100

LEGEND (cont)
ISM Integrated Starter Module
LEGEND L Main Supply Power
AUX Auxiliary LVG Leaving
BRG Bearing N.O. Normally Open
C Contactor PRESS Pressure
CB Circuit Breaker REQMT Requirement
CCM Chiller Control Module TEMP Temperature
CCN Carrier Comfort Network TB Terminal Board
COMPR Compressor
COND Condenser Denotes Control Panel Terminal
CVC Chiller Visual Controller
DISCH Discharge Denotes Oil Pump Terminal
DL/DP Datalink or Dataport Denotes Power Panel Terminal
ENT Entering
EVAP Evaporator ** Denotes Motor Starter Panel Conn.
EXT External
FR Frame Denotes Component Terminal
GND Ground Wire Splice
G.V. Guide Vane Denotes Conductor
HGBP Hot Gas Bypass Male/Female Connector
HT EXCH Heat Exchanger Option Wiring

Fig. 45 Electronic PIC II Control Panel Wiring Schematic (Frame 2, 3, 4 Compressor)

101
LEGEND (cont)
ISM Integrated Starter Module
L Main Supply Power
LEGEND LVG Leaving
AUX Auxiliary N.O. Normally Open
BRG Bearing PRESS Pressure
C Contactor REQMT Requirement
CB Circuit Breaker TEMP Temperature
CCM Chiller Control Module TB Terminal Board
CCN Carrier Comfort Network
COMPR Compressor Denotes Control Panel Terminal
COND Condenser
CVC Chiller Visual Controller Denotes Oil Pump Terminal
DISCH Discharge
DL/DP Datalink or Dataport Denotes Power Panel Terminal
ENT Entering
EVAP Evaporator ** Denotes Motor Starter Panel Conn.
EXT External Denotes Component Terminal
FR Frame
GND Ground Wire Splice
G.V. Guide Vane Denotes Conductor Male/Female Connector
HGBP Hot Gas Bypass
HT EXCH Heat Exchanger Option Wiring

Fig. 46 Electronic PIC II Control Panel Wiring Schematic (Frame 5 Compressor)

102
LEGEND

AUX Auxiliary FR Frame L Main Supply Power Denotes Oil Pump Terminal
C Contactor G Ground N.O. Normally Open Denotes Component Terminal
CB Circuit Breaker GRD Ground PRESS Pressure Denotes Power Panel Terminal
REQMT Requirement Wire Splice
CCM Chiller Control Module GVA Guide Vane Actuator
COMM Communication HGBP Hot Gas Bypass T Transformer * Denotes Mach. Control Panel Conn. Denotes Conductor Male/Female Connector
COMPR Compressor HT EXCH Heat Exchanger TB Terminal Board ** Denotes Motor Starter Panel Conn.
DISCH Discharge ISM Integrated Starter Module Option Wiring

Fig. 47 Power Panel Wiring Schematic

 LEGEND NOTES:
1. Power factor correction capacitors (when required) are connected ahead of all current
HPR High Pressure Relay transformers for proper calibration and sensing by the ISM and IQDP4130.
AUX Auxiliary 2. For phase to phase ground fault protection refer to Fig. 50.
C Contactor ISM Integrated Starter Module
L Main Supply Power 3. For metering information refer to Fig. 51.
CB Circuit Breaker
CT Current Transformer LL Control Power Supply
DS Disconnect Switch M Contactor
FU Fuse RES Resistor
G Ground S Contactor
TB Terminal Block

Fig. 48 Cutler-Hammer Wye Delta Unit Mounted Starter Sizes 3-5DP

103
 LEGEND NOTES:
1. Power factor correction capacitors (when required) are connected ahead of all current
HPR High Pressure Relay transformers for proper calibration and sensing by the ISM and IQDP4130.
AUX Auxiliary 2. For metering option see Fig. 51.
C Contactor ISM Integrated Starter Module
CB Circuit Breaker L Main Supply Power
CT Current Transformer LL Control Power Supply
DS Disconnect Switch M Contactor
FU Fuse RES Resistor
G Ground S Contactor
TB Terminal Block

Fig. 49 Cutler-Hammer Wye Delta Unit Mounted Starter Size 6DP

104
 LEGEND
AM Ammeter
CT Current Transformer
ISM Integrated Starter Module
LL Control Power Supply
VFD Variable Frequency Drive
VM Voltmeter
Represents Twisted Wire
To Door

Fig. 50 Ground Fault Phase Current Option

LEGEND
AM Ammeter
CT Current Transformer
ISM Integrated Starter Module
LL Control Power Supply
VFD Variable Frequency Drive
VM Voltmeter
Represents Twisted Wire
To Door

Fig. 51 Separate Metering Option

105
Fig. 52 Benshaw, Inc. Solid-State Unit Mounted Starter Wiring Schematic (Low Voltage)

106
 LEGEND

AUX Auxiliary L Main Supply Power Wire Node Symbol PC Board Terminals
BR Bridge Rectifier LL Control Power Supply may have terminal block
CB Circuit Breaker M Contactor Twisted Pair
COND Condenser O/L Overload Reset Benshaw supplied
CPU Central Processing Unit PFCC Power Factor terminal block Twisted Shielded Pair
CVC Chiller Visual Controller Correction Capacitor
CT Current Transformer Terminal Strip Shield Wire
RLA Rated Load Amps
EVAP Evaporator SCR Silicone Controller Rectifier Power Connection Field Wiring
FU Fuse ST Shunt Trip
GND Ground TB Terminal Block
NOTES:
1 LED status with power applied and prior to run command. "ON"

"OFF"
Transformer T1 primary fuses FU1/FU2 value dependent on system voltage and model, per Chart 1.
2
Transformer connections per transformer nameplate connection diagram.
MOVs are used on power stack assemblies for system voltages of 200 through 460 vac (as shown).
3 Resistor/capacitor networks (DVDTs) are used on power stack assemblies in place of MOVs for a system
voltage of 575 vac (not shown).
K3 relay shown in deenergized state. K3 contact will close when power is supplied. K3 contact will open
4 on stop command or system fault.
5 CT1-CT3 are sized per Chart 2.
6 Optional.
Fig. 52 Benshaw, Inc. Solid-State Unit Mounted Starter Wiring Schematic (Low Voltage) (cont)

107
 LEGEND
AUX Auxiliary
C Contactor
CB Circuit Breaker
COMM Communication
COND Condenser
CPT Control Power
Transformer
CR Control Relay
CT Current Transformer
DS Disconnect Switch
EVAP Evaporator
FU Fuse
G Ground
GFCT Ground Fault Current

108
Transformer
HPR Horsepower
ISM Integrated Starter
Module
L Main Power Supply
LL Control Power Supply
LVG Leaving
M Contactor
MTR Motor
PRESS Pressure
PT Power Transformer
ST Shunt Trip
STAT Status
TB Terminal Block
TRANS Transition
VFD Variable Frequency
Drive
VL Wire Label
Starter Vendor
Power Wiring
Starter Vendor
Control Wiring
Field Installed
Power Wiring
(supplied by others)
Field Installed
Control Wiring
(supplied by others)
Option Starter
Vendor Wiring
Twisted Pair Wiring
by Starter Vendor
Customer Terminal
Connection

Fig. 53 Typical Across-the-Line Starter Wiring Schematic (Medium Voltage)

 LEGEND
AUX Auxiliary
C Contactor
CB Circuit Breaker
COMM Communication
COND Condenser
CPT Control Power
Transformer
CR Control Relay
CT Current Transformer
DS Disconnect Switch
EVAP Evaporator
FU Fuse
G Ground

109
GFCT Ground Fault Current
Transformer
HPR Horsepower
ISM Integrated Starter
Module
L Main Power Supply
LL Control Power Supply
LVG Leaving
M Contactor
MTR Motor
PRESS Pressure
PT Power Transformer
ST Shunt Trip
STAT Status
TB Terminal Block
TRANS Transition
VFD Variable Frequency
Drive
VL Wire Label
Starter Vendor
Power Wiring
Starter Vendor
Control Wiring
Field Installed
Power Wiring
(supplied by others)
Field Installed
Control Wiring
(supplied by others)
Option Starter
Vendor Wiring
Twisted Pair Wiring
by Starter Vendor
Customer Terminal
Connection

Fig. 54 Typical Primary Reactor Starter Wiring Schematic (Medium Voltage)

 LEGEND
AUX Auxiliary
C Contactor
CB Circuit Breaker
COMM Communication
COND Condenser
CPT Control Power
Transformer
CR Control Relay
CT Current Transformer
DISCH Discharge
DS Disconnect Switch
EVAP Evaporator

110
FU Fuse
GFCT Ground Fault Current
Transformer
HPR Horsepower
ISM Integrated Starter
Module
L Main Power Supply
LL Control Power Supply
MTR Motor
PRESS Pressure
PT Power Transformer
ST Shunt Trip
STAT Status
TB Terminal Block
TC Transition Clear
TRANS Transition
VFD Variable Frequency
Drive
VL Wire Label
Starter Vendor
Power Wiring
Starter Vendor
Control Wiring
Field Installed
Power Wiring
(supplied by others)
Field Installed
Control Wiring
(supplied by others)
Option Starter
Vendor Wiring
Twisted Pair Wiring
by Starter Vendor
Customer Terminal
Connection

Fig. 55 Typical Autotransformer Starter Wiring Schematic (Medium Voltage)

111
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic
112
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic (cont)
113
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic (cont)
114
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic (cont)
115
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic (cont)
116
Fig. 56 Typical Variable Frequency Drive (VFD) Wiring Schematic (cont)
 LEGEND FOR FIG. 56
AUX Auxiliary VFD Variable Frequency Drive Pressure Switch
CB Circuit Breaker 1C Compressor Oil Heater Contactor
CCM Chiller Control Module 1M Start Contactor Compr Oil Pump Terminal
CCN Carrier Comfort Network 2C Oil Pump Contactor
COMM Communications 3C Hot Gas Bypass Relay Cartridge Fuse
CT Currrent Transformer Field Control Wiring Earth Ground
CVC Chiller Visual Controller Field Power Wiring
DP/DL Data Port/Data Link Factory Wiring Resistor
DS Disconnect Switch
FD Fused Disconnect Shielded Cable Chassis Ground
FR Fan Relay Light
FU Fuse Twisted Pair Wiring
G Chassis Ground Temperature Switch
GV Guide Vane Male/Female Connector Common Potential
HGBP Hot Gas Bypass
HPR High Discharge Pressure Relay Terminal Block Connection
Dry Contact
HPS High Pressure Switch
HX Heat Exchanger Wire Splice or Junction
VFD Terminal
IGBT Insulated Gate Bipolar Transitor Cam Switch
IGV Inlet Guide Vane Current Transformer, Polarized
ISM Integrated Starter Module (Direction Determined by )
J Junction Component Terminal
LEM Current Detector Transformer
Thermistor
MAB Module Adapter Board
-
RC Regulator Controller Transducer IGBT
RMI Remote Metering Interface +

ST Shunt Trip Diode

T Transformer Fusible Link
TB Terminal Block Potentiometer Silicone Control Rectifier

117