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customer base around the world. The cutting-edge solutions we deliver for air,
industrial and process gas requirements are made possible by the unique blend of
product quality, engineering talent and dedicated teamwork brought to every customer.
centrifugal compressors
With our main manufacturing facility in Buffalo, N.Y., and distribution
and support.
P R O C E S S & C O MP R E S S I O N S Y S T E M S
A history o f innovation
1955 Joy Manufacturing Co. established
MSG and Turbo-Air Series Engineered
facility in Buffalo, N.Y.
Compressors
1960 First small integral gear centrifugal
Camerons MSG (multistage geared) and Turbo-Air compressor
compressor introduced
series offers outstanding design flexibility. 1965 First packaged centrifugal compressor
MSG compressors are application-engineered with a number of introduced
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
Compare Camerons innovative centrifugal compressor technology with other machines, such as positive
displacement compressors, and the advantages are clear.
C ameron's
C entri f u g al Compressors Other Compressors
Feature inlet guide vane control The use of cylinder unloading for
plus bypass for consistent gas stepped flow control can result in
Optimum delivery under all conditions complicated process control due
Control to sudden changes in capacity
3
VA R I A BL E I N L E T GU I D E
VA N ES
Oil-free Air and Gas
Prevents system contamination
Removes the potential for compressed air pipeline
fires caused by oil carryover
No costly waste disposal associated with oil-laden condensate
Eliminates the expense and maintenance of oil separation filters at the
discharge
High Reliability
Camerons centrifugal compressors are designed to be extremely reliable due to:
Conservative high-quality gear design
Long-life pinion bearing design
Thrust loads absorbed at low speed
Stainless steel compression elements
3R2MSGPB-5G/30
Gas Compressor (left)
application: Located in Algeria;
used as a boil-off compressor
specifications: Flow = 20,000 kg/hr
Discharge Pressure = 7.3 barA
4MSG-16/15
Air Compressor (below)
application: Located in China;
used as a main air compressor for
an air separation plant
specifications: Flow = 59,000 Nm3/hr
Discharge Pressure = 12.4 barA
5
Engineered Air Applications
03 Industrial gases
Instrument air
American Petroleum Institute (API) standards
Soot blowers
Large plant air
Power industry related
04 04
01
Cross-sectional View
of a Typical Three-rotor
Process Gas Compressor
01: One, two or three rotors,
up to six stages per gearbox
01
02: Horizontal splitline(s) for
easy access to parts
02
03: Engineered seal designs
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P R O C E S S & C O MP R E S S I ON S Y S T E M S
7
Seal Design Options Labyrinth
Oil Seal
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
atmosphere
Camerons standard dry-face seal uses a floating
self-centering rider. The clearance fit allows the seal
to be removed easily and installed without puller
pinion
tools. The seal comes as a complete assembly with
an installation plate.
backup oil bearing
seal seal
gearbox
sour gas purge gas
recovered gas atmosphere scroll
(Optional)
bearing
pinion
scroll
gearbox oil
Impeller seal
probe
Multiport babbitted seal with purge bearing
pinion
scroll
gearbox
probe
Tandem dry-face seal with integral labyrinth
9
Process Gas Seal
Support
Gas seal support systems are designed, built and Aerodynamic Performance
tested per API-614. System designs can be based Unique Impeller Designs
on differential pressure control, flow control or Impellers, diffusers and scrolls are uniquely designed
other control methods. The scope of supply is to meet your specific needs. Examples of our impellers
virtually unlimited and fully automatic. Manual include:
or customer-specified systems can be engineered Custom Engineered/Five-axis Milled
for any gas seal type. Custom-designed using computational
flow dynamics (CFD) for aerodynamic design and
Systems are designed with instrumentation to
finite element analysis (FEA) for
monitor seal condition. Filters and accessories mechanical integrity
are supplied with sufficient instruments to plan Optimized designed for
custom appositions
maintenance and reduce downtime. The goal is
Overall savings can
to save you time and money by providing worry-
be as great as a
free operation of your equipment with simple 5% increase
maintenance. in efficiency
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
Control Systems
Cameron can provide the right control system
engineered for your applications.
Maestro Universal
Windows CE-driven system includes a built-in web
server and setup wizard for quick configuration
Able to handle multiple stages and is designed for
many makes and models of compressors
10 color graphic display provides easy monitoring
Built-in USB port for system configuration and data
logging
Capable of monitoring and controlling the total
system across multiple units
Maestro PLC
Utilizes an open-architecture Allen Bradley PLC
which enables you to use off-the-shelf components
that match other panels in your plant
Available in three control methods: constant
pressure, auto/dual and mass low
Provides an alternate Siemens PLC platform
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Gas Flow Arrangement
Cameron's centrifugal compressors feature an
advanced arrangement of gas flow components.
Advantages of this arrangement include:
D
irected gas movement to reduce turbulence-
induced friction
A
ir is cooled after every stage to provide a
high isothermal efficiency
Allen Bradley PLC-based control
center with PanelView interface
Maestro PLC-based
Controls Allen Bradley
Air Flow Diagram
Customer-defined PLC Controls 01: Compressor inlet
PLC-based systems are used for packages with 02: First-stage compressor volute
03: Water in
high input/output (I/O) counts, multiple gas circuit
04: Water out
control loops and multiple processes. PLCs by all 05: First-stage intercooler
major industrial suppliers are available. Cameron 06: Second-stage compressor volute
can design, program and supply your specified 07: Second-stage intercooler
08: Third-stage compressor volute
PLC system mounted and wired to any
09: Compressor discharge
compressor package.
PLC system is fully tested by our Control 06
Engineering department before shipping
Logic diagrams and programming software
are standard
Control systems can be locally mounted on
the skid, designed with local I/O and remote
processors, or any buyer-defined arrangement
Control system enclosures and wiring are
available for US and IEC applications, Class 2 /
Zone 2 and non-hazardous installations
05
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
Our team of engineers and technicians are continually adding to our experience base in a wide variety
of applications. These professionals face varying challenges in all compression applications and strive to
deliver the best solution every time.
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
designs are tested for aerodynamic and mechanical performance. CAD/CAM systems
Camerons flexible test stand uses variable speed drives to simulate Vertical turning centers
various mole weight applications. All gas compressors are tested in Impeller milling centers five-axis
accordance to ASME PTC-10 Type II standards. Test observation is Horizontal boring centers
available upon request. A full set of mechanical and aerodynamic Cell manufacturing and work
15
Comprehensive Quality
From start to finish, from the factory to the field, in every area, for every employee, quality is the rule. You can
expect that from a world-class manufacturer such as Cameron. Our objective is to exceed your expectations.
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
Understanding that quality is everyones job Addressing customer critical to quality issues
Process and product improvements that are most
beneficial to our customers
Our Quality Program
Training in sophisticated problem-solving tools
ISO- 9001: 2008 C ertif ied Qu a l ity
Management System Certifications
Systematic approach to continuous improvement API, CE, PED, ATEX, China Code Pressure Vessel
15 trained ISO internal auditors Certification, GOST, KOSHA, ASME, and more.
17
Added Q ua l ity Ass u rance
from Ad vanced Testin g
Facilities
Testing for Process Gas Compressors
To guarantee performance to
Closed-loop testing with a simulated mole weight gas mixture is
both customer and manufacturer
standard for process gas compressors. Nitrogen/helium mixtures
specifications, every Cameron
are used for fuel and lower mole weight gas compressors, and CO2 /
design is fully tested for
nitrogen mixtures are used for higher mole weight compressors.
aerodynamic and mechanical
performance by highly skilled Test Center Computerized Control Room
technicians before leaving Cameron's test center control room provides computer control of
the factory. cooling water, input speed and lubricating oil supply.
Aerodynamic testing through use of finely calibrated
Nine T est Stands
pressure and temperature instruments
Our test facility in Buffalo, N.Y.,
Vibration monitoring
includes nine test stands.
Vibration frequency analysis
Variable speed drives to
110% overspeed
simulate actual operating speed
requirements of the ASME PTC- Testing Observation and Documentation
10 Type 2 test Test observation and performance data are available upon request.
Package testing of machines up Documentation can be provided for full operating tests to iden-
to 11,000 hp (8200 kW) tify capacity, pressure, temperature and horsepower
The test stands are separated Vibration data for both steady state and coast down operation
into three separate bays, are recorded to verify rotor critical speed and response
allowing one machine to be
set up while another is tested
Computer controlled cooling
towers are used to simulate
coolant conditions
A test stand lubrication system
supplies machines with required
oil pressure regardless of the
test speed, and monitors oil con-
ditions for mechanical
loss verification
Recirculation coolers are avail-
able for closed-loop testing Cameron's test center control room provides Multistage carbon monoxide
computer control of cooling water, input speed and compressor being prepared for
lubricating oil supply closed-loop testing
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
19
Repair Center and
Sales Office Sales Office
Centrifugal Headquarters Milan, Italy Moscow, Russia Sales Office
Buffalo, N.Y. Seoul, South Korea
Sales Office
China
Repair Center
Houston, Texas
Sales Office
New Dehli, India
Sales Office
Singapore
Sales Office
Rio de Janeiro, Brazil
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P R O C E S S & C O MP R E S S I O N S Y S T E M S
T u r b o - A ir 20 4 0
T urb o- Air 3 0 00 Tu rbo-A ir 6000 Tu rbo-A ir 6040
TURBO-AIR 2000 93 to 260 kW (125 to 350 hp) and 14.3 to 48.1 m 3 /min (505 to 1700 cf/min)
TURBO-AIR 2020 Two-stage, 187 to 298 kW (250 to 400 hp) and 30 to 55 m 3 /min (1060 to 1940 cf/min),
offering best specific power of any two-stage compressor
TURBO-AIR COOLED 2000 93 to 260 kW (125 to 350 hp) and 15.6 to 48.1 m 3 /min (550 to 1700 cf/min) range
TURBO-AIR 2040 373 to 597 kW (500 to 800 hp) and 42 to 51 m 3 /min (1500 to 1800 cf/min), up to 42 barg (610 psig)
TURBO-AIR 3000 300 to 600 kW (400 to 800 hp) and 57 to 113 m 3 /min (2000 to 4000 cf/min)
TURBO-AIR 6000 600 to 1305 kW (800 to 1750 hp) and 113 to 227 m 3 /min (4000 to 8000 cf/min)
TURBO-AIR 6040 Up to 1270 kW (1700 hp) and 127 to 167 m 3 /min (4500 to 6000 cf/min), up to 42 barg (610 psig)
TURBO-AIR 9000 1120 to 1680 kW (1500 to 2250 hp) and 227 to 340 m 3 /min (8000 to 12,000 cf/min)
TURBO-AIR 11000 1500 to 2760 kW (2000 to 3700 hp) and 232 to 405 m 3 /min (8200 to 14,300 cf/min)
TURBO DRYPAK 112 to 597 kW (150 to 800 hp) and 15.6 to 113 m 3 /min (550 to 4000 cf/min)
TWINTURBO 93 to 1678 kW (125 to 2250 hp) and 30 to 340 m 3 /min (1065 to 1200 cf/min)
21
P R O C E S S & C O MP R E S S I O N S Y S T E M S
North and South America Europe, Africa, Caspian and Russia Asia Pacific and Middle East
16250 Port Northwest Drive Via Cant 8/10 Dubai World Trade Center
Houston, TX 77041 20092 Cinisello Balsamo (MI) (14th Floor)
USA Milan, Italy PO Box 9213
Tel 1.713.354.1900 Tel 39.02.6129.2010 Dubai, United Arab Emirates
Toll Free 1.866.754.3562 Tel 971.4.331.3160
1, BP Hasdeu St.
3101 Broadway 10560 Campina Suite No. 7, Universal Business
Centre, 11th Floor
PO Box 209 Prahova, Romania
Universal Trade Tower
Buffalo, NY 14225-0209 Tel 40.244.306.629
Sector 48-49
USA
Gurgaon Sohna Road
Tel 1.877.805.7911 9 Trekhprudny Lane, Bldg 2
Gurgaon 122001
5th Floor
Haryana, India
11323 Tanner Road 123001
Tel 91.124.463.7500
Houston, TX 77041 Moscow, Russia
USA Tel 7.495.225.1818
Building A-2, Himile
Tel 1.281.809.1300
Industrial Zone
No. 5655 Kangcheng Road
3070 Bristol Pike, Suite 106
Gaomi, Shandong 261500
Bensalem, PA 19020
China
USA
Tel 86.536.221.4100
Tel 1.215.245.9150
ENVIRONME
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2012 Cameron | MSG and TURBO-AIR are registered trademarks of Cameron. CAMCARE, CAMSERV and Maestro are trademarks of Cameron. | CME 0.5M 8/12 AD00283CC