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Commercial MRO +
Aerostructures +
Maintenance-By-the-Hour +
Engine Accessories, +
Components & Parts Repair
Landing Gear +
Composite Parts +
Manufacturing
COMMERCIAL
MRO
COMMERCIAL
MRO
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. . . .* ST. Aerospace
. . topped
. .the charts
. .in six. consecutive
. Airframe MRO rankings, achieving 12 million manhours in 2014 (biennial
. . . . survey
. .results. published
. . in.Aviation
. Week
. .& Space Technologys 22 May 2015 edition).
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COMMERCIAL
MRO
With facilities in Singapore and China having an ST Aerospaces comprehensive suite of engine
annual capacity of more than 300 engines, capabilities includes engine repair and overhaul,
ST Aerospace offers engine total support with a engine component and accessory repair, engine
ENGINE
full spectrum of services in close partnership with fleet management, on-wing and off-wing
MRO
the engine OEMs for a wide range of commercial maintenance, asset management, MBH
aircraft engines. programme support, engine wash, engine part-
down, as well as engine leasing.
This includes the CFM56 family, GEnx-1B, GEnx-2B,
General Electric J85 / F110, Honeywell T53 / T55, ST Aerospaces aim is to cover almost every part
Pratt & Whitney F100, Rolls-Royce / Allison T56 / of the value chain of engine maintenance support
501, Turbomeca Makila, as well as the International that a customer would look for.
Aero Engines V2500 engine.
COMMERCIAL
MRO
AEROSTRUCTURES
COMMERCIAL
MRO
AEROSTRUCTURES
As part of our Component Total ST Aerospaces aerostructures MRO capabilities are At ST Aerospace, we understand the importance
Support offering, ST Aerospace centralised in our Stockholm-based facility, which of letting airlines and aircraft fleet owners to
provides an extensive range of is just a stones throw from Arlanda International concentrate on their core business and maximise
maintenance, repair and overhaul Airport. Our team of aerostructures specialists have aircraft availability. Together with our central
of commercial aircraft nacelles, through dedication, innovation, and experience maxims and our value system of Integrity, Value A330 Trent 700 Thrust Reverser
primarily thrust reverser, inlet cowl, provided quality MRO services to the aviation Creation, Courage, Commitment and Compassion, undergoing final assembly
fan cowl, exhaust nozzle and other community across the globe. We aim to deliver our work processes are focused on meeting your
secondary structures, as well as durable and reliable repair solutions performed to a requirements and creating value by enhancing
repair and overhaul of flight control high standard of quality at a competitive price. operational excellence.
surfaces and other aerostructures
components We perform both minor and major structural repairs
for airframe, nacelle and aerostructure components.
Complete aircraft set Boeing 767 PW4000 Complete aircraft set Boeing 737NG CFM56-7B
thrust reversers ready for delivery after ready for delivery after overhaul service
overhaul service
COMMERCIAL
MRO
AEROSTRUCTURES
NACELLE CAPABILITIES
AEROSTRUCTURES
Boeing 737NG slat, wedge Metal-bonding with repair doubler Post repair
assembly worn out of limit due to surface treated in anodising line per
chafting in operations Boeing specification BAC555
COMMERCIAL
MRO
AEROSTRUCTURES
ENGINEERING SERVICES FIELD - SERVICE
At ST Aerospace, we help our customers establish Whether its a complex composite repair, structural
pro-active maintenance programmes which improve repair, special Inspection or fleet sampling overview,
customer fleet reliability, and reduce unplanned our dynamic team of experienced craftsmen
A300 PW4000 Thrust maintenance events and removals. Through pro- can provide a tailor made solution to meet your
Reverser rigging and
trouble shooting training active maintenance, we help customers conduct requirements. Airworthiness certificates for
on-site at customer removal plans and recommend Service Bulletin inspections, modifications or repairs performed on
location
incorporations. site can be provided as applicable.
AEROSTRUCTURES
COMPOSITES Capabilities
All metal bonding work and advanced composite Advanced composite repairs
repairs are performed at our composites Metal bonding
workshop. Replacing composite parts are Metal bonding Surface treatment - Phosphoric acid
expensive to replace. Moisture ingress and anodising process line BAC5555
mechanical damage are constant challenges we Design and fabrication of full supporting Custom made
face with for composites. Providing competitive bond tools.
Boeing 747 PW4000 T/R and durable repair solutions instead of scrapping Equipped with:
Acoustic Panel bonding to be parts calls on the skills of our dedicated - Autoclave
cured in Autoclave
specialists. From minor skinning repairs to full - Air circulating ovens (Integrated for vacuum
sub assembly restorations and rebuilds on nacelle bagging)
and flight control bonded material parts, no - Controlled contamination room (Lay up/clean room)
challenge is too great. - Adhesive bond primer application area
- Tensile, drum & peel test
COMMERCIAL
MRO
AEROSTRUCTURES
Precision removal of damaged IDG
liner in housing through pre-
programmed CNC milling machine
AEROSTRUCTURES
AEROSTRUCTURES
INTEGRATED
MRO FOR
BOEING 787
DREAMLINER
COMMERCIAL
MRO
INTEGRATED
MRO FOR
BOEING 787
DREAMLINER
OUR STRENGTHS
Total programme management and single- COMPONENT Provisioning of new stock
FINANCING Component sale-and-lease back
point accountability
Increasing levels of integrated service
Programme Management
COMPONENT TECHNICAL
technical services; aviation materials and Modification managemnet RANGE OF
MANAGEMENT SERVICES Reliability analysis
logistics management CONTRACTING
Predictable support costs based on fixed cost + ARRANGEMENTS
per flight hour agreement Repair management
Cost per flight hour
Warranty management
Reduced inventory holdings for customers COMPONENT Firm fixed pricing
Consignment stock & advance exchange
through spares consignment MANAGEMENT Pool access Time and material
Economies of scale benefits via access to our Consumables and expendables support
rotables pool +
Global support network Single component service
COMPONENT R&O Bundled maintenance service
Established infrastructure for long term
maintenance of the aircraft fleet
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COMMERCIAL . . . . . . . . . . . . . . . .
MRO . . . . . . . . . . . . . . . .
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INTEGRATED OUR BOEING 787 DREAMLINER
CAPABILITIES . . . . . . . . . . . . . . . . .
MRO FOR AIRFRAME MAINTENANCE
BOEING 787
DREAMLINER Line and heavy maintenance checks
We are licensed by OEMs including UTC Aerospace BOEING 787 NACELLE SERVICES
Systems, for a comprehensive range of repair and
overhaul capabilities. MAINTENANCE, REPAIR AND OVERHAUL
CFM56-3/
CFM56-5B/
CFM56-7B
COMMERCIAL
MRO
CFM56-3/
CFM56-5B/
CFM56-7B
BRINGING YOU ENGINE
TOTAL SUPPORT
With a strong emphasis on continuous
improvement and innovation, robust systems
and processes, ST Aerospace delivers quality and
competitive pricing solutions with a clear focus on
customised engine services.
ST Aerospace provides engine total TECHNICAL MANAGEMENT ON-WING MAINTENANCE* ASSET MANAGEMENT
support and high quality maintenance,
repair and overhaul (MRO) services Engine condition monitoring Engine defect / Damage assessment Spare engine support
for CFM56-3, CFM 56-5B and Performance trending abd diagnostics and rectification Engine leasing and pool access
CFM 56-7B series of engines. Maintenance planning Borescope inspection Inventory management
With extensive inhouse parts and Workscoping In-situ airfoil blending Logistics
accessories repair capabilities, and a Lease return planning Top / Bottom case removal for compressor Financing e.g. sale and lease back
highly experienced workforce trained Failure analysis blades repair and replacement
to original equipment manufacturer Configuration management Modular repairs
processes, ST Aerospace offers cost Reliability improvement programme Engine troubleshooting OFF-WING MAINTENANCE
effective CFM56 engine Warranty and insurance management Engine / Line-replaceable unit removal and
MRO solutions installation / QEC removal and installation Engine maintenance, repair and overhaul
Engine end-of-lease check Repair / Overhaul or parts and accessories
OFF-WING MAINTEN ENGINE FLEET Engine wash Airworthiness Directive / Service Bulletin
MANAGEMENT ANCE High pressure turbine blades replacement compliance
Modifications and upgrades
Engine maintenance, repair and overhaul Post-lease certification
*also available for GEnx-1B and GEnx-2B engines
Repair / Overhaul or parts and accessories
Airworthiness Directive / Service Bulletin
compliance
Modifications and upgrades
Post-lease certification
COMMERCIAL
MRO
Maximum flexibility
Customers can choose customised solutions from
our portfolio of services and decide on contract
formats based on a per flight hour rate or based on
a time and material basis.
Guaranteed performance
We ensure performance of the highest level,
attributing special attention to: maximum time
on-wing, quality services, cost effectiveness, low
turnaround time, dispatch reliability and reduced
lifecycle costs.
ECOPOWER
ENGINE WASH
COMMERCIAL
MRO
ECOPOWER ECOPOWER ENGINE WASH DEMONSTRATED SUPERIOR RESULTS IMPLEMENT A WASH PROGRAM
ECOPOWER GLOBAL
EXPERIENCE
More than 60,000 EcoPower
Engine Wash performed in
ENGINE 140 locations for 186 different
WASH customers on 86 engine models
and 72 aircraft models.
MAINTENANCE-
BY-THE-HOUR
COMMERCIAL
MRO
MAINTENANCE-
BY-THE-HOUR
For installation Removed from
on aircraft aircraft
Serviceable
Unserviceable
COMMERCIAL
MRO
Programme Management
COMPONENT TECHNICAL
Modification management
MANAGEMENT SERVICES Reliability analysis RANGE OF
CONTRACTING
+ ARRANGEMENTS
Repair management
Warranty management Cost Per Flight Hour
COMPONENT MANAGEMENT Consignment stock & advance exchange Firm Fixed Pricing (FFP)
Pool access Time and Material (T&M)
Consumables and expendables support
+
Single component service
COMPONENT R & O Bundled maintenance service
MAINTENANCE-
BY-THE-HOUR
ENGINE
ACCESSORIES,
COMPONENTS &
PARTS REPAIR
COMMERCIAL
MRO
ENGINE
ACCESSORIES,
COMPONENTS &
PARTS REPAIR
ST Aerospace has developed a We repair and overhaul over 200 types of engine
comprehensive range of maintenance accessories from the following engine types:
services for engine parts, accessories CFM56 family of engines as well as Rolls-Royce
and components to support its T56 engines.
engine assembly lines.
Vacuum Furnace
Customers can choose from a full service spectrum
Through decades of maintenance, of services consisting of:
repair and overhaul experience and
SINGLE COMPONENTS INVENTORY MANAGEMENT
expertise, ST Aerospace delivers
high quality standards with fast Bench test, repair and overhaul of single Quick unit changes reducing operators inventory
turnaround times and guaranteed components level of spare components
delivery performance. Fixed price labour and consumables only
Fixed price time and material SPECIALISED COMPONENT
ST Aerospace understands that Time and material TECHNICAL SUPPORT
aircraft operators have different
Customised component work scoping
operational requirements and we are ONE STOP SHOP SERVICES Coordinated / Recommended Service
able to offer customers maximum
Complete air, fuel and oil engine system Bulletin compliance
flexibility and customisable solutions
Vendor management for all engine accessories
Single point of contact to handle diverse
component technical requirements
Reduce administrative costs in dealing with
several component OEMs
COMMERCIAL
MRO
COMPONENTS & one stop total repair support solution for a wide - Shot peening
LANDING
GEAR
COMMERCIAL
MRO
LANDING
GEAR Boeing 737NG
nose landing
gear assembly
BRAKING SYSTEMS
LANDING
GEAR
COMPETITIVE ADVANTAGES
Original Equipment Manufacturer (OEM) repair Comprehensive in house rework capability
and warranty centre for regional aircraft and covering all machining and plating processes
helicopter landing gear, hydraulic and braking
systems components including wheels and brakes Direct OEM support including engineering and
for Airbus aircraft concession repairs
Asset exchange / loans for landing gears and Provides integrated services with
related components ST Aerospaces wide ranging capabilities
Cadmium plating of
A320 main landing
gear sliding tube
COMMERCIAL
MRO
COMPOSITE
PARTS
MANUFACTURING
COMMERCIAL
MRO
COMPOSITE
PARTS
MANUFACTURING
With a wide spectrum of capabilities Our proficiency in fabrication of composite masters, durable production tooling and finished With one of the largest furnaces in Southwestern
in design, development, prototyping, structures encompasses molding, forming, manufactured products working directly from U.S., ST Aerospace now performs heat treatment
tooling and processing, ST Aerospace bonding, and finishing processes for the aerospace, customer drawings and specifications, mockups, of aluminum alloys in compliance with BAC 5602,
provides flexible solutions for automotive, marine, and medical equipment sketches, and conceptual ideas. DPS 7.00, and AMS 2770. With internal working
composite manufacturing and repair, industries. Our facilities are capable of a full range dimensions of 120 x 50 x 27, we are the provider
metal forming, machining and heat of techniques, from ambient wet layup through The recent additions of NDT inspections and of choice for your aluminum heat treat needs, both
treatment, rapid prototyping as well high temperature/high pressure curing. training to our offerings encompass magnetic large and small.
as Non-Destructive Testing (NDT) particle, ultrasonic, eddy current, penetrant, and
Coupled with our advanced tooling development radiography. Most services and training can be
capabilities, we can produce high-quality performed either in-house or off-site.
CNC Measurement
3-D Scanning
COMMERCIAL
MRO
COMPOSITE
PARTS
MANUFACTURING
Wheelchair seat back Aluminum heat treat furnace Magnetic particle inspection
CAPABILITIES MATERIALS