WORK


• Direct current motor theory.
• Armature reaction.
• Winding polarities.
• DC shunt motor
• DC shunt motor with commutating poles.
• Speed control.
• Long shunt compound DC motor.
• Long shunt compound DC motor with commutating poles.
• Short shunt compound DC motor.
• Short shunt compound DC motor with commutating poles.
• DC shunt motor, separately excited.
• DC generator theory.
• DC shunt generator.
• Separately excited generator.
• Series DC generator with commutating poles.
• Series-excitation generator.
• Compound generator.
• Long shunt compound DC generator.
• Short shunt compound DC motor.

Products Guarantee 2 years


Power supply bench for demo plug & play multimotor

Workbench for use of motors refs DEMO-AC and DEMO-DC.


Fitted with a 1200 x 750mm worktop and a 250mm width electrical cabinet.
High mechanical and high temperature resistance laminated worktop.

The lateral console delivers below outputs:


• variable 3-phase + N 0-48V / 15A per phase, usable in two-phase.
• variable DC 0-48V / 6A
• 12V DC / 4A
• 4 x 2P+E sockets

Common features:
• Indicating LED, without maintenance
• Emergency key release stop button, and start/stop push button
• Each output is controlled independently
• Outputs protected with circuit breakers or auto-protection with auto reset
• Outputs with voltmeter and ammeter
ref. ALI-DEMO • Electrical drawing available on request.

Products Guarantee 2 years


Item 1.2
Transformer training console with built-in
digital instrumentation (3 displays on the
primary and 6 displays on the secondary)
type ETM140
Study of the single-phase transformer

ref. ETM140

ETM140 allows the study of the single phase transformer. It is made up with a portable console which includes:
● 1 X 140VA single phase transformer
Primary: 230V power supply, use: 240V fuses protected and output on safety terminals.
Secondary: 1 x 15V/3.6A winding, 2 x 12V/3.6V independent windings, fuses protected and output on safety terminals.
● 3 displays on the primary (Current – Voltage – Power ) show the absorbed electric values.
● 6 displays on the secondary (2 x Current – 2 x Voltage – 2 x Power)
show electric values of secondary outputs.
● 1 variable single phase autotransformer, 0-240V 2.5A output, fuses protected, with safety terminals, can supply the transformer primary.
● 1 set of Ø4mm safety test leads.

User’s manual includes:


A theoretical study about single phase transformer and practical works with the 140VA transformer.

Characteristics:
● Dimensions: 1000x160x180mm + handle - Weight: 13kg - Supply: 230V mains lead

Products Guarantee 2 years


Item 1.3
Motor kit for construction of single and
three phase motors type IT.0452-EM
and IT.0453-EM with manual coil
winding machine for motors type
IT.0463-A
Item 1.4
Transformer kit for construction of 6
types of single and three phase
transformers type IT.0459.EM with coil
winding machine type IT.0461-2
Section 2:
Equipment for winding
and re-winding and
balancing machine for
industrial applications
and training.
Item 2.1
Motorised coil winding machine type
AL1 with bobbin holders, pre-setting
digital revolution counter and safety
guard.
PER AVVOLGIMENTI LINEARI
AL 1 FOR LAYER WINDINGS
AL 1 MULTIPLA POUR BOBINAGES LINEAIRES

M o d . A L 1/DIGIT

M o d . A L 1 MULTIPLA/ELETTRONICA

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
www.ema-gualtieri.it ema@ema-gualtieri.it
DATI TECNICI
TECHNICAL DATA
DONNEES TECHNIQUES
AL 1 AL 1 MULTIPLA
Ø FILO (MAX.0,8 PER 6 BOBINE)
Ø WIRE mm 0,06÷1,40 0,06÷1,40(MAX. 0,8 FOR 6 COILS)
Ø FIL (MAX. 0,8 POUR 6 BOBINES)

MAX. Ø BOBINA
MAX. Ø COIL mm 180 180
MAX. Ø BOBINE

LUNGHEZZA MIN-MAX BOBINA


LENGTH MIN-MAX COIL mm 5÷190 5÷50
LONGUEUR MIN-MAX BOBINE

DISTANZA TRA LE PUNTE


DISTANCE BETWEEN CENTRES mm 250 360 (500 OPTIONAL)
LOGUEUR ENTRE POINTES

Ø ALBERO AVVOLGITORE
Ø WINDING SPINDLE mm 10 10
Ø ARBRE ENROULEUR

VELOCITA’
SPEEDS r.p.m. 1400-3000 1600-3400
VITESSES

MOTORE
MOTOR Kw 0,18 V.230 A1,9 Hz50/60 Kw 0,25 V.230 A2,7 Hz50/60
MOTEUR 4000 R.P.M. SERV.C 4000 R.P.M. SERV.C

CAMBIO INGRANAGGI INGRANAGGI


GEARBOX GEARBOX GEARBOX
CHANGEMENT DE VITESSE ENGRANAGES ENGRANAGES

STRUTTURA PORTANTE ALLUMINIO ALLUMINIO


COMPLETE FRAME ALUMINIUM ALUMINIUM
STRUCTURE PORTANTE ALUMINIUM ALUMINIUM

ALIMENTAZIONE ELETTRICA
FEEDING LINE 1x230 V 50 Hz 0,5 Kw 1x230 V 50 Hz 0,75 Kw
RESEAU D’ALIMENTATION

DIMENSIONI
DIMENSIONS mm 900x920x1630 1150x1220x1630
DIMENSIONS

MASSA
NET WEIGHT Kg 110 153
POIDS

ACCESSORI DI SERIE
EQUIPMENT N°1 SVOLGITORE TNR/R (0,3÷2) N°6 GUIDAFILI
ACCESSOIRES DE SERIE N°1 BOBBIN-HOLDER TNR/R(0,3÷2) N°6 WIRE-GUIDES
N°1 DEVIDOIR TNR/R (0,3÷2) N°6 GUIDE-FILS

N°1 SVOLGITORE TC (0,06÷0,3) CON CONTENITORE N°6 SVOLGITORI TC (0,06÷0,3) CON CONTENITORI
N°1 BOBBIN-HOLDER TC (0,06÷0,3) WITH BOX N°6 BOBBIN-HOLDERS TC (0,06÷0,3) WITH BOXES
N°1 DEVIDOIR TC (0,06÷0,3) AVEC CONTAINER N°6 DEVIDOIRS TC (0,06÷0,3) AVEC CONTAINERS

N°1 COLONNA PORTASVOLGITORI N°1 CASTELLO


N°1 BOBBIN-HOLDER COLUMN N°1 FRAME
N°1 COLONNE PORTE-BOBINES N°1 CHASSIS POUR DEVIDOIRS

N°1 CONTAGIRI MECCANICO N°1 CONTAGIRI DIGITALE AD UNA PRESELEZIONE E FRENO


N°1 MECHANICAL REV. COUNTER N°1 DIGITAL PRESET COUNTER WITH BRAKE
N°1 COMPTE-TOURS MECANIQUE N°1 COMPTE-TOUR DIGITAL AVEC PRESELECTION ET FREIN

N°1 MOTORE CON REOSTATO ELETTRONICO N°1 MOTORE CON REOSTATO ELETTRONICO
N°1 MOTOR WITH ELECTRONIC RHEOSTAT N°1 MOTOR WITH ELECTRONIC RHEOSTAT
N°1 MOTEUR AVEC RHEOSTAT ELECTRONIQUE N°1 MOTEUR AVEC RHEOSTAT ELECTRONIQUE

N°1 TAVOLO CON CASSETTO N°1 TAVOLO CON CASSETTO


N°1 TABLE WITH DRAWER N°1 TABLE WITH DRAWER
N°1 TABLE AVEC TIROIR N°1 TABLE AVEC TIROIR

N°1 PROTEZIONE ANTINFORT. N°1 PROTEZIONE ANTINFORT.


N°1 SAFETY GUARD N°1 SAFETY GUARD
N°1 PROTECTION DE SECURITE’ N°1 PROTECTION DE SECURITE’

ACCESSORI OPTIONALI
OPTIONAL ACCESSORIES GUIDAFILI PER AVVOLGIMENTO CONTEMPORANEO DI PIU’ N°6 SVOLGITORI TC/R (0,2÷1) CON CONTENITORI
ACCESSOIRES OPTIONALS BOBINE N°6 BOBBIN-HOLDERS TC/R (0,2÷1) WITH BOXES
WIRE-GUIDES FOR THE SIMULTANEUS WINDING OF N°6 DEVIDOIRS TC/R (0,2÷1) AVEC CONTAINERS
SEVERAL BOBBINS
GUIDE-FILS POUR L’ENROULEMENT SIMULTANE’ DE
VEDI NS. DEPLIANT “SVOLGITORI” PLUSIEURS BOBINES
SEE OUR LEAFLET “BOBBIN HOLDER”
VOIRE NOTRE DEPLIANT “DEVIDOIR”

CONTAGIRI DIGITALE AD UNA PRESELEZIONE E FRENO


DIGITAL PRESET COUNTER WITH BRAKE
COMPTE-TOUR DIGITAL AVEC PRESELECTION ET FREIN

MICROPROCESSORE CON POSSIBILITA’ DI MEMORIZZARE MICROPROCESSORE CON POSSIBILITA’ DI MEMORIZZARE


PIU’ PROGRAMMI PIU’ PROGRAMMI
MICROPROCESSING INSTRUMENT WITH POSSIBILITY TO MICROPROCESSING INSTRUMENT WITH POSSIBILITY TO
MEMORIZE MORE PROGRAMS MEMORIZE MORE PROGRAMS
MICROPROCESSEUR QUI PERMET LA MEMORISATION DE MICROPROCESSEUR QUI PERMET LA MEMORISATION DE
PLUSIEURS PROGRAMMES PLUSIEURS PROGRAMMES

IN RAGIONE DELL’ EVOLUZIONE DELLE NORME E DEI MATERIALI, LE CARATTERISTICHE RIPORTATE NEI TESTI DEL PRESENTE DOCUMENTO SI POTRANNO RITENERE IMPEGNATIVE SOLO DOPO CONFERMA DA PARTE DEL COSTRUTTORE.
I N R E A S O N O F E V O L U T I O N O F R E G U L AT I O N S A N D M AT E R I A L S , T H E C H A R A C T E R I S T I C S A S A B O V E R E F E R R E D W I L L B E C O N S I D E R E D B I N D I N G O N LY A F T E R M A N U FA C T U R E R ’ S C O N F I R M AT I O N .
E N R E A S O N D E L’ E V O L U T I O N D E S N O R M E S E T D E S M AT E R I A U X L E S C A R A C T E R I S T I Q U E S I N D I Q U E E S C I - D E S S U S S E R O N T C O N S I D E R E E S E N E N G A G E E S S E U L E M E N T A P R E S C O N F I R M AT I O N S D U C O N S T R U C T E U R .
Item 2.2
Motorised coil winding machine for motor
coils type GM500 compete with face
plates, straight and concentric arbores,
digital inverter, pre-setting digital
revolution counter and safety guard.
PER AVVOLGIMENTI MATASSE MOTORI

GM 500 FOR ELECTRIC MOTOR COILS

POUR ENROULEMENT DE SECTIONS


MOTEURS

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
www.ema-gualtieri.it ema@ema-gualtieri.it
DATI TECNICI
TECHNICAL DATA
DONNEES TECHNIQUES GM 500
PER AVVOLGIMENTO MOTORI MAX.
FOR MOTOR UP HP 50
POUR ENROULEMENTS DE MOTEURS MAX.

VELOCITA’
SPEEDS R.p.m. 0÷900
VITESSES

MOTORE
MOTOR Kw 0,55 V.230 Hz50/60
MOTEUR 900 r.p.m. C.I.F IP54

VARIAZIONE VELOCITA’ INVERTER DIGITALE


SPEED VARIATOR DIGITAL INVERTER
VARIATION DE VITESSE INVERTER DIGITAL

STRUTTURA PORTANTE ALLUMINIO


COMPLETE FRAME ALUMINIUM
STRUCTURE PORTANTE ALUMINIUM

ALIMENTAZIONE ELETTRICA
FEEDING LINE 1x230 V 50/60 Hz 1KW
RESEAU D’ALIMENTATION

DIMENSIONI
DIMENSIONS mm 660x810x740
DIMENSIONS 830x810x1490 (con tavolo, with table, avec table)

MASSA
NET WEIGHT Kg 80
POIDS 127 (con tavolo, with table, avec table)

ACCESSORI DI SERIE
EQUIPMENT
ACCESSOIRES DE SERIE
N°1 PLATEAU Ø 500 mm
N°1 FACEPLATE Ø 500 mm
N°1 PLATEAU Ø 500 mm

N°1 COPPIA DI PERNI QUADRI


N°1 PAIR OF SQUARE MANDREALS
N°1 COUPLE D’AXES PORTE-FORMES

N°2 COPPIE DI FORME A 6 GOLE Ø 40-80 mm


N°2 PAIRS OF ARBORS Ø 40-80 mm WITH 6 SPACES
N°2 COUPLE DE FORMES A 6 GORGES Ø 40-80 mm

N°1 CONTAGIRI DIGITALE A PRENOTAZIONE


N°1 DIGITAL PRESET COUNTER
N°1 COMPTE-TOURS DIGITAL AVEC PRESELECTION

N°1 MOTORE AUTOFRENANTE


N°1 MOTOR WITH BRAKE
N°1 MOTEUR AVEC FREIN

N°1 PROTEZIONE ANTINFORTUNISTICA


N°1 SAFETY GUARD
N°1 PROTECTION DE SECURITE

ACCESSORI OPTIONALI
OPTIONAL ACCESSORIES
ACCESSOIRES OPTIONALS

TAVOLO CON CASSETTO


TABLE WITH DRAWER
TABLE AVEC TIROIR

SERIE COMPLETA DI FORME LINEARI


SET OF STRAIGHT ARBORS
VEDI NS. DEPLIANT “ACCESSORI PER SERIE COMPLETE DE FORMES LINEAIRES
MATASSATRICI”
SEE OUR LEAFLET “ACCESSORIES FOR
WINDING MACHINES” SERIE COMPLETA DI FORME A SCALARE
VOIRE NOTRE DEPLIANT “ACCESSOIRES SET OF CONCENTRIC ARBORS
POUR MACHINES BOBINEUSES” SERIE COMPLETE DE FORMES A GRADINS

PLATEAU AUTOREGOLABILE Ø 500 mm


RAPID-ADJUSTING FACEPLATE Ø 500 mm
PLATEAU AUTO-REGLABLE Ø 500 mm

STRUMENTO A MICROPROCESSORE CON POSSIBILITA’ DI MEMORIZZARE PIU’ PROGRAMMI


MICROPROCESSING ELECTRONIC INSTRUMENT WITH POSSIBILITY TO MEMORIZE MORE PROGRAMS
INSTRUMENT ELECTRONIQUE A MICROPROCESSEUR QUI PERMET LA MEMORISATION DE PLUSIEURS PROGRAMMES

IN RAGIONE DELL’ EVOLUZIONE DELLE NORME E DEI MATERIALI, LE CARATTERISTICHE RIPORTATE NEI TESTI DEL PRESENTE DOCUMENTO SI POTRANNO RITENERE IMPEGNATIVE SOLO DOPO CONFERMA DA PARTE DEL COSTRUTTORE.
I N R E A S O N O F E V O L U T I O N O F R E G U L AT I O N S A N D M AT E R I A L S , T H E C H A R A C T E R I S T I C S A S A B O V E R E F E R R E D W I L L B E C O N S I D E R E D B I N D I N G O N LY A F T E R M A N U FA C T U R E R ’ S C O N F I R M AT I O N .
E N R E A S O N D E L’ E V O L U T I O N D E S N O R M E S E T D E S M AT E R I A U X L E S C A R A C T E R I S T I Q U E S I N D I Q U E E S C I - D E S S U S S E R O N T C O N S I D E R E E S E N E N G A G E E S S E U L E M E N T A P R E S C O N F I R M AT I O N S D U C O N S T R U C T E U R .
Item 2.3
Hand operating Coil Winding machine
type AL.S version B.
PER AVVOLGIMENTI LINEARI E
MATASSE MOTORI

AL. S
AL. S FOR LAYER
FOR WINDINGS
LAYER
ELECTRIC
WINDINGS
ELECTRICMOTOR
MOTORCOILS
AND
COILS
AND

POUR BOBINAGES LINEAIRES ET


ENROULEMENT DE SECTIONS MOTEURS

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
Www.ema-gualtieri.it ema@ema-gualtieri.it
DATI TECNICI
TECHNICAL DATA
DONNEES TECHNIQUES
AL. S“A” AL. S“B” AL. S“1°ver.” AL. S“2°ver.” AL. S“3°ver.”

Ø ALBERO AVVOLGITORE
Ø WINDING SPINDLE mm --- 10 10 10 10
Ø ARBRE ENROULEUR

VELOCITA’
SPEEDS r.p.m. --- --- --- ---
VITESSES 3300

MOTORE
MOTOR --- --- --- --- Kw 0,18 V 230 A 1,9 Hz 50
MOTEUR 4000 r.p.m serv. C

ALIMENTAZIONE ELETTRICA
FEEDING LINE --- --- --- --- 1x230 V 50 Hz 200W
RESEAU D’ALIMENTATION

STRUTTURA PORTANTE
ALLUMINIO ALLUMINIO ALLUMINIO ALLUMINIO ALLUMINIO
COMPLETE FRAME ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM
STRUCTURE PORTANTE ALUMINIUM
ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM ALUMINIUM
DIMENSIONI
DIMENSIONS mm 500x190x310 570x460x580 530x400x450 570x400x580 640x700x620
DIMENSIONS

MASSA
NET WEIGHT Kg 5 10 7 8 22
POIDS

ACCESSORI DI SERIE
EQUIPMENT N°1 PLATEAU RETTANGOLARE 285 N°1 PLATEAU RETTANGOLARE 285 N°1 CONTAGIRI MECCANICO N°1 CONTAGIRI MECCANICO N°1 CONTAGIRI MECCANICO
ACCESSOIRES DE SERIE mm mm SEMPLICE A 5 CIFRE SEMPLICE A 5 CIFRE SEMPLICE A 5 CIFRE
N°1 RECTANGULAR FACEPLATE N°1 RECTANGULAR FACEPLATE N°1 SIMPLE MECHANICAL N°1 SIMPLE MECHANICAL N°1 SIMPLE MECHANICAL
285 mm 285 mm COUNTER WITH 5 FIGURES COUNTER WITH 5 FIGURES COUNTER WITH 5 FIGURES
N°1 PLATEAU RECTANGULAIRE 285 N°1 PLATEAU RECTANGULAIRE 285 N°1 COMPTE-TOURS MECANIQUE A N°1 COMPTE-TOURS MECANIQUE A N°1 COMPTE-TOURS MECANIQUE A
mm mm 5 CHIFFRES 5 CHIFFRES 5 CHIFFRES
N°1 MANDRINO 1÷10 mm N°1 MANDRINO 1÷10 mm N°1 MANDRINO 1÷10 mm
N°1 COPPIA DI PERNI QUADRI N°1 COPPIA DI PERNI QUADRI N°1 SPINDLE 1÷10 mm N°1 SPINDLE 1÷10 mm N°1 SPINDLE 1÷10 mm
N°1 PAIR OF SQUARE MANDRELS N°1 PAIR OF SQUARE MANDRELS N°1 MANDRIN 1÷10 mm N°1 MANDRIN 1÷10 mm N°1 MANDRIN 1÷10 mm
N°1 COUPLE D’AXES PORTE- N°1 COUPLE D’AXES PORTE-
FORMES FORMES N°1 ALBERO AVVOLGITORE Ø10mm N°1 ALBERO AVVOLGITORE Ø10mm N°1 ALBERO AVVOLGITORE Ø10mm
COMPLETO DI CONI E DADO COMPLETO DI CONI E DADO COMPLETO DI CONI E DADO
N°1 WINDING SHAFT Ø10mm N°1 WINDING SHAFT Ø10mm N°1 WINDING SHAFT Ø10mm
N°2 COPPIE DI FORME Ø 40-80 mm N°2 COPPIE DI FORME Ø 40-80 mm COMPLETE WITH CONES AND NUT COMPLETE WITH CONES AND NUT COMPLETE WITH CONES AND NUT
N°2 PAIRS OF ARBORS Ø 40-80 mm N°2 PAIRS OF ARBORS Ø 40-80 mm N°1 ARBRE ENROULEUR Ø10mm N°1 ARBRE ENROULEUR Ø10mm N°1 ARBRE ENROULEUR Ø10mm
N°2 COUPLE DE FORMES Ø 40-80 N°2 COUPLE DE FORMES Ø 40-80 AVEC CONES ET DE AVEC CONES ET DE AVEC CONES ET DE
mm mm
N°1 COLONNA PORTAROCCHE N°1 SVOLGITORE T.N. (0,1÷0,4) N°1 BASE IN ALLUMINIO
N°1 CONTAGIRI MECCANICO N°1 CONTAGIRI MECCANICO N°1 BOBBIN-HOLDER COLUMN N°1 BOBBIN-HOLDER T.N. (0,1÷0,4) N°1 ALUMINIUM BASE
SEMPLICE A 5 CIFRE SEMPLICE A 5 CIFRE N°1 COLONNE PORTE-BOBINES N°1 DEVIDOIR T.N. (0,1÷0,4) N°1 BASE EN ALUMINIUM
N°1 SIMPLE MECHANICAL N°1 SIMPLE MECHANICAL
COUNTER WITH 5 FIGURES COUNTER WITH 5 FIGURES N°1 BASE IN ALLUMINIO N°1 COLONNA PORTASVOLGITORI N°1 MOTORE CON REOSTATO
N°1 COMPTE-TOURS MECANIQUE A N°1 COMPTE-TOURS MECANIQUE A N°1 ALUMINIUM BASE N°1 BOBBIN-HOLDER COLUMN ELETTRONICO
5 CHIFFRES 5 CHIFFRES N°1 BASE EN ALUMINIUM N°1 COLONNE PORTE-BOBINES N°1 MOTOR WITH ELECTRONIC
RHEOSTAT
N°1 POMELLO DI BLOCCAGGIO N°1 POMELLO DI BLOCCAGGIO N°1 POMELLO DI BLOCCAGGIO N°1 BASE IN ALLUMINIO N°1 MOTEUR AVEC RHEOSTAT
ALBERO PRIMARIO ALBERO PRIMARIO ALBERO PRIMARIO N°1 ALUMINIUM BASE ELECTRONIQUE
N°1 KNOB FOR LOCKING OF MAIN N°1 KNOB FOR LOCKING OF MAIN N°1 KNOB FOR LOCKING OF MAIN N°1 BASE EN ALUMINIUM
SHAFT SHAFT SHAFT N°1 PROTEZIONE
N°1 LEVIER DE BLOCAGE DE N°1 LEVIER DE BLOCAGE DE N°1 LEVIER DE BLOCAGE DE N°1 POMELLO DI BLOCCAGGIO ANTINFORTUNISTICA
L’ARBRE PRIMAIRE L’ARBRE PRIMAIRE L’ARBRE PRIMAIRE ALBERO PRIMARIO N°1 SAFETY GUARD
N°1 KNOB FOR LOCKING OF MAIN N°1 PROTECTION DE SECURITE
N°1 MANDRINO 1÷10 mm SHAFT
N°1 SPINDLE 1÷10 mm N°1 LEVIER DE BLOCAGE DE N°1 QUADRO ELETTRICO
N°1 MANDRIN 1÷10 mm L’ARBRE PRIMAIRE N°1 ELECTRIC PANEL
N°1 EQUIPMENT ELECTRIQUE
N°1 ALBERO AVVOLGITORE Ø10mm
COMPLETO DI CONI E DADO
N°1 WINDING SHAFT Ø10mm
COMPLETE WITH CONES AND NUT
N°1 ARBRE ENROULEUR Ø10mm
AVEC CONES ET DE

N°1 SVOLGITORE T.N. (0,1÷0,4)


N°1 BOBBIN-HOLDER T.N. (0,1÷0,4)
N°1 DEVIDOIR T.N. (0,1÷0,4)

N°1 COLONNA PORTASVOLGITORI


N°1 BOBBIN-HOLDER COLUMN
N°1 COLONNE PORTE-BOBINES

N°1 BASE IN ALLUMINIO


N°1 ALUMINIUM BASE
N°1 BASE EN ALUMINIUM

ACCESSORI OPTIONALI
OPTIONAL ACCESSORIES
ACCESSOIRES OPTIONALS

SERIE COMPLETA DI FORME SERIE COMPLETA DI FORME


VEDI NS. DEPLIANT “ACCESSORI LINEARI LINEARI
PER MATASSATRICI” SET OF STRAIGHT ARBORS SET OF STRAIGHT ARBORS
SEE OUR LEAFLET SERIE COMPLETE DE FORMES SERIE COMPLETE DE FORMES
“ACCESSORIES FOR WINDING LINEAIRES LINEAIRES
MACHINES”
SERIE COMPLETA DI FORME A SERIE COMPLETA DI FORME A
VOIRE NOTRE DEPLIANT SCALARE SCALARE
“ACCESSOIRES POUR SET OF CONCENTRIC ARBORS SET OF CONCENTRIC ARBORS
MACHINES BOBINEUSES” SERIE COMPLETE DE FORMES A SERIE COMPLETE DE FORMES A
GRADINS GRADINS

VEDI NS. DEPLIANT


“SVOLGITORI” N°1 SVOLGITORE T.N. (0,1÷0,4)
N°1 BOBBIN-HOLDER T.N. (0,1÷0,4)
SEE OUR LEAFLET “BOBBIN
N°1 DEVIDOIR T.N. (0,1÷0,4)
HOLDER”
VOIRE NOTRE DEPLIANT N°1 COLONNA PORTASVOLGITORI
“DEVIDOIR” N°1 BOBBIN-HOLDER COLUMN
N°1 COLONNE PORTE-BOBINES

IN RAGIONE DELL’ EVOLUZIONE DELLE NORME E DEI MATERIALI, LE CARATTERISTICHE RIPORTATE NEI TESTI DEL PRESENTE DOCUMENTO SI POTRANNO RITENERE IMPEGNATIVE SOLO DOPO CONFERMA DA PARTE DEL COSTRUTTORE.
I N R E A S O N O F E V O L U T I O N O F R E G U L AT I O N S A N D M AT E R I A L S , T H E C H A R A C T E R I S T I C S A S A B O V E R E F E R R E D W I L L B E C O N S I D E R E D B I N D I N G O N LY A F T E R M A N U FA C T U R E R ’ S C O N F I R M AT I O N .
E N R E A S O N D E L’ E V O L U T I O N D E S N O R M E S E T D E S M AT E R I A U X L E S C A R A C T E R I S T I Q U E S I N D I Q U E E S C I - D E S S U S S E R O N T C O N S I D E R E E S E N E N G A G E E S S E U L E M E N T A P R E S C O N F I R M AT I O N S D U C O N S T R U C T E U R .
Item 2.4
Industrial winding machine type GB31.
GB 30
GB 31

Mod. GB 30
COMBINATA PER AVVOLGIMENTI LINEARI E AVVOLGIMENTO MATASSE MOTORI, SENZA GUIDAFILO
AUTOMATICO
BOTH FOR LAYER WINDINGS AND ELECTRIC MOTOR COILS, WITHOUT AUTOMATIC WIRE-GUIDE
COMBINEE POUR BOBINAGES LINEAIRES ET SECTIONS MOTEURS, SANS GUIDE-FILS

Mod. GB 31
PER AVVOLGIMENTI LINEARI SENZA GUIDAFILO AUTOMATICO
FOR LAYER WINDINGS WITHOUT AUTOMATIC WIRE-GUIDE
POUR BOBINAGES LINEAIRES SANS GUIDE-FILS AUTOMATIQUE

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
www.ema-gualtieri.it ema@ema-gualtieri.it
DATI TECNICI
TECHNICAL DATA
DONNEES TECHNIQUES
GB 30 GB 31
MAX. Ø BOBINA
MAX. Ø COIL mm 1900 1900
MAX. Ø BOBINE

MAX. LUNGHEZZA BOBINA


MAX. LENGTH COIL mm 300 2000
MAX. LONGUEUR BOBINE

MAX. PESO BOBINA


MAX. WEIGHT COIL Kg 100 400
MAX. POIDS BOBINE

MAX. COPPIA
MAX. TORQUE kgm 650 650
MAX COUPLE

VELOCITA’
SPEEDS r.p.m. 0÷373 0÷373
VITESSES

MOTORE
MOTOR CV 4 V 400 A 6,7 Hz50/60 CV 4 V 400 A 6,7 Hz50/60
MOTEUR 1500 R.P.M. C.I.F Ip55 1500 R.P.M. C.I.F Ip55

CAMBIO INGRANAGGI A BAGNO D’’OLIO INGRANAGGI A BAGNO D’’OLIO


GEARBOX GEARBOX IN OIL GEARBOX IN OIL
CHANGEMENT DE VITESSE ENGRANAGES EN BAIN D’HUILE ENGRANAGES EN BAIN D’HUILE

STRUTTURA PORTANTE GHISA GHISA


COMPLETE FRAME CAST-IRON CAST-IRON
STRUCTURE PORTANTE FONTE FONTE

ALIMENTAZIONE ELETTRICA
FEEDING LINE 3x400 V 50/60 Hz 4Kw 3x400 V 50/60 Hz 4Kw
RESEAU D’ALIMENTATION

DIMENSIONI
DIMENSIONS mm 800x650x1370 3500x800x1370
DIMENSIONS

MASSA
NET WEIGHT Kg 600 1050
POIDS

ACCESSORI DI SERIE
EQUIPMENT
ACCESSOIRES DE SERIE
N°1 PLATEAU Ø 500 mm N°1 PLATEAU Ø 500 mm
N°1 FACEPLATE Ø 500 mm N°1 FACEPLATE Ø 500 mm
N°1 PLATEAU Ø 500 mm N°1 PLATEAU Ø 500 mm

N°1 CONTAGIRI DIGITALE A PRENOTAZIONE N°1 CONTROPUNTA GIREVOLE


N°1 DIGITAL PRESET COUNTER N°1 REVOLVING CENTER
N°1 COMPTE-TOURS AVEC DIGITAL PRESELECTION N°1 CONTRE POINTE TOURNANTE

N°1 INVERTER CON PEDALE ELETTRONICO N°1 CONTAGIRI DIGITALE A PRENOTAZIONE


N°1 INVERTER WITH ELECTRONIC FOOT-PEDAL N°1 DIGITAL PRESET COUNTER
N°1 INVERTER AVEC PEDALE ELECTRONIQUE N°1 COMPTE-TOURS AVEC DIGITAL PRESELECTION

N°1 FRENO ELETTROMAGNETICO N°1 INVERTER CON PEDALE ELETTRONICO


N°1 ELECTROMAGNETIC BRAKE N°1 INVERTER WITH ELECTRONIC FOOT-PEDAL
N°1 FREIN ELECTROMAGNETIQUE N°1 INVERTER AVEC PEDALE ELECTRONIQUE

N°1 PROTEZIONE ANTINFORTUNISTICA N°1 FRENO ELETTROMAGNETICO


N°1 SAFETY GUARD N°1 ELECTROMAGNETIC BRAKE
N°1 PROTECTION DE SECURITE N°1 FREIN ELECTROMAGNETIQUE

N°1 PROTEZIONE ANTINFORTUNISTICA


N°1 SAFETY GUARD
N°1 PROTECTION DE SECURITE

ACCESSORI OPTIONALI
OPTIONAL ACCESSORIES
ACCESSOIRES OPTIONALS
PLATEAU Ø 800 mm PLATEAU Ø 800 mm
FACEPLATE Ø 800 mm FACEPLATE Ø 800 mm
VEDI NS. DEPLIANT “ACCESSORI PER PLATEAU Ø 800 mm PLATEAU Ø 800 mm
MATASSATRICI”
SEE OUR LEAFLET “ACCESSORIES FOR SERIE COMPLETA DI FORME LINEARI SERIE COMPLETA DI FORME LINEARI
WINDING MACHINES” SET OF STRAIGHT ARBORS SET OF STRAIGHT ARBORS
VOIRE NOTRE DEPLIANT “ACCESSOIRES SERIE COMPLETE DE FORMES LINEAIRES SERIE COMPLETE DE FORMES LINEAIRES
POUR MACHINES BOBINEUSES”
SERIE COMPLETA DI FORME A SCALARE SERIE COMPLETA DI FORME A SCALARE
SET OF CONCENTRIC ARBORS SET OF CONCENTRIC ARBORS
SERIE COMPLETE DE FORMES A GRADINS SERIE COMPLETE DE FORMES A GRADINS

MICROPROCESSORE CON POSSIBILITA’ DI MEMORIZZARE MICROPROCESSORE CON POSSIBILITA’ DI MEMORIZZARE


PIU’ PROGRAMMI PIU’ PROGRAMMI
MICROPROCESSING INSTRUMENT WITH POSSIBILITY TO MICROPROCESSING INSTRUMENT WITH POSSIBILITY TO
MEMORIZE MORE PROGRAMS MEMORIZE MORE PROGRAMS
MICROPROCESSEUR QUI PERMET LA MEMORISATION DE MICROPROCESSEUR QUI PERMET LA MEMORISATION DE
PLUSIEURS PROGRAMMES PLUSIEURS PROGRAMMES

IN RAGIONE DELL’ EVOLUZIONE DELLE NORME E DEI MATERIALI, LE CARATTERISTICHE RIPORTATE NEI TESTI DEL PRESENTE DOCUMENTO SI POTRANNO RITENERE IMPEGNATIVE SOLO DOPO CONFERMA DA PARTE DEL COSTRUTTORE.
I N R E A S O N O F E V O L U T I O N O F R E G U L AT I O N S A N D M AT E R I A L S , T H E C H A R A C T E R I S T I C S A S A B O V E R E F E R R E D W I L L B E C O N S I D E R E D B I N D I N G O N LY A F T E R M A N U FA C T U R E R ’ S C O N F I R M AT I O N .
E N R E A S O N D E L’ E V O L U T I O N D E S N O R M E S E T D E S M AT E R I A U X L E S C A R A C T E R I S T I Q U E S I N D I Q U E E S C I - D E S S U S S E R O N T C O N S I D E R E E S E N E N G A G E E S S E U L E M E N T A P R E S C O N F I R M AT I O N S D U C O N S T R U C T E U R .
Item 2.5
Ancillary workshop equipment
including:
- Bobbing holder type CAV2
- Stator holder/radial vice type ZV1
- Engineering tool kit type professional
SVOLGITORI
BOBBIN HOLDER
DEVIDOIR

TIPO N° ROCCHE PORTATA DIMENSIONI MAX. ROCCA Ø ALBERO DIMENSIONI MASSA DATI TECNICI
TYPE N° REELS LIFTING POWER MAX DIMENSIONS OF REEL Ø SHAFT DIMENSIONS WEIGHT TECHNICAL DATA
TYPE N° BOBINES PORTEE DIMENSIONS MAX. DE LA BOBINE Ø ARBRE DIMENSIONS POIDS DONNES TECHNIQUES
Kg mm mm mm Kg

LA TENSIONE DEL FILO E’


CAV1 1 140 Ø 650 / 300 20 580x820x670 59 REGOLABILE TRAMITE UNA VITE
CHE AGISCE SU DI UN FRENO A
GANASCE.

THE WIRE STRETCHING IS


CAV 2 2 140 Ø 650 / 300 20 1130x820x970 109 ADJUSTABLE AN ADJUSTMENT
SCREW THAT OPERATES ON
SHOE BRAKE

LE FREINAGE DU FIL EST


CAV3 3 140 Ø 650 / 300 20 1620x820x1235 154 REGLABLE AU MOYEN D’UNE VIS
DE REGLAGE QUI AGIT SUR UN
FREIN A MACHOIRES.

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
www.ema-gualtieri.it ema@ema-gualtieri.it
MORSA RADIALE
RADIAL VICE
PORTE-STATOR

TIPO PORTATA Ø UTILE ALTEZZA/LARGHEZZA MASSA DATI TECNICI


TYPE LIFTING POWER WORKING Ø HEIGHT/WIDHT WEIGHT TECHNICAL DATA
TYPE PORTEE Ø UTILE HAUTEUR/LARGEUR POIDS DONNES TECHNIQUES
Kg mm mm Kg

LA MORSA RADIALE ZV1 E’ COSTITUITA DA DUE ANELLI


UNITI DA TRE MORSETTI, CHE POSSONO ESSERE
AVVICINATI OD ALLONTANATI DALL’ASSE DELLA MORSA
AGENDO, CON L’APPOSITA CHIAVE, SU DI UNA BARRA
FILETTATA.

ZV1 RADIAL VICE IS MADE UP OF TWO RINGS,


CONNECTED BY THREE EQUAL CLAMPS, WHICH MAY BE
ZV 1 96 80÷320 500/130 10 MOVED CLOSER TO ORFARTHER FROM THE VICE AXIS BY
TURNING THE PROPER THREAD SCREW TIGHTER OR
LOOSER.

LE PORTE-STATOR ZV1 EST CONSTITUE PAR DEUX


ANNEAUX ASSEMBLES PAR TROIS BRAS IDENTIQUE. LES
BRAS PEUVENT ETRE APPROCHES OU ELOIGNES DE
L’AXE DU PORTE-STATOR EN FISSANT OU DEVISSANT LA
BARRE FILETEE AVEC LA CLEF APPROPRIEE.

Macchine bobinatrici e avvolgitrici


Winding machines
EMA
F.lli Gualtieri srl
Via C. Treves, 47 -P.O. BOX N.1
Machines à bobiner 20090 TREZZANO S/N (MI) ITALY
Tel. +39 02 48401746 Fax +39 02 4453337
http://ema-gualtieri.it ema@ema-gualtieri.it
Item 2.6
Stoving Oven with 915mm x 915mm x
915mm dimensions type RS3
RS3 RS4
RS5 RS6
Stoving Ovens

Features
§ explosion panel fitted for safety
§ over-temperature device
§ prevents runaway
§ circulation fan equalizes temperature
§ latest specification insulation material used
throughout

General Description
The range of stoving ovens are designed to offer stoving facilities for both large and small
repair workshops and can be used in conjunction with the range of varnish tanks. They may
also be used to dry out windings where dampness is thought to be causing low earth leakage
insulation resistance.

The ovens are electrically heated and have a circulation fan to ensure uniform heat distribution.
Operation is automatic and can be configured to make use of cheap off-peak electricity with the use
of an in-built 24-hour timer. The oven is loaded via a trolley mounted on rails.

Available on request is the option of a chart recorder to monitor and log the oven temperature
throughout the cycle.

In addition to our standard range, we have a full in house design capability to design bespoke
stoving ovens to meet our customers’ individual requirements.

Like all members of the range of equipment, this product is the result of many years of
experience in the rewind and repair industry, and has been in use in our own repair workshops.

The stoving ovens need to be located in a dry environment and placed on a flat and
level concrete floor.
Technical Specification

Dimensions (in cms):


RS3 RS4 RS5 RS6
a. 150 173 190 203
b. 135 168 190 218
c. 155 203 220 254
d. 110 145 175 211
e. 185 208 223 239

RS3 RS4 RS5 RS6


Power requirements: 5 kW 9 kW 15 kW 20 kW

Weight: 0.5 tonnes 0.75 tonnes 1.0 tonnes 1.25 tonnes

Usable internal space: 915 mm³ 1220 mm³ 1525 mm³ 1830 mm³

All Models:

Electricity supply: 415 V, 3 phase and neutral, 50 or 60 HZ

Temperature range: Ambient to 250°C

Cycle: Fully automatic


Item 2.7
Varnish Tank with 1.0 x 1.0 x 1.0 m
dimensions type VT10
Group Exporter:
MOTORISED MULTI-TEK INTERNATIONAL
VARNISH TANK LONDON. ENGLAND

Fax: +44 (0)20 7313 3191. Email: mti@multitekintLcom

General Description Dimensions (approx.)


The motorised varnish tank offers a safe and
Ref VT10 Ref VT12 Ref VT15
clean way for the smaller repair shop to 1 metre 1.2 metre 1.5 metre
impregnate windings. Suitable for use with a cubed cubed cubed
wide range of proprietary varnishes inciLtding
trickle and water based types. mm inch mm inch mm inch
The job is lowered into the top tank, the lid closed,
then varnish pumped in from the lower tank. After (a) Width 1700 67" 1790 70Ji2. 2015 79W'
the soak time has elapsed the varnish is then 1610 63W' 1840 72 Ji2" 2000 78 0/4"
(b) Depth
pumped back and the job removed.
(c) Height 1745 68 0/4" 2075 81 0/4" 2330 910/4"
Like all members of the Rotary range of repair
shop equipment this product represents the sum (d) Overall
Height 2120 1180/4"
of 30 years experience in the field and has stood
the practical test of use in our own workshops.
Weight

Features Technical Data


* Minimises valuable overhead crane time. Cubic capacity of top tank:
* Safety protection is afforded by means of a 1000, 1728or 3375 litres
drop down lid operated by a fused link in Pump flow rate:
case of fire. 10 gallons/minute
* By having a lid and also extraction, fumes Power supply for:
are kept away from the operator. Pump motor
* Sealedtank reduces solvent loss and 415 v 3 phase, 10 amps. per phase
maintains varnish in peak condition. Fan motor
* Can be supplied with immersion tank above or 240 v single phase, 5 amps.
to the side of the varnish storage vessel.
Item 2.8
Balancing machines type MK3 for
armatures up to 3kg with electronic
measuring unit.
mk3-ing 5-09-2002 11:14 Pagina 1

MK3
MANUAL BALANCING MACHINE

The MK3 is a general purpose ➣ High measuring precision.


balancing machine recommended to
process small production runs or for ➣ High balancing precision.
use in a testing laboratory for product
development or quality control. The ➣ User friendly.
MK3 is supplied whit the measuring
base connected to PC. There are 3 ➣ Quick and precise changeover by
variations of balancing suspensions preset mechanical stops.
available to measure parts up to 3Kg, 5
Kg, and 25 Kg. Software is available to
support balance correction by drilling,
milling, and material addition. The MK3
may also be set up in automatic line to
act as a GO/NO-GO sorter. The
standard software comes with SPC,
system diagnostics, and as an option
the ability to connect by modem for
offsite service support.
mk3-ing 5-09-2002 11:14 Pagina 2

500

H G F G H
F
K J I

D E
I
E D C

J K

C
B A L
A B

490 T R T R
O P Q

O P Q
U

U
V W

V W
Z M N Z M N

1) Photocell 4) Measuring support


2) Electronic measuring unit 5) Revolving mechanical preset stops
3) Part rotation motor 6) Console

Technical Data Options


Table
Max weight of the armatures: 3Kg. Industrial PC
Diameter of the parts: 15-90 mm Modem
Stack lamination height: 20-80 mm Printer
Cycle time: 7s Mechanical measuring unit up to 5 Kg
Management By: PC Mechanical measuring unit up to 25 Kg
Measuring precision: 0.1 grmm/Kg max Manual correction unit by drilling

Specifications may be subject to changes without notice - © 2002 By Balance Systems–Printed in Italy M0110E

Balance Systems s.p.a.


via Ruffilli, 2/4
20060 Pessano con Bornago
(Milano) Italy
Tel. +39.029 504 955
Fax +39.029 504 977
E-mail: info@balancesystems.it
www.balancesystems.com
Item 2.9
Transformer oil treatment plant type
MAS600 + Oil Dielectric Test Set type
OTS60PB
I–BETH04GB_A page 1/5
OIL TREATMENT
TYPE MAS 600

TECHNICAL DESCRIPTION
OF THE STANDARD OIL TREATMENT PLANTS

TYPE MAS 600


PREAMBLE dehydration and vacuum
degasification,oil
The use with confidence of treatment plants are par-
the dielectric fluids in the ticularly recommended to
transformers, circuit break- maintain, dry and fill your
SUMMARY: ers, and other types of elec- transformers and circuit-
trical equipment depends breakers. By removing the
upon some of their basic impurities, dissolved mois-
Principle of operation 2 characteristics, which can ture and gases, they indeed
affect the general operating enable to restore the oil di-
efficiency of the electrical electric properties and to
Main characteristics 2
equipment. In order to ensure extend the useful life of
manifold functions such as your electrical equipment.
Components of the plant 2 an insulant, a coolant and Used and well-known all
an extinguishing medium, over the world for their per- MAS 600 on road trailer
Description of the plant 3 these dielectric fluids must formance, reliability and with tarpaulin
have some basic properties, ease of operation, our stan-
and especially a high dielec- dard plants are now enriched
Operating diagram 4 tric strength. with our latest technologi-
Now, in service, the dielec- cal achievements.
Optional features 5 tric fluids properties may be Automated, fitted with re-
affected by the appearing of mote control or telecontrol
oxidation, condensation and systems, our oil treatment
other contaminants such as plants are more and more
water, solid impurities and autonomous, which insure
dissolved gases. Working on you increased productivity.
the principles of filtration,

Oil treatment
The oil treatment plants of the oil will be in excess of 75 kV after Comparison betwenn vapor and liquid phases of
moisture and dielectric oil
has been designed to treatment. An oil at 20 ppm will go out at 1000
EAU
treat dielectric oil having a 50 3 ppm* after 1 pass. The above figures are 100
Lliquid water HUILE
ppm moisture content and a dis- reached with oils having a 10-2 mbar distilla- Liquid oil
mbars

10

solved gas content of approx. tion curve at a temperature of 80° C. 1


Vapor water
10% by volume before being Vapor oil
0,1

treated. After getting the optimal Evolution of the moisture content


treatment conditions, the clean and of the dielectric
0,01
0

20

40

60

80

100

120

treated oil goes out after 1 pass at 100


diélectric
20
T °C
PPM of water

a maximum temperature of 70°C 80 15


with a moisture content below 60
KV

10 * : Theoretical values depending on the


5 ppm* and a dissolved gas con- 40 Moisture content measuring device accuracy and ranging
tent of approximately 0,1% by 20 5
from 2 to 5 ppm
Ten
volume*. The breakdown voltage 0 0
I–BETH04GB_A page 2/5 OIL TREATMENT TYPE MAS 600

Principle of operation
Options
The dielectric fluid enters in
Road trailer
the plant through an inlet
Low speed trailer strainer, and then passes
through an inlet oil pump and
a fine filtration on cartridge.
After oil heating, thanks to
immersion heaters , the di-
electric fluid is sprayed into a
Options vacuum chamber on a basket
of « Degasing » rings. Fi-
Plant with metallic cover nally, after the contaminants
Plant with tarpaulin are eliminated, the clean
treated fluid flows through
the outlet oil pump.

Options
Main characteristics
Foam regulation system Nominal flow* during treatment in l/h 600
Heating power in kW 9
Total power in kW 12
Filtration** by cartridges in nominal µm 1
Limit vacuum against closed suction in mbars 0,5
Options Vacuum during treatment in mbars 1 to 2
Transformer insulating system
* : Approximate values.
High level detection system ** : Consumable cartridge with filtration expressed in µm nominal.
All our plants are equipped in standard with tropicalized electrical material, for a feeding ten-
sion 400 Volts 3 phases 50 Hz and auxiliary operation in 220 Volts by transformer.

Components of the plant


Options
1 inlet oil motor-pump
Voltmeter / Ampere meter 1 cartridge filter
1 direct electrical heater with 2 working temperatures
1 dehydration tank
1 outlet oil vacuum motor-pump
1 single-staged vacuum motor-pump
1 set measuring, controlling, alarming, and regulating apparatus
1 control panel
Options 1 set of pipes, valves and accessories
3 lifting rings placed on the upper part of the degasification unit
Telecontrol
The standard plant is installed on a section iron plate with retention tray and maintenance
wheels.
I–BETH04GB_A page 3/5 OIL TREATMENT TYPE MAS 600

Description of the plant


Max flow of the pump in l/h 900 1) Inlet oil motor-pump and filtering system
Pump type Auto energizing The oil inlet suction of the standard oil treatment plants are equipped
with a symmetrical connection (like French fire system), a strainer filter, an insulation
Height of discharge in mCE 20
valve, an inlet oil motor-pump.
Motor power in kW 0,37

Pump building Steel/Aluminium

Rotation speed in rpm 1450

Connection diameter in mm 25

Number of cartridges 1 2) Filtering system


Filter building Alu/Polyamide
The standard oil treatment plants are equipped with a consumable car-
tridge filter with 1 µm nominal filtration. The filter, equipped of a clogging control, is con-
Clogging control Manometer
nected to the heater.

Total heating power in kW 9 3) Heater


Number of thermodippers 2 The motor-pump outlet of the standard oil treatment plants are equipped
with a heater made of pipe stub heating casing, equipped with flanged immersion heater.
Power of an element kW 4,5
This heater has two working temperature. The heater outlet is equipped with a safety valve
adjusted at 4 bars, an overheating safety thermostat, a temperature regulation probe
PT100, a heater by-pass, a manometer -1 / +5 bars and an oil sampling valve also serving
as an heater drain

Oil degazing under vacuum.


4) Dehydration tank
The standard oil treatment plants are equipped with a cylindrical steel
dehydration cell. It includes a spraying blockhead and a basket of dehydration rings. The
upper part of the cell is equipped with an inlet oil connection, a connection to the vacuum
pump, a vacuum indicator 1000 to 0 mbar, a vacuum manometer 0 to 50 mbars and a vac-
uum regulation valve. The collar is equipped with a level sensor and a low tension head-
light window to look at the lower part of the cell. The lower part is equipped with a flow
regulation tube and a draining valve.
Flow in m 3/h 40

Limit vacuum in mbar 0,5 5) Vacuum motor-pump


Motor power in kW 1,1
The standard oil treatment plants are equipped with a single-staged
group composed of a pump with pales, greasing through oil circulation with filter, anti-
Rotation speed in rpm 1450
return valve and air ballast. The group is connected to the dehydration cell by a pipe
Oil capacity in litre 2 equipped with a safety valve, an insulating valve and an exhaust electro-valve of the
group.
Vacuum measure Manometer

Max flow of the pump in l/h 2000

Pump type Centrifugal Oil outlet.


Height of discharge in mCE 40
6) Outlet oil vacuum motor-pump
Motor power in kW 1,5
The outlet discharge of the standard oil treatment plants are equipped with an outlet oil
Rotation speed in rpm 1500 vacuum motor-pump, a valve of oil sampling, an anti-return valve, an insulation valve and
Pump building Cast iron/bronze a symmetrical connection (like French fire system).
Connection diameter in mm 25
I–BETH04GB_A page 4/5 OIL TREATMENT TYPE MAS 600

7) Control panel
The standard oil treatment plants are equipped with an industrial water
proof type cabinet in painted steel, with contactors, relays, fuses, connectors and wires ne-
cessar for the equipment running. On the door, there’s the buttons and warning lights of the
different equipment components.

8) Finishing painting
The standard oil treatment plants are painted in white (RAL9002) for the
system and in blue (RAL 5012) for the platform.

9) Dimensions
Length in Width in High in Weight in
mm mm mm kg
Plant on platform 1250 850 1600 500

Plant on skid 1250 850 1450 500

Plant on cart 1300** 850 1750 800

Plant on cart with tarpaulin 1300** 950 1900 880 * : The weight is not higher
for the road trailers
Plant on cart with metallic cover 1300** 950 1900 1450 equipped with tarpaulin or
metallic cover
Plant on road trailer with tarpaulin 1350** 1350 1900 950* ** : The lengths are given
without the draw bar
Plant on road trailer with metallic cover 1350** 1350 1900 1500*

All characteristics may be modified without any prior notice.


I–BETH04GB_A page 5/5 OIL TREATMENT TYPE MAS 600

Optional features
Process controls 1) FOAM REGULATION SYSTEM
The foam regulation system automatically regulates foam developing and avoids the saturation of the degazing unit.
2) INSULATING SYSTEM
This option enables, in case of incident or any sudden treatment stopping (power cut), to insulate the plant from the electric appliance
to be treated and thus to prevent from dangerous oil flowing into the oil treatment plant.
3) HIGH LEVEL DETECTION SYSTEM
This option enables the automatic stop of the plant, when the valve, which protects the vacuum pump, is full. This reinforced safety
and avoids the transfer of the condensates in the vacuum pump.
4) AUTOMATIC DRAINING OF THE VALVE
This option enables an optimal protection of the vacuum network of the plant.
5) VOLTMETER / AMPERE METER
This option will enable you to visualize the feeding tension of the plant as well as the developed intensity in order to protect the net-
work and the equipment.
6) RECORDER
This option ables to record the physical dimensions, characterizing the degazing process, like the temperature and the vacuum.
7) QUALITY CONTROL OF OILS

The presentations 1) CART


The oil treatment can be installed on a cart with full tyres (max speed : 20 km/h).
2) ROAD TRAILER
The oil treatment plant can be installed on a road trailer. The trailer can be equipped with rear lights in accordance with the EU regu-
lations of road code. The whole installation is commissioned by the French government vehicle testing service to be allowed to circu-
late in France and European countries.
3) TARPAULIN PROTECTION
The plant can be equipped with a protection type tarpaulin, which protects it from the bad weather.
The tarpaulin can be opened on the four side panels to enable the access to all the components of the plant.
4) METALLIC COVER PROTECTION
The plant can be equipped with a metallic cover type protection, which protects it from the bad weather. It is made of a frame, side
panels and openings on the sides. The openings can be closed per key and enable the access to the main components of the plant.

The transformers drying 1) TRANSFORMER DRYING


(The vacuum technology) This option enables to make vacuum in the transformer in order to dry the active parts while the oil is treated. The pump is installed
parallel to the first one to increase the pumping capacity of the plant.
2) DOUBLE STAGE PUMPING GROUP
In case of this option, the primary vacuum pump mounted on the plant is completed with a second pump stage composed of a roots.
3) AUXILIARY VACUUM CONNECTION
This option enables to have an additional vacuum connection on the plant.
4) CONDENSOR AND COOLING GROUP
This option enables an optimal protection of the pump group in case of high water content treatment.

The transformers drying 1) TRANSFER PUMP


(Oil heating and transfer) This option enables to increase the hoses length between the plant and the transformer.
2) HIGHER HEATING POWER
The standard heating power of the oil treatment plants has been calculated for a weight ratio between oil and trans-
former about 4. In case of a higher ratio, we recommend to increase the heating power of the plant.
3) AUXILIARY HEATING CONNECTION
This option enables to have an additional heating connection. It allows to heat the transformer per oil circulation through the plant
heater.
4) SAFETY LEVEL ON TRANSFORMER
This option is installed on the upper part of the transformer to control the variations of the oil level in this one.
5) CONNEXION FEATURES AND ACCESSORIES
6) PULVERIZATION

Telecontrol TELECONTROL standard or GSM


OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets

OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100


Automatic Oil Test Sets

■ Microprocessor controlled fully automatic


oil test sets
■ Wide choice of vessels and accessories
■ Portable and laboratory units

DESCRIPTION in an attached compartment. Stirring is carried out by a


motor driven paddle stirrer.
The Megger range of automatic oil testers offer fully
automatic testing with many advanced features. The design The OTSAF/2 range are laboratory instruments with many
allows the operator to simply prepare an oil test vessel, advanced features. Three versions are available with
load it with the sample oil, place it in the chamber and maximum test voltages of 60 kV, 80 kV and 100 kV. They
initiate the test sequence. The test set then carries out, the offer fully automatic operation plus the benefit of a built
series of tests as specified in a large number of oil testing in printer to produce a hard copy of the test results and
specifications. These define the sequence of tests including the ability to program up to five user defined tests for
the stand and stir times, rate of voltage rise and number of individual applications. The withstand test can be set to
tests resulting in a calculation of the average value of the operate at any test voltage and with an initial stand time.
oil breakdown strength. Withstand or proof testing can The dot matrix liquid crystal display can also be set to
also be selected. This test subjects the oil to a preselected read in one of six languages. An oil test vessel, configured
voltage for 1 minute to check for a breakdown. to suit the IEC156 test specification, is supplied with the
instrument.
The OTS60PB is a fully automatic, battery powered,
portable oil test set. The test voltage is electronically A large, backlit, liquid crystal display shows test menus,
controlled to the maximum of 60 kV. Designed for on site set up screens and results. The resolution of the high
testing, the instrument is supplied in a rugged carrying voltage output is displayed to 0,1 kV.
case with a handle for ease of transportation. An internal Results can be printed on the internal dot matrix printer or
rechargeable battery gives a large number of tests before transferred via the RS232 interface to an external printer or
recharging. A clear display shows a menu of test options PC. Printouts are automatically time and date stamped.
and guides the operator through the set up programme,
illustrates the correct test electrodes and gap to use, shows Standard stirring with the OTSAF/2 is achieved by a
the progress of each test and gives the results of the test magnetic stirrer bar. Additional vessels are available
sequence. The result can be set to give either a numerical optionally, including one suitable for testing to the ASTM
average (with standard deviation where specified) or a D1816 specification. This calls for stirring to be carried out
pass/fail message. The display can be set to read in by a motor driven impeller. Each test can be selected with
English, French, German, Italian, Spanish and Portuguese. either magnetic stirring, propeller stirring or no stirring.
An optional printer kit enables hard copies of results to be
The VCM100 is a calibration meter suitable for verifying
produced. Accessories, such as the battery charger, spare
the calibration of oil test sets. The meter will enable the
vessels, spare electrodes and a spacing gauge are located
OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets

high voltage output to be checked, traceable to national with the VCM100. Later versions of the OTSAF also have
standards, and is suitable for all recent laboratory models the ‘CHECK CALIBRATION’ procedure.
of Megger oil dielectric strength test sets such as the
OTSAF series and the OTS auto and semi automatic series.
The calibration meter fits in the oil test set chamber in
place of a standard vessel. The design ensures that the
load to the transformer is similar to the load during an oil
dielectric strength test. The voltage indication is viewed on
an analogue display marked from 0 to 100 kV with 2 kV
SPECIFICATION
divisions. The scale also shows pass tolerance bands to Panel meter scaling 0 - 100 kV in 2 kV divisions
enable a quick assessment of the accuracy to be made. Accuracy ±3% of full scale
The meter is supplied in a protective bag.
Temperature Range
Oil test sets will display the individual breakdown voltage Operational 0°C to 40°C (32 to 104°F)
and their average value. The VCM100 allows the actual Storage -30°C to +70°C (-22 to 158°F)
applied voltage to be quickly and easily checked against
the displayed value giving immediate confidence in the Humidity Range
calibration of the oil test set. Operational 80% RH at 40°C (104°F)
Storage 93% RH at 40°C (104°F)
OTS/VCM100
■ Allows a quick check of high voltage output to be made`
■ Tests up to 100 kV with accuracy of 3% Safety The meter is only approved for use with Megger oil test
■ Easy to read mirror arc display with tolerance bands sets.
Dimensions 198 mm x 235 mm x 102 mm
OPERATION (7,8 x 9,25 x 4 inches)
The OTSAF/2 series are programmed with a test sequence Weight 2,4 kg (5,3 lbs)
suitable for using the VCM100 called ‘CHECK
CALIBRATION’. This sequence causes the output of the oil
test set to ramp up from 0 kV to the maximum voltage
value, pausing at each 10 kV point for 10 seconds to allow
the calibration to be checked.
Other versions of Megger oil test sets (such as the OTSAF,
OTS VCM100 Scale Plate
OTS60 auto and OTS75 auto) can be used in manual
mode or with a low rate of voltage rise to allow checking

Parameters of test specifications (programmed in OTS60PB, OTS60AF/2, OTS80AF/2 and OTS100AF/2)

Test Spec. Electrode Initial Rate of rise Intermediate Intermediate Number Maximum Duration of Selected
Selected Shape Stand of Test Stir Time Stand Time Of Tests test sequence
Voltage OTS60B OTS80AF/2 OTS100AF/2
OTS60AF/2
5min test B 1 min. 2kV/s 30 s 30 s 3 4min. 30s 5min. 5min. 30s
IEC156 etc A,B 5 min. 2kV/s 2 min. 2 min. 6 18min. 19min. 20min.
(option 1) (option 2)
ASTM D877 C 2 min. 20 s 3 kV/s - 1 min. 5 8min. 8min. 33s 9min. 7s
ASTM D1816 A 3 min. 0,5 kV/s Continuous 1 min. 5 17min. 20 min. 20s 23 min. 40s
UNE21 A,B 10min. 2 kV/s 1 min. 4 min. 6 38 min. 39 min. 40 min.
Withstand A B 0-99 min 55s ** 2 kV/s Ramps to preselected value of 1 minute or breakdown
Withstand B B 0-99 min 55s ** 2 kV/s As above and continues to breakdown or maximum value of test set
Custom (1-5)* - 0-99 min 55s * 0,5-5,0 kV/s* 0-99 min 55s* 0-99 min 55s* 1-99 - - -
BS5730a A,B - 2 kV/s 1 min. 1 min. Withstand test at 22 kV, 30 kV or
40 kV (depending on equipment
category and electrode gap) for 60 s.
If breakdown occurs another two
tests are carried out, both must pass
if sample is OK.
IEC156 etc. includes BS148, BS5874, VDE 0370, NFC 27, CE1344, OCT 6581, SABS555, AS1767, STA8286 and IP295.
NFC27, STAS286 and UNE21 omit the first breakdown value from the average calculation.
STAS286 has a 2 minute intermediate stand time.
The OTS60PB is also programmed with BS5730-LEPLC which is similar to BS5730a but ramps to breakdown after a successful test.
* User Schedule
** OTSAF/2 only.
OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets

OTS60PB OTS60AF/2, OTS80AF/2 AND OTS100AF/2

Features ■ Powered by internal, rechargeable battery ■ Automatic laboratory set (see table opposite)
■ Fully automatic operation (see table opposite) ■ Built in printer and RS232 output
■ Pass/fail limit setting ■ Custom test facility

Test voltage 60 kV maximum (30 kV - 0 - 30 kV) OTS60AF/2:60 kV maximum (30 kV - 0 - 30 kV) @ 61,8 Hz
OTS80AF/2:80 kV maximum (40 kV - 0 - 40 kV)
OTS100AF/2:100 kV maximum (50 kV - 0 - 50 kV)

Power Internal, rechargeable 12 V, 12 Ah battery 110 V, 120 V, 220 V, 240 V ±10%


supply (giving typically 12 hours continuous use) 50/60 Hz
Charger supply 85 to 265 V, 50/60 Hz Four pre-selectable values
Optional 12 V supply lead enables operation
from vehicle cigarette lighter socket

Display Dot matrix LCD giving alphanumeric information and kV test voltage

Resolution 1 kV 0,1 kV

Dimensions 373 H x 259 W x 247 D mm(without accessories) 464 H x 502 W x 319 D mm


14,6 H x 10,2 W x 9,8 D in. approx. 18,3 H x 19,7 W x 12,5 D in. approx.

Weight 19 kg (42 lb) without accessories 41 kg (90 lb) approx.


Fuses 2 x F6,3 A, IEC127/1, 20 mm x 5 mm, HBC 2 x F6,3 A, IEC127/1, 20 mm x 5 mm, HBC
T2 A, IEC127/5, 20 mm x 5 mm, HBC for 220/240 V
T4 A, IEC127/5, 20 mm x 5 mm, HBC for 110/120 V

Temperature Operation: 0°C to 40°C Operation: 0°C to 40°C

Range Storage: -30°C to +65°C Storage: -40°C to +70°C

Humidity Operation: 80% RH at 40°C Operation: 80% RH at 40°C

Range Storage: 93% RH at 40°C, 95% RH at 25°C cyclic Storage: 93% RH at 40°C, 95% RH at 25°C

Safety Designed to incorporate where appropriate Meets the requirements of IEC1010-1 (1991)
IEC1010-1, safety class I. Safety interlock to BS5304 (1988) ‘Guarding of
Safety interlock to BS5304 (1988) ‘Guarding of Machinery’ standard.
Machinery’ standard.

Other RS232 output plus optional printer kit RS232C 5 pin DIN socket
Includes battery charger and four test vessels Five custom tests allowing; 1 to 99 tests
Option to set pass/fail breakdown values 0,5 to 5 kV/s rate of voltage rise
0 to 99 min. 59 s stir and stand times
Averaging start from first to last test
OTS60PB, 60AF/2, 80AF/2, 100AF/2, VCM100
Automatic Oil Test Sets
PRINTER INFORMATION
The OTS60PB Printer Kit includes
a 24 column impact printer with
integral rechargeable batteries and
Electrode Shape A Electrode Shape C a mains adaptor which operates
36mm Mushroom Electrodes 25,4 mm (1 in) Cylindrical Electrodes from 85 V to 265 V a.c. (50/60 Hz).
The printer is 105 mm x 195 mm
x 90 mm and weighs 625 g.

Electrode Shape B Electrode Shape D


12,7 mm (0,5 in) Spherical Electrodes 25,4 mm (1 in) Cylindrical Electrodes
with 0,5mm edge radius

ORDERING INFORMATION
Item (Qty) Order Code Item (Qty) Order Code
Laboratory Oil Test Set Portable oil test set (60 kV) OTS60PB
60 kV OTS60AF/2
80 kV OTS80AF/2 Included Accessories
100 kV OTS100AF/2 Padded protective carrying case with handle
and shoulder strap 6420-102
Included Accessories 4 x 600 ml capacity oil test vessels without lid
Mains power supply lead 25424-860 Pair of spherical electrodes (fitted) 6220-484
Oil test vessel fitted with spherical electrodes, Pair of mushroom electrodes 6220-580
0,5 in. (12,7 mm) dia, shape B 6231-445 Pair of cylindrical electrodes 6220-483
Oil test set preparation kit 6121-486 Electrode spacing gauge for 2mm, 2.5mm and
comprising; 4mm spacing 5250-211
2 magnetic stirrers, Battery charger unit 6331-659
2 mushroom electrodes 1.4 in. (36 mm) dia., Printer lead, OTS 60PB to 25 way ‘D’ 6340-091
2 cylindrical electrodes 1 in. (25.4 mm) dia., Spare fuse 25413-285
electrode spacing gauge; 1, 2, 2,5 and 4 mm spacing User Guide 6171-585
Protective cover 5340-334
Operating instruction book 6172-064 Optional Accessories for OTS60PB
Close fitting test vessel lid 6121-402
Optional Accessories for OTS AF’s Pack of 10 reuseable/disposable oil test vessels 6220-487
Oil test vessel fitted with mushroom Lead for connection to a vehicle battery via the
electrodes, 36 mm dia, shape A 6231-447 cigar/cigarette lighter socket 6231-509
Oil test vessel fitted with cylindrical electrodes, Pair of cylindrical electrodes with 0,5 mm
1 in. (25,4 mm) dia. shape C 6231-446 edge radius 6220-538
Oil test vessel with motorised stirrer suitable Printer kit 6220-568
for testing to ASTM D1816, electrodes shape A 6111-146 Paper roll - 57,5 mm wide, 15 m long,50 mm dia. 25995-001
Transportation trolley 6111-147 Ribbon - Epson part no. ERC-09 (IRC 160) 25995-002
0-100 kV Voltage calibration check Download lead 6340-105
meter complete with case 6410-810
Item 2.10
Motor test bench up to 75KW type
TC100 complete with built-in digital
insulation/flash tester (for testing of
single and three-phase AC motors).
TC100 TC150
TC250 TC320
Motor Repair Test Consoles

Features
• combined flash-tester & megohmmeter
• push button ammeter
• lock test facility
• isolating transformer for safety

General Description

Designed for off-load testing of 3 phase motors.

A combined 0-5 kV AC flashtester and 500V DC megohmeter enables suitable tests to be


carried out prior to running.

Tap-change switches enable the motors to be “run-up”, starting on a low voltage (50V) and
working up to nameplate voltage.

The console tests motor performance using the lock rotor formula.

A lock switch disconnects the blue phase and thereby locks the rotor. If the lock rotor
amperage reading is applied to the lock test formula, then the motor kW (HP) rating can be
calculated.

A range of plugs and sockets to BS 4343 (and CEE.17 / IEC) requirements are provided on
the side of the unit to allow safe connection to motors for testing.
Technical Specification

Dimensions (cm): Weight:


a b c
TC100 160 85 150 750 kg
Weights and dimensions are offered
TC150 160 85 160 850 kg
as a guide only and do not include
TC250 160 85 165 890 kg any of the test console options
TC320 160 85 165 940 kg

Standard units:
TC100 75 kW 100 HP
TC150 100 kW 150 HP
TC250 180 kW 250 HP
TC320 240 kW 320 HP

Standard electrical supply: 415 V, 3 phase, 50 Hz


Other supply voltages considered

Standard tap change voltages: 50 V, 110 V, 240 V, 415 V, 500 V, 550 V


These may change to suit local supply voltage

Optional specifications:
Single phase AC output
DC variable supply
TCS Datalink Software
Variations of 3 phase input and output voltages are considered for quotation

GROUP EXPORTER: MULTI-TEK INTERNATIONAL


103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 • Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
Website: www.multitekintl.com
Section 3
Test and measurement
equipment /system
Item 3.1
Automatic, Computerised Expert
diagnostic System for Rotating Machines
type EDA III complete with software
EDAIII System

EDAIII SYSTEM
EDAIII: Basic features
Expert Diagnostic System for rotating
§ CBM: Condition based machines
maintenance philosophy
§ Less maintenance costs Condition based maintenance (CBM)
§ Easy to use
§ Guided operation
§ Automatic reports
generation
§ Diagnostic and trending
software (optional)
§ Maintenance contracts
and help on-line
§ Meets IEEE regulations
§ CE marked

Introduction EDAIII System is applicable to:

§ Generators
EDAIII System makes a group of
§ Thermal
measures to characterize the machine
§ Hydraulic
condition under test in pollution, moisture § Turbo
(external or internal) and dielectric ageing § Motors
terms, using for it a test kept in the
§ Medium Voltage (MV)
IEEE62 standard , which let us to obtain § High Power Low Voltage (LV)
a group of parameters that allows us
§ Direct Current (DC)
detect and confirm all the possible
problems.
Unlike other systems, allow us two
methods of evaluation:
The advantage provided by EDAIII
System is the complete insula tion machine § Direct diagnostic, with the parameters
condition’s knowledge, allowing us
obtained at the finish of each test.
remove non-programmed shutdowns,
§ Trend analysis to follow the evolution
urgent maintenance actions, and obtain
of the parameters to determine if we
less maintenance time and making easier are on a risky zone.
and guaranteeing the decision process. All
this means less maintenance costs.

Description
Insulation problems are the major cause of provides a means of monitoring the many
failure of medium and high voltage parameters that can indicate insulation
electrical equipment. EDAIII System problems and allow the engineer to

1/11
EDA data sheet
EDAIII System

diagnose both reversible and non standardized automatically in temperature,


reversible insulation problems (see Table capacitance and voltage.
1). The EDAIII technique takes all
A variety of stresses occur during the measurements under Windows T M based
lifetime of motors and generators, arising PC control, which also prompts the user to
from mechanical, electrical and make the correct connections to the motor
contamination effects. These lead to a or generator under test, so the testing is
number of different failure modes with easy to carry out.
perhaps catastrophic results, Quality of
Service (QoS), economical and technical. EdaIII Method:
No single test provides the full picture of
insulation condition.
According IEEE62 standard, EDAIII
Field experience and economics makes the following measurements:

The EDAIII System has great field § Temperature and humidity.


experience. Diagnostic criteria of the § Capacitance at D.C. and 1 kHz.
parameters were developed with § Leakage currents during charge and
Iberdrola, a major European utility, over discharge periods when DC Voltage is
seven years using results from testing over applied between winding and earth.
10000 motors >3KV and more than 2000 (This measures are made at two
power generators. With this system, different voltage levels).
unplanned downtime may be virtually
eliminated, and maintenance costs may be Since this measures the EDAIII system
optimised and drastically reduced. Several calculates automatically a group of
services companies have adopted EDAIII parameters and each of these parameters
System. shows an specific problem of the
insulation machine system and its
Rewind costs for a large motor, including severity: moisture, pollution, dielectric
transportation, can easily exceed $20,000. ageing…
Costs of an unexpected failure on-line are
even higher. These parameters are based in theoretical
Therefore, the amortization is immediate principles and experienced by qualified
with the first tests. engineers for 10 years of testing and
trending in more than 10000 machines.
Automatic and ease of use
Information obtained
It’s very important in order to make
predictive maintenance that all tests will EDAIII System identify easily the
be comparative in time, removing all the insulation problems in rotating machines
mistakes caused by measuring instrument, and depending on its nature we can divide
user, and environments factors. The it in reversible and non-reversible
manage to make this, is using automatic problems (see Table 1).
measure systems and closed tests, in
which user hasn’t got any possibility of
chance and the measured values are

2/11
EDA data sheet
EDAIII System

Reversible Problems Non Reversible Problems


LOW COST OPERATION: Clean, dry and HIGH COST OPERATION: Rewinding,
repaint replacement
Detection Evaluation Detection Evaluation

§ Superficial § Polarization index § Agglomerate § Reabsorption current


contamination § Time constant problems § Reabsorption current
§ Superficial § Absorption index § Dielectric normalized with T.
humidity § Leakage current degradation § Leakage/Reabsorption
§ Salt humidity ratio § Ageing current ratio
§ Internal § AC&DC § Ionization § AC&DC Capacitance
humidity Capacitance § Transverse § Operating hours
§ Contamination current
§ Insulate state
§ Surface current

Table 1: Reversible and non-reversible problems.

EDAIII System Standard configuration information provided by EDAIII System


includes complete information about each is shown both in numerical and graphical
parameter as well as technical format.
documentation about the method. The

3/11
EDA data sheet
EDAIII System

Application Note

EDAIII Test Example #1 EDAIII Test Example #2


Reversible Problem Non Reversible Problem
Motor Report 2277 Motor Report 1579

Voltage 4,16kV Voltage 4,26kV


Power 184kW Power 3680kW
Working Hours 151,000 hrs Working Hours 19,370 hrs
RPM 1,480 Insulation Epoxy Mica, Class F
Insulation Epoxy Mica, Class F
Sample of results: Voltage 1 Voltage 2
Sample of results: Voltage 1 Voltage 2
BEFORE Leakage I at 20ºC 9.9 14.6
Insulation R at 20ºC 660MΩ 650M Ω Reabsorption Current 26 26.7
PI 1.2 1.2 St. Reabsorption I. At thickness 16.25 16.7
Absorption Index 1.11 1.38 Leakage/Reabsorption ratio 0.09 0.07
Capacitance DC-20nF 1kHz -26nF
Conclusion:
Conclusion: Winding is very weak at slot output.
Motor pollution present-reversible condition. Clean and Insulation at end of live
dry required to avoid irreversible damage.
Further action:
Sample of results: Voltage 1 Voltage 2
AFTER CLEAN/DRY Taking motor apart showed leakage to earth at
Insulation R at 20ºC 35G Ω 37G Ω windings 17,32
PI 7.1 7.4
Absorption Index 1.52 1.56 How did we know?
Capacitance DC-28nF 1kHz -28nF
Reabsorption currents are high (>7) and show
How did we know? ionisation and lamination.
Before cleaning the PI is less than 1.5 and no higher at
the higher voltage. The leakage current should be 0.2 to 0.3 of
reabsorption current, not less than 0.1.
After cleaning the PI is higher at the higher voltage.

Before-The DC and AC capacitance varies by more


than 10%. The DC capacitance is less than Capacitance
at 1kHz and PI is low-means water pollution.

Advantages of EDAIII System


§ High Reliability § Eliminate human error
§ Ten years maturity § Two levels of diagnostic
§ Predictive maintenance § Guided operation
§ Based on step-voltage test § Organization of results
§ Maintenance improvements and § Easy management of reports
optimization § Easy use
§ Maintenance costs reduction § Two parameters for detection and
§ Higher availability confirmation of each problem.

4/11
EDA data sheet
EDAIII System

EDAIII SYSTEM: Testing Procedure

Guided Menu

Software shows the operator a logical assuring that the test is always made in
flow of steps both in test and analysis the same way independently of the
process, guiding the worker and worker.

Steps to follow during a test and analysis .

5/11
EDA data sheet
EDAIII System

Software shows during all process the (measuring, calibrating, printing, etc),
connections, precautions that the worker being very interactive with the worker.
has to take and the actual state

Connection Screen.

Test’s organization
Technical Machine Data
Every test is stored automatically and in
organized way to make easier its Technical Machine data information
following finding. This search can be only has to be introduced in the first test
made by three different fields: plate made. Following tests recover this data
number, manufacture and kind of and create automatically an organized
machine. historical test database.

Test identification. Technical Machine data .

6/11
EDA data sheet
EDAIII System

Charge and discharge measures

Temperature, Humidity, Capacitance


and Voltage Measurements.

Current and Insulation Resistance


Graphs.

Results Screen.

7/11
EDA data sheet
EDAIII System

Reports

EDAIII System carries out and (perhaps over a period of years) are
automatic measurement of different presented in a structured manner. The
parameters concerning the insulation clear presentation of these reports
and displays the results clearly on the makes interpretation of the results
PC screen. Also, generates a report of straightforward and facilitates
the equipment tested. All technical data predictive maintenance techniques.
for the current and previous tests

8/11
EDA data sheet
EDAIII System

Optional Tools

EDA DiagHelp
EDA DiagHelp is a diagnostic expert This application recovers the file
software based on theoretical principles generated after the test and applies
(dielectric theory) and normative automatically the diagnostic criteria
(IEEE62) and in the experience giving both the problem and its gravity.
acquired by personnel of Iberdrola and
Unitronics during more than 10 years EDA DiagHelp carries out a diagnostic
with more than 10.000 rehearsals of in a reliable and easy way.
diverse power generators and medium
and low voltage machines.

Data Screen.

Diagnostic Criteria

Diagnostic Criteria Screen .

9/11
EDA data sheet
EDAIII System

EDA Trends
EDA Trends tool has been developed to necessary to make more frequently test
follow the evolution of the tested and correlate them with EDA DiagHelp.
machines by EDAIII System. The trend
of a parameter to change gives us EDA Trends shows the results both in
information that something is wrong in graphical and tabular format.
the machine. In these cases, it will be

Data Screen.

Trends before and after


the cryogenic cleaning.

10/11
EDA data sheet
EDAIII System

Specifications
§ Power requirements: § Measurement time

230V ~ ±10%, 50H z±5% or 60Hz ±5 % Charging: 30 minutes


115V ~ ±10%, 50Hz±5% or 60Hz ±5 % Reabsorption: 2 minutes
Installation category II, according to IEC 664-1
§ Ambient conditions
§ Test signal
Temperature Humidity
Voltage: 0- 6000V DC Operation 5 to 30ºC 10 to 75%
Current: 5mA max Storage 5 to 55ºC 5 to 80%

§ Measurement § Mechanical Properties:


Length: 40 cm.
Current Width: 45 cm.
Range Accuracy Resolution Height: 13.5 cm.
Weight: 10.5 Kg.
50 µA - 5 mA 5% 1 µA
5 µA - 50 µA 5% 10 nA § Other characteristics:
50 nA - 5 µA 5% 1 nA Hardware:
< 50 nA 50% 1 nA - Microprocessor controlled measurement.
- High efficiency LEDs indicators.
Voltage - Safety pushbutton for test voltage applicat ion.
Range Accuracy Resolution
@ 50 < V < 500 5% - 1 digit 3V Software:
@ V ≥ 500 3% - 1 digit 3V - Direct control, data visualization, storage and analysis
in PC. Communication through RS232 line.
Insulation @5kV - User friendly and without the need for specialists to be
Range Accuracy Resolution present.
5% - Advanced test identification and storage system.
Up to 100 GΩ 1 MΩ
- PC Requirements
> 100 GΩ 50% 10 MΩ
- IBM compatible 486 or above.
- Running Windows95,98 or NT 4.
Capacitance - 16MB RAM (32MB recommended).
DC and 1kHz - Floppy disk (3 ½inch ) and CD- ROM drive.
Range Accuracy Resolution
1 nF – 1 µF 5% - 3 digit 1 nF § EDAIII System (Ref.EDA3S00) includes:
1 µF – 10 µF 5% - 1 dígit 10 nF
§ Switching and Measuring unit.
§ CE Certified § Acquisition and Analysis software.
§ HV Shielded Test leads 8m (2 un its).
Standards: According to IEEE62: § HV Shielded Test leads 12m (2 units).
"Recommended guide for making dielectric § Warning light.
measurements in the field" § Metallic carrying case for EDA300
CE Directive: DC 93/68/CEE § Accessories carrying case
Electromagnetic Compatibility: § Mains supply lead
DC 89/336/CEE § RS232 lead
IEC 61000 § User manual
Electric Safety: § Parameters and method technical information.
DC 73/23/CEE (Low voltage) § Optional EDA DiagHelp and EDA Trends
UNE- EN 61010- 1

Group Exporter : Multi-Tek International


Email: mti@multitekintl.com
Fax: +442073133191

11/11
EDA data sheet
Item 3.2
Multi-function winding/motor surge tester
up to 6KV type H2/CPS with standard
accessories and 42 column printer
(option A), safety lambs (option G) and
testing tool for armatures (option E).
H2/CPS - SURGE TEST multifunctional - Portable - 6 KV
Function:
7 Test instruments in a single
equipment!! Indispensable integrated
system for :
• Repair Centers
• Winders
• Preventive Maintenance
• Laboratories

Application:
• AC and DC motors
• Generic electric devices
• Transformers
• Coils
• Die-cast and wound rotors

Use:
• Maintenance
• “On site” repair and technical assistance
• Quality control and safety test
• Laboratories.
Features:
• Up to 7 types of test in a single equipment
• Storage of response curves
• Reduced weight and dimensions
• Most advanced technology
• Automatic GO – NO GO test results

Standard tests:
• Surge on windings
• DC dielectric strength
• Insulation resistance
• Polarisation index (optional)
• 1,2/50 pulse
• Die-cast rotors (optional),
• Digital ohmmeter with delta T (optional).
Other versions:
H1/CPS - Surge test onl y.
Options:
• Tools for contacting
• Automatic switching
• RS232 line
• Case
• Trolley for transportation, etc..
Item 3.3
Precision bench version digital
multimeter type 1604
CYAN MAGENTA YELLOW BLACK CYAN MAGENTA YELLOW BLACK

Model 1604 - 40,000 count bench multimeter

A value-for-money DMM True RMS ac ranges


The 1604 is a low-cost auto/manual ranging bench-top DMM All AC measurements on the 1604 are True RMS. This avoids
with a large and bright LED display. the errors on non-sinusoidal waveforms associated with other
It offers 4¾ digit (40,000 count) scale length, true RMS ac multimeters.
measurements, a basic accuracy of 0.08% and a resolution of Good ac bandwidth enables measurement within the audio
10µV, 10mΩ and 0.1µA. band and ensures that higher frequency components of switch-
ing waveforms are included within the measurement result.
A substantial bench-top instrument
The 1604 is a robust mains-powered bench-top instrument.
Frequency measurement
Unlike a hand-held multimeter it stays where you put it even with
heavy test leads connected. The multi-position tilt stand en-
The 1604 has a frequency function which can be selected on
any ac range in order to measure the frequency of the signal.
1604
sures that the large display is always readable. Frequencies up to 40kHz can be measured and the maximum
resolution is 0.1Hz.
Smart functions
The 1604 incorporates several “smart” functions such as Rela-
Isolated RS-232 interface
tive measurement and Minimum-Maximum storage. The 1604 is fitted with an isolated RS-232 interface. This per-
The T-Hold function enables readings to be held on the display mits remote control and data-logging to disk using optional Win-
automatically each time a new test point is probed. dows based software.

DC VOLTAGE FREQUENCY
Range Accuracy Resolution Notes Range Accuracy Resolution Notes
400mV 0.08% 4 dig. 10 V Max. Input 265V DC/AC rms 4kHz 0.01% 1 dig. 0.1Hz Sensitivity selected by AC
4V 0.08% 4 dig. 100 V Input impedance 10MΩ nominal 40kHz 0.01% 1 dig. 1Hz range setting
40V 0.08% 4 dig. 1mV Max. input 1kV DC or AC pk Sensitivity better than 40mV (400mV range), better than 10% of range (other Vac &
400V 0.08% 4 dig. 10mV NMR: >60dB @ 50/60Hz Iac ranges).
CMR: >90dB @ DC/50Hz/60Hz
1000V 0.09% 4 dig. 100mV
All accuracies apply for 1 year, 19oC to 25oC. Temperature coefficient outside these
AC VOLTAGE (True RMS, 4000 count scale length) limits is <0.1 x quoted range accuracy per oC.
Range Accuracy Resolution
45Hz - 400Hz 400Hz - 5kHz 5kHz - 20kHz FURTHER FUNCTIONS
400mV 1% 4 dig. 3% 4 dig. 100 V
4V 1mV Continuity
0.5% 4 dig. 2% 4 dig. 5% 4 dig. Selects 4kΩ range and sounds audible tone for impedance <10Ω. Max. input
40V 10mV
400V 3% 4 dig. 100mV 265V DC or AC rms.
750V 1% 4dig. 1V Diode Test
Accuracies apply for readings between 10% and 100% of full scale. Additional error Displays junction voltages up to 3V at a test current of 1mA at 1V. Max. open
at crest factor = 3 is typically 1%. Input impedance = 10MΩ nominal. Max. input = circuit voltage approximately 4V. Max. input 265V DC or AC rms.
750V rms, 1kV pk. (265V rms on 400mV range). 1kΩ unbalanced CMR = >60dB at
DC or 50Hz (60Hz rejection available as factory option). Null (Relative): Stores current reading and subtracts it from future readings.
Hold: Reading is frozen until released.
RESISTANCE T-Hold: Reading is frozen when it becomes stable.
Range Accuracy Resolution Notes
Min/Max: Minimum and maximum readings are stored.
400Ω 0.15% 6 dig.* 10mΩ * 400Ω specification applies after null
4kΩ 0.1% 4 dig. 100mΩ Max. input 265V DC or AC rms
on any range. DISPLAY and RANGE CONTROL
40kΩ 0.1% 4 dig. 1Ω Max. open circuit voltage 4V
400kΩ 0.15% 4 dig. 10Ω 0.56” (14mm) LED display. Annunciators for all ranges, functions and 'smart'
4MΩ 0.3% 6 dig. 100Ω 40MΩ accuracy applies up to 20MΩ modes. Scale Length 4¾ digits (± 40,000 counts) except ac ranges ( 4,000
40MΩ 1.0% 10 dig. 1kΩ thereafter add 1% counts). Reading rate 2.5 per second. Overrange shows OFL on display.
Each measurement function can use automatic or up/down manual ranging.
DC CURRENT
Range Accuracy Resolution Notes RS-232 INTERFACE
4mA 0.1% 4 dig. 0.1 A Max. input 1A (Fused)
400mA 0.1% 4 dig. 10 A Voltage burden <500mV Opto-isolated bi-directional RS-232 interface. 9600 baud.
10A (up to 1A)
10A (up to 5A)
10A (up to 10A)
0.3% 4 dig.
1.0% 4 dig.
3.0% 10 dig.
1mA
1mA
1mA
Max. input 10A (Fused)
Voltage burden <500mV
GENERAL 40,000 count auto/manual ranging bench multimeter
Power: 230V or 115V AC nominal 50/60Hz, adjustable internally;

Accuracy 0.08%; resolution 10µV, 10m Ω and 0.1µA


AC CURRENT (True RMS, 4000 count scale length) operating range ±14% of nominal; 3VA max.;
Range Accuracy Resolution Notes Installation category II u
1mA 0.5% 4 dig. 1 A Max. input 1A (Fused) Size: 260(W) x 88(H) x 235(D)mm, excl. handle/feet.
Voltage burden <500mV Weight: 2.0kg (4.4lb)
100mA
10A (up to 1A)
0.5% 4 dig.
0.8% 4 dig.
100 A
10mA Operating Range: + 5°C to 40°C, 20-80% RH. u Large and bright LED display; ac line operation
10A (up to 5A) 1.5% 4 dig. 10mA Max. input 10A (Fused) Storage Range: - 40°C to 70°C
10A (up to 10A) 3.0% 4 dig. 10mA Voltage burden <500mV
Accuracies apply over 45Hz to 10kHz for readings between 10% and 100% of
Safety:
EMC:
Complies with EN61010-1.
Complies with EN61326.
u True RMS ac functions; wide ac bandwidth
range. Additional error at crest factor = 3 is typically 1%.
Thurlby Thandar Instruments Ltd. operates a policy of continuous development and reserves
the right to alter specifications without prior notice.
u Frequency measurement; audible continuity; diode test
Designed and built in Europe by:
u Relative, T-Hold and Min-Max functions included
u Isolated RS-232 interface as standard

Thurlby Thandar Instruments Ltd.


Glebe Road, Huntingdon. Cambs. PE29 7DX UK
Tel: +44 (0)1480 412451 Fax: +44 (0)1480 450409
Email: sales@tti-test.com Web: www.tti-test.com
82100-0071 Iss. 2
CYAN MAGENTA YELLOW BLACK CYAN MAGENTA YELLOW BLACK

Model 1604 - 40,000 count bench multimeter

A value-for-money DMM True RMS ac ranges


The 1604 is a low-cost auto/manual ranging bench-top DMM All AC measurements on the 1604 are True RMS. This avoids
with a large and bright LED display. the errors on non-sinusoidal waveforms associated with other
It offers 4¾ digit (40,000 count) scale length, true RMS ac multimeters.
measurements, a basic accuracy of 0.08% and a resolution of Good ac bandwidth enables measurement within the audio
10µV, 10mΩ and 0.1µA. band and ensures that higher frequency components of switch-
ing waveforms are included within the measurement result.
A substantial bench-top instrument THURLBY THANDAR INSTRUMENTS
The 1604 is a robust mains-powered bench-top instrument.
Frequency measurement
Unlike a hand-held multimeter it stays where you put it even with
heavy test leads connected. The multi-position tilt stand en-
The 1604 has a frequency function which can be selected on
any ac range in order to measure the frequency of the signal.
1604
sures that the large display is always readable. Frequencies up to 40kHz can be measured and the maximum
resolution is 0.1Hz.
Smart functions
The 1604 incorporates several “smart” functions such as Rela-
Isolated RS-232 interface
tive measurement and Minimum-Maximum storage. The 1604 is fitted with an isolated RS-232 interface. This per-
The T-Hold function enables readings to be held on the display mits remote control and data-logging to disk using optional Win-
automatically each time a new test point is probed. dows based software.

DC VOLTAGE FREQUENCY
Range Accuracy Resolution Notes Range Accuracy Resolution Notes
400mV 0.08% 4 dig. 10 V Max. Input 265V DC/AC rms 4kHz 0.01% 1 dig. 0.1Hz Sensitivity selected by AC
4V 0.08% 4 dig. 100 V Input impedance 10MΩ nominal 40kHz 0.01% 1 dig. 1Hz range setting
40V 0.08% 4 dig. 1mV Max. input 1kV DC or AC pk Sensitivity better than 40mV (400mV range), better than 10% of range (other Vac &
400V 0.08% 4 dig. 10mV NMR: >60dB @ 50/60Hz Iac ranges).
CMR: >90dB @ DC/50Hz/60Hz
1000V 0.09% 4 dig. 100mV
All accuracies apply for 1 year, 19oC to 25oC. Temperature coefficient outside these
AC VOLTAGE (True RMS, 4000 count scale length) limits is <0.1 x quoted range accuracy per oC.
Range Accuracy Resolution
45Hz - 400Hz 400Hz - 5kHz 5kHz - 20kHz FURTHER FUNCTIONS
400mV 1% 4 dig. 3% 4 dig. 100 V
4V 1mV Continuity
0.5% 4 dig. 2% 4 dig. 5% 4 dig. Selects 4kΩ range and sounds audible tone for impedance <10Ω. Max. input
40V 10mV
400V 3% 4 dig. 100mV 265V DC or AC rms.
750V 1% 4dig. 1V Diode Test
Accuracies apply for readings between 10% and 100% of full scale. Additional error Displays junction voltages up to 3V at a test current of 1mA at 1V. Max. open
at crest factor = 3 is typically 1%. Input impedance = 10MΩ nominal. Max. input = circuit voltage approximately 4V. Max. input 265V DC or AC rms.
750V rms, 1kV pk. (265V rms on 400mV range). 1kΩ unbalanced CMR = >60dB at
DC or 50Hz (60Hz rejection available as factory option). Null (Relative): Stores current reading and subtracts it from future readings.
Hold: Reading is frozen until released.
RESISTANCE T-Hold: Reading is frozen when it becomes stable.
Range Accuracy Resolution Notes
Min/Max: Minimum and maximum readings are stored.
400Ω 0.15% 6 dig.* 10mΩ * 400Ω specification applies after null
4kΩ 0.1% 4 dig. 100mΩ Max. input 265V DC or AC rms
on any range. DISPLAY and RANGE CONTROL
40kΩ 0.1% 4 dig. 1Ω Max. open circuit voltage 4V
400kΩ 0.15% 4 dig. 10Ω 0.56” (14mm) LED display. Annunciators for all ranges, functions and 'smart'
4MΩ 0.3% 6 dig. 100Ω 40MΩ accuracy applies up to 20MΩ modes. Scale Length 4¾ digits (± 40,000 counts) except ac ranges ( 4,000
40MΩ 1.0% 10 dig. 1kΩ thereafter add 1% counts). Reading rate 2.5 per second. Overrange shows OFL on display.
Each measurement function can use automatic or up/down manual ranging.
DC CURRENT
Range Accuracy Resolution Notes RS-232 INTERFACE
4mA 0.1% 4 dig. 0.1 A Max. input 1A (Fused)
400mA 0.1% 4 dig. 10 A Voltage burden <500mV Opto-isolated bi-directional RS-232 interface. 9600 baud.
10A (up to 1A)
10A (up to 5A)
10A (up to 10A)
0.3% 4 dig.
1.0% 4 dig.
3.0% 10 dig.
1mA
1mA
1mA
Max. input 10A (Fused)
Voltage burden <500mV
GENERAL 40,000 count auto/manual ranging bench multimeter
Power: 230V or 115V AC nominal 50/60Hz, adjustable internally;

Accuracy 0.08%; resolution 10µV, 10m Ω and 0.1µA


AC CURRENT (True RMS, 4000 count scale length) operating range ±14% of nominal; 3VA max.;
Range Accuracy Resolution Notes Installation category II u
1mA 0.5% 4 dig. 1 A Max. input 1A (Fused) Size: 260(W) x 88(H) x 235(D)mm, excl. handle/feet.
Voltage burden <500mV Weight: 2.0kg (4.4lb)
100mA
10A (up to 1A)
0.5% 4 dig.
0.8% 4 dig.
100 A
10mA Operating Range: + 5°C to 40°C, 20-80% RH. u Large and bright LED display; ac line operation
10A (up to 5A) 1.5% 4 dig. 10mA Max. input 10A (Fused) Storage Range: - 40°C to 70°C
10A (up to 10A) 3.0% 4 dig. 10mA Voltage burden <500mV
Accuracies apply over 45Hz to 10kHz for readings between 10% and 100% of
Safety:
EMC:
Complies with EN61010-1.
Complies with EN61326.
u True RMS ac functions; wide ac bandwidth
range. Additional error at crest factor = 3 is typically 1%.
Thurlby Thandar Instruments Ltd. operates a policy of continuous development and reserves
the right to alter specifications without prior notice.
u Frequency measurement; audible continuity; diode test
:
u Relative, T-Hold and Min-Max functions included
u Isolated RS-232 interface as standard

.
.
:
.
82100-0071 Iss. 2
Item 3.4
AC Multi-indicator type WATTPLUS
AC Multi-indicators

WATTPLUS is a dual display device that can measure two quantities simul-
taneously: W - cosϕ - VRMS – ARMS - Hz
W is displayed at all times, but the other quantities can be selected using
the push-button on the left of the display. It is not necessary to unplug the
device in order to switch from one quantity to another, as this can be done
whilst it is still switched on.

• Fuse protection
• 240V AC mains power supply
• Dimensions/Weight: 180 x 130 x 210mm / 2kg

FRONT PANEL CAN BE MADE IN YOUR OWN LANGUAGE UPON REQUEST

FUNCTION RANGE DISPLAY ACCURACY


VOLTAGE 15 - 300 VAC 299.9 1.5V
CURRENT 50mA - 5A 4,999 25mA
POWER 1W to 1500W 1499 2W
COSϕ 0.001 to 0.999 0.999 0.007
FREQUENCY 40 - 100 Hz 99.99 0.02 Hz
ref. WATTPLUS

Products Guarantee 2 years


Item 3.5
Three phase power analyzer type
VEGA76
Power Analyzer (Recorder)

VEGA 76
1. DETAILS
The advanced model VEGA 76 is a recorder
instrument which performing analysis and
tests on electrical single and three phase
system with or without neutral. The
instrument displays in real time the values of
all fundamental electrical quantities featuring
the electrical installation under test (Voltage,
Current, Active Power, Reactive Power,
Apparent Power, etc.) showing the trend of
wave forms of voltage and currents. It is also
possible to store in the instrument's memory a
maximum of 64 quantities, voltage anomalies.
VEGA 76 use innovative inputs flexible clamps
for current measurements (up to 3000A)
directly connected without any other interface.
The software (Windows compatible) provided
with the instrument enlarge the potentialities
of the instrument. It is also possible to display
and recording the harmonic values of voltage
and current.

2. FUNCTIONS
· TRMS Voltage measurement P-N and P-P.
· TRMS Current measurement on each phase
· Active Power on each phase and total.
· Reactive Power on each phase and Total.
· Apparent Power on each phase and Total.
· Power factors for each phase and Total
· Active and Reactive energies for each phase and total
· Frequency
· Recordings with integrated period selectable from 5 sec to 60 min.
· Harmonic Analisys for Voltage and Current up to 49th component.
· Recording Voltage Anomalies (sags, swells, breaks, etc.)
· Backlight.
· RS-232 interface for PC connection.
· Windows software for PC analysis

Group Exporter: MULTI-TEK INTERNATIONAL


103 – 105 Freston Road(Industrial Area), London W11 4BD, England
Tel.: +44(0) 20 7313 3190 • Fax.:+44(0) 20 7313 3191
E-Mail: mti@multitekintl.com
3. ACCESSORIES
· KITENERGY2: kit of 4 cable with safety alligator clips.
· HTFLEX33: kit of 3 flexible clamps 1000/3000A
· BORSA2051: carrying bag
· TOPLINK: Windows software
· C232NG1: serial cable
· A0050: External Power Supply Adapter.
· User's manual
· Warranty certificate
· Calibration Certificate ISO9000

4. OPTIONAL ACCESSORIES
· HP30C2: transducer clamp 200 -2000A/1V
· HT96U: transducer clamp 1-100-1000A/1V
· HT97U: transducer clamp 10-100-1000A/1V
· HT903: Box 3 x 1-5A / 1V for TA connection TA
· CN0050: kit to hang the meter on neck

5. STANDARDS APPLIED
EN 50160
EN 61326 EMC Standards
EN 61010-1
EN 61036
VEGA 76 Rel. 2.00 of 07/11/2005

Power Quality electrical networks integrated meter Pag 1 of 3

ELECTRICAL SPECIFICATIONS
Accuracy is indicated as ± (% readings + no. of digits) at 23°C ± 5°C, con relative humidity <60%UR.

AC/DC Voltage – Single phase / Three phase systems (Autorange)


Range (V) Resolution (V) Accuracy Input Impedance
15 ÷ 310 0.2 300 kΩ (Phase-Neutral)
±(0.5% rdg + 2dgt)
310 ÷ 600 0.4 300 kΩ (Phase-Phase)

Voltage Anomalies – Single / Three phase systems (Manual range)


Resolution Resolution Accuracy Accuracy
Range (V)
Voltage (V) Time Voltage Time (ref. 50Hz)
15 ÷ 310 0.2
10ms ±(1.0%rdg + 2dgt) ±10ms
30 ÷ 600 0.4
Input Impedance: 300 kΩ (Phase-Neutral and Phase-Phase)

AC TRMS Current by external clamp transducer – STD and FlexEXT clamps


Overload
Range (*) Resolution (mV) Accuracy Input Impedance
protection
0.005 ÷ 0.26V 0.1
±(0.5%rdg + 2dgt) 100kΩ 5V
0.26 ÷ 1V 0.4
(*) Minimum detectable value: 0.5% of full scale clamp

AC TRMS Current by external clamp transducer – FlexINT (1000A AC range)


Range (A) (*) Voltage input Resolution Accuracy Input Impedance
5.00 ÷ 19.99 425µV ÷ 1.7mV ±(4.0% rdg + 8.5µV)
0.85µV
20.00 ÷ 99.99 1.7mV ÷ 8.499mV ±(1.0% rdg + 8.5µV) 9.166kΩ
100.0 ÷ 999.9 8.5mV ÷ 84.99mV 8.5µV ±(1.0% rdg + 85µV)
(*) Minimum detectable value: 0.5% of full scale clamp

AC TRMS Current by external clamp transducer – FlexINT (3000A AC range)


Range (A) Voltage input Resolution Accuracy
15.00 ÷ 99.99 1.27mV ÷ 8.499mV 0.85µV ±(1.0% rdg +8.5µV)
100.0 ÷ 270.0 8.5mV ÷ 22.75mV ±(1.0% rdg +42.5µV)
85µV 9.7kΩ
270.0 ÷ 999.9 22.75mV ÷ 84.99mV ±(1.0% rdg +85µV)
1.00k ÷ 3.00k 85.0mV ÷ 255mV 850µV ±(0.5% rdg +8.5mV)
(*) Minimum detectable value: 0.5% of full scale clamp
VEGA 76 Rel. 2.00 of 07/11/2005

Power Quality electrical networks integrated meter Pag 2 of 3

Power/Energy – Single / Three phase systems


Measures type Range Resolution Accuracy
100.0 ÷ 999.9W 0.1W
ACTIVE
1.000kW ÷ 999.9kW 0.1kW
POWER 1.000MW ÷ 999.9MW 0.1MW
100.0 ÷ 999.9VAR 0.1VAR
REACTIVE
1.000kVAR ÷ 999.9kVAR 0.1kVAR
POWER 1.000MVAR ÷ 999.9MVAR 0.1MVAR
100.0 ÷ 999.9VA 0.1VA
APPARENT
1.000kVA ÷ 999.9kVA 0.1kVA
POWER 1.000MVA ÷ 999.9MVA 0.1MVA ±(1.0% rdg + 2dgt)
ACTIVE 100.0 ÷ 999.9Wh 0.1Wh
ENERGY 1.000kWh ÷ 999.9kWh 0.1kWh
(Class 2 EN61036) 1.000MWh ÷ 999.9MWh 0.1MWh
REACTIVE 100.0 ÷ 999.9VARh 0.1VARh
ENERGY 1.000kVARh ÷ 999.9kVARh 0.1kVARh
(Class 3 IEC1268) 1.000MVARh ÷ 999.9MVARh 0.1MVARh

Power factor (Cosϕ) - Single / Three phase systems


Range (cosϕ) Resolution Accuracy (°)
0.20 ÷ 0.50 0.6
0.50 ÷ 0.80 0.01 0.7
0.80 ÷ 1.00 1.0

Harmonics - Single / Three phase systems


Range Maximum resolution Base accuracy
DC ÷ 25th ±(5.0% rdg + 2dgt)
26th ÷ 33th 0.1V / 0.1A ±(10% rdg + 2dgt)
34th ÷ 49th ±(15% rdg + 2dgt)
VEGA 76 Rel. 2.00 of 07/11/2005

Power Quality electrical networks integrated meter Pag 3 of 3

3. GENERAL SPECIFICATIONS
SINGLE/THREE PHASE RECORDING:
STORED PARAMETERS:
- Phase and delta voltages
- Phase currents, neutral current
- Phase and total three phase Active, Reactive, Apparent power
- Active energy (Class 2 EN61036), Reactive energy (Class 3 IEC1268)
- Phase and total three phase Power factor Cosϕ
- Voltages, currents harmonics (DC,1,2,…49)
- Voltage anomalies (sags, swells, breaks)
- Predefined recordings (EN50160, Voltage anomalies, Harmonics, Start up, Power & Energy)
- Max selectable parameters: 63 or 3 AUX (Environmental and/or leakage)
- Integrated period: 5 ÷ 3600 sec.
- Recording autonomy: > 30 days with integrated period of 15 minutes
- Memory capacity: 2Mbyte

DISPLAY AND MEMORY:


Features: Dot matrix with backlight
Resolution: 128x128 dots
Visible area: 73x73 mm

POWER SUPPLY:
Batteries: 6 batteries 1.5V type LR6-AA-AM3-MN 1500
External power supply adapter: Code A0050 230V/50Hz standard adapter

MECHANICAL FEATURES:
Dimensions: 225 (W)x165(L)x105(D) mm
Weight (included batteries): about 0.7kg

WORKING ENVIRONMENTAL CONDITIONS:


Reference temperature: 23°C ± 5°C
Working temperature: 0° ÷ 40°C
Allowed relative humidity: < 80% HR
Storage temperature: -10 ÷ 60°C
Storage humidity: < 80% HR

POWER/ENERGY MEASUREMENTS REFERENCE STANDARDS:


Features of voltage supplied by public utilities: EN50160
Active energy static counters for AC current EN61036 (Class 2)
Reactive energy static counters for AC current IEC1268 (Class 3)

GENERAL REFERENCE STANDARDS:


Safety of measuring instruments: EN61010-1
Insulation: class 2 (double insulation)
Pollution degree: 2
Overvoltage category: CAT III 300V∼ ; CAT III 350V∼ (Phase-Ground)
CAT III 600V∼ (Phase-Phase)
Use: max altitude: 2000m
EMC: EN61326-1 (1998) + A1 (1999)

This instrument complies with the prescriptions of the European directive on low voltage 73/23/CEE
(LVD) and EMC directive 89/336/EEC, amended by 93/68/EEC.
Item 3.6
Industrial insulation and continuity tester
type MIT430
MIT400 CAT IV
Industrial Insulation Testers

MIT400 CAT IV
Industrial Insulation Testers
■ CAT IV 600 V applications
■ TRMS & DC Voltage measurement
■ Insulation testing up to 1000 V and
200 GΩ
■ Continuity testing at 200 mA or 20 mA
down to 0.01 Ω
■ Pass/Fail limit alarms
■ Combined Analogue and dual digital
display
■ PI/DAR and Timer function
■ Test result storage (MIT420)
■ Bluetooth® wireless data transfer
(MIT430)

DESCRIPTION ■ Analogue arc - The display also features an analogue arc


to replicate the response of a moving coil display.
The new Megger MIT400 series insulation and continuity
■ PI and DAR - Polarisation Index (PI) and Dielectric
testers has been designed for electrical testing by the
utilities, industrial, commercial and domestic electricians. Absorption Ratio (DAR) functions
The wide range of features also makes the MIT400 series ■ 200 GΩ - Insulation testing from 20 GΩ (MIT400) to
ideal for the maintenance and service/repair engineer. 200 GΩ (MIT420 and MIT430).
■ Silicone leads - High quality flexible silicone test leads
They replace the well-established BM400 insulation tester
range, given greater functionality with simplified operation, are comfortable to use and prevent measurement errors
greater application range and increased safety. on higher GΩ ranges.
■ Test inhibit - prevents testing if voltages in excess of 50 V
The range are detected when making insulation tests.
The range consists of five instruments:
■ Insulation buzzer - The buzzer can be set to buzz if the
MIT400 250 V, 500 V and 1000 V insulation resistance is above a preset limit, set via the
MIT410 50 V, 100 V, 250 V, 500 V and 1000 V + PI, DAR Setup menu.

MIT420 50 V, 100 V, 250 V, 500 V & 1000 V + PI, DAR and CONTINUITY TESTING
result storage
■ Auto-test - Auto test on circuit contact enables real two
MIT430 50 V, 100 V, 250 V, 500 V & 1000 V + Bluetooth handed operation without the need to press the test
download button.
MIT40X 10 V to 100 V in 1 V steps ■ 200mA or 20mA - Either 200 mA or 20 mA continuity
test currents are available. 20 mA test current will
INSULATION TESTING considerably increase battery life.
■ Lead null - Lead resistance compensation (NULL)
■ Test voltages - 250 V to 1000 V or 50 V to 1000 V
operates up to 9 Ω of resistance.
insulation test voltages available
■ Buzzer - ON-OFF selected by simple push button.
■ Test Lock - Locks insulation test on continuously.
■ Buzzer limit - Continuity buzzer limit alarm provides
■ Test voltage display - The actual test voltage is displayed
adjustment of the maximum resistance the continuity
on the smaller digital readout, with the insulation result
buzzer sounds. This is adjustable from 1 Ω to 20 Ω in 5
on the larger digital display.
steps.
MIT400 Series
Industrial Insulation Testers

■ kΩ range extends resistance measurement to 1 MΩ. transmitter being enabled when the Download mode is
selected on the instrument.
DISPLAY NOTE: The receiving PC needs to have Bluetooth capability
or a USB port fitted a Bluetooth receiver. Class II (10m) is
The display offers a combination of analogue arc and a dual acceptable.
digital readout:
Analogue arc: SAFETY
■ Full display width analogue arc. Designed to be exceptionally safe to use, fast detecting
■ Patented arc display shows essential charge and discharge circuitry prevents damage to the instruments if accidentally
characteristics not visible on a digital display. connected to live circuits or across phases. Specifically, all
■ Single pointer “needle” response is similar to a moving instruments:
coil meter. ■ Meet the international requirements of IEC1010-2 and
■ Logarithmic display for better low insulation value EN61557.
measurements. ■ Live circuit detection inhibits insulation testing on circuits
above 50 V.
Dual digital display: ■ Live circuit detection and test inhibit on continuity
■ Large main digital readout for good visibility of all main measurements.
measurement results ■ Default display of live circuit voltage on all ranges.
■ Second digital display for additional data such as: ■ Detection and inhibit functions even if the protection
Insulation test voltage. fuse has failed.
■ Suitable for use on CAT IV applications and supply
Insulation leakage current.
voltages to 600 V.
Supply frequency (when measuring volts).
Test mode eg. PI, DAR or TI (Timed mode). 600 V CAT IV

MIT40X - VARIABLE INSULATION VOLTAGE All MIT400 instruments are designed to meet the safety
TESTER. requirements for use on CAT IV 600 V.

The MIT40X provides a unique solution for awkward


insulation voltage measurement applications. The MIT40X APPLICATIONS
has a variable insulation test voltage from 10 V to 100 V in
(A) Electrical installations testing:
1 V steps, selectable in the “Set-Up” menu. Once selected
this can only be changed by re-configuring in the Setup The MIT400 includes all the features required for
menu. electricians and engineers working in a range of industries.
Available features are selected to make testing easy and fast
Typical applications include: in a range of situations. Typical industries include:
■ Commercial avionics Electrical supply companies
Large and small scale electrical installation
■ Military land, marine and air communications
Periodic inspection and testing
■ Manufacturing/production line goods Cable testing
■ Electrostatic measurement
(B) Service, repair and maintenance:
■ Component testing

The MIT410 and MIT420 add additional features required
Battery powered traction and lifting equipment
for engineers working on more demanding applications.
Functions such as PI and DAR, capacitance measurement
STORAGE & DOWNLOADING RESULTS and higher insulation range increase the suitability for
MIT420 applications such as:
The MIT420 is capable of saving test results for recall to the Manufacturing/production testing
screen. A simple storage structure allows for a test number Panel building
and screen results to be recalled individually. Railway and other transportation
Motor testing
MIT430 Cable inspection/quality control
The MIT430 supports both test result storage and down- Street lighting maintenance
loading. Avionics ground testing and maintenance
Military applications
Test results can be stored in the instrument and subse-
quently downloaded to a computer with the Megger down-
load manager software.
Data transfer is by Bluetooth, with the MIT485 Bluetooth
MIT400 Series
Industrial Insulation Testers

SPECIFICATION Accuracy: ±3% ±2 digits


Open circuit voltage: 5 V ±1 V
All quoted accuracies are at +20°C. Short circuit current: 20 µA ± 5 µA

Insulation Voltage range


Nominal test voltages 0 to 600 V d.c. ±2% ±2 digits
MIT400 250 V, 500 V, 1000 V 10 mV to 600 V TRMS sinusoidal (40 to 400 Hz) ±2% ±2 digits
MIT410, 420,430 50 V, 100 V, 250 V, 500 V, 1000 V 0 to 1000 V on Analogue scale
MIT40X 10 V to 100 V variable (1 V increments) Unspecified input level 0 - 10 mV (40 to 400 Hz)

Insulation resistance range For non-sinusoidal waveforms additional specification


MIT400 20 GΩ apply:
MIT410 100 GΩ ±3% ±2 digits 101 mV to 600 V TRMS and ±8% ±2 digits 10 mV to
MIT420, 430 200 GΩ 100 mV TRMS
MIT40X 200 GΩ
Default Voltmeter: Operates at >25 V a.c. or d.c.
Range Full Scale Accuracy on any range except OFF
1000 volts ±3% ±2 digits ±0.2% per GΩ
500 volts. ±3% ±2 digits ±0.4% per GΩ Frequency: 40-450 Hz (40 Hz - 99,9 Hz)
250 volts. ±3% ±2 digits ±0.8% per GΩ ±0.5% ±1 digit (100 Hz to
100 volts. ±3% ±2 digits ±2.0% per GΩ 450 Hz)
50 volts. ±3% ±2 digits ±4.0% per GΩ
10 volts ±3% ±2 digits ±2.0% per 100 MΩ Capacitance measurement
MIT420, MIT430
Analogue range: 1 GΩ full scale
Measurement range: 100 pF to 10 µF
Short Circuit Current: 2 mA +0% -50% Accuracy: ± 5.0% ±2 digits
Terminal voltage: -0% +20% ±1 V

Test Current on load: Distance by capacitance:


1 mA at min. pass value of insulation specified in BS7671, HD384 MIT420, MIT430
and IEC364, 2 mA max. Arithmetic conversion from capacitance measurement on
Default capacitance measurement: 50nF/m
EN61557 Operating range: 0,10 MΩ to 1,00 GΩ
Capacitance range: 40 nF/m to 60 nF/m
Leakage Current: 10% ±3 digits
Result storage
Voltage display: 3% ±3 digits ±0.5% of rated Capacity: >1000 test results
voltage Download: Bluetooth wireless
Bluetooth Class: Class II
Polarisation Index (PI): 10 min / 1minute ratio Range: up to 10 m

Dielectric Absorption Ratio (DAR): 60 sec / 30 sec ratio Power Supply:


5 x 1,5 V cells type IEC LR6 (AA, MN1500, HP7, AM3 R6HP) Alkaline
Notes: NiMH rechargeable cells may be used.
(1) All ranges measure from 0,00 MΩ upwards.
Battery life: 2200 insulation tests with duty cycle of 5 sec ON /55
(2) Above specifications only apply when high quality silicone leads
sec OFF @ 1000 V into 1 MΩ
are being used.
Dimensions
Continuity Instrument: 220 x 92 x 50 mm (8.66 in. x 3.63 in. x 1.97 in.)
Measurement: 0,01 Ω to 99,9 Ω (0 to 100 Ω on
analogue scale) Instrument + case: 456 x 178 x 89 mm (18 in. x 7 in. x 3.5 in.)
Accuracy: ±3% ±2 digits (0 to 100 Ω)
Open circuit voltage: 5 V ±1 V Weight
Instrument only: 590 gms, 775 gms with boot (20.73 oz.
Test current: 200 mA (–0 mA +20 mA) (27.22 oz.)
(0.01 Ω to 9.99 Ω) Instrument plus case: 1.75kg (3.86 lb)
20mA (±1 mA )
(10.0 Ω to 99.9 Ω) Fuse
Use only a 500 mA (FF) 1000 V 32 x 6 mm ceramic fuse of high
Zero offset at probe tips: 0,10 Ω typical breaking capacity HBC 50 kA minimum. Glass fuses MUST NOT be
Lead resistance zeroing: Up to 9,00 Ω fitted.
Buzzer: Variable limit 1 Ω, 2 Ω, 5 Ω,
10 Ω, 20 Ω
Safety Protection
The instruments meet EN 61010-1 (1995) to 600 V phase to earth,
Resistance Category IV. Refer to safety warnings supplied.
Measurement: 0,01 kΩ to 1000 kΩ (0 to 1 MΩ
on analogue scale)
MIT400 CATIV
Industrial Insulation Testers

E.M.C.
In accordance with IEC 61326 including amendment No.1

Temperature effects
Temperature coefficient: <0,1% per °C up to 1 GΩ

Environmental
Operating range: -10 to +55°C
Operating humidity: 90% RH at 40°C max.
Storage temperature range: -25 to +70°C
Calibration Temperature: +20°C
Maximum altitude: 2000 m
Dust and water protection:
IP54 Protected against dust and splashing water

The Bluetooth word mark and logo are owned by the Bluetooth SIG, Inc. and
any use of such marks by Megger is under license.

ORDERING INFORMATION
Item (Qty) Order No. Item (Qty) Order No.
Basic CATIV 600 V with 250 V/500 V/1000 V insulation 1 x Red croc clip
MIT400-EN 1 x Black croc clip
As MIT400 + 50 V, 100 V, PI and DAR MIT410-EN 1 x instrument rubber boot
As MIT410 + result storage and recall MIT420-EN 1 x Calibration certificate (not included with MIT40X)
Bluetooth downloading version of MIT420 MIT430-EN 1 x Switched probe (not included with MIT400)
Special selectable voltage 10-100 V MIT40X-EN Owners information CD
Included accessories Optional accessories
Test leads: 2 wire lead set to CAT IV 600 V, consisting of : Replacement lead set 6220-813
1 x Red lead 1.25m complete with probe SP5 remote switch probe 6220-812
1 x Black lead 1.25m complete with probe Rubber boot with stand 6231-802
Hard case 5410-420
Item 3.7
Multi-Function Installation Tester type
MFT
MFT1500 Series
Combined Insulation, Loop & RCD Tester

MFT1500 Series
Combined Insulation, Loop & RCD Tester

■ Combined 16th Edition testing


■ Guaranteed non-tripping loop test range
■ Simple and intuitive to use
■ Backlit display and selector ranges
■ Illuminated Switch Probe
■ Ergonomic design

DESCRIPTION FEATURES
The MFT1500 series combines all the essential features The MFT1500 Series instruments use the patented Megger
necessary for testing domestic, commercial and industrial digital/analogue arc display. The analogue arc provides an
fixed wiring in accordance with International Standards indication of fluctuating readings, while the digital readout
and National Wiring Regulations including BS7671 (16th providing the ability to record accurate results.
Edition wiring regulations) and European Standard
All test functions are selectable from the main panel, with
EN61557.
no hidden ranges or functions to forget.
In addition, the MFT1500 series also meets or exceeds the
Special functions include:
requirements of EN61010-1 Category III 480 V (max)
phase-phase.
VOLTAGE MEASUREMENT
The MFT1500 is available in 2 options, the standard
MFT1501 and MFT1502, which includes useful additional ■ AC/DC Volt meter provides a means of measuring the
facilities such as backlit display and range switches, plus supply voltage independently of any other test functions,
the unique Megger illuminated switched probe. eliminating the need to carry a separate multimeter.
Automatic selection of AC or DC measurement up to
Both instruments are simple to use. Even with minimal
270 V a.c./d.c.
experience of the instrument the operator can begin
testing with complete confidence.
CONTINUITY TESTING
The unique modern styling of the instruments allows it to
be operated whilst stood on the floor, a ledge, hung ■ 200 mA continuity from 0.01 Ω to 99.9 kΩ exceeds all
around the neck with the supplied neck strap, or held in current requirements for testing final ring circuit
the hand. The hand strap increases operational comfort conductors, and bonding of services.
and security further with all the test functions falling easily ■ Automatic continuity testing commences the moment
to hand. the test probes touch the circuit to be tested, allowing
fast testing with both hands free.
The tough case provides enough protection to withstand
the rough and tumble of daily use and to be stowed in a ■ Fast Continuity buzzer is a fast buzzer tone, with no
tool bag or in the carry case (MFT1502). delay on each test for the buzzer to sound, saving
valuable operator time. This test includes a fast safety
check for the presence of a voltage as the test probes
are connected to the circuit.
MFT1500 Series
Combined Insulation, Loop & RCD Tester

■ Variable buzzer threshold controls the limit at which RCD TESTING:


the continuity buzzer stops sounding. Selected from 2 Ω
to 100 Ω in 6 steps. ■ 10 mA to 1000 mA RCD ranges. All standard RCDs
from 10mA to 1000 mA are fully supported. All standard
■ Lead Null stores the test lead resistance and deducts this RCD test functions are available with both 0° and 180°
value from the continuity result, even if the instrument is phase angle.
switched off. Thus reducing the chance of possible
measurement errors. ■ RCD Ramp test measures the RCD trip current. The
ramp test displays the actual trip current on all RCD
ranges instead of trip time. Ideal for identifying nuisance
INSULATION TESTING: tripping RCDs. The current is stepped up from 1/2I to
■ Insulation test at 250 V, 500 V and 1000 V for testing x1I in 200 ms steps.
low voltage applications. A 1000 V warning is issued ■ DC sensitive RCD test option that provides a solution to
prior to performing the 1000 V insulation test. testing DC sensitive RCDs.
■ Live circuit warning when performing insulation or
continuity measurements a live circuit warning is GENERAL FEATURES:
displayed and an audible warning sounded if connected
to a circuit with a voltage greater than 25 V (15 V for ■ Quick to pick up and use by using colour coded
continuity testing). ranges and no hidden functions the MFT1500 takes
minutes to learn how to use. Function buttons are
■ Safety lockout at voltages greater than 55 V during colour matched to the test mode to ensure easy
continuity and insulation testing, the instrument operation.
automatically warns the operator and inhibits any
testing, preventing accidental damage to the instrument ■ Visible and audible Safety warning features are
and full protection to the operator. paramount with live circuit warning and protection
circuitry. If live voltages exist on a circuit during
■ The ‘Auto discharge’ facility safely discharges all insulation or continuity testing the voltage is displayed
circuits after an insulation test, preventing accidental on the screen. If this voltage exceeds a safe level, the
shock from a stored charge on a long cable during or MFT1500 inhibits further testing and a warning beeper
after disconnection. sounds for extra safety.
■ Large easy-to-read LCD using the patented Megger
LOOP TESTING digital/analogue arc technology - combining high speed
■ Low current loop test is a 3 wire non-tripping analogue clarity with digital stability. Making it easy to
0.01 Ω loop test designed to prevent RCD tripping by read even in low light level.
using a sophisticated 15mA loop test pioneered by ■ Economical with batteries by incorporates an auto
Megger Limited. This NO-TRIP test ensures the RCD will shut off facility that operates after 5 minutes of inactivity,
not trip whilst performing a loop impedance test. reducing wasted battery consumption.
■ High current loop test at 25 A provides a fast loop test ■ Innovative test lead connection has been developed
where no RCD is fitted, or for Ze measurement on the for the MFT1500 series. The unique shutter system
incoming side of an RCD. allows only those combinations of test leads permitted
■ Supply Voltage and Polarity indication upon for safe testing to be connected. Unsafe or unnecessary
connection to the mains supply the polarity and voltage options cannot be connected.
are displayed to show correct wiring of the socket under ■ Rubber over-moulded case and lid. The ergonomic
test or test lead connections. This function also provides rubber moulding provides a secure comfortable hold,
a warning of live voltages while continuity or insulation whilst providing maximum protection with IP54 weather
testing. proof rating.
■ Phase-Phase Phase-Neutral and Phase-Earth Loop Tests ■ Certificate of test
are possible. No danger of damage from accidental 3- ■ 3 year warranty
phase connection.
■ Wide supply voltage; allows loop measurements from MFT1502 ADDITIONAL FEATURES
55 V to 480 V. No damage if accidentally connected
across phases. Illuminated Switched probe shines a new light on
■ Prospective Short-circuit Current (PSC) A dedicated testing.
PSC range, using the 25 A high current loop test, is A fully featured test probe allows for single-handed
provided for rapid measurement of Loop currents, both operation and test status indication. Probe features include:
at the socket outlet and distribution board. The PSC
ranges from 1 A to 19.9 kA with a resolution of 1 A, ■ Remote test button for single-handed testing in difficult
10 A and 100 A depending on range. All the loop and locations, the test button duplicates the instrument test
PSC tests are auto-ranging. button in all test modes.
■ LED Torch using a built-in WHITE LED light provides
illumination to the probe tip, providing essential lighting
in low light conditions.
MFT1500 Series
Combined Insulation, Loop & RCD Tester

■ Red/Green Status LED duplicates the warning display Up to 9.99 Ω (zero uses Test Button)
on the main instrument display. A RED LED indicates a Loop test ranges (to EN 61557-3)
voltage present on an insulation range. A GREEN LED Line/Earth(Single phase)
indicates the instrument is displaying a valid test result. 25 A
■ Three Interchangeable probe tips are supplied in 0.01 Ω - 9.99 Ω (±5% ±0.03 Ω)
standard shrouded, removable shrouded and an 10.0 Ω -89.9 Ω (±5% ±0.5 Ω)
extended probe tip to provides the ideal probe tip
90 Ω - 899 Ω (±5% ±5 Ω )
option.
900 Ω - 3.00 kΩ (±5% ±20 Ω)
■ Illuminated display and selector ranges. Not only
the backlight, but also the selector dials are illuminated Supply:
55 V - 280 V 45 Hz to 65 Hz
to allow for use in difficult low-light conditions. Range
or function change automatically operates the backlight,
or by manual selection. Phase to phase
25 A
■ Instrument and document carry case is supplied to 0.01 Ω -1 9.99 Ω
transport the instrument as well as any necessary test (±5% ±0.03 Ω)
leads, documents, drawings etc.
Supply:
55 V - 480 V 45Hz to 65Hz
SPECIFICATION
Supply Voltage range Low current Loop (NO TRIP)
Voltage a.c.: 15 mA
0 V - 500 V 50/60Hz ±2% ±2 digits 0.01 Ω - 2.00 kΩ (±5% ±0.03 ohms ± Noise Margin).
Voltage d.c.: Supply:
0 V - 500 V ±2% ±2 digits 55 V - 270 V 45Hz to 65Hz
Polarity indicated above 1 kV
Prospective Shortcircuit Current PSC
Prospective fault current = Nominal Voltage/Loop Resistance
Insulation test ranges (to EN 61557-2)
Short circuit current: <2 mA Accuracy is therefore derived from the loop test.
250 V 0.01 MΩ - 99.9 MΩ 1 A - 199 A 1 A resolution
500 V 0.01 MΩ - 299 MΩ 0.02 kA - 1.99 kA 10 A resolution
1000 V 0.01 MΩ - 499 MΩ 2.0 kA - 19.9 kA 100 A resolution
±2% ±2 digits upto 99 MΩ
250, 500 and 1 kV into 1 mA (BS7671, HD384 and IEC364) RCD ranges (to EN-61557-6)
Supply:
Output voltage: +20% - 0% at rated load or less
100 V - 270 V 45Hz to 65Hz
Live circuit warnings Ranges:
Insulation: 1000 mA, 500 mA, 300 mA, 100 mA, 30 mA, 10 mA
25 V threshold Type: 1/ 2I - 1/2 times the selected RCD rated current.
Continuity: I - One times selected RCD rated current.
>15 V threshold 5I - Five times I RCD rated current.
RAMP - A ramp test that displays actual trip current .
Insulation
DC sensitive - A DC test current at I current.
25 V visual warning
Current accuracy:
55 V visual, audible and test inhibit
±3%
Phase to earth:
>280 V visual, audible and test inhibit Trip time accuracy:
±1% ±1 ms
Continuity (to EN 61557-4)
Ohms: Power Supply
0.01 Ω - 99.9 Ω (±2% ±2 digits) 8 x 1.5 V Alkaline cells type LR6
100 Ω - 99.9 kΩ (±5% ±2 digits)

Fuses
Buzzer
Replaceable 500 mA (F) HBC 10 kA 500 V
Selectable limits of 2 Ω, 5 Ω, 10 Ω, 20 Ω, 50 Ω, 100 Ω
Non-replaceable 7 A (SIBA 70-065-63) x 2
Open circuit voltage 4-5 V d.c.
Non-replaceable 1 A
Test current:
Remote Probe: MFT1502 only
>200 mA @ 2 Ω
Torch feature: 5mm WHITE LED 1500 mcd
Test Lead null:
MFT1500 Series
Combined Insulation, Loop & RCD Tester

Safety: IEC61557:
CLASS 1 LED to IEC 60825:2001 Interchangeable tips Complies with the following parts of 61557, electrical safety in
Battery: low voltage systems up to 1000 V a.c. and 1500 V d.c.-
Equipment for testing, measuring or monitoring of protective
1 x 9 V Alkaline cell type PP3 measures:-
Fuse: Part 1- General Requirements
Non-replaceable 7 A (SIBA 70-065-63) Part 2- Insulation resistance
Part 3- Loop resistance
Safety
Double insulated to IEC1010-1:2001, Installation Category III, Part 4- Continuity
300 V phase to earth, 500 V phase to phase. Part 6- Residual Current Devices (RCD)
In addition Probe designed to meet IEC 1010-031:2002, Double Part 10- Combined Measuring Equipment
insulated to Installation Category III, 300 V phase to earth, 500 V
phase to phase.

EMC
In accordance with IEC 61326 including amendment No. 1

Environmental
Operating range:
-5 to +40ºC
Operating Humidity:
90% RH at 40ºC max
Storage temperature:
-25 to 65ºC
Maximum altitude:
2000 m
Dust and water protection: Instrument IP54, Probe no rating

ORDERING INFORMATION
Item (Qty) Order No. Item (Qty) Order No.
Multifunction Tester Standard MFT1501 Optional accessories for MFT1501/1502
Multifunction Tester with Illuminated switch probe MFT1502 Replacement 3 wire test lead set 6220-770
Fused prod and clip set 6180-405
Accessories included with MFT1501 Standard switched probe 6220-606
User Guide on CD 6172-831 Illuminated switched probe 6311-089
3 wire test lead Test lead with Schuko plug 6231-593
Crocodile clips (red, black and Green) Test lead with UK mains plug 6231-601
Probes (Red, Black) Test lead with USA mains plug 6220-643
Mains plug (BS1363) test lead Earth bond test lead set 6231-586
Additional accessories with MFT1502 Instrument/Document carry case 6420-143
As MFT1501 plus: Illuminated probe tip set 6121-562
Illuminated switched probe
Instrument/Document carry case

ISO STATEMENT
Registered to ISO 9001:1994 Reg no. Q 09250

Registered to ISO 14001 Reg no. EMS 61597

MFT1500_DS-e n_V01
Item 3.8
Digital low resistance ohmmeter type
DLRO10X up to 10A with software
DLRO 10 AND DLRO10X
Digital Microhmmeter

DLRO 10 and DLRO 10X


Digital Microhmmeter

■ Auto current reversal cancels standing


emfs
■ Protected to 600 V
■ Automatically detects continuity in
potential and current connections
■ Multiple operating modes including fully
automatic
■ Alpha-numeric keypad for entering test
notes (DLRO 10X)
■ User selectable high and low limits
(DLRO 10X)
■ Printer output and memory (DLRO 10X)

DESCRIPTION To assist operator safety and ease of use, both instruments are
supplied complete with a pair of duplex handspikes with 1.2 m
DLRO 10 and DLRO 10X set the standards for low resistance (4 ft) leads. One of the probes is fitted with LED’s, which
measurement. DLRO 10 and DLRO 10X are fully automatic duplicate indicators on the instrument display indicating that all
instruments, selecting the most suitable test current up to 10A d.c. four contacts have been made, the presence of a high voltage
to measure resistance from 0.1 µΩ to 2000 Ω, on one of seven across the load, and the presence of current flow while a load is
ranges. discharging. A full range of test leads is available with probes,
For users who desire more control over the measurement process, clamps and Kelvin clips.
DLRO 10X uses a menu system controlled by a two-axis paddle to Nickel Metal Hydride (NiMH) batteries power the instruments.
allow the user to manually select the maximum test current. The battery packs are interchange-able so that an exhausted
DLRO 10X also adds real time download of results and on board battery may be recharged using the external charger supplied
storage for later download to a PC. while testing continues using a spare pack. Although full charging
will take 4 hours, a fast charge mode allows the battery to be 90%
Both instruments are built into a strong, lightweight case that is charged within 2 1/2 hours from a 12 volt battery or from a
equally at home in the field or in the laboratory. Light enough to standard 120/230 V AC supply via the supplied charger. The
be worn around the neck, they are small enough to be taken into battery pack contains its own battery state indicator, which allows
areas that were previously too small to access. the charge-state to be monitored, even without being connected
DLRO 10 uses a large, bright 4 1/2 -digit LED display while DLRO to the instrument.
10X has a large, backlit LCD display. Normally, measurements are DLRO 10X is fitted with RS232 communications that will allow
made with forward and reverse currents to cancel the effects of results to be downloaded in real time or stored for later retrieval.
any standing voltages across the test sample.
Up to 700 sets of results may be stored within DLRO 10X
The average value is then displayed within 3 seconds, to a basic complete with notes containing up to 200 characters which may
accuracy of 0.2%. DLRO 10X displays both forward and reverse be added using the on board keypad. These results can also be
measurements as well as the average of the two. downloaded to a PC.
DLRO 10X allows the user to set high and low pass limits, thereby MEASUREMENT MODES:
enabling simple go-no-go testing. A variety of measurement modes are available. Since the
At the end of a test DLRO10X will store the test results, as well as introduction of V2.0 firmware, Normal, Auto, Continuous and
any notes relevant to the test. Inductive mode are available on both the DLRO 10 and the
DLRO 10X.
DLRO 10 AND DLRO 10X
Digital Microhmmeter

DLRO 10 will display the average of the measurements achieved FEATURES AND BENEFITS
using forward and reverse current, while DLRO 10X displays both
individual measurements and the average. ■ Small, lightweight and portable - can be used in tight places,
reduces the need for extra long leads and two person
Normal mode initiates a test by pressing the Test button on the operation.
instrument front panel after connecting the test leads. Continuity
■ Four terminal resistance method shows the true resistance of
of all four connections is checked, forward and reverse currents
the item under test.
are applied.
■ Bright LED (DLRO 10) and LCD (DLRO 10X) displays are easily
Auto mode allows forward and reverse current measurements to visible under all lighting conditions and reduce human error.
be made and the average displayed simply by making contact
■ Automatically applies forward and reverse currents which cancel
with all four probes. This mode is ideal when working with the
out any standing voltages across the sample under test.
supplied handspikes. Each time the probes are removed and
reconnected to the load another test will be performed without ■ Checks for undue noise during measurement, reducing the
the need to press the test button on the instrument. possibility of recording the incorrect result.
■ Automatically detects continuity in P and C circuits, preventing
Continuous mode allows repeated measurements to be made on
erroneously high reading to be taken due to high resistance
the same sample. Simply connect the test leads and press the test
contact.
button. The measurement is updated every 3 seconds until the
circuit is broken. ■ Battery module has a battery condition indicator allowing the
user to check the state of spare batteries without connecting to
Inductive mode is intended for use when measuring inductive the instrument.
loads. When measuring inductive loads it is necessary to wait for
■ RS232 connector on the DLRO 10X allows downloading of
the voltage to stabilise. This means that the measurement could
results in real time or stored for later retrieval.
take a few seconds or several minutes. The test leads are firmly
connected to the item to be measured and the Test button is
pressed. The instrument will pass a current through the sample
and wait for the voltage to stabilise. If possible the current will be
increased. This procedure will be repeated until the voltage
detected falls into the range 15 mV to 200 mV. The instrument will
then continue to take readings, which will gradually decrease to
the true value as the voltage stabilises further. The operator
decides when the result is stable and presses the Test button to
terminate the test. Measurement is made with forward current only.

Unidirectional mode, on DLRO 10X only, applies a current in


one direction only. This does not enable any standing emfs to be
negated but speeds up the measurement process. Test starts
automatically when probes are connected.

APPLICATIONS
The needs for accurate low resistance measurement are well
known and very diverse. They range through Goods Receiving
inspection of components to ground bonding and welded joints.
Typical applications include, but are not limited to, making d.c.
resistance measurements of:

■ Switch and contact breaker resistance


■ Busbar and cable joints
■ Aircraft frame bonds and static control circuits
■ Integrity of welded joints
■ Inter-cell connections on battery systems up to 600 V peak
■ Quality control of resistive components
■ Transformer and motor winding resistance
■ Rail and pipe bonds
■ Metal alloys, welds and fuse resistance
■ Graphite electrodes and other composites The DLROs are light enough to be worn around the neck. They
are also small enough to be taken into areas which were
■ Wire and cable resistance previously too cramped for easy testing.
■ Transmitter aerial and lightning conductor bonding
DLRO 10 AND DLRO 10X
Digital Microhmmeter

Full Scale Volts Test Current


Full Scale Resolution Accuracy Resistive Inductive Resistive Inductive

1.9999 mΩ 0.1 µΩ ±0.2% ±0.2µΩ 20 mV n/a 10 A n/a


19.999 mΩ 1 µΩ ±0.2% ±2 µΩ 20 mV 20 mV 1A 1A
199.99 mΩ 10 µΩ ±0.2% ±20 µΩ 20 mV 200 mV 100 mA 1A
1.9999 Ω 100 µΩ ±0.2% ±0.2 mΩ 20 mV 200 mV 10 mA 100 mA
19.999 Ω 1 mΩ ±0.2% ±2 mΩ 20 mV 200 mV 1 mA 10 mA
199.99 Ω 10 mΩ ±0.2% ±20 mΩ 20 mV 200 mV 100 µA 1 mA
1999.9 Ω 100 mΩ ±0.2% ±0.2 Ω 200 mV 200 mV 100 µA 100 µA

DLRO 10 DLRO 10X


Measurement: Mode: Manual, Auto, Continuous, Manual, Auto, Continuous,
High Power High Power, Unidirectional
Control: Fully Automatic Fully Automatic/Manual
Speed: <3s for forward & reverse current and to display average
Display: Measurement: 41/2 digit seven segment LED
Range and Safety: LED indication Large backlit LCD
Test Method: Single cycle reversing d.c. ratiometric measurement -average result display.
Test Current: Accuracy: ±10%
Stability: <10 ppm per second
Maximum Lead Resistance: 100 mΩ total for 10A operation irrespective of battery condition.
Voltmeter input impedance: > 200 kΩ
Hum rejection: Less than 1% ±20 digits additional error with 100 mV peak 50/60 Hz. on the potential leads. Warning
will show if hum or noise exceeds this level.

Data: Transfer: Real Time or from storage via RS232


Storage: 700 tests
Memo Field Up to 256 characters per test via integral
alphanumeric keypad
Battery: Capacity: 7 Ah NiMH rechargeable
Life: Typically 1000 x 10 A tests before recharge
Recharge: Via External 90V - 260V 50/60 Hz charger or from 12 to 15V d.c. supply
Charging Rate: Standard: 2.5 hours to 90% capacity, 4 hrs for full charge
Temperature: Operation: +5ºC to +45ºC (41ºF to 113ºF) at full specification
Storage: -10ºC to +50ºC (14ºF to 122ºF) at reduced accuracy
Calibration: -30ºC to +70ºC (-22ºF to 158ºF)20ºC (68ºF)
Co-efficient: <0.01% per ºC over range 5ºC to 40ºC
Slow charging: <0.01% per ºC from 5ºC to 40ºC (<0.006% per oF from 41ºF to 104ºF)
Fast charging: 0ºC to +45ºC (32ºF to 113ºF)
Humidity (max): +10ºC to +45ºC (50ºF to 113ºF)
Altitude (max): 90% RH @ 40ºC (104ºF) non-condensing
Safety: 2000m (6500 ft) to full safety specifications
EMC: In accordance with EN61010-1 600V Category III
The instrument meets EN50081-1 and EN50082-1 (1992)
Dimensions: 220 x 100 x 237 mm (8.6 x 4 x 9.5 in)
Weight: 2.6 kg (5 3/4 lb.) including battery module.
DLRO 10 AND DLRO 10X
Digital Microhmmeter

ORDERING INFORMATION
Item (Qty) Order No. Item (Qty) Order No.
DLRO 10 Digital Low Resistance Ohmmeter 6111-428 Straight Duplex Handspikes (2)
DLRO10X Digital Low Resistance Ohmmeter 6111-429 Heavy Duty with fixed contacts. 2m/7ft 242002-7
Complete with 5.5m/18ft 242002-18
7 Ah NiMH battery module. 6340-101 9m/30ft 242002-30
DH4 Duplex handspikes (2), Duplex Heavy Duty 5cm (2")
one with indicator lights. 1.2m / 4 ft 6111-503 C-Clamps. (2) 2m/7ft 242004-7
Battery charger for operation from 115/230 V . 5.5m/18ft 242004-18
50/60Hz supply. 6280-333 9m/30ft 242004-30
Cigar lighter adapter for battery charging. 6280-332 Duplex handspikes with replaceable
User guide. 6172-473 Needle Points 2m/7ft 242003-7
Warranty book. 6170-618 Duplex 1.27 cm (1/2 ")
Optional Accessories at extra cost Kelvin Clips. (2) gold plated 2m/7ft 241005-7
Carrying case for DLRO10/10X silver plated 2m/7ft 242005-7
and all standard accessories. 6380-138 Duplex 3.8 cm (11/2")
Carrying case for optional lead sets. 18313 Kelvin Clips. (2) 2m/7ft 242006-7
Calibration Shunt,10 Ω, current rating 1 mA. 249000 5.5m/18ft 242006-18
Calibration Shunt, 1 Ω, current rating 10 mA. 249001 9m/30ft 242006-30
Calibration Shunt, 100 mΩ current rating 1A. 249002 Single Leads
Calibration Shunt, 10 mΩ current rating 10 A. 249003 Single handspike (1) for
Certificate of Calibration for Shunts, NIST CERT-NIST potential measurement. 2m/7ft 242021-7
Replacement tips for DH4, DH5 and DH6 handspikes. 5.5m/18ft 242021-18
Needle point 25940-012 9m/30ft 242021-30
Serrated end 25940-014 Current clip (1) for current
Optional Test Leads at extra cost connections. 2m/7ft 242041-7
Duplex Leads 5.5m/18ft 242041-18
DH5 straight duplex handspikes (2). 9m/30ft 242041-30
One has indicator lights. 2.5m/8ft 6111-517
DH6 Duplex handspikes (2) suitable
for working on 600 V. systems. 2.5m/8ft 6111-518
Duplex Handspikes (2) with spring
loaded helical contacts. 2m/7ft 242011-7
2.5m/8ft 6111-022
5.5m/18ft 242011-18
6m/20ft 6111-023
9m/30ft 242011-30
Item 3.9
Tachometer for contact and non-contact
usage type A2102.
www.compactinstruments.co.uk

Advent general purpose Optical/Contact Tachometers


A2102

Main Features
Both models have inverting LCD display for
greater machine access and measurement,
both non-contact and contact rpm linear
speed.
Standard Optical Model A2102
Optical Range 50 - 1000mm
Optical angle +/- 45 deg.
Laser Model A2102/LSR
Optical Range 50 - 2000mm
Optical angle +/- 80 deg.
Laser Class Class II

General Specification - All models


Speed range 3 to 99,999 rpm
Resolution max. 0.01 (auto)
Accuracy 0.05% +/- 1 digit
Display Inverting LCD
Memory 1 minute hold
On target ind. Yes
Low Battery ind. Yes
Power 4 x AAA batteries supplied
Contact Adaptor rpm & met/min
Carrycase Supplied

Contact measurements
With A2100/01
Adaptor fitted (supplied)
Revs, Metres,

Patented
Inverting
Vertical LCD
Display

Order codes Description


A2102 Standard Hand Tachometer kit
A2102/U Standard Hand Tachometer kit (USA)
A2102/LSR Laser Hand Tachometer kit
RT 5 5 Metre roll of reflective tape

E-mail: sales@compactinstruments.co.uk
Item 3.10
Vibration meter type VIBCHECK with
probe
www.compactinstruments.co.uk

Hand held Vibration Meter


VIBCHECK

Key features General Specification


• Light weight & easy to use Display: 3 1/2 digit LCD
• Low cost, entry level vibration monitoring Measuring Ranges Acceleration: 0 - 20g
• Measures Vibration (velocity & Acceleration) Velocity: 0-50 mm/sec
True RMS
• Vibration management to ISO2372 Frequency range 10 Hz - 1kHz
• Optional fixed Transducers & mounting Accuracy Vibration: +/- 0.1mm/sec -
devices
Acceleration +/- 0.1g
General information Sensor Input: For hand held or fixed
The Vibcheck is an entry level product which is Transducers
an easy to use, versatile Vibration Meter which Power: 1 x PP3 Battery supplied
comes complete with transducer, Probe &
interconnect cable & carry case. Battery state: Low batt. Warning in display

Ideal for the maintenance engineer, Standard kit Meter, Probe, Cable, Battery,
measurements can be taken quickly and easily Instructions, Vibration
in both Acceleration and Velocity units as booklet and Carrycase
required.
Additional information
Addition probes & Transducers are optionally A range of accessories & alternative
available where regular checks need to be transducers, cables & probes available on
made from fixed Transducers attached to request
machine, this method provides more accurate
Signal Outputs - No outputs available
& consistent results.

Order Codes Description


VIBCHECK Portable Vibration Meter

Tel: +44(0)1204 532544 Fax: +44(0)1204 522285 E-mail: sales@compactinstruments.co.uk


Item 3.11
PD Detector type PD Surveyor
Group Exporter: MULTI-TEK INTERNATIONAL
103 – 105 Freston Road (Industrial Area),
London W11 4BD, England
E-Mail: mti@multitekintl.com
Item 3.12
Multi-function calibration test bench type
7080
Calibration Bench
The ultimate multifunction calibration station

TEMPERATURE – PRESSURE – ELECTRICAL SIGNALS

• Multimeters • Clamp meters

• AC/DC signal sources • RTD transmitters

• Signal generators • Temperature sensors

• Frequency meters • Power supplies

• Timer counters • Loop signal indicators

• Oscilloscopes • Thermocouple transmitters

• AC/DC Milli-voltmeters • Pressure transducers

• Ohm meters • Pressure transmitters

• Resistance boxes • Pressure switches, gauges

• Temperature indicators • Loop signal transmitters

V1.2 17/08/07
Table of Contents

Table of Contents ................................................................................................................................. 2


Introduction........................................................................................................................................... 3
7080 Bench, Primary Console and 7081 Secondary Console .......................................................... 4
Power Modules ..................................................................................................................................... 5
7082 Mains Power Controller.............................................................................................................. 5
7083 Dual 24V DC Supply .................................................................................................................. 5
7088 Variable 0 to 270V 50Hz 10A Power Unit .................................................................................. 6
7086 Adjustable DC Power Supply: 0 to 60V or 0 to 30V................................................................... 6
7087 Quad DC Power Supplies .......................................................................................................... 6
Bench Control Centre .......................................................................................................................... 7
7051 Multifunction Calibration System................................................................................................ 7
Pressure Modules................................................................................................................................. 8
7062 Pressure Calibrator .................................................................................................................... 8
7064 High Pressure Calibrator............................................................................................................ 9
7065 Calibration Precision Pressure Indicator.................................................................................. 10
7038 Multifunction Precision Pressure Indicator............................................................................... 11
7066 Differential pressure calibrator module .................................................................................... 12
7084 Pneumatic Line Pressure Controller ........................................................................................ 13
7032 Automatic Pressure Calibrator ................................................................................................. 14
Loop and Temperature Modules ....................................................................................................... 15
7079 Loop Ancillaries Calibrator ....................................................................................................... 15
7068 RTD Temperature Calibrator ................................................................................................... 15
7067 Loop Calibrator ........................................................................................................................ 16
7069 Current Voltage Loop Calibrator ............................................................................................. 16
7085 Temperature Distribution Panel ............................................................................................... 17
7061 Multifunction Process Calibrator .............................................................................................. 17
External Options................................................................................................................................. 18
7070 / 7072 Dry block temperature calibrators ................................................................................. 18
7090 Pneumatic Calibration Pump ................................................................................................... 18
7089: Optional digital pressure gauge .............................................................................................. 18
7095 Hydraulic Calibration Pump ..................................................................................................... 18
7097 Minimess test kit ...................................................................................................................... 18
Bench Extras....................................................................................................................................... 19
Reference Tables................................................................................................................................ 20
Engineering units to pressure Compatibility table............................................................................. 20
CalBench Quick-Guide Specifications Table .................................................................................... 20

TE Calibration Bench Datasheet Page 2


Introduction
CalBench is the ultimate multifunction calibration station. A wide range of standard
modules can be mounted in the primary console; this gives a highly flexible system that is both functional and
easy to use. Further expansion can be achieved by adding the optional secondary console 7081.

Core modules cover electronic signal,


temperature, and pressure applications, non-
standard modules for special applications can
be incorporated into the bench consoles;
each module is an independent item and
there is a high degree of inter-changeability.
This allows each bench to be custom
designed to meet specific engineering
requirements.
Functions are clearly defined on each module
and a competent technician will quickly
master the operation of the system without
expensive training or constant reference to
manuals.

Module Options
Pressure: Ranges from vacuum to 600bar. Also available is an Automatic Pressure Calibrator that allows 4
preset points to be selected at the push of a button, or by EasyCal remote control.
Power: Variable AC mains, variable DC and fixed quad or dual DC supplies can be fitted.
Loop and Temperature: High accuracy loop calibrator modules with source, measure and sink functions.
Temperature calibrators capable of measuring and simulating RTDs/thermocouples.
External Options: Pneumatic (35bar) and hydraulic (250bar) handheld calibration pumps. Dry block calibrators
with ranges from -25°C to 700°C.

Multifunction Calibrator and Control Centre


Mounted centrally in the console with touch
screen control. Source and measure voltage,
current, resistance, frequency and much more.
To make calibration faster and more
productive, the control centre is preloaded with
the well-established EasyCal
software, which integrates with bench modules.
Offering over 850 test procedures and
networking capabilities, it fully automates the
calibration process. Engineers can print and
customise test certificates as required.

TE Calibration Bench Datasheet Page 3


7080 Bench, Primary Console and 7081 Secondary Console
The Calibration Bench is constructed from a 7080 bench and primary console. The Secondary Console, 7081 is
an optional expansion.
The bench consists of frame, back plates, support arms, and worktop. It is supplied in knockdown format that is
simple to assemble - a separate assembly instruction manual is provided.

The primary console is mounted above the tabletop workspace and houses the calibration modules, DC and AC
power supplies and the central control centre. Switchable under-console lighting is provided as a standard
feature.

The Secondary console is located under the primary console, and can house power supplies, pressure
calibration modules, and temperature distribution.

These consoles are supplied complete, fully tested and with the modules installed. They are ready to operate
and require only mains power and line pressure to be connected.

The bench assembly is constructed from mild steel throughout. The side panels and console support arms are
welded to provide a strong frame. The whole assembly paint finished in hardwearing light grey oven baked paint.

Primary Secondary
Console Bench with back plate Console
and drawer option

Dimensions

Overall (including console): Width 200 x height 156 (or 166) x depth 85cm, 175Kg typical.

Primary Console: Width 200 x height 29 x depth 47cm, 90Kg typical.

Secondary Console: Width 192 x height 40 x depth 19.5 cm, 30Kg typical.

Height from worktop

Primary Console: 42cm

Secondary Console: 12.5cm

Worktop: Width 200 x 80 deep x 3.8cm, 85cm above floor, durable finish.

Supply Connections
Electrical – The Primary console is powered from a single-phase mains supply via a 16A heavy-duty type IEC socket at
the rear of the console.
The Secondary console is powered from the primary console via a IEC power link cable.
Pressure - 'The external line pressure input ports are arranged on the rear of the primary and secondary consoles

TE Calibration Bench Datasheet Page 4


Power Modules

7082 Mains Power Controller


Mains Power is controlled via a 7082 single-phase unit
equipped with 2 mains power sockets (types
selectable). A further 4 sockets are available on the 220
underside of the console. A main power switch,
residual current circuit breaker with over-current
protection (RCBO), and under console lighting switch
are included. Mains input and lighting supply lines are
filtered.
The mains voltage is continuously monitored on a
digital meter. The two front panel sockets can be
supplied via an isolation transformer as an optional
extra. With this fitted the total current from the two
sockets is limited to 1A. Another additional option is a
110V DC 5A supply with circuit breaker.

Available fittings include UK 13A, Euro Shuko 16A, Indian Round Pin 15A, and US 15A

Panel size: Width 270 x height 201mm

Specification
Switches: Mains power on/off switch to provide isolation for the entire bench
Lighting switch to provide separate control of the work-top lighting
Protection: 16A overload protection for entire bench. Residual current protection is 0.03A.
5amp circuit breaker is fitted for the unregulated 110 volt DC supply option.
Sockets: 2 x console front panel earthed sockets, 4 x console underside earthed sockets.
2 x 4mm front panel shrouded sockets for the 110-volt DC supply option.
Meters: Mains voltage (0-300V)
Filter: 2 filters fitted to attenuate mains spikes.
Panel size: Width 270 x height 198mm.
Cooling: 2 x Mains powered 80mm cooling fans are fitted internally to the console.
Earthing: A PE socket is provided. All metal parts of the bench are connected to mains earth.
Options

7063 Isolated mains power up to 1 Amp, from the two front sockets. A 1 Amp cartridge fuse protects the supply.

110 volts DC up to 5 Amps. The supply is via two front panel mounted shrouded sockets and is protected by
7075
a reset-able 5 Amp circuit breaker, this also acts as a independent 110V power switch.

7083 Dual 24V DC Supply


The 7083 provides two 24V, 2A outputs, which are floating with respect to
each other and ground. A power on/off switch, fuses and LED indicators are
provided. It is suitable for powering loop signal instrumentation.

Output: 2 x 24v, 2A

Panel size: Width 131 x height 201mm

TE Calibration Bench Datasheet Page 5


Power Modules

7088 Variable 0 to 270V 50Hz 10A Power Unit


(0 to 150v 60Hz 10A also available)
The 7088 provides variable 50Hz AC power up to
10Amps. The output voltage and current are monitored
on two meters and is available from a front panel socket
(type selectable when placing order). The output is
protected by a 10A circuit breaker. Further protection is
provided a front panel fuse. The output voltage is
adjustable by turning the front panel control knob. An
independent incoming power switch is also provided.
Please note this power supply is not isolated from the
mains supply and the highest voltage is dependant
upon the mains line voltage

Panel size: Width 350 x height 201mm

7086 Adjustable DC Power Supply: 0 to 60V or 0 to 30V


The output voltage and current for the 7086 is shown simultaneously
on meters and course and fine control is provided with adjustable
current limit. For maximum output current see below.

Output: 0 to 30V 3A
0 to 60V 1A

Panel size: Width 168 x height 201mm

7087 Quad DC Power Supplies


The 7087 Quad DC Power Supply provides four fixed independent floating supplies.
The voltage and current ratings are 6V(8A), 12V(8A), 24V(4A), 48V(3A).
Each supply can be switched on/off individually and has its own fuse and power
LED. Output connections are industry standard 4mm shrouded sockets.
The supplies can be connected in series to obtain an alternative output voltage.
However, the current rating is that of the lowest rated supply.

Regulation: 6V, 0.3V at 8A: 12V, 0.2V at 8A: 24V, 0.15V at 4A: 48V, 0.2V at 3A
Ripple and Noise: 50mV or 1% pk-pk, whichever is greater
Over-volt protection: 1.25 x nominal voltage output
Current Overload: 1.4 x max current rating

Panel size: Width 80 x height 201mm

TE Calibration Bench Datasheet Page 6


Bench Control Centre

7051 Multifunction Calibration System


• 0-22V AC/DC, 0 – 220mA AC/DC
• 0 - 1G ohm - decade steps
• 10 MHz frequency
• Thermocouple Simulation/Measure 10 types
• RTD Simulation/Measure
• Digital Multi Meter 6½ digit - internal
• Simulated Resistance 10 ohms to 40M ohms
• Pressure Calibration control software
• EasyCal Calibration software Panel size: Width 425 x Height 201mm
• Touch Screen

Mounted centrally in the primary console the 7051 acts as a control centre for the whole bench. It
incorporates an industrial PC that is preloaded with the control programs and the well
established EasyCal calibration software. Full control of Electrical, Temperature, Pressure, and Loop signals,
both in source and measure modes is available.
The control software allows a wide range of functions to be selected using mouse, keyboard, or touch
screen. Precise calibration is possible using the deviation function - this provides a direct error readout for
the instrument being calibrated.
The standard 7051 can calibrate, bench and handheld multi-meters, frequency meters, ohm meters, ac/dc
millivoltmeters, thermocouple indicators etc. With 7051 options added, resistance boxes, clamp meters,
temperature indicators/sensors, RTDs, power supplies, signal generators, ac/dc signal sources, timer
counters, oscilloscopes. For specifications and options see the 5051 datasheet.

The 7051 includes a comprehensive package of options and


provides a lab ready solution. It comes equipped with every
item required for a complete calibration station:
DMM; Simulated Resistance; Touch Screen; Test Lead Set;
EasyCal; Printer and Connectivity Kit (As Shown).

A suite of calibration programs that simplify and speed up calibration.


If you have an instrument that needs calibrating against specification and
the results stored and printed, EasyCal is the answer.

CalMan provides the overall administration function for a modern cal


lab. Providing calibration reminders, job control, site and pre-cal
documentation

TE Calibration Bench Datasheet Page 7


Pressure Modules

7062 Pressure Calibrator


Features a 4.5 digit display with 5 selectable pressure
units.
A pneumatic switch allows direct pressure input,
regulator output or vent control (not fitted on 20bar
model). See table 1, page 20 for units of engineering
selection.

Fully integrated with the 7051 Control Centre and


EasyCal the user can define pressure calibration
procedures. Fully traceable calibration certificates can
be printed as required.

Panel size: Width 129 x Height 201mm


VAC to10bar 20bar

Specification
Range Vacuum 0.2 2 5 10 20
Resolution (bar) .001 0.01mb .0001 0.001 0.001 0.001
Regulator Yes Yes Yes Yes Yes Yes
Accuracy % +/- 1 digit 0.04 0.1 0.04 0.04 0.04 0.04
Temp Stability Less than 70 ppm per degC
Units Bar, PSI, kPa, Mpa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm**
Maximum Pressure 2 x range. 1.5 x range for 20 bar
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Quick Release
** Specify on ordering: 5 pressure units max
General Information and Options

Regulator Supply: Maximum of 15bar for 0.2, 2, 5,10bar modules


Maximum of 30bar for 20bar modules.
Connections: Quick release couplings
Panel size: Width 129 x Height 201mm
Order code: 7062 / Pressure range option code

7100 = 200mbar range 7101 = 2bar range 7102 = 5bar range


Pressure Options
7103 = 10bar range 7104 = 20bar range 7111 = Vacuum regulator

TE Calibration Bench Datasheet Page 8


Pressure Modules

7064 High Pressure Calibrator


Features a 4.5 digit display with 5 selectable units.
External line pressure (pneumatic) is connected to the
console rear panel.
Output pressure is controlled by a non - relieving type
regulator, with Bleed and Block needle valves used to vent
and isolate the output port. All connections are Minimess
high-pressure type. For units of engineering selection see
table 1, page 20.

Fully integrated with the 7051 Control Centre and EasyCal


the user can define pressure calibration procedures.

Panel size: Width 200 x Height 201mm

Specification
Range 35 70 100 200
Resolution (bar) 0.01 0.01 0.01 0.01
Regulator Yes Yes Yes Yes
Accuracy % +/- 1 digit 0.04 0.04 0.04 0.1
Temp Stability Less than 70 ppm per degC
Units Bar, PSI, kPa, Mpa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm**
Maximum Pressure 1.5 x range
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Minimess
** Specify on ordering: 5 pressure units max
General Information and Options
Panel size: Width 200 x Height 201mm
Order code: 7064 / Pressure range option code

7105 = 35bar range 7106 = 70bar range


Pressure Options
7107 = 100bar range 7108 = 200bar range

TE Calibration Bench Datasheet Page 9


Pressure Modules

7065 Calibration Precision Pressure Indicator


Features a 4.5 digit display with 5 selectable pressure units.
For use with pneumatic up to 20bar and hydraulic/pneumatic up to 600bar.
Input connection is standard quick release or minimess high-pressure type
above 20bar. For units of engineering selection see table 1, page 20.

Fully integrated with the 7051 Control Centre and EasyCal the user can
define pressure calibration procedures.

Panel size: Width 96 x Height 201mm

Specification
Range Vacuum 0.2 2 5 10 20 35 70 100 200 400 600
Resolution (bar) .0001 0.01mb .0001 0.001 0.001 0.001 0.01 0.01 0.01 0.01 0.1 0.1
Accuracy % +/- 1 digit 0.04 0.1 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.1 0.1 0.1
Temp Stability Less than 70 ppm per degC
Units Bar, PSI, kPa, Mpa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm**
Maximum Pressure 2 x range, 1.5 x range for 20 bar and above
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Minimess (> 20 bar) and Quick Release (< 20 bar)
** Specify on ordering: 5 pressure units max
General Information and Options
Connections: Quick release coupling for 0.2 to 20 bar ranges.
Minimess coupling for 35 to 600 bar ranges.
Panel size: Width 96 x Height 201mm
Order code: 7065 / Pressure range option code
7100 = 200mbar range 7101 = 2bar range 7102 = 5bar range

Pressure 7103 = 10bar range 7104 = 20bar range 7105 = 35bar range
Options 7106 = 70bar range 7107 = 100bar range 7108 = 200bar range
7109 = 400bar range 7110 = 600bar range 7111 = Vacuum regulator

TE Calibration Bench Datasheet Page 10


Pressure Modules

7038 Multifunction Precision Pressure Indicator


Features a 4.5 digit display with up to 9 selectable Pressure units depending
on what pressure range is chosen,Loop current can also be displayed in mA,
or as a percentage of span (4-20mA).
A min/max logging function (pressure or loop current) is provided. The min or
max values can be recalled to the display and if required can be viewed in real
time.
An additional feature is leak rate display. This allows the actual leakage rate to
be observed in real time in the selected ‘pressure units’ per sec, or per min.

Input connection is standard quick release or minimess high pressure type.


For units of engineering selection see table 1, page 20.

The 7038 is fully intergratable with the 7051 control centre and Easycal
The user can define pressure calibration procedures.

Panel size: Width 100 x Height 201mm

Specification
Range Vacuum 0.2 2 5 10 20 35 70 100 200 400 600
Resolution (bar) .0001 0.01mb .0001 0.001 0.001 0.001 0.01 0.01 0.01 0.01 0.1 0.1
Accuracy % +/- 1 digit 0.04 0.1 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.1 0.1 0.1
Temp Stability Less than 70 ppm per degC
Units Bar, PSI, kPa, Mpa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm**
Maximum Pressure 2 x range, 1.5 x range for 20 bar and above
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Minimess (> 20 bar) and Quick Release (< 20 bar)
** Specify on ordering: 9 pressure units max
General Information and Options
Connections: Quick release coupling for 0.2 to 20 bar ranges.
Minimess coupling for 35 to 600 bar ranges.
Panel size: Width 100 x Height 201mm
Order code: 7038 / Pressure range option code

7100 = 200mbar range 7101 = 2bar range 7102 = 5bar range

Pressure 7103 = 10bar range 7104 = 20bar range 7105 = 35bar range
Options 7106 = 70bar range 7107 = 100bar range 7108 = 200bar range
7109 = 400bar range 7110 = 600bar range 7111 = Vacuum regulator

TE Calibration Bench Datasheet Page 11


Pressure Modules

7066 Differential pressure calibrator module


Pneumatic – The connection is made via two font panel quick release
connector ports. These are available for differential pressure input (Hi
and Lo ports).

Electrical - The 7066 is powered from an internal power supply located


in the console.

Optional: Vacuum regulator and rear panel connection.


The regulator is for vacuum and can be configured to supply the
differential pressure on the negative side of the 7066 differential
pressure module. The regulator must in turn be supplied by a primary
high vacuum electric pump (not supplied) – this should be connected via
the console rear. The level of vacuum achievable will depend on the
efficiency of the Primary Pump.

Panel size: Width 150 x Height 201mm

Specification
Range 0.2 bar 2 bar
Resolution (bar) 0.01 mbar 0.1 mbar
Regulator Yes Yes
Accuracy % +/- 1 digit 0.1 0.04
Full scale 199.99 mbar 1.9999 bar
Temp Stability 100ppm per degC
Units Bar, PSI, Kg/Cm2, inHg, mmHg, KPa, cmWg. **
Linearity 0.02% of full scale
Maximum Static Pressure 20bar
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Quick Release
** Specify on ordering: 5 pressure units max
General Information and Options
Panel size: Width 150 x Height 201mm
Order code: 7066 / Pressure range option code

Pressure Options 7100 = 200 mbar range 7101 = 2 bar range 7111 = Vac regulator

TE Calibration Bench Datasheet Page 12


Pressure Modules

7084 Pneumatic Line Pressure Controller


The 7084 is used for management of internal line pressures. The
external line pressure is connected to the console rear panel (the
maximum permitted pressure depending upon the version
ordered). The regulator used is of the self-relieving type and sets
the internal line pressures to the calibration modules.

Multiple 7084’s can be fitted to provide a choice of pressures


simultaneously. The 60mm Gauge displays the internal regulated
line pressure. The external line pressure can be isolated using a
needle block valve on the front panel. Direct output of the internal
line pressure is also available on the front panel via Minimess or
Quick Release connectors.

Panel size: Width 150 x Height 201mm

Specification
Gauges 63mm anti-shock analogue
Regulators Pneumatic self-relieving. Maximum input pressure 400bar, depending on regulator
Output pressure range See pressure options below
Fittings Minimess and Quick release
Line input port Rear of console. Quick release 5bar; minimess or NPT for 35 and 70bar options.
Front panel output port Same connection options as line input port
Valve Swagelok needle isolation valve on line input port
General Information and Options

Panel size: Width 150 x Height 201mm


Order code: 7084 / Pressure range option code

Pressure Options 7102 = 5bar range 7105 = 35 bar 7106 = 70 bar

TE Calibration Bench Datasheet Page 13


Pressure Modules

7032 Automatic Pressure Calibrator


The 7032 is a low cost programmable pressure
calibrator module that features a 4.5 digit display
with 5 selectable pressure units. It is designed to
speed up routine calibration of pressure gauges,
indicators and pressure transmitters. The user
presets the required calibration points, usually 0%,
25%, 50%, 75%, 100% of full scale – these are
generally considered most useful. However for
example, 0%, 10%, 50%, 70%, 95% could be used.

The output line can be vented either by pressing the


vent button or selecting zero on the regulator switch
to enable zero checking. Output pressure is
displayed on the 4.5 digit LCD display.

Panel size: Width 340 x Height 201mm

Manual operation
The 7032 can be controlled manually from a front panel, which allows immediate selection of any of the pre-
set calibration pressures.

PC (7051) controlled operation – EasyCal


The 7032 is connected to the 7051 Console Controller and automatic calibration is possible. Using EasyCal,
The universal calibration software, the calibration procedure can be fully automated. Procedures
can be written for pressure gauges, indicators, and pressure transmitters. The results of the calibration are
automatically stored on the 7051, and can be printed on demand. Closed loop calibration of pressure
transducers can be fully automated by implementing transmitter read-back using the 7051’s internal DMM.

Specification
Range Vacuum 0.2 2 10
Resolution (bar) .0001 0.01mb .0001 0.001
Regulator Yes Yes Yes Yes
Accuracy % +/- 1 digit 0.04 0.1 0.04 0.04
Temp Stability Less than 70 ppm per degC
Units Bar, PSI, kPa, Mpa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm**
Maximum Pressure 2 x range
Sensor Piezo-resistive – stainless steel diaphragm
Over press warning 1.2 x range full scale – audio and visual (on LCD) warning
Fittings Minimess (>20 bar) & Quick Release (<20 bar)
** Specify on ordering: 5 pressure units max
General Information and Options
Power Supply: Internal to Calibration Bench Console
Panel size: Width 340 x Height 201mm
Order code: 7032 / Pressure range option code

7100 = 200mbar range 7101 = 2bar range


Pressure Options
7103 = 10bar range 7111 = Vacuum regulator

TE Calibration Bench Datasheet Page 14


Loop and Temperature Modules

7079 Loop Ancillaries Calibrator


The 7079 provides the following for the testing and calibration of electrical
process loop signals.

0 to 199.99mA Measurement
To measure current connect the 7079 in series with the circuit under test. The
display will now show the current flow in the circuit together with the polarity.
Continuity
To test for circuit continuity connect the circuit under test in series with the 7079
continuity terminals. If a circuit exists a audible and visual alarm will sound. The
threshold for this test is approximately 100 ohms.
Output 24V
A separate isolated 24VDC supply is provide to enable the powering up of 4 -
20mA loops for the instrumentation under test. This output is overload protected
with an auto re-settable fuse. In the event of an overload allow the fuse to cool
for a few minutes before further use.

An RS232 port is provided for connection to an EasyCal control port. EasyCal


can readback the loop current on demand to allow automatic calibration of
pressure transmitters.

Panel size: Width 96 x height 201mm

7068 RTD Temperature Calibrator


The 7068 Resistance Temperature Detector (RTD) is a Microprocessor-based
calibrator. The calibrator is capable of accurately simulating and measuring
the most commonly used RTD probes, which facilitates the calibration of
process RTD input instruments without the need for expensive probes and the
use of slow temperature baths.
If used with a certified probe the unit performs as a highly accurate
thermometer. Readout is available in oC, oF and oK.

The 7068 is specifically designed to automate and to speed up the task of


calibrating instrumentation used in the process control industry. Simply enter
in engineering units (oC; oF or oK ) the desired zero and span values and the
calibrator will automatically calculate the standard five calibration points (0, 25,
50, 75 and 100%).

Panel size: Width 107 x height 201mm

TE Calibration Bench Datasheet Page 15


Loop and Temperature Modules

7067 Loop Calibrator


The 7067 is a micro-processor based instrument for the calibration of voltage
and current loop signals. It can operate in three modes:
a) Loop current/voltage source (simulating a transmitter and the loop supply)
b) Sink of loop current (simulating a transmitter)
c) Measurement of loop current/voltage (simulating a loop indicator).
Display is via a dot matrix LCD screen. User input is by 7 front panel buttons.
Source functions are a) Manual step, b) Auto step c) Ramp. In step function
there are five calibration points, 0%, 25%, 50%, 75% and 100% of span. In ramp
function the output ranges between 0% and 100% of span the ramp rate and
dwell time are user programmable.
In source mode the range can be user programmed for any values between 0mA
to 50mA, or 0V to 21V. For example a low point of 10mA and a high point of
50mA could be set giving a span of 40mA
In measure mode only fixed ranges are available. Current and voltage is
displayed in 5-digit format in mA or Volts. Alternatively the current may be
displayed in % of span.
An automatic power-down feature is incorporated and turns the unit off after
approximately 7 minutes if no buttons are pressed. If required the automatic
power-down feature can be disabled in the user set-up.

Panel size: Width 97 x height 201mm

7069 Current Voltage Loop Calibrator


The 7069 is a current, voltage, and loop calibrator that meets the needs of R&D
labs and process control engineers. It provides source and measure functions in
three ranges, plus a transmitter simulator/sink function. Accuracy is 0.02% of
span with a display resolution of 4.5 digits.
Output modes include steps and ramps. No menus to learn, just switches and
buttons. A multi-turn potentiometer controls coarse output adjustment while
increment/decrement buttons are provided for fine control. The source output
can be reversed (+/-) and zeroed at the flick of a switch. The front panel features
a large easy-to-read 4.5 Digit LCD display that auto-ranges to allow the ranges
to be extended by 10% above the normal 0.2/2.0/20 full scale. Manual reset of
the ramp function is also provided for quick restore.
When used as a source the output can be zeroed and reversed to enable the
calibration of centre-zero type voltage or current instruments e.g. –10V to 0 to
+10V.
If the unit is not operated for approximately 15 minutes, it will automatically
power down. If required this feature can be disabled in the user set-up.

Panel size: Width 97 x height 201mm.

TE Calibration Bench Datasheet Page 16


Loop and Temperature Modules

7085 Temperature Distribution Panel


Has a range of different types of thermocouple and 4
wire RTD. Both simulate and measure mode
calibration is available. To simplify thermocouple
calibration the Cold Junction Compensation (CJC)
temperature is displayed in clear easy-to-read digits.

Fully integrated with the 5051 Control Centre and


EasyCal, the user can define both thermocouple and
RTD temperature calibration procedures.

Panel Size: Width 250 x height 201mm

7061 Multifunction Process Calibrator


The 7061 is a comprehensive microprocessor
controlled temperature and loop control calibrator.
It is the latest version of the series and
incorporates high performance digital technology.

The 7061 is primarily designed to perform


calibration of thermocouple and resistance
thermometer input/output instruments.
In addition, the calibration and measurement of
volts, millivolts, milliamps and ohms can be
performed.

Panel size: Width 285 x height 201mm

Features and Functions


Input signals are connected via 4 sets of terminals, which can be switched by the system to measure
thermocouples, volts, milliamps and resistance thermometers. The terminals can be configured for use in
many different configurations, e.g. 4 wire resistance thermometers or twin thermocouples.

The output section is galvanically isolated from the input section, thus allowing the unit to perform
calibrations on both the input and output of the same instrument without regard for common mode voltages,
which could otherwise upset the calibration results.

The output section can source volts and milliamps, and simulate thermocouples and PT100 resistance
thermometers via a pair of terminals. The input and output values are displayed simultaneously on a large
alphanumeric LCD display.

In addition to conventional functions and ranges, this section provides special ramp and Tx features to
enable automatic calibration of loops. The operational parameters of these functions are set-up using menu
driven procedures.

TE Calibration Bench Datasheet Page 17


External Options

7070 / 7072 Dry block temperature calibrators


Provides a convenient precision temperature source for the calibration of
industrial thermometers. It is able to fully automate closed loop
temperature calibration and can be configured using
EasyCal Software. The cold Junction Compensation (CJC) temperature
is available to allow correction for the ambient temperature.

Temperature ranges: -25 to +140 degC or +50 to +700 degC


Power requirements: 230VAC, 115VAC, 320VA maximum.
Size: Width 305 x height 325 x deep 165mm

7090 Pneumatic Calibration Pump


This is hand operated and suitable for pneumatic calibration work from Vacuum (-0.9bar)
to 35bar and features adjustable volume chamber.

It comes complete with a set of hoses, adapters and a carrying case. A digital pressure
gauge which locates on the top of the pump body is available as an optional extra.

7089: Optional digital pressure gauge


Can display pressure in bar, mbar/hpa, kPa, MPa and PSI, the user can set the
zero reference or use factory default. Maximum and minimum pressures can be
stored. Features an auto turn – off function, which can be disabled. The supplied
battery life is about 1000 hours in normal measuring mode.
Accuracy: 0.2% FS typical.

7095 Hydraulic Calibration Pump


Hand operated for hydraulic calibration work from 0 to 250 bar. It comes complete
with analogue gauge display, hose, adapters and carrying case. A digital pressure
gauge that locates on the top of the pump body is available as an optional extra.

7096: Optional digital pressure gauge. Features see 7089.

7097 Minimess test kit


A selection of items from the Minimess 1620 series connectors used on
the high-pressure calibration modules.
The kit includes In-line tees for 1/4”, 3/8” and 1/2” BSP, and a capped
Minimess / 1/4” BSP test point enabling easy quick connection to most
pressure systems.
Also included are two reducing bushes, male to female, 1/2” / 1/4” BSP
and 3/8” to 1/4” BSP. 3 Dowty washers, a gauge adaptor, one
Microbore hose and a cloth wipe.
The whole kit comes in a convenient plastic case, with cut outs for
gauges if required. The adaptors are made of mild steel.

Dimensions: 272 x 230 x 81mm. (case closed), weight: 1.44Kg

TE Calibration Bench Datasheet Page 18


Bench Extras

The Calibration Bench is a custom-made unit with a full range of extras. Listed below are some
of the available options, with many more available upon request.

ESD equipment
• Laminated tabletops
• Mats
• Grounding kits
• Wrist wraps

Tools
• Soldering/de-soldering stations
• Vacuum pumps
• Vices
• Oscilloscopes, multimeters, clamp meters
• Magnifying lamps
• Test lead sets and racks
• Printer kits
• Bar code readers

Fittings
• Under-counter CPU holder
• Pull-out roller bearing keyboard tray
• Under-counter draw units and cabinets
• Bench stools or chairs
• Tool holders
• Extendable dry block calibrator Shelf
• Top mount monitor arm
• Document holders
• Palm and forearm supports

TE Calibration Bench Datasheet Page 19


Reference Tables
Engineering units to pressure Compatibility table Table 1

Unit of Pressure Vacuum 200mb 2bar 5bar 10bar 20bar 35bar 70bar 100bar 200bar 400bar 600bar
bar yes yes yes yes yes yes yes yes yes yes yes yes
PSI yes yes yes yes yes yes yes yes yes yes yes yes
kPa yes yes yes yes yes yes yes yes yes yes no no
inWg yes yes yes yes yes yes yes no no no no no
cmWg yes yes yes yes yes yes no no no no no no
inHg yes yes yes yes yes yes yes yes yes yes yes yes
mmHg yes yes yes yes yes yes no no no no no no
Kg/cm2 yes yes yes yes yes yes yes yes yes yes yes yes
atm yes yes yes yes yes yes yes yes yes yes yes yes
Mpa no no no no no no no no no no yes yes
Regulator yes yes yes yes yes yes yes yes yes yes no no

CalBench Quick-Guide Specifications Table


Table 2

Console Dimensions
Overall: Width 200 x height 156 x depth 85cm, 175Kg typical. With secondary console fitted height is 166cm.
Primary Console: Width 200 x height 29 x depth 47cm, 90Kg typical.
Secondary Console: Width 192 x height 40 x depth 19.5 cm, 30Kg typical.
Individual module height 201mm standard, Individual module width shown in brackets.

Power Modules
7082 Mains Power Controller (270mm) 7083 Dual 24V DC Supply (131mm)
7086 Adjustable DC Power Supply (168mm) 7087 Quad DC Power Supplies (80mm) 7088 Power Unit (350mm)
7051 Multifunction Calibrator and Control Centre (425mm)
0-22V AC/DC, 0 – 220mA AC/DC Digital Multi Meter 6½ digit – internal Thermocouple Simulation/Measure 10 types
0 – 1GΩ - decade steps Simulated Resistance 10Ω to 40MΩ EasyCal Calibration Management Software
10 MHz frequency RTD Simulation/Measure Touch Screen
Options: Hi Voltage/Current AC/DC1050V/22A (9782), Oscilloscope calibration (9775), Capacitance / Inductance (9798),
Clamp meter adapter (9780), Tacho Meter adapter (9773), and Test lead set (9796).
Pressure Modules
Available Units of Measure: Bar, PSI, kPa, MPa, inWg, cmWg, inHg, mmHg, Kg/cm2, atm.
Pressure Range Option Codes: 200mbar (7100), 2bar (7101), 5bar (7102), 10bar (7103), 20bar (7104), 35bar (7105), 70bar (7106), 100bar
(7107), 200bar (7108), 400bar (7109), 600bar (7110), Vacuum Regulator (7111).
Module and Description Range (bar) Accuracy (%) Fittings
VAC, 2, 5, 10, 20 0.04
7062 Pressure Calibrator (129mm) Quick release
0.2 0.1
35, 70, 100 0.04
7064 High Pressure Calibrator (200mm) Minimess
200 0.1
VAC, 2, 5, 10, 20, 70, 100 0.04 Under 20bar Quick release
7065 Pressure Indicator (96mm)
0.2, 200, 400, 600 0.1 Over 20bar Minimess

VAC, 2, 5, 10, 20, 70, 100 0.04 Under 20bar Quick release
7038 Multifunction Pressure Indicator (100mm)
0.2, 200, 400, 600 0.1 Over 20bar Minimess

2, 5, 10 0.04
7066 Differential Pressure Calibrator (150mm) Quick release
0.2 0.1
VAC, 2, 10 0.04
7032 Automatic Pressure Calibrator (340mm) Quick release
0.2 0.1
7084 Pneumatic Line Pressure Control (150mm) Regulator sets the internal line pressures to the calibration modules: 5, 35, 70bar

Temperature and Loop Calibration Modules


7085 Temperature Distribution Panel (250mm) 7079 Loop Ancillaries Calibrator (96mm) 7067 Loop Calibrator (97mm)
7068 RTD Temperature Calibrator (107mm) 7061 Multifunction Process Calibrator (285mm) 7069 V-I Loop Calibrator (97mm)

Group Exporter: MULTI-TEK INTERNATIONAL


103 – 105 Freston Road (Industrial Area), London W11 4BD, England
Tel.: +44-(0)20-73133190 • Fax.:+44-(0)20-73133191
E-Mail: mti@multitekintl.com
TE Calibration Bench Datasheet Page 20
Website: www.multitekintl.com

S-ar putea să vă placă și