Documente Academic
Documente Profesional
Documente Cultură
PROTECTION
Wear Protection Products for Buckets & Blades
SIDE PROTECTORS
WEAR STRIPS OR
LINER PLATES
LIP PROTECTORS
OUTSIDE WEAR
STRIPS
HEEL SHROUDS CHOCK BLOCKS CUTTING EDGE BUCKET TEETH & ADAPTERS
Pg. 3 Pg. 20
Pg. 6 Pg. 26
Pg. 9 Pg. 29
PROTECT YOUR BUCKETS WITH THESE WELD-ON HEEL SHROUDS. AVAILABLE FOR ALL
TYPES OF EXCAVATOR BUCKETS, UP TO 400 TONNE SIZE
Fig.1 Fig.2
AA B
B
C
Fig.3
D D
E
E
GET FASTER CHANGE-OVER TIMES AND REDUCE DOWNTIME WITH THESE BOLT-ON
HEEL SHROUDS. AVAILABLE FOR LARGE EXCAVATOR BUCKETS UP TO 400 TONNE SIZE
A
Part No A B C D Machine Size Kg B
F89 HSQR 233 89 260 325 150-400 Tonne 62
D
More sizes available on request. Dimensions in mm
ASSEMBLY INSTRUCTIONS
1. Tack the base plates onto the bucket at
even spaces
2. Fully weld base plates. Only weld the
areas indicated
3. Insert the bolts and slide the heel
shrouds on
4. Insert washers and tighten nuts to
correct torque setting
5. Insert rubber caps
6. Ready to go
n GUARANTEED SAFETY
No more bang in pins with the MTG hammerless twist pin system
n REDUCED DOWNTIME
Faster on site change-overs with the pin-on design MTG is the worlds most
trusted G.E.T system
n INCREASED CAPACITY
Get more material in your bucket and maximise production Get a fully hammerless
wear package on your
bucket today!
B
C
D
A
Part No A B C D Kg
4MY30U480 480 34 90 250 17
4MY40U480 480 42 90 250 17
4MY50U600 600 53 115 250 33
Dimensions in mm
3.) After drilling the holes, insert both pins and turn clockwise until they stop
5.) Proceed with the welding of each weld-on base at the designated welding area
7.) Fit onto Bucket side, insert both pins and turn
clockwise until they stop
Ready to go!
HEAVY DUTY, PIN-ON SIDE PROTECTORS FOR LARGE MINING BUCKETS, WITH
MAXIMUM WEAR PROTECTION AND SAFETY WITH HAMMERLESS PIN TECHNOLOGY
n GUARANTEED SAFETY
Hammerless Pin system for greater
safety when fitting and removing
n INCREASED CAPACITY
Get more material in your Bucket and
maximise production
Part No A B C D Kg
4MXB60-A 343 159 61 626 100
4MX90LS 343 189 91 626 129
Dimensions in mm
1.) Place the Protector on the Bucket side wall, 2.) Remove Protector and drill the hole at
5-10 mm above the adapter. Ensure 50mm diameter +/- 1mm. Fit Protector,
Protector is hard against the front of Bucket insert the pin and turn clockwise
side and mark the hole center
3.) Place the weld-on base into position, 4.) Remove Protector and fully weld the base
ensuring contact at the areas shown. Pre plates on both sides, only welding at the
heat Bucket side and tack base plate in areas shown
place. Repeat on other side.
5.) Fit the sponge retainers inside the Protectors. The hard side of the retainer must be facing the
Protector. Fit onto Bucket, insert pin and turn clockwise until it stops. Ready to go!
INCREASE YOUR BUCKET CAPACITY AND REDUCE WEAR WITH THESE PIN-ON SIDE
PROTECTORS. AVAILABLE TO SUIT CONSTRUCTION SIZE EXCAVATOR & LOADER BUCKETS
PIN-ON KOMATSU STYLE SIDE PROTECTORS FOR LARGER EXCAVATOR BUCKETS & CAN
ALSO BE USED ON DOZER BLADE SIDES AS WEAR PROTECTION
AA
CC
B
Part No Item A B C
427-70-13611 Protector 655 50 300
195-78-71360 Pin Assembly 30 112 -
Dimensions in mm
Part No A B C D
SLS20 300 21 47 25
SLS25 300 26 52 27
SLS32 300 33 70 37
SLS40 300 41 80 42
Dimensions in mm
C
B
Part No A B C D Length
6530103 85 28 15 35 150
6530153 130 44 25 60 265
6530173 160 54 30 75 300
Dimensions in mm
MAXIMISE YOUR BUCKET EDGE PROTECTION WITH THE MOST RELIABLE AND
LONGEST LASTING PIN-ON LIP PROTECTORS. AVAILABLE FOR LARGE EXCAVATOR &
LOADER BUCKETS
Loader Protector
Weld-on Base
Elastomet Retainer
Mechanical Block
Pins MTGtwist
n Easy installation
Standard Shaped
Square Hole
n Faster and safer change-overs
Instructions
Instructions for
Tools for ProMet II blade shrouds
Tools P R O
ProMet IIM E
blade T LIP PROTECTORS
shrouds
Instructions for ProMet II blade shrouds
Tools
Instructions for
Welding
Tools
Tools for ProMet
ProMet II
Welding instructions
instructions
Instructions
Tools
Tools II blade
blade shrouds
shrouds
Welding instructions
Tools
Welding
Tools instructions
FITTING
WeldingINSTRUCTIONS
Tools instructions FOR PROMET LIP PROTECTORS
1 Place the retainer into the block. 2 Place the shroud on the blade in the desired position. The shroud must be in
1 Place the retainer into the block. 2 Placewith
contact the shroud
the frontonofthe
theblade
blade.in the desired position. The shroud must be in
contact with the front of the blade.
1 Place the retainer into the block. 2 Place the shroud on the blade in the desired position. The shroud must be in
1 Place the retainer into the block. 2 Placewith
contact the shroud
the frontonofthe
theblade
blade.in the desired position. The shroud must be in
1.) Place
11 Place
Place thethe
the retainer
retainer
retainer into into
into the
the block.
block. 2.) Place
22 Place
Place
contact thethe
the
with protector
shroud
fronton
shroud
the onofthe
the on the
theblade
blade in
blade. edge
in the
the in the
desired
desired desired
position.
position. The position.
The shroud
shroud mustThe
must be
be in
in
block. protector
contact
contact with themust
with the front ofbe
front of thein
the contact with the front of the edge.
blade.
blade.
3 Plase the weld base on the top of the 4 Place the block with the retainer 5 Insert the pin by hand until it stops. 6 Turn the pin clockwise using the
3 Plase
blade andthe weld base
introduce on the
it into the top of the
shroud. 4 Place
into the block
the recess withlipthe
of the retainer
shroud. 5 Insert the pin by hand until it stops. 6 Turn the pin clockwise using the
installation tool.
blade Do
Note: andnot
introduce
tack theit weld
into the
baseshroud. into the recess of the lip shroud. installation tool.
3 Plase
Note: Do the
notweld
tack base
the weld on the top of the
base 4 Place the block with the retainer 5 Insert the pin by hand until it stops. 6 Turn the pin clockwise using the
in this
Plasestep.
the weld base on the
3
blade
in this and introduce
step. it into the top of the
shroud. 4 Place
into the block
the recess withlipthe
of the retainer
shroud. 5 Insert the pin by hand until it stops. 6 Turn the pin
installation tool.clockwise using the
3 Plase
Plase the
the weld
weld base
base on
on the
the top of
of the
topon the 44 Place
Place the block
thethe
block with
withlipthe
the retainer
retainer 55 Insert the pin
pin by
by hand until
until itit stops. 66 Turn the tool.
pin clockwise using
using the
3.)
blade
3
Note:
blade
Place
andnot
Do
and
the weld
introduce
tack
introduce
on
theit weld
into base
baseshroud. into
4.) the recess
Place ofblock
the shroud.
with retainer 5.)Insert
Insertthethe pinhand
by hand stops.
until 6.)Turn
Turnthethe
installation pinpin
clockwise
clockwise the
blade
Note:
in this and
Do
top introduce
not
of
step. theititweld
tackedge
the
into
into
and
the
the
baseshroud.
shroud.
push it
into the
the recess
intointo recess of
of the
the recessthe lip
lipofshroud.
shroud.
the lip it stops. installation
using the
installation tool.
tool. installation tool.
Note:
Note:
in this Do
Do not
not tack
step. tack the
the weld
weld base
base
in
into the protector. protector Tack
in this
this step.
step. welds
Tack
welds
Tack
welds
Tack
welds
Tack
Tack
welds
welds
7 Keeping the frontal contact all the time 8 Make several tack welds on the back 9 Turn the pin anti-clockwise,
Keeping
the the frontal contact all the
of time Make several tack welds on the back 9 Turn the
*7 Push base towards the back the bucket using a screw driver. 8 the
of base ( outer surface) remove the pin
pin anti-clockwise,
and the block from
** Pre
Pushheat
thethe
base towards
base the back
material of the buckettemperatures
to recommended using a screw driver.
and follow of the base ( outer surface) remove
the the pin and the block from
shroud.
7 Keeping
* Pre heat the
the frontal
base contacttoallrecommended
material the time temperatures and follow 8 Make several tack welds on the back theTurn
9 the pin anti-clockwise,
shroud.
7.)
7 Keeping
the
Keeping
* Push the the
requirements
frontal
the base towards
the requirements frontal
of contact
Generalcontact
Welding
all
the back
of General the all
time the time.
Instructions.
of theInstructions.
Welding Push the
bucket using a screw driver. base towards 8.)
of Make
Make
8 the several
several
base tack
( outer tack
weldswelds
surface) on the on
back 9.) Turnthethe
9 Turn
remove pin pin
and anti-clockwise,
anti-clockwise,
the block from
*77 Prethe
Keeping
Keeping
Push back
the
heat the oftowards
thebase
base
the the
frontal
frontal bucket
contact
contact
material toall
all
the back using
the
the time a screwdriver.
timebucket
of the
recommended Pre
using a screw
temperatures heat
driver.
and followthe base of Make
the
88 the
Make several
back
several
base oftack
the
tack
( outer welds
base.
welds
surface) on
on the
the back
back 99 Turn
Turn
remove
the the
the pin
remove
shroud. anti-clockwise,
pinthe pin and the
anti-clockwise,
and the block from
*** Prematerial
Push
Push
the the base
thethe
heat basetotowards
base
requirements recommended
towards the back
the to
material
of General back of temperatures
of the
the
recommended
Welding bucket using aaand
using
buckettemperatures
Instructions. follow
screw
screw driver.
anddriver.
follow
Second Bead
Second Bead
the Third Bead of the base ( outer surface)
of the base ( outer surface) remove
block
remove
the the pin
thefrom
shroud. and
pin and the
the block
block from
theprotector.
from
ProMet
** the
Prerequirements
Pre heat the base
heat the baseof
requirements of General
material
material
General to
toWeldingWelding
recommended
recommended Instructions.
temperatures and follow
temperatures and follow Third Bead
Instructions. the shroud.
the shroud.
ProMet
the
the requirements
requirements of of General
General Welding
Welding Instructions.
Instructions. Second Bead
ProMet
Second Bead Third Bead
ProMet
Second Third Bead
Second Bead
Bead
ProMet
Third
Third Bead
ProMet
Bead
First Bead
First Bead
10 Remove the shroud and re-establish 11 Start with the welding sequence 12 Be sure that the entire bottom of
the Remove the shroud
10 recommended andtemperatures
preheat re-establish 11the
of Start with theweld
lipBead
First shroud welding
base.sequence
The size of Be sure
12 weld
the that
base the entire
maintains bottom
contact of
with
ifthe recommended preheat temperatures
necessary. of the
the lipBead
fiFirst
llet shroud
must beweld
flushbase. The than
and less size of the lip
the weld basethe
during maintains contact
entire weld with
process.
10.)
10 Remove
Remove
if necessary. the the protector
shroud and
and re-establish 11.)
11 Start
Start
the fiFirst with
with
llet/Bead the
mustabove the
welding
be flush welding
sequence 12.)
12 Be Beduring
sure
sure thatthat
the theweld
entireentire
bottom bottom
of
theand less
of than the lip the entire process.
First Bead
3,2mm 0,13 edge the cast
re-establish
Remove
10 recommended
the the
the shroud andtemperatures
preheat re-establish 11
of the
3,2mm sequence
Start lip with
shroudthe of
weld the
welding
base. protector
sequence
The
/ 0,13 above the edge of the castsize of Be
12 weld
the ofsure
the
base weld
that thebase
entire
maintains maintains
bottom
contact of
with
Remove the shroud and re-establish weld groove.
10
ifthe
10 Remove the
recommended
recommended
necessary. shroud and re-establish
preheat
preheat temperatures 11
of fiStart
11the
the
weld weld
Start with
lipmust
llet
groove. with
shroudthe
base.
be flwelding
theweldThe
welding
ush base.
and sequence
size ofthan
sequence
The
less theof
size 12
the Be
weld
12 lip sure
contact
Be sure that
base
during the
with
that the entire
the
entire
maintains
the entire bottom
edge
bottom
contact
weld of
during
of
with
process.
ifthe
the recommended
recommended
necessary.
temperatures
preheat
preheat temperatures
temperatures
if necessary.
of
of the
the the
3,2mmfillet lip
fillet
lip shroud
must
shroud
must
/ 0,13 beweld
flbe
weld
above ush
thebase.
flush
base.
and The
and
The
less
edge size
size
of than
the of
less
of
cast the weld
the
the lip
the weld base
base
during maintains
entire weldweld
maintains
the entire contact
process.
contact with
with
process.
ifif necessary. the
the fifithan
llet must be
be flflush
theand less than the
the lip
lip during
during the
the entire
entire weld
weld process.
necessary. 3,2mm
weld groove. 3.2mm/0,13
llet/ 0,13
must above ush and
edge above
less thancast
of the process.
3,2mm // 0,13 above the
the edge
Assembly instructions 3,2mm
weld the
groove. edge
0,13 of the
above castof
edge the
the cast
ofweld cast
Assembly Instructions
Assembly instructions weld groove.
weldgroove.
groove.
Assembly instructions
Assembly instructions
Assembly instructions
Recommended Equipment: To Place the shroud. Place the shroud Place the mechanical block. Insert the pin. Insert the pin Turn the pin. Turn the pin Fit the plug. Fit the plug in the pin
Recommended
assemble Equipment:MTG
and disassemble To Place
on thethe shroud.
blade Place
and slide the shroud
it through Place the
the mechanical
mechanicalblock
block.along Insert
in the pin.pinInsert
the lateral hole the pin Turn the pin.
clockwise Turn
using thethe pin
installation Fit the
hole plug. Fit
provided forthe
theplug in the pin
pin tool.
Recommended
assembleProMet
Systems and disassemble
Shrouds, anMTG extrac- Place the
on the
the weldblade
baseand slide
until it through
it comes into Insert
Placethe
with retainer
theretainer
mechanical
in theblock
spacealong Insert the pin.
in the lateral pin hole Turn the pin
clockwise using the installation
tool. Fit the plug
hole provided for the pinin end
tool.
equipment.
Systems ProMet Shrouds,
tion tool is required. It is recommen-
Recommended Equipment: To
tion to
ded tool is required.
wear It is
protective
an extrac-
recommen-
clothing: hard
protector on the
the weld base until it comes
contact with the front of the blade
Place the shroud. Place the shroud
contact with the front of the blade
into
into
Place themechanical
with the retainer
provided in the space
in the shroud.
mechanical block.
provided in the shroud.
Insert the pin. Insert the pin clockwise.
tool.
Turn the pin. Turn the pin of pin.
Fit the plug. Fit the plug in the pin
assemble
Recommended
ded to wear
and disassemble
Equipment:
protective
hat, gloves and glasse.
MTG
clothing:To hard edge.
on thethe
Place blade and slide
shroud. Place it through
the shroud block
Place
Place the and place
the mechanical
mechanical block in
block.along in the lateral
Insert the pin.pinInsert
hole the pin clockwise using
Turn the pin. thethe
Turn installation
pin hole provided
Fit the forthe
plug. Fit theplug
pin tool.
in the pin
Systems ProMet Shrouds, anTo extrac- the weld baseanduntil it comes into with the retainer in the block.
space tool.
assemble
glovesand
Recommended
hat, anddisassemble
Equipment:MTG
Equipment:
glasse. on the
Place blade
the
the shroud. slide
Place it through
the
the shroud position.
Place
Placethe
Place themechanical
the mechanicalblock
mechanical block.along in the lateral
Insert the pinInsert
the pin. hole the
the pin clockwise
Turn
Turn the using
the pin. thethe
Turn installation
pin hole
Fit provided
Fit the forthe
plug. Fit
plug. theplug
pin tool.
in
in the
the pin
Disassembly
DisassemblyInstructions
Recommended To Place shroud. Place shroud Insert pin. Insert pin pin. Turn the pin the Fit the plug pin
tion tool isProMet
Systems
assemble required.
and It is recommen-
Shrouds,
disassemble an extrac-
MTG contact
the
on weld with
basethe front
until ofit the
it comes blade
into provided
with
Placethe inmechanical
the shroud.
theretainer in theblock
spacealong tool.
on the blade and slide it through in
in the lateral pin hole
the lateral pin clockwise using the installation hole provided for the pin tool.
ded to
Systems
Systems
hat, gloves
instructions
assemble and disassemble MTG
wear protective
Disassembly instructions
tion tool isProMet
required.
ProMet It is
Shrouds,clothing:
Shrouds, recommen-
an hard
an extrac-
extrac- the
the
contact
the weld
blade
weldwith
base
base
and
theuntil
slide
front
until of
itit comes
comes
through
the blade
into
into
Place the mechanical block along
provided
with
with the in the shroud.
the retainer
retainer in
in the
the space
space
hole clockwise using the installation
tool.
tool.
hole provided for the pin tool.
ded
tionto
tion tool
tool isis and
wear glasse.
protective
required.
required. ItIt clothing: hard
isis recommen-
recommen- contact
contact with
with the
the front
front of of the
the blade
blade provided
provided inin the
the shroud.
shroud.
hat,
dedgloves
ded to wearand
to wear glasse. clothing:
protective
protective clothing: hard
hard
Disassembly instructions
hat, gloves and glasse.
hat, gloves and glasse.
Disassembly instructions
Disassembly instructions
Remove the plug. Remove the
Remove
Remove
plug and the
clean the
plug.
the plug..
Remove
pin hole the
Turn the pin. Turn the pin anti-
Turn the
Turn the pin.
clockwise using pin
Turn
thethe pin anti-tool.
extraction Remove
Remove the
Remove pin.the pin.
Remove the pin.
the pin. Remove
Remove the
Remove the block
Remove the mechanical block.
the mechanical
mechanical block.
Push the shroud outwards. Use
Push protector
aPush the shroud
screwdriver outwards.
to push Use
the shroud Remove
Remove
the protector.
Remove the shroud. Remove
thebyshroud.
shroud sliding Remove
it forward.
plug and for
provided clean
thethe
pinpin hole
tool. anticlockwise.
clockwise using the extraction tool. Remove the pin. mechanical
Remove
using block.
the mechanical
a screwdriver. block away from the
a screwdriver to push the shroud
outwards. the shroud by sliding it forward.
provided for the pin tool.
Remove the plug. Remove the Turn the pin. Turn the pin anti- Remove the pin.
using a screwdriver.
Remove the mechanical block. mount.
outwards.
Push the shroud outwards. Use Remove the shroud. Remove
plug and the
Remove clean the Remove
plug. pin hole the clockwise using
Turn the pin. thethe
Turn extraction
pin anti-tool. Remove
Remove the
the pin.
pin. Remove
Remove the the mechanical
mechanicalblock
block. aPush
screwdriver to push
the shroud the shroud
outwards. Use the shroud
Remove thebyshroud.
sliding Remove
it forward.
provided
plug and for thethe
clean pinpin
tool.
hole the clockwise using thethe
extraction using a screwdriver. outwards.
Remove
Remove the plug. Remove
the plug. Remove the Turn
Turn the
the pin.
pin. Turn
Turn the pin anti-tool.
pin anti- Remove
Removethe
Remove thepin.
the pin.
pin. Remove
Removethe
Remove themechanical
the mechanicalblock
mechanical block.
block. aPush
screwdriver
Push the to push
the shroud
shroud the shroud
outwards.
outwards. Use
Use the shroud
Remove
Remove thebyshroud.
the sliding itRemove
shroud. forward.
Remove
provided for the pin tool.hole using a screwdriver. outwards.
DELIVERING THE SOLUTIONS YOU NEED TO STAY PRODUCTIVE 24
plug
plug and clean the pin
and clean the pin hole clockwise
clockwise using the extraction tool.
using the extraction tool. Remove the pin.
Remove the pin. Remove the mechanical block
Remove the mechanical block aa screwdriver to push the shroud
screwdriver to push the shroud the
the shroud by sliding itit forward.
shroud by sliding forward.
provided
provided for
for the
the pin
pin tool.
tool. using
using aa screwdriver.
screwdriver. outwards.
outwards.
WELD-ON LIP PROTECTORS
PROTECT YOUR BUCKET EDGE FROM WEAR AND TEAR WITH THESE WELD-ON LIP
PROTECTORS. AVAILABLE TO SUIT MOST EDGE THICKNESSES AND CAN BE CUT TO
ANY WIDTH
Fig. 1 Fig. 2
C
D
Fig Part No A B C D Edge Size
1 WE5966 800 180 130 25 50-80 C
BB
Strips
A
C
D
Part No A B C D E
CB25 240 25 15 8 40
CB40 240 40 15 8 40
CB50 240 50 15 8 40
CB65 240 60 15 8 40
CB100 240 100 15 8 40
CB150 240 150 15 8 40
Dimensions in mm
Knife Edge
A
CC
EE
D
D
BB
Part No A B C D E
E1301 305 19 35 12 47
E1302 305 25 35 12 47
Dimensions in mm
Circular Button
A B
C
Part No A B C
BT60C 60 20 11
BT75C 75 15 12
BT90C 90 21 12
Dimensions in mm
T-TRAK SHIELD