Chillventa 2008 Sabroe Show General Praesentation HeatPAC MAJ-BBP 12 October 2008 Final

Sabroe a Johnson Controls product brand
MAJ/BBP, 12 October 2008

p1
Sabroe Products
Reciprocating compressors
Screw compressors
Chillers
CO2 Ammonia cascade systems
Heat pumps
Controls
p2
Sabroe reciprocating compressor
SMC 100 Mk 4
p3
Sabroe reciprocating compressor
SMC 100 Mk 4
SMC 100 Mk 4 advantages

Optimum suction and discharge valve construction
Highest possible efficiency for reciprocating compressor technology
External oil filter system for improved serviceability
Higher speed with more swept volume
Extended limits of operation for extended operation range
Unisab III compressor controller for optimum connectivity
Upgrading kits including features above available for
previous SMC 100 Mk versions.

p4
The natural choice - Ammonia or CO2
Sabroe HPO & HPC compressors for high pressure refrigerants
Features
Ammonia is an ozone-friendly refrigerant

Heat pump systems reduce the CO2 emission
The series covers the entire temperature range up to 70C
Compared with CFC, HCFC and HFC systems you will
experience the following advantages:
- higher efficiency (COP)

- reduced compressor size
- smaller evaporators
- smaller condensers
- smaller pipe and valve dimensions
Capacity range: 100-1500 kW

Multiple applications
Can be used for R410A too
p5
Sabroe Reciptune
Frequency-driven reciprocating compressors
Concept
Standard compressor with modified oil pressure control valve

Standard motors
50 Hz for SMC100 (750 - 1500 rpm)
60 Hz for CMO (900 - 1800 rpm)
Unisab III
frequency converter
RFI filter as option
p6
Sabroe reciprocating compressors
New reciptune
Advantages
Extremely low energy consumption at part load

Stepless capacity control
Low starting current and low reactive power
Extended compressor lifetime
Lower maintenance costs
Lower average noise level
No external start equipment
Short pay-back period
p7
Sabroe reciprocating compressors
New reciptune
Comparison ROTATUNE and conventional

unloading
4.5
3.5
3
COP
2.5
1.5
0.5
0
0 25 50 75 100
%
Conv. Unloading ROTATUNE
p8
Sabroe SABCube a star product
The revolutionary technology and design of the SABCube

has changed the industrial screw compressor market.
We have transferred the unique assets of the SABCube

to a concept never seen before.
Low
Compact
Efficient
noise
p9
Sabroe SABCube a star product
Hear less ...

Low noise due to sound enclosure
See less
Compact design and construction
Experience more
Efficient development and construction,
based on VSD
p10
Sabroe SABCube a revolutionary technology
Swept volume range: 290 to 1150 m3/hour

Screw diameters: Six sizes (3 sizes with 2 max. rpm)
Refrigerants: R717 (later releases for other refrigerants)
Unisab III controller
Sound enclosure to reduce noise to 75 dB (A)
Size: L 2.0 x W 1.15 x H 1.6 m
p11
Hear less
Sabroe
SABCube a star product
Features
Lowest noise level on the market
- operates at 75 dB(A)
Sound level will be 3rd party-certified.
Customer benefits
More options for compact installation
Complies with working area
regulations at no additional costs
Sound level is below ear protection
limit.
p12
Sabroe SABCube advantages and benefits
Advantages Benefits
Low noise Hear less
Low noise 75dB
Low noise More options concerning placement
Compact See less

Small footprint Better utilization of space, up to 50%
No coupling and motor bearings Less moving parts less maintenance costs
Efficiency Experience more

High efficiency at part load Power savings, lower life cycle costs
Low start current peaks More applications available for screws
Capacity control by variable speed Lower costs
p13
Sabroe screw compressors
The Sabroe screw compressor range covers swept volumes

from 20010,000 m3/h swept volume
SAB 151 SAB 193

p14
Sabroe screw compressors small range
Swept volumes from 200 to 850 m3/h
900
Small Range
800 Swept Volume in m 3/hour @ 2960 rpm 847
(* = 6000 rpm)
700
708
600
616
571
500
484
400
413
300
316
200 255
204
100
0 HR
E
E
M
M
L
L
S
S
0
1
0
1
0
1
12
12
15
15
12
15
8
12
15
12
B
B
B
B
B
B
SA
SA
SA
SA
SA
SA
AB
SA
SA
p15
*S
Sabroe screw compressors large range
Swept volumes from 800 to10.000 m3/h
10000 Large Range

Swept volume in m3/hour @ 2960 rpm
9000
(* = 6000 rpm) 9053
8000
7000
7175
6000
5638
5000
4000 4516
3998 4134
3000 3326
2000 2640
2258
1856
1000 1475
838 1118 1292
0
HR
E
L
L
SA 3 S
SA 3 S
SA 3 S
SA 3 X
X
AB 9 3
SA 3 3
SA 8 3
SA 8 3
SA 5 5
SA 5 5
SA 5 5
5
23
19
23
28
28
35
3
1
3
3
16
B
B
B
B
SA
SA
SA
p16
*S
Sabroe SAB screw compressor features
Features
Fitted with an IEC flange-mounted motor as standard
Alignment is an integrated part of the design.
Customer benefits
Elimination of both cold and hot alignment
Longer service life for bearings and shaft seal.
p17
Features
Highly effective SuperFilter II oil filter captures 99% of all particles
larger than 5 microns.
Customer benefits
Efficient oil management helps to ensure longer bearing life, providing
savings on both maintenance and replacement.
p18
Features
Special Cold Start valve that ensures immediate oil pressure at start-
up. This lubricates the compressor without requiring an oil pump.
Customer benefits
Lower operating costs and reduced maintenance.
p19
Features
Stepless capacity control ensures that capacity is always adjusted to
meet requirements.
Customer benefits
Maximum part-load efficiency and lowest possible operating costs.
p20
Features
Automatic control that matches the internal volume ratio (Vi) to the system
volume ratio.
Customer benefits
Lowest possible operating costs
Automatic setting ensures optimum performance regardless of
variations in operating conditions.
p21
Features
Integrated design with
oil separator
drive motor
compressor block
oil coolers
filters
Customer benefits
Saves space and reduces
construction costs
Easy service access.
p22
Sabroe chillers
Clever cooling!
p23
Sabroe chillers
A flexible product range
PAC recip PAC screw
EW
N
ChillPAC recip ChillPAC SABCube PLCH

p24
Sabroe chillers
PAC
Competitive industrial ammonia product
High COP
Standard or customized product
ChillPAC
Competitive industrial ammonia product
High COP
Standard product
PLCH
Lowest environmental impact HFC product
R410A is the best alternative to ammonia
Clever cooling
p25
The refrigerant situation in Europe
Inorganic Organic
or natural or synthetic
CFCs HCFCs HFCs

1) Single substances
Ammonia R11 R21 R23
R12 R22 R134a
Hydrocarbon ... R123
R500 R124 Blends
Carbon dioxide R507
R501 ...
Water R502 R404A
.... R410A
Air R407C
1) Tendency to use ?
p26
Packaged ammonia chillers
ChillPAC packaged ammonia chiller featuring SABCube screw compressor
See less
Hear less
Experience more
p27
ChillPAC with SABCube - compact design
Conventional chiller End dimensions
Conventional
chiller Diff. 0.5 m
Diff. 0.85 m
H: 1.85 m
ChillPAC with SABCube
ChillPAC
with SABCube
W: 1.15 m
p28
Competitive Sabroe chillers
Simple and compact construction
Very high COP and future-safe refrigerants
Very low refrigerant charge
Reliable and steady operation
Only high-quality components and methods
R717 chiller benchmarking
Testing facilities - even for large capacities

Easy maintenance / fits into service contract business
Impressive factory with high technology level.

p29
Sabroe chillers
Highlights of a modern chiller
High degree of safety

- Complete factory-built design
- High quality demands
- Preformed pipes meaning less welding
- Testing
Environmental care
- Use of natural refrigerants
Energy efficiency
- High COP even at part load
- Condensing pressure follows ambient conditions *
- Flooded systems which give an optimum thermal

solution and secure an optimum operating economy *
- Option: VSD variable-speed drive control *
* PLCH R410A has a dry expansion evaporating system, and VSD is not an option.
p30
However, R410A is the most efficient HFC on the market.

Sabroe PAC chillers
Typical PAC chiller endusers
Pharmaceutical industry
Air conditioning: office buildings, shopping malls etc.
Beverage industry: breweries and soft drink plants
Food: dairies, meat processing plants, cold stores
Non-food industry: process plants, ice rinks, chemical plants

p31
Sabroe PAC chillers
with reciprocating compressors
p32
Sabroe PAC chillers
with reciprocating compressors
p33
Sabroe PAC chillers
with screw compressors
p34
Sabroe PAC chillers
with screw compressors
Sabroe NEW PAC Water chillers

Capacity in kW @ 50 Hz
7000
6000
6180
5000
4939
4000 4367 4516
kW
3596
3000
2858
2000 2481
2009
1437 1595
1000
1180
197 254 326 441 496 600 669 761 885 922
X -A
L-A
L-A
L-A
L-A
L-A
A
A
A
A
A
E-
S-
R-
R-
L-
S-
E-
S-
S-
E-
S-
E-
S-
M-
M-
83
83
55
83
55
20
51
93
33
20
20
51
93
51
33
33
83
8H
3H
20
51
C1
C1
C1
C2
C2
C2
C3
C2
C3
C1
C1
C1
C1
C1
C2
C2
C2
12
16
C1
C1
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
PA
AC
AC
PA
PA
NS
NS
NS
NS
NS
*P
*P
TYPE
Evaporator water inlet temperature +12C and outlet +7C

p35
Condenser water inlet temperature +30C and outlet +35C

Sabroe PAC chillers
BigPACs
3 MW+ chillers for process plants, air conditioning, district cooling etc.
UK: London Heathrow Airport, 4 x TwinPACs 2 x SAB 283 L, 27 MW total
Dubai: Trioplast foil extrusion, PAC 355 L, PAC 283 E
Ireland: Bulmers brewery, TwinPAC 233 E
Denmark: Agro Ferm A/S Denmark 3 x 5 MW
Japan: MKK Japan, PAC 355 L, 2 x PAC 283 E
And many more ...
p36
PLCH - R410A chillers
MAJ/BBP, 12 October 2008 p37
Packaged liquid chillers, R410A
Advantages
R410A (recip) is an efficient alternative to R22 or
ammonia
Compact design
Very small refrigerant charge
Newly designed evaporator
High COP even at part load
First charge of ester oil
Tested with refrigerant before dispatch
Unisab II Evolution - a complete control and monitoring

system with external communication facilities
p38
Capacity - R410A versus R22
CT = 35C, SH = 0 K, SC = 2 K
HPC 108 S reciprocating compressor 437 m3/h, 1450 rpm
200
Deviation (R22 = 100%)
180
160
140
120
100
80
-50 -40 -30 -20 -10 0 10
Evaporating temperature (C)

p39
Capacity, theo Capacity, act COP, theo COP, act

End-Of-Line test centre
Testing with ammonia

Capacity test is an option
Specified performance is confirmed
Trouble-free start-up and operation
p40
Short and safe start-up and commissioning.

EOL - End Of Line test centre
Impressive high-tech factory and 550 m2 test centre
Improved capacity
More tests (water, propylene, glycol, flow, temperature,
shaft power)
Test capacity for even large refrigeration capacities
More electrical power installed
Voltage 400/500/690V and 3,3/6,6/10kV
Test of units without condenser
Improved quality
More thorough tests (third party inspection)
Witnessed by customer
Capacity test of chillers including report
(optional)
Measurement of differential pressure
secondary side
Measurement of vibrations on each unit
Innovation
Test of new products and refrigerants
Verification of new product ideas
p41
EOL chiller test centre
All tests according to standards in our manual
For more information please

read this manual
p42
Natural refrigerants - CO2
CO2 is a question of experience
Sabroe CO2 compressor, Advertisement, 1915 G. Lorentzen: Reinvention of Sabroe CAFP unit, 2001
1897 CO2 refrigeration, 1993
Proposal to use CO2 as CO2 peaks as a refrigerant Reinvention of Sabroe introduces

a refrigerant CO2 technology CAFP
(Alexander Twining, British patent)
1850 1920 - 1930 1960 1993 2001

p44
Sabroe history with CO2
Sabroe anno 1897 Sabroe anno 2008
Sabroe CO2 compressor Type A Sabroe CAFP

Serial No. 2 Application: Bakery
Year of production: 1897 Year of production: 2007
Capacity: 15 kW at -10C Capacity: 635 kW at -40C

Installed in an Danish dairy from 1897 Installed in an Danish bakery
to 1940
p45
CO2/Ammonia Freeze Package - CAFP
A line of standard CO2/ammonia cascade systems.
Simple to install connect only
Two CO2 pipes to freezer
Cooling tower water
Power supply.
p46
Advantages of CAFP (CO2 / Ammonia Freezing
Package)
CO2 is a natural refrigerant
CO2 is non-toxic => ammonia in production areas can be avoided
CO2 installations => fewer demands on the machine room
CO2 is cheap as refrigerant
CO2 has the highest COP at low temperatures
CO2 has a volumetric cooling capacity about 9 or 10 times higher compared
with other refrigerants
CO2 => smaller pipe dimension => less installation cost => smaller carbon
footprint. Example: Wet suction line, NH3/ R22 = 125 , CO2 = 40
CO2 => smaller compressor footprint => smaller compressor room:
Example NH3 -42C/-10C, Q = 2300 KW => compr. Footprint 28 qm. With
CO2 = 9 qm
CO2 => lower freezing temp => higher freezing capacity => Quick pull down
time
CO2 suction pressure above vacuum.
p47
Cooling capacity for standard CAFP packages
800 CAFP 080

CAFP 120
700 CAFP 160
CAFP 200
600
CAFP 300
CAFP 400
500
kW 400
300
200
100
-50C -45C -40C -35C

p48
Evaporating temperature
CO2/Ammonia Freeze Package
Twin compresor units on CO2 low pressure side

Twin compressor units on R717 high pressure side
Factory-assembled and EOL tested
p49
Reference list for industrial CO2 compressors
and cascade systems
More than 200 systems/units in operation
in 18 different countries.
p50
Controls
Unisab III compressor control
p52
Sabroe website
www.sabroe.com
p53
HeatPAC
The only standardized industrial heat pump unit for the natural refrigerant ammonia
R 717
p56
What is a HeatPAC?
A standardized industrial one stage-heat pump
Single-stage 8-cylinder
compressor heat pump
+34C heat +70C heat

797 kW 1149 kW
COP = 6.2
Electrical power
179 kW
p57
HeatPAC applications
Hot water production for cleaning and heating within the
food industry
Condenser heat reclaim from refrigeration systems
Upgrading of industrial waste heat for use in industrial

processes, district heating, individual buildings, etc.
Heating based on natural heat sources such as sea

water, air and geothermal energy
Special applications such as wood seasoning, fish

drying, exhaust gas cooling in power plants, etc.
Heating in ice rinks or other sporting arenas
Hot water for baths and swimming pools.

p58
HeatPAC
Based on the ChillPAC concept and the Sabroe HPO/HPC reciprocating
compressor.
Efficient and reliable construction

High COP
Small footprint and overall
dimensions
Small ammonia charge
Factory-tested
R717
p59
HeatPAC
Ingenuity combined with well-proven ChillPAC technology
p60
HeatPAC
The first prototype HeatPAC 108 W
2 units in operation in Scandinavia

2 units in operation in Europe
p61
HeatPAC
Compact design the result of innovative ingenuity
p62
HeatPAC
The only standardized industrial heat pump
unit for the natural refrigerant ammonia.
p63
HeatPAC advantages
Optimizes refrigeration plants by reducing condensing
temperatures and reducing power consumption
Produces 70C water from waste energy
An on demand solution for heat pump applications
p64
HeatPAC data
Traditional heat pump design
NSPAC 108-C
p66
Traditional heat pump design using Sabroe HPO/HPC
reciprocating compressors
Non-standard two-stage heat pump unit

with both HPO/HPC and CMO/SMC
compressors
p67
HeatPAC operating limits
HeatPAC
operating area
CT = +72C
Max dP = 22 bar
ET = +31C
p68
End-Of-Line testing
The exhibited HeatPAC
HeatPAC 108 SR-W
Water outlet temp. +70C
Heating capacity 1149 kW
Cooling capacity 965 kW
Power consumption 186 kW
COP heat pump = 6.2
R717 charge = 32 kg
p70
Sabroe product brochure on www.sabroe.com
Please contact us and ask for a brochure

p71
Questions?
Feel free to ask our stand staff

p72

Chillventa 2008 Sabroe Show General Praesentation HeatPAC MAJ-BBP 12 October 2008 Final

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Sabroe a Johnson Controls product brand

MAJ/BBP, 12 October 2008

CO2 Ammonia cascade systems

SMC 100 Mk 4 advantages

previous SMC 100 Mk versions.

Ammonia is an ozone-friendly refrigerant

- higher efficiency (COP)

Capacity range: 100-1500 kW

Standard compressor with modified oil pressure control valve

Extremely low energy consumption at part load

Comparison ROTATUNE and conventional

The revolutionary technology and design of the SABCube

We have transferred the unique assets of the SABCube

Hear less ...

Swept volume range: 290 to 1150 m3/hour

Compact See less

Efficiency Experience more

The Sabroe screw compressor range covers swept volumes

SAB 151 SAB 193

10000 Large Range

PAC recip PAC screw

ChillPAC recip ChillPAC SABCube PLCH

CFCs HCFCs HFCs

Simple and compact construction

Very high COP and future-safe refrigerants

Very low refrigerant charge

Reliable and steady operation

Only high-quality components and methods

R717 chiller benchmarking

Testing facilities - even for large capacities

Easy maintenance / fits into service contract business

Impressive factory with high technology level.

High degree of safety

- Flooded systems which give an optimum thermal

However, R410A is the most efficient HFC on the market.

Air conditioning: office buildings, shopping malls etc.

Beverage industry: breweries and soft drink plants

Food: dairies, meat processing plants, cold stores

Non-food industry: process plants, ice rinks, chemical plants

Sabroe NEW PAC Water chillers

Evaporator water inlet temperature +12C and outlet +7C

Condenser water inlet temperature +30C and outlet +35C

Unisab II Evolution - a complete control and monitoring

HPC 108 S reciprocating compressor 437 m3/h, 1450 rpm

Evaporating temperature (C)

Capacity, theo Capacity, act COP, theo COP, act

Testing with ammonia

Short and safe start-up and commissioning.

For more information please

Proposal to use CO2 as CO2 peaks as a refrigerant Reinvention of Sabroe introduces

1850 1920 - 1930 1960 1993 2001

Sabroe CO2 compressor Type A Sabroe CAFP

Capacity: 15 kW at -10C Capacity: 635 kW at -40C

800 CAFP 080

-50C -45C -40C -35C

Twin compresor units on CO2 low pressure side

+34C heat +70C heat

Condenser heat reclaim from refrigeration systems

Upgrading of industrial waste heat for use in industrial

Heating based on natural heat sources such as sea

Special applications such as wood seasoning, fish

Heating in ice rinks or other sporting arenas

Hot water for baths and swimming pools.

Efficient and reliable construction