5.

2 503 Tack Coat

Providing and applying tack coat with bitumen emulsion using

emulsion pressure distributor at the rate of 0.20 to 0.25 kg per
sqm on the prepared bituminous surface cleaned with
(i) mechanical broom.
Unit = sqm
Taking output = 3500 sqm
a) Labour
Mate day 0.08 273 21.84 L-12
Mazdoor day 2 259.35 518.7 L-13
b) Machinery
Mechanicahour 2.8 273.7 766.36 P&M-031
Air comprehour 2.8 414.06 1159.368 P&M-001
Emulsion phour 2 1122.289 2244.578 P&M-004
c) Material
Bitumen em tonne 0.787 43235 34025.945 M-077
d) Overhead charges @ 0.08 on (a+b+c) 3098.94328
e) Contractor's profit @ 10% on (a+b+c 4183.57343
Cost for 3500 sqm = a+b+c+d+e 46019.3077
Rate per sqm = (a+b+c+d+e)/3500 13.1483736
say 13

5.14 515 Mastic

Asphalt
Providing and laying 25 mm thick mastic asphalt wearing course with paving grade bitumen meeting the
requirements given in table 500-29, prepared by using mastic cooker and laid to required level and slope
after cleaning the surface, including providing antiskid surface with bitumen precoated finegrained hard
stone chipping of 13.2 mm nominal size at the rate of 0.005cum per 10 sqm and at an approximate
spacing of 10 cm center to center in both directions, pressed into surface when the temperature of
surfaces is not less than 1000C, protruding 1 mm to 4 mm over mastic surface, all complete as per clause
515.
Unit = sqm

Taking output = 35.00 sqm (0.87 cum ) assuming a density of 2.3

tonnes/cum.-2 tonnes

a)
Labour
Mate day 0.440 273.00 120.12 L-12
Maz day 10.000 259.35 2593.50 L-13
door
Maz day 1.000 316.05 316.05 L-15
door
b) skille
Machinery
 Mec hour 0.060 273.70 16.42 P&M-031
hani
cal
broo
m@
1250
sqm
Air hour 0.060 414.06 24.84 P&M-001
com
pres
sor
250
Mast hour 6.000 80.40 482.40 P&M-030
ic
cook
er 1
tonn
Bitu hour 6.000 257.28 1543.68 P&M-005
men
boile
r
1500
litres
Tract hour 1.000 393.30 393.30 P&M-053
or
for
towi
ng
and
posit
ionin
g of
mast
ic
cook
c) er
Material
Base mastic (without coarse aggregates) = 60 per cent
Coarse aggregate (6.3mm to 13.2 mm) = 40 per cent .
Proportion of material required for mastic asphalt with coarse aggregates (based
on mix design done by CRRI for a specific case)

I) tonne 0.204 53659.00 10946.44 M-074

Bitu
men
85/2
5 or
30/4
0@
10.2
per
cent
by
weig
ht of
mix.
2x
10.2/
ii) cum 0.390 1416.82 552.56 M-021
Fine
aggr
egat
e
pass
ing
2.36
mm
and
retai
ned
on
0.07
5mm
siev
e@
31.9
per
cent
by
weig
ht of
mix
=2x
31.9/
100
iii) tonne 0.360 4000.00 1440.00 M-188
Lime
ston
e
dust
filler
with
calci
um
cont
ent
not
less
than
80
per
cent
by
weig
ht @
17.9
2 per
cent
by
 iv) cum 0.550 1624.32 893.37 M-043
Coar
se
aggr
egat
es
6.3
mm
to
13.2
mm
@
40
per
cent
by
weig
ht of
mix
v) cum 0.018 560.00 10.08 M-142
Pre-
coat
ed
ston
e
chip
s of
13.2
mm
nomi
nal
size
for
skid
resis
tanc
vi) kg 0.500 54.00 27.00 M-074
Bitu
men
for
coati
ng of
chip
s@
2 per
cent
by
weig
ht =
0.01
8x
1.45
d) 1548.78
Overhead
charges @
0.08 on
(a+b+c)
 e) 2090.85
Contractor'
s profit @
10% on
(a+b+c+d)
Cost for 22999.39
35.00 sqm
=
a+b+c+d+e
Rate per 657.13
sqm =
(a+b+c+d+
e)/35
say 657.00
Note 1.The rates for 50 mm & 40 mm thick layers may be worked out on pro-rata
basis.
2.Where tack coat is required to be provided before laying mastic asphalt, the
same is required to be measured and paid separately.

3.The quantities of binder, filler and aggregates are for estimating purpose.
Exact quantities shall be as per mix design.

4.This rate analysis is based on design made by CRRI for a specific case and is
meant for estimating purposes only. Actual design is required to be done for
each case.
5.22 519.3 Recipe
Cold Mix
Providing and laying of premix of crushed stone aggregates and emulsion
binder, mixed in a batch type cold mixing plant, laid over prepared surface, by
paver finisher, rolled with a pneumatic tyred roller initially and finished with a
smooth steel wheel roller, all as per clause 519.3

Unit = cum

5.22 (ii) 40 mm
thickness
a)
Labour
Mate day 1.000 273.00 273.00 L-12
Maz day 12.000 259.35 3112.20 L-13
door
Maz day 5.000 316.05 1580.25 L-15
door
b) skille
Machinery
 Batc hour 6.000 2760.00 16560.00 P&M-064
h
type
cold
mixi
ng
plant
100-
120
TPH
capa
city
prod
ucin
g an
aver
age
outp
Elect hour 6.000 910.35 5462.10 P&M-018
ric
gene
rator
125
Fron hour 6.000 1082.59 6495.54 P&M-017
t end
load
er 1
cum
capa
Pave hour 6.000 3878.21 23269.26 P&M-034
r
finis
her
hydr
ostat
ic
with
sens
or
Tipp tonne.km 450 x L 3.36 19656.00 Lead =13
er 10 km & P&M-
tonn 058
e
Add 10capaper 1965.60
cent of cost
of carriage
to cover
cost of
loading and
unloading

Pne hour 6.00x0.65* 1231.65 4803.44 P&M-037

umat
ic
tyred
roller
12-
 Smo hour 6.00x0.65* 596.97 2328.18 P&M-044
oth
whe
eled
steel
roller
6-8
Wate hour 1.000 502.50 502.50 P&M-060
r
tank
er6
KL
c)
Material
Bitu tonne 31.500 43235.00 1361902.50 M-077
men
emul
sion
@
70
litres
Crus cum 287.000 1624.32 466178.69 M-052
hed
ston
e
aggr
egat
es
14
Cost KL 6.000 160.00 960.00 M-189
of
d) wate 153203.94
Overhead
charges @
0.08 on
(a+b+c)
e) 206825.32
Contractor'
s profit @
10% on
(a+b+c+d)
Cost for 2275078.53
10500 sqm
=
a+b+c+d+e
Rate per 11097.94
sqm =
(a+b+c+d+
e)/205
say 11098.00