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Innovative Food Science and Emerging Technologies 31 (2015) 1427

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Innovative Food Science and Emerging Technologies

journal homepage: www.elsevier.com/locate/ifset

Mapping trends in novel and emerging food processing technologies


around the world
Colette Jermann a,, Tatiana Koutchma b,1, Edyta Margas c,d, Craig Leadley a,2, Valquiria Ros-Polski b,1
a
Campden BRI, Station Road, Chipping Campden, GL556LD Gloucestershire, United Kingdom
b
Agriculture and Agri-Food Canada, Guelph Food Research Centre, 93 Stone Road West, Guelph, ON N1G 5C9, Canada
c
The University of Nottingham, Division of Food Sciences, Sutton Bonington LE12 5RD, United Kingdom
d
Bhler AG, Corporate Technology, CH-9240 Uzwil, Switzerland

a r t i c l e i n f o a b s t r a c t

Article history: This paper discusses novel technologies and their applications in the world. Two surveys were independently de-
Received 9 December 2014 signed and conducted by a North American (Survey 1) and by a European group (Survey 2). The respondents
Received in revised form 6 May 2015 were food professionals from industry, academia and government. The questions sought to identify novel tech-
Accepted 24 June 2015
nologies either applied now or with the potential to be commercialised in 510 years, commercialisation factors,
Available online 8 July 2015
associated regulations and limitations. In Survey 1, HPP (80%), microwave (88%) and UV (84%) were the main
Keywords:
technologies applied now and anticipated in the next 5 years. PEF was third instead of UV in Survey 2. The
Survey main drivers were higher quality products (94%), product safety (92%) and shelf life (91%). HPP and microwaves
Respondents were identied as main technologies now and in the next 10 years. There were geographical differences with
Novel and emerging food technologies North America nding UV and radiation, and Europe nding PEF of more importance now. Cold plasma and
Commercialisation PEF were anticipated to be more important in Europe in 10 years' time while HPP, microwave and UV remained
HPP more important to North America.
Microwave Industrial relevance: The emerging technologies mentioned in the survey have been developing since the early
UV light
20th century or before. However, they are not adopted on any large scale such as canning or heat pasteurisation.
Ohmic heating
This study was conducted on a worldwide scale to determine current uses for emerging technologies in different
Cold plasma
Power ultrasound food sectors. Some technologies are deemed of more commercial importance in certain countries than others.
Ozone HPP and microwave heating are the two main technologies currently on commercial applications. PEF is more
Dense phase carbon dioxide popular in Europe, especially the Netherlands where a commercial scale unit exists. On the contrary, microwave
PEF technology seems to be popular in all countries but the Netherlands. UV and radiation are more important in
Irradiation North America than Europe. Pressure and CO2 is only deemed to be of commercial importance in North America.
IR 2015 Elsevier Ltd. All rights reserved.

1. Introduction a substantial amount of research to prove their pragmatic feasibility.


Current limitations related to high investment costs, incomplete control
Growing industrialisation of food production, globalisation and of variables associated with the process operation and lack of regulatory
trade of food supply make food safety and extended shelf-life products approval have been delaying a wider implementation of these technol-
perhaps the most important issues for food and equipment manufac- ogies on an industrial scale. The readiness and commercialisation level
turers, retailers and consumers around the globe. More than two de- of novel and emerging technologies varies both geographically and
cades ago, novel food processing technologies that were based on high among more than 20 available techniques.
tech or cutting edge advances started to emerge to address productivity Two surveys were independently designed and conducted to col-
issues, extending product shelf life without affecting the nutritional lect opinions about commercial applications of novel and emerging
content, organoleptic attributes and product specications. Despite technologies, their development potential and to compare the level
some of the technological advancements developing since the early of technology development around the globe in different countries
20th century, their applications for foods are still in a phase that needs and continents.
In this article, the survey responses of food experts from different
Corresponding author. Tel.: +44 1386 842000. parts of the world will be discussed and analysed with the aim of having
E-mail addresses: Colette.jermann@campdenbri.co.uk (C. Jermann),
Tatiana.koutchma@agr.gc.ca (T. Koutchma).
a better understanding of modern trends in food processing, the level of
1
Tel.: +1 226 217 8123. commercialisation and the role that novel and emerging technologies
2
Tel.: +44 1386 842000. play in various geographical locations.

http://dx.doi.org/10.1016/j.ifset.2015.06.007
1466-8564/ 2015 Elsevier Ltd. All rights reserved.
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 15

The principles of the various technologies encountered in the sur- either by dipping in ozonated water, washing in bubbling ozone
veys are explained below. They include high pressure processing, water, or by the application of gaseous ozone. It is approved by the
pulsed electric elds, ultraviolet light, microwave heating, radiation, US FDA as a direct additive to food.
infrared heating, ohmic heating, ozone, pressure and CO2, power ultra- Pressure and CO2 (Martn-Belloso & Sobrino-Lpez, 2011; Otto et al.,
sound, cold plasma and electrolysed water. 2011) is also called dense phase carbon dioxide (DPCD or DP-CO2),
liquid CO2, supercritical CO2 (SCCO2) or high pressurised carbon
High pressure processing (HPP) (Barba, Grimi, & Vorobiev, 2014; dioxide (HPCD). It is a continuous, non-thermal processing system
Barbosa-Cnovas, Medina-Meza, Candoan, & Bermdez-Aguirre, for liquid foods that utilises pressure in combination with carbon
2014; Mjica-Paz, Valdez-Fragoso, Samson, Welti-Chanes, & Torres, dioxide to destroy microorganisms as a means of food preservation.
2011; Rendueles et al., 2011; Ros-Polski, Koutchma, Xue, Defelice, Power ultrasound (Abbas, Hayat, Karangwa, Bashari, & Zhang, 2013;
& Balamurugan, 2015) is also called high hydrostatic pressure Barba et al., 2014; Chandrapala, Oliver, Kentish, & Ashokkumar,
processing, pascalisation or high pressure pasteurisation. It effectively 2013; Deora et al., 2013; Otto et al., 2011; Warning & Datta, 2013) is
inactivates vegetative bacteria, yeast and moulds using pressures up a versatile technique using high power sound waves at low frequency
to 600 MPa at ambient temperature and can inactivate spores when (about 20 kHz). Its various uses include emulsication, homogenisa-
combined with high temperature (High Pressure Thermal Processing tion, viscosity and texture modication, crystallisation seeding,
(HPTP)). HPP retains most of the sensory and nutritional quality of a microbial decontamination, cleaning and extraction. It is mainly
liquid or solid, or chilled products. Its effect on enzymes is variable. used in uids and uids containing particles.
Pulsed electric eld (PEF) (Barba et al., 2014; Huang, Tian, Gai, & Cold atmospheric plasma (Misra, Tiwari, Raghavarao, & Cullen, 2011;
Wang, 2012; Martn-Belloso & Sobrino-Lpez, 2011; Singh, Kumar, Otto et al., 2011; Smeu & Nicolau, 2014) (also known as cold plasma,
Kumar, & Bhat, 2012; Terefe, Buckow, & Versteeg, 2015; Zhao, Tang, non-equilibrium, non-thermal plasma) have different electron, ion,
Lu, Chen, & Li, 2014) involves the application of high voltage (typically and neutral species temperatures. Such plasmas are good sources of
20 to 80 kV/cm) to foods placed or circulating between two highly reactive oxidative and reductive species and plasma electrons.
electrodes. It can be applied for different purposes, one of them Via these species, one can direct electrical energy into favourable gas
being as a preservation technology. Similar to HPP, it destroys veg- chemistry (like decomposing pollutants or fragmenting larger hydro-
etative bacteria, yeast and moulds but not spores and not many en- carbons into smaller, more-easily combustible ones). It is researched
zymes. for use to decontaminate foods not suitable for chemical treatment
Ultraviolet light (UV) (Abida, Rayees, & Masoodi, 2014; Falguera, or with fragile surfaces.
Pagn, Garza, Garvn, & Ibarz, 2011; Gayn, Condn, & lvarez, Electrolysed water (Koseki & Isobe, 2007) (known as electrolysed
2014; Koutchma, 2009) produces a non-ionising radiation with oxidising water, electro-activated water or electro-chemically acti-
germicidal properties at wavelengths in the range of 200 vated water solution) is produced by electrolysing a weak salt so-
280 nm. It can be used for surface treatment and as a non- lution. This produces sodium hypochlorite, a disinfectant. Acidic
thermal alternative for uid foods and ingredients. electrolysed water also exists and can be more efcient. This
Microwave heating (MWH) (Barba et al., 2014; Barbosa-Cnovas et al., water can be used to clean food preparation surfaces or decontam-
2014; Chandrasekaran, Ramanathan, & Basak, 2013; Datta & Rakesh, inate fruit and vegetables.
2013; Kim et al., 2012; Ros-Polski, Schmidt, Marsaioli-Junior, Vitali, &
Raghavan, 2014; Venkatesh & Raghavan, 2004, 2005) refers to the
use of electromagnetic energy at the particular frequencies of 2. Material and methods
915 and 2450 MHz to generate heat in a food material. Contrary
to conventional thermal techniques, heat is generated volume- The two surveys were independently designed and conducted,
trically throughout the product at faster rates. It can be used on i.e., the respondents were not necessarily the same in both studies.
solid and pumpable foods. This includes uids containing large Survey 1 (conducted by North America) and Survey 2 (conducted by
particles. Europe) are described in this section.
Radiation (Alam Khan & Abrahem, 2010; Otto et al., 2011) in-
cludes irradiation by any of the three sources: gamma-rays, X- 2.1. Survey conducted in North AmericaSurvey 1
rays or electron beams. They are often also referred to as ionising
radiations. Gamma-rays can penetrate the food but electron The Food Safety Working Group (FSWG, http://www.cigr.org/
beams have limited penetration depth. governance_work.html#FoodSafety) of CIGR in collaboration with
Infrared heating (IR) (Raghavan et al., 2005) refers to the heating of Guelph Food Research Centre of Agriculture and Agri-Food Canada
materials by electromagnetic radiation having a wavelength of 1.3 (AAFC) developed a survey to collect the answers and opinions of food
to 4.0 m (infrared radiation). It is based on the ability of materials professionals in terms of the role that novel and emerging food process-
to absorb a certain part of the spectrum of such radiation. Deep or su- ing technologies and innovations can play to address global food safety
percial heating of the irradiated body, as well as local drying without issues and challenges. The survey consisted of a total of 18 questions.
heating the entire object, may be accomplished with appropriate Part of the survey contained questions to better understand the level
selection of the emission spectrum of infrared radiation. of the existing knowledge in combination with the factors that may ac-
Ohmic heating (OMH) (Sakr & Liu, 2014; Varghese, Pandey, celerate or slow down development of novel food processing. In this
Radhakrishna, & Bawa, 2012), also known as Joule heating or resistive survey eleven processing technologies were included in the list of
heating, is a process where an alternating electric current is passed emerged or emerging processing techniques that during the last decade
through the food product. The electrical resistance of the food pro- have been tested for different food applications: High Hydrostatic
motes rapid generation of heat directly inside the food. Contrary to Pressure (or HPP), Pulsed Electric Field (PEF), Ultraviolet Light (UV),
conventional thermal techniques, heat is generated volumetrically Microwave heating (MWH), Radiation, Infrared heating (IR), Ohmic
throughout the product. It can be used on solid and pumpable foods. heating (OMH), Ozone (Oz), Pressure and CO2, Power ultrasound (US)
This includes uids containing large particles. and Cold Atmospheric Plasma.
Ozone (O3) (Guzel-Seydim, Greene, & Seydim, 2004; Khadre, Yousef, The 18 questions were:
& Kim, 2001; Perry & Yousef, 2011) is a powerful broad-spectrum
antimicrobial with high oxidation potential. It has the potential to Q1: What processing technology has commercial application or
be used instead of chlorine. Fruits and vegetables may be processed emerged in food production in your country?
16 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

Q2: What processing technology has been under research and devel- The results from Survey 1 presented in percentage for each choice of
opment in your country in the last 10 years? answer in questions 1 to 15 represent the percentage of yes answers
Q3: What processing technology has potential to be commercialised from the total replies to that question.
For question 7 to 11, when a score was below 50%, that technology
in 5 years?
was considered to have less potential commercialisation for a particular
Q4: What are the main drivers of commercialisation of novel
sector of production.
processing technology in your country?
The answers were received from 87 respondents in North and South
Q5: What are the factors that negatively impact, limit or slow down America, Europe, Asia, New Zealand and Australia, and Africa. As shown
commercialisation of novel technologies? in Fig. 1, among the participants of the survey, 44% of respondents were
Q6: What are the main drivers of innovation and novel processes in from North America (US, Canada and Mexico), 21% were form Europe
your country? (total 11 countries), 14% from South America (3 countries), 9% from
Q7: What novel technology was implemented or has potential to be Australia and New Zealand, and about 12% from Asia (3 countries) and
implemented in meat and poultry industry in your country? Africa (3 countries). Professionally, 46% of the respondents identied
Q8: What novel technology was implemented or has potential to be themselves as industry professionals, working as CEO's and in the R&D
implemented in the dairy industry in your country? area; 37% represented academia; 13% of the answers have been associ-
ated with international government agencies and 4% were students.
Q9: What novel technology was implemented or has potential to be
implemented for fresh produce processing in your country?
2.2. Survey conducted in EuropeSurvey 2
Q10: What novel technology was implemented or has potential to
be implemented in drinks and beverage production in your country? Another shorter survey was conducted in parallel by Campden BRI
Q11: What novel technology was implemented or has potential to (UK). The survey comprised 6 questions. The goal of the survey was to
be implemented in sh and sea product processing in your country? assess novel and emerging technologies being used now and which
Q12: What application of novel processing technologies led to inter- have the potential to be of commercial importance in 5 or 10 years.
est in their R&D in your country? No technologies were suggested and the respondents were free to in-
Q13: What other area of food processing has potential for applica- clude any technologies for questions 1 to 5. The answers were received
tion of novel technologies in your country? from 52 respondents, mostly from Europe (75%, 9 countries). Seventeen
percent of responses were received from North America (USA and
Q14: What regulations are available in your country?
Canada), 4% from Asia (India), 2% from Africa (1 country) and 2% from
Q15: Please point out the limitation of adopting of each of the
Australia (Fig. 2). Most of the respondents were involved in the novel
following technologies in your country.
and emerging technologies area and came from academia and industry.
Q16: Please tell us about yourself. The 6 questions were:
Q17: Please tell us your location.
Q18: What is your level of education? Q1: Please tell us your location
Q2: What do you consider to be the top 5 most signicant technolo-
Questions 1 to 15 were yes/no questions, in which several options gies in your country that are available NOW?
were given to the participants. These options are shown in the corre- Q3: For each technology named in question 2, in your view what is
sponding gures. the main application?

38 Africa Participating continents


Aus and NZ
4%
9% North
Asia
America
8%
44%

South
Europe America
24 21% 14%

18

13
12
10
8
7
6
5
4 4
2 2 2 2 2 2
1 1 1 1 1 1 1 1 1 1 1 1 1
South America

North America

New Zealand
Netherlands

Burkina Faso

South Africa
Singapore

Aus and NZ
Argentina

Canada

Finland

Germany

Portugal

Australia
Europe

Kuwait
Mexico

Croatia

France

Poland

Japan

Nigeria

Africa
USA

Spain
Chile

Romania
Ireland

Sweden
Brazil

Asia

Fig. 1. Geographical locations of the respondents of the survey conducted by AAFC and FSWG.
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 17

Participating Continents North


America 39
17%
AUS and
NZ
2%
Asia
4%
Europe
75%

Africa
2%

15

9
7 7
6
5
2 2 2 2
1 1 1 1 1 1

Fig. 2. Geographical locations of respondents of the survey conducted by Campden BRI.

Q4: What new technologies do you believe will be of most commer- 2.3. Statistical analysis
cial importance in your country in the next 5 years?
Q5: What new food technologies do you believe will be of commer- The studies (Survey 1 and Survey 2) were conducted independently,
cial importance in your country in the next 10 years? so they were statistically analysed separately. Eqs. (1) and (2) (Statistics
Canada, 2010), which involve the margin of error and condence level,
Q6: Score the following technologies in order of commercial im-
were used.
portance in the next 10 years (MWH, OMH, Power ultrasound,
pressure assisted thermal sterilisation (PATS), HPP, cold plasma,
ozone, electrolysed water, pulsed light, pressure and CO2, UV z2 p1p
n1 1
and radiation). e2
For question 3, the participants were not given any clues about the
application of novel and emerging technologies. This contributed to re- N
ceiving many different types of responses based on either the type of n2 n1 2
N n1
product which could be processed (meat, fruit, etc.) or the use of the
technology (pasteurisation, viscosity decrease, etc). For this reason,
the answers were separated in two groups: the ones related to the where: z-value is a number related to the condence level, p is an
type of product and the ones related to the effect of the technology. estimate of the proportion (considered 0.5), e is the margin of error
These results are only indications as respondents interpreted the ques- and N is the population size. Eq. (2) gives the number of respondents
tion differently. needed to full the requirements of condence level and margin of
For question 6, the scores were either don't know, low Impor- error accepted according to the target population size.
tance, neither important, nor unimportant, important and very
important. In order to simplify the results, a score was given to each
statement according to Table 1. 3. Results and discussion
Based on the classication presented in Table 1, a total score was cal-
culated for each technology. Based on 52 respondents, the potential In this section the results from both surveys will be presented and
maximum score was 104 and the minimum was 52. discussed.
According to Eqs. (1) and (2) and considering a target population
food professionals related to novel technologies, which is estimated
Table 1 to be around 510% of the professionals related to food, the statistical
Numerical scores attributed to statements in question 6 (Survey 2). signicance of the results from both Surveys 1 and 2 was assessed.
Survey 1 results are considered with 92% condence level (z-value
Don't Low Neither important, Important Very
know importance nor unimportant important
1.75) and 0.1 margin of error for the 87 respondents and Survey 2
with 85% condence level (z-value 1.44) and 0.1 margin of error
Numeric scores N/A 1 0 1 2
for the 52 respondents.
18 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

Fig. 3. Percentage of respondents indicating which technologies are commercial or emerging for food production in their countries (data from Survey 1) and percentage of respondents
indicating the most signicant technologies which are available now in their countries (data from Survey 2).

3.1. The current status of novel and emerging technologies a commercial application now (Fig. 3). PEF was mentioned as a technol-
ogy which was studied in the last 10 years, but it only appeared in 9th
When respondents of Survey 1 were asked about processing tech- place with 48% of positive responses for commercial application
nologies that have had commercial application or emerged in food (Fig. 3). A similar situation could be identied for power ultrasound,
production in their countries, microwave heating was highlighted which appeared in 8th place with 58% (Fig. 3), yet 84% of respondents
by 88%, high pressure by 80% and UV light by 84% of total respon- answered that power ultrasound had been in R&D in the last 10 years
dents (Fig. 3). (Fig. 4). This suggests research on PEF and power ultrasound is well
In Survey 2, respondents were asked which technologies they con- known about but not their commercial applications, although existing
sider to be the top 5 most signicant technologies available now. They and varied for power ultrasound. Other technologies scored similar in
were not given any indications about technologies or responses that both Figs. 3 and 4.
could be given. They were asked to name up to 5 technologies. In Similarly, when asked about the technologies which have potential
order to quantify which technology was the most popular, the number to be commercialised in 5 years, only 69% believed PEF had potential
of times each technology was mentioned in Survey 2 was tallied and for commercialisation and 65% believed power ultrasound had (Fig. 5).
ranked in total number of responses (Fig. 3). Out of 52 respondents in The top 3 are still HPP, microwave heating and UV light (91%).
Survey 2, 37 mentioned HPP as one of the top 5 technologies and this In Survey 2, respondents could suggest any ve technologies they
was followed by microwave (18). Contrary to Survey 1, PEF was classi- would nd relevant. To process the data regarding the new food tech-
ed as third place and UV was fourth place. All respondents but one who nologies believed to be of commercial importance in the next 5 and 10
mentioned PEF were from Europe. This might be due to PEF having years, the number of times the technologies were mentioned in ques-
commercial application in Europe and may be less publicised in other tion 4 and 5 was counted. The technologies which were looked at
countries. Ohmic heating also scored better in Survey 2 than in Survey were the ones mentioned in question 6 (MWH, OMH, Power ultra-
1 and, surprisingly, radiation was classied as fourth place in both sound, PATS, HPP, cold plasma, ozone, electrolysed water, pulsed light,
surveys. Radiation is generally not a popular technique in Europe, pressure and CO2, UV and radiation). In total, these technologies were
mostly due to consumer concerns. This higher score might be due to a mentioned 59 times out of a total of 97 responses for question 4 and
large proportion of respondents outside Europe indicating radiation. 64 times out of a total of 93 responses for question 5.
According to Survey 1, the technologies which have been under R&D For technologies with commercial importance in the next 5 years,
in the last 10 years were HPP (95%), microwave heating (94%), UV light HPP, microwave and PEF occupied the same position as in Fig. 3 (most
(89%) and PEF (88%) (Fig. 4). This is in line with the technologies having signicant technologies available now). UV light scored higher in the

100
90 95%
94%
80 88% 89% 84%
70 82% 85% 88%
81% 78%
60
50 68%
40 89 82 75 75 69 68 67
30 65 62 61
20 45 52%
10 12
0
HPP

MW heating

PEF

UV light

Ultrasound

Radiation

Pressure & CO2

Ozone

IR heating

OM heating

Plasma

Do not know

Fig. 4. Percentage of respondents indicating which technologies were under research and development during the last 10 years (data from Survey 1).
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 19

Fig. 5. Percentage of respondents indicating technologies with potential for commercialisation in the next 5 years (data from Survey 1) and technologies with the most commercial
importance in the next 5 years (data from Survey 2).

list so it may be considered of more commercial importance in the next improving efciency and optimising thermal processing (Shaka espe-
5 years than it is now (Table 2). cially) were predominant.
For the technologies with the most commercial importance in the
next 10 years, HPP remained at the top and PEF third, but cold plasma 3.2. Drivers for novel and emerging technologies
had taken second place instead of microwave technology. However, mi-
crowave technology remained at a high position in the list (4th). Pulsed In Survey 1, the main driver for commercialisation seemed to be bet-
light had also increased in the number of respondents. This indicated ter quality or added value on the products (94%), the solution of safety
that cold plasma and pulsed light were believed to not be ready now issues (92%) and improvement to product shelf life (91%) (Fig. 6).
or in 5 years for commercial utilisation but could be in 10 years. The Other drivers were an increase in product convenience (81%), a de-
other technologies remained at similar positions in Tables 2 and 3. crease in price or other increase in competitiveness or cost saving in
Other technologies mentioned were mostly based on enhancing running costs (79%), government or regulatory requirements (76%),
existing heat sterilisation processes (UHT, Shaka) and use of solving environmental or waste issues (61%), global trade (61%), avail-
radiofrequency. ability of funding (61%), results of basic research (61%) and high quality
The Shaka process involves a retort in which a reciprocating actuator of the equipment (53%).
shakes the baskets and their contents back and forth vigorously. This When answering about main drivers of innovations, equipment
causes thorough mixing of the food, increasing heat transfer. As a result, manufacturers (73%), academia and government research organisations
the heat process is shorter and a better product quality is retained. (82%) as well as large food corporations (81%) were selected as the
In question 6 respondents were asked to score a list of technolo- three key players who contribute in innovation in the food industry
gies according to their commercial importance in the next 10 years (Fig. 7). Equipment manufacturers and communication and knowledge
(Survey 2). transfer media also scored above 50%. However, consortiums, interna-
The rst three technologies in Table 4 were in accordance with tional organisations and medium and small size producers were
Figs. 3 and 5 on technologies available now and in 5 years. Respondents thought to be lower drivers for innovation in novel and emerging tech-
could also suggest technologies and their commercial importance. Out nologies with all of them scoring less than 50%. Knowing that many
of 52 respondents, 15 suggested technologies. Again radiofrequency large organisations are international, it was surprising that the interna-
applications, other non-thermal technologies (photosensitisation) and tional organisations did not score as high as large corporations. Regard-
ing consortiums, they are created to group organisations with a
Tables 2 and 3 common interest. This may show that innovation in novel and emerging
Technologies with the most commercial importance in the next 5 (left) and 10 (right)
years (data from Survey 2).
Table 4
Technology Number of Technology Number of Score for commercial importance of technologies in the next 10 years (data from
times times Survey 2).
mentioned mentioned
Technology Total score in question 6
HPP 18 HPP 19
Microwave pasteurisation 9 Cold plasma 10 HPP 59
or sterilisation Microwave pasteurisation or sterilisation 34
PEF 9 PEF 8 PEF 34
UV processing 6 Microwave pasteurisation 6 PATS 27
or sterilisation UV processing 24
Cold plasma 4 UV processing 6 Cold plasma 21
Ohmic heating 4 Pulsed light 4 Ozone 14
Ozone 3 PATS 3 Ohmic heating 12
PATS 2 Ozone 3 Pulsed light 8
Pulsed light 1 Power ultrasound 2 Irradiation 7
Irradiation 1 Ohmic heating 1 Other 4
Power ultrasound 1 Irradiation 1 Electrolysed water 1
Dense phase CO2 1 Dense phase CO2 1 Power ultrasound 1
Electrolysed water 0 Electrolysed water 0 Dense phase CO2 2
20 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

90
94% 92% 91%
80
70 79% 79%
60 81% 76%
69%
50 61% 61% 61%
40 80 79 53%
78
30 60 62 57
54 52
20 43 41 42
34
10 17%
0 2

Better quality/Added

Solution of safety issues

Product shelf life

Convenience

Price/Competitiveness

Cost saving -Water,

Government/Regulatory

Environmental issues,

Global trade

Funding

Results of basic

High quality equipment

Do not know
research
requirements
Energy
value

waste
Fig. 6. Percentage of respondents indicating the main drivers for commercialisation of novel technologies (data from Survey 1).

technologies is not as well communicated from consortiums and large and beverages, while HPP scored higher for most of the food sectors,
international organisations than from other sources. Maybe this is except for fresh produce. This can be explained by the nature and
because knowledge transfer organisations may be working for consor- characteristics of the products that make them more suitable for one
tiums and larger international organisations but, as they are disseminat- or the other technology. Microwave heating was the other technology
ing the results, they are more seen transferring knowledge rather than in this top 3. It scored better than 58% for all food sectors except for
the organisations they are working for. fresh produce (34%). This might be due to the fact that it is a thermal
technology and is not of interest for fresh produce manufacturers.
3.3. Implementation of novel and emerging technologies in different Ozone scored the highest for fresh produce (81%), sh and sea prod-
industries ucts (60%) and drinks and beverages (56%). Meat and poultry and dairy
scored similar (40 and 41% respectively). Ozone is a non-thermal tech-
In Survey 1 the implementation and potential for implementation of nique, so this could be why it was thought to have potential for imple-
the technologies of interest were assessed for different industries: meat mentation in fresh produce, sh and drinks. However ozone can
and poultry, dairy, fresh produces (including fruits and vegetables), oxidise the surface of the food. This results in discoloration, odours
drinks and beverages and sh and sea products. These categories com- and oxidative spoilage (Kim, Yousef, & Khadre, 2003). Meat was certain-
prise both non-ready-to-eat and prepared meals where they apply. ly not thought to be a possible implementation as ozone can accelerate
The results for the different application of technologies in different sec- surface oxidation which can result in undesirable colour changes in
tors (meat and poultry, dairy, fresh produce, drinks and beverage, and these products (Kaess & Weidemann, 1968). Ozone needed to be
sh and sea products) are rst interpreted by assessing each technology applied at higher doses to high ozone demand foods (such as meat).
to determine in which sector they are or have potential for implementa- This may have changed their sensory qualities (Khadre et al., 2001).
tion. In the second part, the results are interpreted by assessing which IR heating scored the highest in meat and poultry (71%) and drinks
technologies scored the highest for each food sector. The average and beverages (51%). Other sectors scored less than 49%. These results
score for each technique was calculated and they were ranked with did not align with the known applications of IR heating. There are no
the most popular on top (HPP) and in decreasing order going clockwise known uses on beverages but there are for meat. IR heating can be
(UV, then MW, etc.) (Fig. 8). used alone or in combination with another technology to improve
HPP and UV light scored higher than 59% for all of these sectors. This heat transfer in a food or drying efciency of a food (Sun, 2005). The fol-
should not be surprising as they were both in the top 3 technologies lowing current applications were found. It can be used in surface
which were commercialised for food production (Fig. 3) and with po- pasteurisation for RTE meats and almonds (Vicente & Castro, 2007),
tential for commercialisation in the next 5 years (Fig. 5). Comparing dry blanching and dehydration of potatoes, pre-dehydration of straw-
these two technologies, UV scored higher for fresh produce and drinks berries before freeze-drying, dry-roasting of almonds, simultaneous

80
70 82%
81% 73%
60 74%
50
40 59% 50%
70 62 50% 47%
30 53 56 34%
20 36 33
30 29
10 38% 21
0 6
Academia research

Large corporations

Government

manufacturers

knowledge transfer

Consortiums

organizations

Medium size

Other

Small size
producers
International

producers
Communication,
research

Equipment

media

Fig. 7. Percentage of respondents indicating the main drivers for innovation and novel processes (data from Survey 1).
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 21

HPP Meat and Poultry


100 Dairy
Plasma UV
80 Fresh produce
Drinks and beverages
60
Fish and sea products
Ultrasound 40 MWH

20

0
CO2 Ozone

OMH IR heating

Radiation PEF

Fig. 8. Percentage of respondents indicating which technologies have potential for implementation of novel technologies in various food sectors (data from Survey 1).

drying and disinfestation of rice and tomato peeling (Pan & Atungulu, Milk released off-avours when subjected to irradiation (Wertheim,
2010). Other less known uses could be for baking goods, cooking of Roychoudhury, Hoff, Goldblith, & Proctor, 1957). For juices, enzymes
meat and meat products and frying (Krishnamurthy, Khurana, Soojin, were not inactivated and moulds needed a high dose to be inactivated.
Irudayaraj, & Demirci, 2008). At such doses, the juices were releasing off-odours. This could be im-
PEF scored highly for liquid foods. Drinks and beverages scored the proved by the addition of sorbic acid (Gould, 1996). The other factor
highest (75%), followed by dairy (63%). The other manufacturing sectors to take into account is consumer acceptance. Acceptance of irradiation
all scored below 43%. PEF was one of the main technologies mentioned had been slowed by several factors. Firstly the term irradiation was
to be under R&D in the last 10 years according to Fig. 4, so the respon- associated with radioactivity by consumers and this is perceived as
dents were aware of the research advances in this area. This result alarming. Second, the reasons for its use and the potential benets
was not surprising as research indicates PEF works best on liquids. Re- were poorly understood by the general public as well as health profes-
search carried on solid food such as beef burgers using PEF did not sionals and the media. Finally, an anti-irradiation campaign had been
show consistent or high decontamination results (Bolton et al., 2002). conducted by certain special interest groups because of their beliefs
However, another effect of PEF was to disintegrate animal cellular tissue about food production issues and nuclear power (Eustice & Bruhn,
which can be used for purposes other than decontamination such as 2013).
marinating or curing of meat and sh (Singh & Kumar, 2011). Ohmic heating scored high in liquid products with drinks and
Radiation (gamma, x-rays and electron beams) scored high on fresh beverages (74%) followed by dairy (51%). Meat and poultry and
produce (71%) and meat and poultry (67%). For the other sectors it sh and seafood scored 40 and 47% respectively. It may be because
scored lower than 49% but sh and seafood was the highest followed OH cooks the meat and sh while retaining a higher quality than in
by drinks and beverages and dairy. This might be due to radiation conventional cooking processes but it still does not retain all the
being more suitable for solid products. The best known applications characteristics of the raw materials. As a result, it may be thought
which were approved for use are for raw meat, fruit and vegetables, to be of promise for cooked meat or sh but not fresh, hence giving
and eggs and spices. However some research had shown its efcacy an intermediate score for these industries. Fresh produce scored
on sh and oysters (Kamat & Thomas, 1998; Praveen et al., 2013). the lowest with 27%.

HPP + PATS Meat & Poultry


12
Dairy
10
Ozone 8 MWH Fresh produce

6 Drinks and
4 beverages
Fish and Sea
2 products
Dry foods
0
Bakery
Radiation UV
Sauces, soups,
purees
Surfaces

Packaging
PEF OMH
Meals

Fig. 9. Amount of respondents indicating known uses for novel technologies (data from Survey 2).
22 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

80
91%
60 87% 86% 73% 69%
40 67%
62 88%
20 52 49 47 42 33 22
0

Other
Spices

Pulses
making

Canning
treatment

Dressings

Wine
Water
Fig. 10. Percentage of respondents indicating other potential areas for application of novel technologies (data from Survey 1).

Pressure and carbon dioxide is a non-thermal technique which power ultrasound and cold plasma scored low for use in the meat and
works best on liquid foods and is best known for this (Ferrentino & poultry industry.
Spilimbergo, 2011). This might explain why the drink and beverage For the dairy sector, techniques which promote lipid oxidation were
sector is the only one thought to be promising for commercialisation not looking promising for commercialisation (ozone, CO2). IR heating
of this technology (70%). For solids, treatment times were very long. and radiation are used for surface treatment of foods or surfaces so
For instance, ground beef required 3 hours for a one log inactivation of was not of interest for the dairy sector. Power ultrasound is used in
Escherichia coli but this would only take 1.7 min for phosphate buffer so- the dairy sector for decreasing viscosity of the milk concentrate entering
lutions (Sirisee, Hsieh, & Huff, 1998). Furthermore, the meat appears the cyclone to produce powdered milk. HPP, UV light, MWH, PEF and
less red after processing due to myoglobin denaturation. Pressure and OMH all scored above 50%.
carbon dioxide could however be used for other purposes than microbi- It seems that for fresh produce, technologies which are non-thermal
al inactivation. It had been reported that this process can extract and can process big particles were the most popular. This conrms that
cholesterol and lipids from meats (King, Johnson, & Friedrich, 1989). fresh produce manufacturers are interested in technologies which can
Power ultrasound scored low generally. The highest score was for decontaminate fruit and vegetables non-thermally. They could poten-
drinks and beverages (50%). This might be due to one of the best tially replace decontaminating chemicals. Hence UV light scored the
known commercial uses for power ultrasound: emulsication and de- highest with 86%, followed by ozone (81%), radiation (71%) and HPP
crease of foaming in beverages as well as cleaning of wine barrels. (70%), PEF, MW, IR heating, OH, carbon dioxide, power ultrasound,
Power ultrasound can also diminish microbial count in beverages and cold plasma all scored quite low.
although efcacy is very dependent on the conditions and does not For drinks and beverages, most techniques were thought to be
give high log reduction (Ugarte-Romero, Feng, Martin, Cadwallader, & promising. Only radiation and cold plasma scored low. Radiation is a
Robinson, 2006). Power ultrasound can also be used for other purposes surface treatment technology with some penetration depth but so is
such as viscosity decrease in dairy to produce powdered milk, IR heating which scored much higher. Low score for radiation might
crystallisation of ice-creams and in combination with other processing be due to the general aversion to radiation due to consumer opinion.
techniques to improve microbial and enzymatic inhibition (Patist & Cold plasma does not have any application for uids and research is
Bates, 2008). still being carried out to develop the technology fully.
Cold plasma also scored low for all sectors with the highest scoring For sh and sea products, alternative heating techniques, such as
sector being fresh produce with 43%. This might be due to the low devel- MWH, OMH, or non-thermal techniques, such as HPP, UV, Ozone, CO2,
opment of the technique and need for more research to understand the seemed to be the ones thought to be the most promising for implemen-
technology. It was also not thought to be ready for commercialisation in tation in the next 5 years.
the next 5 years (Fig. 5). Another reason for the low score of this tech- In Survey 2, conducted in Europe, the participants were not given
nology is that one of its main applications in food industry is for package any clues about the applications of novel and emerging technologies.
decontamination, which is not included in this question. This contributed to different interpretations of the question by the re-
Technologies which were most seen to have potential for use in the spondents. For this reason, the given answers were separated into two
meat and poultry industry were the ones most adapted for use on solids groups: the ones related to the type of product and the ones related to
such as HPP, UV, MWH, IR heating and radiation. Ozone, PEF, OH, CO2, the effect of the technology. Figs. 9 and 12 show this data. These results

Do not know 1 20%

Functional foods 46 67%

Novel Foods 49 75%

Sterilization 57 80%

Treatment of raw & semi-finished products 56 85%

Value added products 62 89%


Pasteurization 67 89%
Extension of shelf-Life 81 96%
Preservation 72 95%

0 10 20 30 40 50 60 70 80 90

Fig. 11. Percentage of respondents indicating which applications for novel technologies led to their interest in R&D (data from Survey 1).
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 23

Other
Waste and cost decrease and sustainability
Safety improvement
Quality increase
Novel foods
Shelf life extention
Pasteurisation
Sterilisation
Preservation
Extraction

0 5 10 15 20 25

Fig. 12. Amount of respondents indicating known applications for novel technologies (data from Survey 2).

are only indications as they rely on how the respondents interpreted the quality or properties: 89% for value-added products, 75% for novel
question. foods and 67% for functional foods.
Drinks and beverages scored high for being processed by PEF (10), In Survey 2, the main known application for novel and emerging
followed by HPP (7) and UV light (7). Ohmic heating was a technology technologies was safety improvement (Fig. 12). This was followed by
that was thought to be useful for sauces, soups and purees (5) and preservation purposes (pasteurisation and sterilisation). As for Survey
beverages (4). UV light scored mostly on beverages (7). High pressure 1, pasteurisation scored higher than sterilisation. The environment
processing scored well for the widest variety of products. The highest was also considered with a waste and cost decrease and sustainability.
score for this technology was for meat and poultry products (11), Contrary to Survey 1, shelf life extension scored lower. Other known ap-
followed by fresh products (10), drinks and beverages (7), meals plications were for creating novel foods and extraction but they scored
(7) and sh and sea products (6). Radiation scored low on all products the lowest of all answers.
but so too did ozone, UV and ohmic heating.
For future potential areas of application (Survey 1Q13), 91% agreed
3.5. Legislation
on water treatment, 87% for dressings, 86% for spices, 73% for wine mak-
ing, 69% for canning and 67% for pulses. 88% agreed that novel and
It seemed that most respondents knew about various regulations
emerging technologies could lead to other areas of application (Fig. 10).
available as there was a high amount of yes answers (Fig. 13). This
does not certify they know about the regulations applying in their
own country but there is at least awareness about regulation of novel
3.4. Applications of novel and emerging technologies
and emerging technologies.
In Survey 1, the main application of novel and emerging processing
technologies that led to interest in their R&D was for decontamination 3.6. Limitations to their adoption
and preservation (Fig. 11): scores were 96 and 95% respectively for
shelf life extension and preservation purposes; pasteurisation was The previous section about implementation of novel and emerging
next with 89% but sterilisation was only 6th with 80%. This may be ex- technologies to different industries shows clear benets to using these
plained with today's trend for minimal processing but also the strong technologies so why are they not more widely available? It seemed
establishment of conventional heat treatment for sterilisation. More- that the biggest factor limiting their adoption is the cost of the equip-
over, most novel and emerging technologies suggested cannot provide ment (96%) (Fig. 14). The next limitation was the narrow range of
a sterilisation effect (HPP, UV light, ozone, PEF, CO2, power ultrasound equipment available (64%), followed by no clear benets of using a
and cold plasma). 85% led to interest from their application in the treat- novel technology (59%). 58 and 53% respectively believed there is a
ment of raw and semi-nished products. This was certainly the case for lack of information and training on novel technologies and 53% men-
decontaminating without changing their raw appearance. Other appli- tioned lack of regulation as a limiting factor to the adoption of novel
cations which led to interest were for changes in the food structure, and emerging technologies. The previous section showed that there is

74
65 Yes
No

49 50

13 14
9
3

Food Additives Codex alimentarius GRAS Novel Foods

Fig. 13. Amount of respondents indicating awareness about regulations available (data from Survey 1).
24 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

Other 15 65%

Lack of regulations 29 53%

Lack of training 28 53%

Lack of information 33 58%

No clear benefits 33 59%

Narrow range of equipment 36 64%

Equipment cost 70 96%

0 10 20 30 40 50 60 70 80

Fig. 14. Percentage of respondents indicating limitations for the adoption of novel technologies (data from Survey 1).

an awareness of regulations available. This may indicate that the current development and regulatory status achieved in North America and
regulations may be judged to not be enough. Europe may accelerate their applications in the developing countries.
The factors which limit the commercialisation of novel and emerg- The results from this study point out the world trends and, as most of
ing technologies were mainly thought to be economic (Fig. 15). It was the respondents were from North America and Europe, further more
considered that installing a new technology requires a signicant in- comprehensive studies in other areas would be interesting to be
vestment (for 95%) with an increase in the product price (for 91%) performed.
and a lack of funding (for 89%). In the same time, there was thought In Survey 2, the technologies were classied by availability in various
to be a lack of regulatory approvals in place (for 80%) and to be high countries (Fig. 18) in the same decreasing order as in Survey 1 (Figs. 17,
risk (for 78%). The risk involved might be due to the need to understand 18, 19). Regarding Figs. 19, as there were many respondents from the
each factor inuencing the process. This might be linked to the next UK, Netherlands and Spain, this data was separated from the ones ob-
factor which is the lack of scientic information (for 63%). Only 60% tained from the other respondent countries in Europe. When the trends
thought the lack of training could be a limiting factor. The lack of quality were different in these countries compared to the whole of Europe, the
equipment was the lowest factor with 58%. It could be assumed that results were shown. The main technologies in North America were clas-
existing equipment manufacturers are providing reasonable quality sied in the same order as in Survey 1 (HPP, MWH, UV). However, it
equipment. Availability of quality equipment could be potentially seemed that PEF and Ohmic heating are seen to be more commercially
problematic if there is a low amount of key players in a eld and used in Europe. The better awareness of PEF could be explained by the
hence lack of options. fact that there are several industrial scale PEF units in the Netherlands
(Fig. 17).
3.7. Geographic specic interests in novel and emerging technologies UV light treatment seemed to be considered as more promising in
the next 10 years in North America than in other continents (Fig. 18).
According to the results from this study, the information presented In Europe, it rather seemed to be cold plasma which is seen as promising
in Fig. 16 may signal that geographically North America and Europe in 10 years. This might be due to the fact that, although research in the
remain the two largest continents for development of food processing sector of cold plasma is carried out in both continents, it is more applied
innovations. The interest in technologies and commercialisation to food in Europe. Respondents from Europe might hence be more
opportunities started catching up in South America especially in Brazil aware of this technique's potential future application in the food sector.
with emphasis on HPP in meat processing. The market is taking off In Fig. 18 results for Australia and Asia might not be very representative
and moving towards Asia and Africa. The international food community as there were only one and two respondents from these continents,
seems to consider novel treatments as modern tools to improve safety respectively.
and solve global challenges in addition to shelf-life extension especially Technologies which scored 0 do not appear visibly on Fig. 19. The
in countries with warm climates and often under developed infrastruc- scores were calculated by dividing the results for Table 4 by the number
ture and cold chain facilities. The level of processing technology of respondents to give representative results for each continent. In

Do not know 2 22%

Lack of quality equipment 37 58%

Lack of training 41 60%

Absence of sufficient scientific information 46 63%

Risk 57 78%

Absence of regulatory approvals 63 80%

Lack of funding 74 89%

Increase in product price 75 91%

Investment need 83 95%

Fig. 15. Percentage of respondents indicating factors which negatively impact, limit or slow down the commercialisation of novel technologies (data from Survey 1).
C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427 25

35 HPP

MW heating
30
UV
25 Radiation

Ozone
20
IR heating
15
Pressure and
CO2
10 Ultrasound

OM heating
5
PEF
0 Plasma
North America South America AUS and NZ Europe Africa

Fig. 16. Amount of respondents indicating which processing technologies emerged or have commercial applications in various continents (data from Survey 1).

30 HPP
MW heating
25
UV

20 Radiation
Ozone
15 IR heating
Pressure and CO2
10
Ultrasound
OM heating
5
PEF

0 Plasma
North America Europe Asia AUS and NZ

Fig. 17. Amount of respondents indicating which novel technologies are available now in various continents (data from Survey 2).

Fig. 19, they are ranked in the same order as in Table 4 (which showed ozone, in this order. The other technologies all scored in line with
the technologies of commercial importance in the next 10 years in the the average.
whole world). For the Netherlands, pressure and CO2 was not considered to be of
HPP scored the highest for all regions involved in the study (Fig. 19). commercial importance in the next 10 years. HPP and PEF were both
The second place was shared by PEF, PATS or microwave depending on thought to be important technologies in the next 10 years and they
the region. scored equal. The Netherlands have an industrial scale PEF process
The UK seemed optimistic about most technologies for applica- and PEF-processed juices on the market and this might explain why
tion in the next 10 years. The technologies which were thought to it is thought to be important. The other technologies were all scoring
be more important in the next 10 years were HPP, PATS, PEF and intermediate scores.

14 HPP
12 PEF
10 UV
8 Microwave heating
6 Radiation
4 Infrared heating
2 Ohmic heating
0 Ozone
Pressure and CO2
Ultrasound
Plasma

Fig. 18. Amount of respondents indicating novel technologies of commercial importance in the next 10 years in various parts of the world (data from Survey 2).
26 C. Jermann et al. / Innovative Food Science and Emerging Technologies 31 (2015) 1427

1.5

HPP

1 MWH

PEF

PATS

UV
0.5 Plasma

Ozone

OMH

Pulsed light
0
UK average Netherlds Spain Rest of EU EU average North Radiation
score average average average score America
score score score average Electolysed
score water
Ultrasound
-0.5 Pressure
and CO2

-1

Fig. 19. Scores for technologies of commercial importance in the next 10 years in various parts of the world (data from survey 2).

Spain scored the highest of all countries in terms of plasma, consid- by shelf life extension and pasteurisation. The factor which clearly limits
ered as one of the technologies of commercial importance in the next 10 the spread of emerging technologies is their cost. There is a good aware-
years. However, in terms of all technologies, plasma was in fourth place ness of the existing legislation on emerging technologies. However it
in Spain, after HPP, microwave and PEF. UV light was also considered as may be considered that current regulations are not sufcient to account
important and comes in fth place. All the other technologies scored in for potential development in the future.
line with the average. Some technologies are deemed of more commercial importance in
The other respondent countries in Europe as well as the total results certain countries than others. PEF is more popular in Europe, especially
for Europe agreed on the technologies that will be of importance in the the Netherlands where a commercial scale unit exists. On the contrary,
next 10 years, i.e. HPP scores rst, followed by PEF and microwave. The microwave technology seems to be popular in the other countries but
rest of the technologies scored in line with the average. the Netherlands. UV and radiation are more important in North
For North America, HPP, followed by microwave, PATS, UV light, ozone America than Europe. Pressure and CO2 is only deemed to be of com-
and ohmic heating scored the highest in terms of commercial importance mercial importance in North America.
in the next 10 years. The other technologies scored in line with the aver- The technologies mentioned in the survey have been developing
age. The existing regulatory approvals of HPP, PATS, ozone, MW and UV since the early 20th century or before. However, they are still not
technology may be an important factor in their faster commercialisation. adopted on a large scale like canning or heat pasteurisation. This study
was conducted on a worldwide scale to determine current uses for
4. Conclusions emerging technologies in different food sectors. It points out trends
and factors affecting the actual implementation of those technologies
Both surveys agree on HPP and MWH to be the two main technologies in industrial scale. The results obtained can guide future more specic
currently on commercial applications. The North American survey placed studies to be performed in different regions of the world.
UV on third position whereas PEF came third on the European survey.
The reasons why food industries turn to emerging technologies
are mainly for better quality or added value and to improve food safety Acknowledgement
issues and product shelf life.
Technologies such as HPP and UV scored well for implementation or Agriculture and Agri-Food Canada for providing software and
potential implementation in all food industry sectors assessed. The website support, Food Safety Working Group, and survey respondents
technologies which scored above 50% were (in decreasing order): around the world.

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