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Welding filler metals Thyssen
Thyssen welding filler metals
Thyssen Schweitechnik
Deutschland GmbH
Wilhelmstrae 2
D-59067 Hamm
Tel.: +49 (0) 23 81-271-02
Fax: +49 (0) 23 81-271-794
www.thyssen-welding.com
postmaster@thyssen-welding.com
List of contents List of contents
SMAW covered electrodes Page GTAW welding rods (high alloyed) Page
(low and medium alloyed) Summary 314-319
Summary 8-11 for the welding of stainless steels 320-364
for the welding of unalloyed steels 12-39 for the welding of Duplex stainless steels 365-367
for the welding of creep resistant steels 40-63 for the welding of heat resistant steels 368-383
for the welding of fine grained structural steels 64-74 for the welding of high temperature resistant steels 384-389
for the vertical down welding of pipelines 75-78 for the welding of cryogenic steels 390-397
for the welding of weatherproof steels 79 for the welding of austenite ferrite joints 398-411
for gauging, chamfering and cutting 80-81 for the welding of non magnetic steels 412-415
for the welding of nickel and nickel base alloys 416-425
Covered electrodes (high alloyed)

Summary 84-89 GMAW solid wires
for the welding of stainless steels 90-155 (low and medium alloyed)
for the welding of Duplex stainless steels 156-159 Summary 428-429
for the welding of heat resistant steels 160-191 for the welding of unalloyed, creep resistant, weatherproof and
for the welding of high temperature resistant steels 192-205 cryogenic steels and fine grained structural steels 430-449
for the welding of cryogenic steels 206-223
for the welding of austenite ferrite joints 224-253
for the welding of non magnetic steels 254-263
for the welding of cast materials 264-267 Wire electrodes (GMAW) (high alloyed)
for the welding of nickel and nickel base alloys 268-285 Summary 452-457
for the welding of stainless steels 458-495
for the welding of Duplex stainless steels 496-499
for the welding of heat resistant steels 500-515
Gas welding GTAW rods and wires for the welding of high temperature resistant steels 516-524
(low and medium alloyed) for the welding of cryogenic steels 525-531
Summary 288-289 for the welding of austenite ferrite joints 532-545
for the welding of unalloyed, creep resistant and for the welding of non magnetic steels 546-549
cryogenic steels and fine grained structural steels 290-311 for the welding of nickel and nickel base alloys 550-559
2 Thyssen Schweitechnik Deutschland GmbH 05_2001 Thyssen Schweitechnik Deutschland GmbH 05_2001 3
List of contents List of contents
Sub arc wires and fluxes Page Appendix Page

(low and medium alloyed) Summary 667
Summary 562-563 Key to abbreviations 669
for the submerged welding of unalloyed, creep resistant and Spools, coils, drum packagings and stacker frames for wire products 670-676
cryogenic steels and fine grained structural steels 564-593 Weights of weld seam of different weld forms 677
Recommendations for redrying covered electrodes and welding fluxes 678-679
Joint welding of dissimilar materials 680-681
Diagrams 682-685
The problem of dilution;
Sub arc wires and fluxes Recommendations and examples of calculation 686-690
(high alloyed) Weld claddings 691
Summary 596-597 Joints on clad products 692-696
for the submerged welding of high alloyed and Groove preparation 697-699
Welding of clad plates 700-701
creep resistant steels and nickel base alloys 598-617
Material test certificates according to EN 10 204 702-703
Comparison chart of approvals for all welding consumables 704-706
Approvals and approval authorities 707
Covered electrodes 708-717
Flux cored wires Flux cored wires 718-721
(low, medium and high alloyed) Wire electrodes, welding wires and welding rods 722-735
Summary 620-621 Gas welding rods 736
Wire/flux combinations 738-745
for the welding of low and medium alloyed steels 622-635
SAW wires and welding fluxes 746-747
for the welding of high alloyed steels 636-647
VdTV Kennblatt 1000 / included base materials 748-751
for the welding of Duplex stainless steels 648-651 VdTV Kennblatt 1000 / old and new base material designations 752
Included base materials - Deutsche Bahn 753-754
Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades 755-761
Welding rods/bare wire electrodes (aluminium) Hardness conversion table 762-763
Conversion table C F 764
Note 655
Summary 656-657
for the welding of aluminium alloys 658-665
SMAW covered electrodes (low and medium alloyed)
Page
Summary 8-11
for the welding of unalloyed steels 12-39
for the welding of creep resistant steels 40-63

for the welding of fine grained structural steels 64-74
for the vertical down welding of pipelines 75-78
for the welding of weatherproof steels 79
for gauging, chamfering and cutting 80-81
Summary
Page Brand name EN AWS Page
for the welding of unalloyed steels
12 ..........Phoenix Blau .............................499 ...........E 42 0 RC 11 .......................................................A 5.1 ....E6013 .......................................................................................................12

13 ..........Phoenix Grn (Sheet metal)......499 ...........E 42 0 R 12 .........................................................A 5.1 ....E6012 .......................................................................................................13
14 ..........SH Gelb.....................................499 ...........E 35 0 A 12..........................................................A 5.1 ....E6020 .......................................................................................................14
15 ..........Phoenix Grn M ........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................15
16 ..........Phoenix Grn S .........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................16
17 ..........Phoenix Grn T .........................499 ...........E 42 0 RR 12.......................................................A 5.1 ....E6013 .......................................................................................................17
18 ..........SH Blau .....................................499 ...........E 42 0 RR 11 .......................................................A 5.1 ....E6013 .......................................................................................................18
19 ..........SH Gelb S .................................499 ...........E 38 0 RA 12 .......................................................A 5.1 ....E6013 .......................................................................................................19
20 ..........SH Gelb B .................................499 ...........E 38 2 RB 12 .......................................................A 5.1 ....E6013 .......................................................................................................20
21 ..........SH Gelb R .................................499 ...........E 38 2 RB 12 .......................................................A 5.1 ....E6013 .......................................................................................................21
22 ..........Union 6013 ................................499 ...........E 42 0 RC 11 .......................................................A 5.1 ....E6013 .......................................................................................................22
23 ..........Union 7018 ................................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018 .......................................................................................................23
24 ..........Thyssen E 7018 LH...................499 ...........E 42 4 B 32 H5....................................................A 5.1 ....E7018 .......................................................................................................24
25 ..........Phoenix Spezial D .....................499 ...........E 42 3 B 12 H10..................................................A 5.1 ....E7016 .......................................................................................................25
26 ..........SH Grn K 50 W .......................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................26
27 ..........SH Grn K 52 W .......................499 ...........E 42 5 B 12 H5....................................................A 5.1 ....E7016-1 ....................................................................................................27
28 ..........SH Grn K 70 W .......................499 ...........E 46 4 B 32 H5....................................................A 5.5 ....E8018-G ...................................................................................................28
29 ..........Phoenix K 50 R .........................499 ...........E 42 3 B 32..........................................................A 5.1 ....E7016 .......................................................................................................29
30 ..........Phoenix K 50 .............................499 ...........E 42 4 B 42..........................................................A 5.1 ....E7015 .......................................................................................................30
31 ..........Phoenix 120 K ...........................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................31
32 ..........SH Grn K 70............................499 ...........E 46 4 B 42 H5....................................................A 5.5 ....E8018-G ...................................................................................................32
33 ..........Phoenix K 90 S .........................499 ...........E 46 4 B 32 H5....................................................A 5.1 ....E7016 .......................................................................................................33
34 ..........SH Multifer 130..........................499 ...........E 42 0 RR 54.......................................................A 5.1 ....E7024 .......................................................................................................34
35 ..........Phoenix Rot R 160 ....................499 ...........E 42 0 RR 53.......................................................A 5.1 ....E7024-1 ....................................................................................................35
36 ..........Phoenix Rot R 160 S.................499 ...........E 42 0 RR 53.......................................................A 5.1 ....E7024 .......................................................................................................36
37 ..........Phoenix Rot AR 160..................499 ...........E 42 2 RA 53 .......................................................A 5.1 ....E7024-1 ....................................................................................................37
38 ..........Phoenix Rot BR 160..................499 ...........E 42 2 RB 53 .......................................................A 5.1 ....E7028 .......................................................................................................38
39 ..........SH Multifer 180..........................499 ...........E 42 0 RR 73.......................................................A 5.1 ....E7024 .......................................................................................................39
for the welding of creep resistant steels

40 ..........SH Schwarz 3 T ........................1599 .........E Mo R 12 ...........................................................A 5.5 ....E8013-G ...................................................................................................40
41 ..........SH Schwarz 3 TR......................1599 .........E Mo R 12 ...........................................................A 5.5 ....E8013-G ...................................................................................................41
42 ..........SH Kupfer 1 TR.........................1599 .........E CrMo 1 R 12.....................................................A 5.5 ....E8013-G ...................................................................................................42
43 ..........Phoenix Blau Mo .......................1599 .........E Mo R 11............................................................A 5.5 ....E7011-A1..................................................................................................43
44 ..........SH Schwarz 3 K ........................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................44
45 ..........SH Schwarz 3 KR .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................45
46 ..........SH Schwarz 3 MK .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7018-G (E7018-A1)..............................................................................46
47 ..........SH Schwarz 3 K Ni....................499 ...........E 50 4 1 NiMo B 42 H5 .......................................A 5.5 ....E9018-G ...................................................................................................47
8 Phoenix electrodes are not sold under this product designation in North America Thyssen Schweitechnik Deutschland GmbH 05_2001 9
Summary
Page Brandname EN AWS Page
48 ..........Thyssen NiMo 100 ....................757 ...........E 62 4 Mn 1 NiMo B 42 H5 .................................A 5.5 ....E10018-G (E10018-D2) .........................................................................48
49 ..........Phoenix Chromo 1 K .................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................49
50 ..........Thyssen Chromo 1 ....................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................50
51 ..........SH Kupfer 1 K ...........................1599 .........E CrMo 1 B 42 H5 ...............................................A 5.5 ....E8018-B2..................................................................................................51
52 ..........SH Kupfer 1 KC.........................1599 .........EZ CrMo 1 B 42 H5.............................................A 5.5 ....E8018-G (E8018-B2)..............................................................................52
53 ..........SH Kupfer 3 K ...........................1599 .........E CrMoV 1 B 42 H5.............................................A 5.5 ....E9015-G ...................................................................................................53
54 ..........SH Kupfer 3 KC.........................1599 .........EZ CrMoV 1 B 42 H5 ..........................................A 5.5 ....E9015-G ...................................................................................................54
55 ..........SH Chromo 2 KS.......................1599 .........E CrMo 2 B 42 H5 ...............................................A 5.5 ....E9015-B3..................................................................................................55
56 ..........Thyssen Chromo 2 V ................1599 .........EZ CrMo 2 V B 42 H5 .........................................A 5.5 ....E9015-G ...................................................................................................56
57 ..........Thyssen Chromo 3 V ................1599 .........EZ CrMo 3 V B 42 H5 .........................................A 5.5 ....E9015-G ...................................................................................................57
58 ..........Thyssen Chromo 5 ...................1599 .........E CrMo 5 B 42 H5 ...............................................A 5.5 ....E8015-B6..................................................................................................58
59 ..........Thyssen Chromo 9 V ................1599 .........E CrMo 9 1 B 42 H5 ............................................A 5.5 ....E9015-B9..................................................................................................59
60 ..........Thermanit MTS 4 .....................1599 .........E CrMoWV 12 B 42 H5 ..................................................................................................................................................................60
61 ..........Thermanit ATS 4 ......................1600 .........E 19 9 B H 2 2.....................................................A 5.4 ....E308H-15 .................................................................................................61
62 ..........Thermanit MTS 616 .................1599 .........EZ CrMoWV 9 0,5 2 B 42 H5..............................A 5.5 ....E9015-G (E9015-B9)..............................................................................62
63 ..........Thermanit MTS 911..................1599 .........EZ CrMoWV 9 1 1 B 42 H5 .................................A 5.5 ....E9015-G (E9015-B9)..............................................................................63
for the welding of fine grained structural steels
64 ..........Phoenix 120 K ...........................499 ...........E 42 5 B 32 H5....................................................A 5.1 ....E7018-1 ....................................................................................................64
65 ..........SH Grn K 70............................499 ...........E 46 4 B 42 H5....................................................A 5.5 ....E8018-G ...................................................................................................65
66 ..........SH Schwarz 3 K ........................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7015-G (E7015-A1)..............................................................................66
67 ..........SH Schwarz 3 MK .....................1599 .........E MoB 42 H5 .......................................................A 5.5 ....E7018-G (E7018-A1)..............................................................................67
68 ..........SH Schwarz 3 K Ni....................499 ...........E 50 4 1 NiMo B 42 H5 .......................................A 5.5 ....E9018-G ...................................................................................................68
69 ..........SH V 370 ...................................499 ...........E 46 6 1 Ni B 42 H5 ............................................A 5.5 ....E8018-C3 .................................................................................................69
70 ..........SH V 1 .......................................499 ...........E 50 6 Mn 1 Ni B 42 H5 ......................................A 5.5 ....E8018-G (E8018-C3) .............................................................................70
71 ..........SH Ni 2 K 70 .............................499 ...........E 46 6 2 Ni B 42 H5 ............................................A 5.5 ....E8018-C1 .................................................................................................71
72 ..........SH Ni 2 K 90 .............................757 ...........E 55 5 2 NiMo B 42 H5 .......................................A 5.5 ....E10018-M .................................................................................................72
73 ..........SH Ni 2 K 100 ...........................757 ...........E 69 5 Mn 2 NiCrMo B 42 H5 .............................A 5.5 ....E11018-M .................................................................................................73
74 ..........SH Ni 2 K 130 ...........................757 ...........E 89 4 Mn 2 Ni 1 CrMo B 42 H5 .........................A 5.5 ....E12018-G (E12018-M) ...........................................................................74
for vertical down welding of pipelines
75 ..........Thyssen Cel 70 .........................499 ...........E 42 2 C 25 .........................................................A 5.1 ....E6010 .......................................................................................................75
76 ..........Thyssen Cel 75 .........................499 ...........E 42 2 C 25 .........................................................A 5.5 ....E7010-P1..................................................................................................76
77 ..........Thyssen Cel 80 .........................499 ...........E 46 3 C 25 .........................................................A 5.5 ....E8010-P1..................................................................................................77
78 ..........Thyssen Cel 90 .........................499 ...........E 50 3 1 Ni C 25..................................................A 5.5 ....E9010-G ...................................................................................................78
for the welding of weatherproof steels
79 ..........SH Patinax Kb ...........................499 ...........E 38 3 Z 1 NiCu B 42 ..........................................A 5.5 ....E7015-G ...................................................................................................79
for gauging, chamfering and cutting
80 ..........Phoenix Nut K ........................... .....................................................................................................................................................................................................................80
81 ..........Phoenix Nut S ........................... .....................................................................................................................................................................................................................81
10 Phoenix electrodes are not sold under this product designation in North America Thyssen Schweitechnik Deutschland GmbH 05_2001 11
Phoenix Blau Phoenix Grn (Sheet metal)
Covered electrode Covered electrode
Classifications DIN 1913 EN 499 AWS A 5.1 Classifications DIN 1913 EN 499 AWS A 5.1
E 51 22 R (C) 3 E 42 0 RC 11 E6013 E 51 11 R 3 E 42 0 R 12 E6012
Characteristics Rutile cellulose covered electrode.

and field of use General purpose; useable in all positions; excellent gap-bridging
Characteristics Rutile covered electrode for general purpose tank construction
and arc-striking ability; for tack-welding and bad fit-ups.
and field of use and structural engineering. Particularly suitable for welding
Well suited for welding rusty and primered plates (roughly
sheets in all positions (2.0/2.5 mm also in f-position).
40 m); excellent vertical down characteristics. Useable on
Soft arc; little spatter; excellent striking and restriking ability.
small transformers (42 V, open circuit).
For use on small transformers (42 V, open circuit).
Materials S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8;
boiler steels P235GH, P265GH, P295GH; shipbuilding steels
corresp. to app.-grade 2; fine grained structural steels up to Materials S235JRG2 - S355J2, weldable sheets
P355N; weldable ribbed reinforcing steel bars.
Typical analysis C Si Mn
in % Typical analysis C Si Mn
0.09 0.35 0.50 in % 0.08 0.35 0.50
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
ties of the weld treatment 0.2 % strength (L =5d ) in J
0 0
N/mm2 N/mm2 % CVN
metal according Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 420 510 22 50 treatment 0.2 % strength (L =5d ) in J
ties of the weld 0 0
(min. values at RT) N/mm2 N/mm2 % CVN
metal according
to EN 1597-1 AW 420 510 22 50
Welding position Polarity = / ~ (min. values at RT)
Approvals TV (Certificate No. 0425) TV Wien (714) Welding position Polarity = / ~

DB (Reg. form No. 10.132.19) ABS (Grade 2, 2Y)
BV (Grade 2) RS (Grade 2Y)
CWB (E 41013) LR (Grade 2/2Y)
GL (Grade 2Y) DNV (Grade 2)
Controlas (0527) FI (E 51 2 R) BB
Approvals DB (Reg. form No. 10.132.10)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.0 x 250 400 3.4 50- 60
2.5 x 250 275 3.5 60- 90 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
2.5 x 350 275 4.9 60- 90 and amperages 2.0 x 250 350 3.2 50- 75
3.2 x 350 160 5.0 90-140 2.5 x 250 250 3.4 65-100
4.0 x 350 100 4.7 150-190 2.5 x 350 250 4.7 65-100
4.0 x 450 100 6.0 150-190 3.2 x 350 160 5.0 80-140
5.0 x 450 70 6.5 190-240 4.0 x 350 100 4.5 130-180
SH Gelb Phoenix Grn M
E 43 22 A 7 E 35 0 A 12 E6020 E 51 22 RR 5 E 42 0 RR 12 E6013
Characteristics Rutile covered electrode.

Characteristics Iron oxide covered electrode. and field of use Outstanding striking and restriking ability; soft arc; smooth weld
and field of use Very easy slag release; fine droplet metaltransfer; easy handling appearance; easy slag release and low spatter losses; also
when making concave fillet welds. useable in the vertical down position in diam. 2.0 + 2.5 mm.
Also suitable for cutting applications; the C-content of the For use in structural engineering, vehicle manufacture and tank
materials to be welded should not exceed 0.22 %. construction.
For use on small transformers (42 V, open circuit).
Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH; GS-38,

Materials S235JRG2 - S355J2, weldable sheet metal, primed metal
GS-45, St 35, St 45
(e.g. zinc-coated, primer-coated, roughly 40 m)
Typical analysis C Si Mn Typical analysis C Si Mn

in % 0.09 0.15 0.50 in % 0.09 0.30 0.50

ties of the weld treatment 0.2 % strength (L0=5d0) in J
ties of the weld treatment 0.2 % strength (L0=5d0) in J N/mm2 N/mm2 % CVN
N/mm2 N/mm2 % CVN metal according
metal according to EN 1597-1 AW 420 510 22 50
to EN 1597-1 AW 360 460 25 60 (min. values at RT)
(min. values at RT)
Welding position Polarity = / ~

Approvals TV (Certificate No. 3714) DB (Reg. form No. 10.132.41)

and amperages 2.0 x 250 375 3.3 50- 75
2.5 x 350 225 4.6 65-100
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A 3.2 x 350 140 4.7 80-140
and amperages 2.5 x 350 250 4.8 70-110 3.2 x 450 140 6.0 80-140
3.2 x 450 150 6.2 110-160 4.0 x 350 100 5.2 130-190
4.0 x 450 90 5.9 140-200 4.0 x 450 100 6.7 130-190
5.0 x 450 60 6.0 170-280 5.0 x 450 60 5.9 220-290
6.0 x 450 40 5.8 250-330 6.0 x 450 40 5.7 270-360
Phoenix Grn S Phoenix Grn T
E 51 22 RR 6 E 42 0 RR 12 E6013 E 51 22 RR 6 E 42 0 RR 12 E6013
Characteristics Rutile covered electrode.
Characteristics Rutile covered electrode. and field of use Very little spatter, self releasing slag; finely rippled, smooth
and field of use Very little spatter; self releasing slag; finely rippled, smooth welds with notch-free weld metal / parent metal interface.
welds with notch-free weld metal / parent metal interface. Unproblematical welding of general-purpose structural steels;
Useable especially for fillet welds. also suitable for vertical down welding in diam. up to 2.0 mm.
Unproblematical welding of general-purpose structural steels Outstanding striking and restriking ability.
within the approved limits stated below; also suitable for vertical For use on small transformers (42 V, open circuit).
down welding in diam. up to and including 2 mm. Materials S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8;
Outstanding striking and restriking ability. boiler steels P235GH, P265GH, P295GH; shipbuilding steels;
For use on small transformers (42 V, open circuit). fine grained structural steels up to P355N- and M-grades
Materials S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8, in % 0.08 0.35 0.55
boiler steels P235GH, P265GH, P295GH; shipbuilding steels,
fine grained structural steels up to P355N- and M-grades Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % CVN
metal according
Typical analysis C Si Mn to EN 1597-1 AW 420 510 22 60
in % 0.09 0.40 0.50 (min. values at RT)

N/mm2 N/mm2 % CVN
metal according Approvals TV (Certificate No. 0350) TV Wien (35)
to EN 1597-1 AW 420 510 22 60
DB (Reg. form No. 80.132.01) RS (Grade 2)
(min. values at RT)
ABS (Grade 2 and as E 6013) BV (Grade 2)
CWB (E 41013) LR (Grade 2)
Polarity = / ~ GL (Grade 2) DNV (Grade 2)
Welding position Controlas (0113) FI (E 43 0 RR)
BB
and amperages 2.0 x 250 325 3.1 45- 65
2.0 x 350 325 4.2 45- 65
2.5 x 250 200 3.0 60-100
and amperages 2.0 x 250 325 3.0 45- 65 3.2 x 350 125 4.4 85-140
2.5 x 350 200 4.3 60-100 3.2 x 450 125 5.6 85-140
3.2 x 350 125 4.5 85-140 4.0 x 350 80 4.4 130-200
3.2 x 450 125 5.6 85-140 4.0 x 450 80 5.6 130-200
4.0 x 450 80 5.6 130-200 5.0 x 450 50 5.3 230-300
5.0 x 450 50 5.4 230-300 6.0 x 450 35 5.4 280-370
SH Blau SH Gelb S
E 51 22 RR (C) 6 E 42 0 RR 11 E6013 E 43 22 AR 7 E 38 0 RA 12 E6013
Characteristics Rutile cellulose covered electrode. Characteristics Rutile acid type mixed electrode.
and field of use Easy striking and restriking; preferred for tack-welding; good and field of use High current carrying capacity and deposition rate; easy
gap-bridging capability. For use in general structural engineering removable, porous slag; high depositing-speed. Useable
and steel, tank and apparatus construction; all purpose. in general purpose structural steel work, machine- and ship-
Also weldable in the vertical down position in diameters building, and boiler and tank constructions; particularly suitable
up to 3.2 mm. for fillet welds, narrow Vangles and rusty workpieces.
Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH; Materials S235JRG2 - S355J2; GS-38, GS-45, GS-52;
pipe steels St 35, St 45, St 35.8, St 45.8 shipbuilding steels appr.-grade 3;
boiler steels P235GH, P265GH, P295GH
in % 0.08 0.40 0.60 Typical analysis C Si Mn
in % 0.09 0.20 0.55

N/mm2 N/mm2 % CVN treatment 0.2 % strength (L0=5d0) in J
metal according ties of the weld
to EN 1597-1 AW 420 510 23 55 N/mm2 N/mm2 % CVN
metal according
(min. values at RT) to EN 1597-1 AW 380 460 22 60
(min. values at RT)


GL (Grade 2Y) LR (Grade 2) Approvals TV (Certificate No. 1592) DB (Reg. form No. 10.132.25)
GL (Grade 2) LR (Grade 2)
DNV (Grade 3) Controlas (0279)
and amperages 2.0 x 250 325 3.3 45- 70
2.5 x 350 250 4.6 60- 95 and amperages 3.2 x 450 125 5.5 100-145
3.2 x 350 150 4.7 90-135 4.0 x 450 90 5.9 140-200
4.0 x 350 100 4.6 140-180 5.0 x 450 55 5.8 180-280
5.0 x 450 70 6.6 190-230 6.0 x 450 40 5.9 250-330
SH Gelb B SH Gelb R
E 43 33 RR (B) 7 E 38 2 RB 12 E6013 E 43 33 RR (B) 7 E 38 2 RB 12 E6013
Characteristics Rutile basic electrode. Characteristics Rutile basic electrode.

and field of use Unproblematical for root, filler and cap pass welding; excellent and field of use Excellent vertical up welding characteristics; easy handling in
vertical up characteristics. Particularly suitable for radiographi- out of position work; particularly suitable for fabricating radio-
cally sound welding in pipeline, boiler and tank construction. graphically sound circumferential pipe welds;
Application prefered with thin diameters. good porosity-free root weld fusion, also in tight air gaps.
Suitable for use on primer-coated plates (up to 40 m). Useable in pipeline, boiler and tank construction, structural steel
work and shipbuilding.
Materials S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8,
ASt 35 - ASt 45, Materials S235JRG2 - S355J2, St 35, St 45, St 35.8, St 45.8;
shipbuilding steels appr.-grade 3H; shipbuilding steels appr.-grade 3;
boiler steels P235GH, P265GH, P295GH boiler steels P235GH, P265GH, P295GH

in % 0.08 0.20 0.55 in % 0.08 0.20 0.55
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
ties of the weld treatment 0.2 % strength (L0=5d0) in J ties of the weld treatment 0.2 % strength (L0=5d0) in J
N/mm2 N/mm2 % CVN N/mm2 N/mm2 % CVN
metal according metal according
to EN 1597-1 AW 380 460 22 75 to EN 1597-1 AW 380 460 22 75
(min. values at RT) SR 360 430 24 55 (min. values at RT)
Welding position Polarity = / ~ Welding position Polarity = / ~
Approvals TV (Certificate No. 1590) TV Wien (595) Approvals TV (Certificate No. 1591) TV Wien (723)
DB (Reg. form No. 10.132.08) ABS (Grade 3H 15) DB (Reg. form No. 10.132.20) ABS (Grade 3, 3Y)
GL (Grade 3H) LR (Grade 3) BV (Grade 3Y) GL (Grade 3Y)
DNV (Grade 3) Controlas (1441) LR (Grade 3, 3Y) DNV (Grade 3)
DSRK (Grade 3) BB Controlas (0533)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.5 x 250 225 3.0 60-100 and amperages 2.0 x 250 375 3.3 30- 75
2.5 x 350 225 4.5 60-100 2.5 x 250 225 3.1 40- 90
3.2 x 350 125 4.1 90-135 2.5 x 350 225 4.6 40- 90
3.2 x 450 125 5.4 90-135 3.2 x 350 125 4.3 90-130
4.0 x 450 90 5.8 140-190 4.0 x 350 100 5.1 140-190
5.0 x 450 60 6.0 180-250 4.0 x 450 90 5.8 140-190
6.0 x 450 40 5.7 250-290 5.0 x 450 60 6.2 190-250
Union 6013 Union 7018
E 51 22 R (C) 3 E 42 0 RC 11 E6013 E 51 55 B 10 E 42 5 B 32 H5 E7018
Characteristics Basic covered electrode with very good welding characteristics

Characteristics Rutile cellulose covered electrode. and field of use including out of position work; weld metal recovery around
and field of use General purpose; useable in all positions; excellent gap-bridging 120 %; crack-free weld metal when welding high-carbon steels.
and arc-striking ability; for tack-welding and bad fit-ups; excel- Suitable for use in tank construction, boilermaking, apparatus
lent vertical down characteristics. engineering, vehicle manufacture and shipbuilding.
Redry for 2 h at 250-350 C (482-662 F).
Materials S235JRG2 - S355J2, GS-38, GS-45; St35, St45, St35.8; Materials S235JRG2 - S355J2, E295, E355, C 35; boiler steels P235GH,
boiler steels P235GH, P265GH, P295GH; shipbuilding steels P265GH, P295GH, P355GH; fine grained structural steels up to
corresp. to app.-grade 2; fine grained structural steels up to S420N; shipbuilding steels A, B, D, E; offshore steels;
P355N; weldable reinforcing steel bars pipe steels St 35, St 45, St 35.8, St 45.8; L290NB - L415NB,
L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45,
GS-52; ageing resistant steels ASt 35 - ASt 52
in % 0.07 0.35 1.20
ties of the weld treatment 0.2 % strength (L0=5d0) in J Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % CVN ties of the weld treatment 0.2 % strength (L0=5d0) in J
metal according N/mm2 N/mm2 % CVN 50 C
to EN 1597-1 AW 420 510 22 50 metal according
(min. values at RT) to EN 1597-1 AW 420 510 25 120 47
(min. values at RT) SR 400 500 26 130 47
N 295 440 30 140
Welding position Polarity = + / ~
Approvals ABS (Grade 2) Approvals ABS (3H10/3Y) Controlas (0484)

LR (Grade 2/2Y) DNV (3YH10) LR (3/3YH15)
DNV (Grade 2)
and amperages 2.5 x 350 200 4.2 65-100
and amperages 2.5 x 350 250 4.8 70-110 3.2 x 450 125 6.1 100-145
3.2 x 450 150 6.2 110-160 4.0 x 350 90 4.8 135-200
4.0 x 450 90 5.9 140-200 4.0 x 450 90 6.3 135-200
5.0 x 450 60 6.0 170-280 5.0 x 450 60 6.3 180-280
6.0 x 450 40 5.8 250-330 6.0 x 450 40 6.0 240-375
Thyssen E 7018 LH Phoenix Spezial D
E 51 55 B 10 E 42 4 B 32 H5 E7018 E 51 43 B (R) 10 E 42 3 B 12 H10 E7016
Characteristics Basic covered electrode with very good welding characteristics Characteristics Double covered basic electrode.
and field of use including out of position work; weld metal recovery around and field of use Outstanding welding characteristics on AC and DC in all
120 %; crack-free weld metal when welding high-carbon steels. positions except the vertical down;
Redry for 2 h at 250-350 C (482-662 F). stable arc, good radiographic soundness.
Useable in handicraft and industry for field and workshop
applications.
Materials S235JRG2 - S355J2; Redry for 2 h at 250 - 300 C (482 - 572 F).
boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S420N; Materials S235JRG2 - S355J2, boiler steels P235GH, P265GH, P295GH,
pipe steels X 42 - X 60; P355GH; fine grained structural steels up to S355N;
shipbuilding steels A - E, AH 36 - EH 36 pipe steels St 35, St 35.8, L210 - L360NB, GS-52,
L290MB - L360MB
in % 0.06 0.65 1.05

ties of the weld treatment 0.2 % strength (L0=5d0) in J Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % CVN 40 C ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
metal according N/mm2 N/mm2 % 30 C
to EN 1597-1 AW 420 510 22 120 47 metal according
(min. values at RT) SR 400 500 24 120 47 to EN 1597-1 AW 440 550 24 80 50

Approvals TV (Certificate No. 07250) Controlas (1357) Approvals TV (Certificate No. 3282) DB (Reg. form No. 10.132.42)
LR (3/3YH15) Controlas (0088) ABS (Grade 3H10)
BV (Grade 3,3YHH) DNV (Grade 3YH10)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A FI (E423B12) GL (Grade 3YH10)
and amperages LR (Grade 3/3Y)
2.5 x 250 190 3.1 65-110
2.5 x 350 190 4.4 65-110
3.2 x 350 125 4.7 100-145 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 450 125 6.2 100-145 and amperages 2.5 x 350 200 4.0 50-100
4.0 x 350 90 4.8 135-200 3.2 x 350 110 3.8 70-130
4.0 x 450 90 6.2 135-200 3.2 x 450 110 4.9 70-130
5.0 x 450 60 6.3 180-280 4.0 x 450 80 5.0 110-170
6.0 x 450 40 5.9 240-375 5.0 x 450 51 5.0 140-220
SH Grn K 50 W SH Grn K 52 W
E 51 55 B 10 E 42 5 B 32 H5 E7018-1 E 51 55 B 10 E 42 5 B 12 H5 E7016-1
Characteristics Basic covered electrode.

and field of use Very good welding characteristics in out of position work; calm
and field of use Very good welding characteristics on AC (70 V, open circuit)
depositing on AC (70 V, open circuit); H2-content 5 ml/100 g;
and DC with straight and reverse polarity; good root welding
cold toughness at subzero temperatures as low as 50 C
ability; cold toughness at subzero temperatures as low as
(58 F); high temperature resistant up to 350 C (662 F).
50 C (58 F); H2-content 5 ml/100 g.
CTOD-tested to temperatures as low as 10 C (14 F).
Suitable for use in steel framed structures, shipbuilding,
Suitable for use in offshore engineering, shipbuilding, steel-
apparatus engineering and pipeline fabrication.
framed structures, for boiler, container, vehicle and apparatus
Redry for 2 h at 250 - 350 C (482 - 662 F).
applications. Redry for 2 h at 250 - 350 C (482 - 662 F).
Materials S235JRG2 - S355J2, E295, E335, C 35, St 35, St 45, St 35.8, Materials S235JRG2 - S355J2, E295, E355, C 35;
St 45.8, GS-38, GS-45; shipbuilding steels A - E, AH - EH, boiler steels P235GH, P265GH, P295GH, P355GH;
offshore steels; boiler steels P235GH, P265GH, P295GH; shipbuilding steels A - E, AH - EH; pipe steels St 35, St 45,
fine grained structural steels up to S355N St 35.8, St 45.8; fine grained structural steels up to S355N

in % 0.08 0.50 1.2 in % 0.07 0.40 1.15

ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % 50 C ties of the weld treatment 0.2 % strength (L =5d ) in J CVN
0 0
SR 360 490 26 120 47 to EN 1597-1 AW 420 510 25 120 47
(min. values at RT)

Welding position Polarity ~ / = + /

ABS (Grade 3H10/3Y) BV (3, 3YHH)
Approvals ABS (3H10/3Y) GL (3YHH)
LR (3YH15) DNV (3YH10)
LR (3/3YH15) Controlas (0614)
Controlas (0040)
DNV (3YH10) FI (E 51 3 B(H))
and amperages 2.5 x 350 200 4.1 65-90 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 350 110 4.1 100-140 and amperages 2.5 x 350 225 4.5 60-100
3.2 x 450 110 5.5 100-140 3.2 x 350 125 4.2 80-130
4.0 x 450 100 5.9 140-190 4.0 x 450 100 5.9 130-180
Also available in Extra dry vacuum packaging. Also available in Extra dry vacuum packaging.
SH Grn K 70 W Phoenix K 50 R
EY 42 54 Mn B E 46 4 B 32 H5 E8018-G E 51 43 B 10 E 42 3 B 32 E7016

Characteristics Basic covered electrode. and field of use Very good welding characteristics for pipe root welding;
and field of use Very good welding characteristics on AC (70 V, open circuit); fine droplet transfer; very pure weld metal; 110 % weld metal
resistant to temperatures as low as 40 C ( 40 F); recovery; cold toughness at temperatures as low as 30 C
115 % weld metal recovery. Suitable for use on unalloyed and (22 F). Good weldability in out of position welding.
low alloy steels in mechanical engineering, tank construction Specially intended for pipeline constructions; optimal for
and railway applications; crack-free weld metal when welding on site work; for pipe steels, boiler plates, pipeline steels and
carbon steels with high C content. fine grained structural steels.
Redry for 2 h at 250 - 350 C (482 - 662 F). Redry for 2 h at 250 - 350 C (482 - 662 F).
Materials Pipe steels St 35, St 45, St 35.8, St 45.8, X 42, X 46;

Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60, boiler steels P235GH, P265GH, P295GH;
P295GH, P355GH; fine grained structural steels up to S420N fine grained structural steel up to S355N
Typical analysis C Si Mn in % 0.06 0.55 0.95
in % 0.07 0.40 1.40
ties of the weld treatment 0.2 % strength (L =5d ) in J CVN
0 0
N/mm2 N/mm2 % 30 C
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values metal according
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN to EN 1597-1 AW 420 510 25 120 47
N/mm2 N/mm2 % 40 C (min. values at RT) SR 360 490 26 120 47
metal according
to EN 1597-1 AW 470 540 24 120 47 N 290 420 30 130
N 300 450 28 140 Welding position Polarity = + / ~
Welding position Polarity ~ / = +

Approvals TV (Certificate No. 1587) TV Wien (29)
DB (Reg. form No. 10.132.18) ABS (3H10/3Y)
GL (3YHH) LR (3H15)
DNV (3YH10)
Approvals DB (Reg. form No. 10.132.13)
and amperages 2.5 x 250 225 3.2 60-110
and amperages 3.2 x 450 125 5.6 100-140 3.2 x 350 125 4.2 80-130
4.0 x 450 80 5.4 125-190 4.0 x 350 90 4.5 120-180
5.0 x 450 55 5.7 180-260 Also available in Extra dry vacuum packaging.
Phoenix K 50 Phoenix 120 K
E 51 54 B 10 E 42 4 B 42 E7015 E 51 55 B 10 E 42 5 B 32 H5 E7018-1
Characteristics Basic covered electrode. Characteristics Basic covered electrode. Very good welding characteristics inclu-
and field of use Good welding characteristics; smooth stable arc; cold toughness and field of use ding out of position work; 120 % weld metal recovery; H2-content
at temperatures as low as 40 C ( 40 F); crack-free welding of in the weld metal 5 ml/100 g; very pure cryogenic weld metal
steels with C contents up to 0.4 %; 115 % weld metal recovery. at temperatures as low as 50 C (58 F); CTOD tested up to
10 C (14 F). Suitable for use in structural steel work, boiler
Suitable for use in tank construction, boiler making, apparatus
making, tank construction, ship and bridge building and vehicle
engineering, vehicle manufacture and shipbuilding. manufacture; particularly suitable for welding fine grained
For welding high grade joints on fine grained strucural steels. structural steels. Excellent weldability on offshore steels.
Materials S235JRG2 - S355J2, E335, C 35; boiler steels P235GH, Materials S235JRG2 - S355J2, E295, E335, C 35; boiler steels P235GH,
P265GH, P295GH, P355GH; fine grained structural steels up to P265GH, P295GH, P355GH; fine grained structural steels
S420N; shipbuilding steels A, B, D, E; pipe steels St 35, St 45, up to S420N; shipbuilding steels A, B, D, E; offshore steels;
St 35.8, St 45.8, X 42 - X 60; cast steel GS-38, GS-45, GS-52; pipe steels St 35, St 45, St 35.8, St 45.8, L290NB - L415NB,
ageing resistant steels ASt 35 - ASt 62 L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45,
in % 0.06 0.50 1.2 in % 0.07 0.35 1.20
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
N/mm2 N/mm2 % 40 C N/mm2 N/mm2 % 50 C
to EN 1597-1 AW 420 510 26 120 47 to EN 1597-1 AW 420 510 25 120 47
(min. values at RT) SR 380 490 27 130 47 (min. values at RT) SR 400 500 26 130 47
N 295 440 28 130 N 295 440 30 140
Welding position Polarity = +

Approvals TV (Certificate No. 1586) TV Wien (384) ABS (3H10/3Y) BV (3/3YHH) GL (3YHH)
DB (Reg. form No. 10.132.05) ABS (3H10) LR (3/3YH15) DNV (3YH10) Controlas (0172)
BV (3/3YHH) GL (3YHH) FI (E 51 3 B (H)) RS (3/3Y) BB VUZ
LR (3/3YH15) DNV (3YH10)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A and amperages 2.0 x 250 275 3.0 45- 65
and amperages 2.5 x 350 225 4.5 65- 95 2.5 x 250 200 3.3 65-110
3.2 x 350 125 4.3 90-130 2.5 x 350 200 4.2 65-110
3.2 x 350 125 4.7 100-145
3.2 x 450 125 5.5 90-130
3.2 x 450 125 6.1 100-145
4.0 x 350 80 4.3 140-180 4.0 x 350 90 4.8 135-200
4.0 x 450 80 5.5 140-180 4.0 x 450 90 6.3 135-200
5.0 x 450 55 6.0 190-250 5.0 x 450 60 6.3 180-280
6.0 x 450 40 6.0 220-315 6.0 x 450 40 6.0 240-375
Also available in Extra dry vacuum packaging. Also available in Extra dry vacuum packaging.
SH Grn K 70 Phoenix K 90 S
EY 42 65 Mn B E 46 4 B 42 H5 E8018-G EY 42 65 Mn B E 46 4 B 32 H5 E7016

and field of use Outstanding good welding characteristics for the welding of Characteristics Basic covered electrode.
low alloy steels with high strength; very pure weld metal; and field of use Good welding characteristics; clean weld metal with good
high toughness also at low temperatures; weld metal recovery toughness characteristics.
around 115 %; suited for out of position work. Useable in Prefered for rail joints and crossing frogs in railway and tramway
mechanical engineering, tank construction and permanent way trackage; suitable for rail grades with a tensile strength up to
applications. Good weldability of free cutting steels. Suited for 1080 N/mm2; for mechanical engineering and tank construction.
steels with high C-content. Redry for 2 h at 300 - 350 C (572 - 662 F).
Redry for 2 h at 250 - 350 C (482 - 662 F).
Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60,
Materials E295, E335, E360, GS-45 - GS-60, P295GH, P355GH; P295GH, P355GH;
fine grained structural steels up to S420N fine grained structural steels up to S355N;
rail steels with up to 1080 N/mm2 tensile strength
in % 0.07 0.35 1.60
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values in % 0.07 0.40 1.35
0 0
N/mm2 N/mm2 % 40 C
metal according
to EN 1597-1 AW 470 540 24 120 47 Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
(min. values at RT) SR 450 520 25 130 47 ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
N 300 450 28 140 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 470 540 24 120
Polarity = + / ~ (min. values at RT) SR 450 520 25 130
Welding position
N 300 450 28 140
Approvals TV (Certificate No. 1751) DB (Reg. form No. 10.132.06) Welding position Polarity = + / ~
ABS (3H10/3Y) GL (3Y38HH)
LR (3/3YH15) DNV (3YH10)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A Approvals TV (Certificate No. 1807) DB (Reg. form No. 10.132.39)
and amperages 2.5 x 250 200 3.3 75-100
2.5 x 350 190 4.4 75-100
3.2 x 450 125 6.2 115-150 and amperages 3.2 x 450 125 5.5 100-140
4.0 x 350 90 4.8 130-200 4.0 x 450 80 5.5 140-190
4.0 x 450 90 6.2 130-200 5.0 x 450 60 5.7 170-240
5.0 x 450 60 6.3 190-270 6.0 x 450 40 4.7 220-300
SH Multifer 130 Phoenix Rot R 160
E 51 32 RR 11 140 E 42 0 RR 54 E7024 E 51 22 RR 11 160 E 42 0 RR 53 E7024-1
Characteristics Rutile covered high performance electrode with 160 % weld

Characteristics Rutile covered high performance electrode with 140 % weld
and field of use metal recovery. Little spatter; finely rippled weld pattern; good
and field of use metal recovery. Little spatter; self releasing slag;
striking and restriking ability; self releasing slag.
useable in diameters up to 4 mm for welding in the overhead
Well suited for thin fillet welds.
and horizontal position; outstanding striking and restriking ability.
Well suited for thin fillet welds.
Materials S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH;
Materials S235JRG2 - S355J2; fine grained structural steels up to P355N- and M-grades;
boiler steels P235GH/P265GH/P295GH/P355GH; shipbuilding steels acc. A - E-grades, AH 32 - DH 36
fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36
in % 0.07 0.35 0.65
in % 0.07 0.40 0.60
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
N/mm2 N/mm2 % 0 C
metal according
AW 440 510 24 80 47
treatment 0.2 % strength (L0=5d0) in J CVN to EN 1597-1
ties of the weld (min. values at RT) SR 410 470 26 85
N/mm2 N/mm2 % 0 C
metal according N 295 390 27 70
to EN 1597-1 AW 440 510 24 70 47
(min. values at RT) SR 410 470 27 70
N 295 390 27 60 Welding position Polarity = / ~

DB (Reg. form No. 10.132.09) ABS (Grade 2 and as E 7024)
GL (Grade 2Y) BV (Grade 2)
DNV (Grade 2) LR (Grade 2)
Controlas (0499) FI (E 51 2 RR)
ABS (Grade 2) BV (Grade 2)
RS (Grade 2) BB
DNV (Grade 2) LR (Grade 2)
Controlas (0266) BB
and amperages 3.2 x 450 80 5.3 120-160
and amperages 4.0 x 450 65 6.1 180-220 5.0 x 450 40 5.9 250-340
5.0 x 450 40 5.8 240-320 6.0 x 450 25 5.6 300-400
Phoenix Rot R 160 S Phoenix Rot AR 160
E 51 22 RR 11 160 E 42 0 RR 53 E7024 E 51 33 AR 11 160 E 42 2 RA 53 E7024-1
Characteristics Rutile acid covered high performance electrode with roughly

Characteristics Rutile covered high performance electrode with 160 % weld and field of use 160 % weld metal recovery. Particularly high deposition rate;
and field of use metal recovery. Low spatter; finely rippled weld pattern; good outstanding welding characteristics on alternating current;
striking and restriking ability; self releasing slag. The weld metal the weld metal exhibits good runout qualities also in tight
is outstandingly compressible. The covered electrode can be corners. High radiographic soundness. Useable for gravity and
used in the vertical down position on inclines as great as 15. autocontact welding; unproblematical for welding rusty and
primer-coated plates.
Materials S235JRG2 - S355J2; Materials S235JRG2 - S355J2;
boiler steels P235GH/P265GH/P295GH/P355GH; boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades; fine grained structural steels up to P355N- and M-grades;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36 shipbuilding steels acc. A - E-grades, AH 32 - DH 36
in % 0.08 0.28 0.75
in % 0.07 0.35 0.60
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values N/mm2 N/mm2 % 20 C
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN metal according
N/mm2 N/mm2 % 0 C to EN 1597-1 AW 440 510 25 75 50
metal according
AW 430 510 24 70 47 (min. values at RT) SR 410 470 27 75
to EN 1597-1
(min. values at RT) SR 410 470 26 70 N 295 390 27 80
N 295 390 27 65

TV Wien (36) ABS (Grade 2, 2Y)
BV (Grade 3, 3Y) GL (Grade 3Y)
Approvals TV (Certificate No. 1495) ABS (Grade 2) LR (Grade 3, 3Y) DNV (Grade 3)
BV (Grade 2) GL (Grade 2Y) Controlas (0938) FI (E 51 3 AR)
LR (Grade 2, 2Y) DNV (Grade 2)
Controlas (0200) RS (Grade 2 Y) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 3.2 x 450 80 5.0 120-180
4.0 x 450 60 5.7 170-230
and amperages 3.2 x 450 80 5.4 120-160 6.0 x 450 25 5.3 290-380
4.0 x 450 55 5.6 160-240 4.5 x 700 100 18.1 200-260
5.0 x 450 40 6.0 250-350 5.0 x 700 90 21.5 230-300
6.0 x 450 25 5.5 280-450 6.0 x 700 70 23.3 290-360
Phoenix Rot BR 160 SH Multifer 180
E 51 33 B (R) 12 160 E 42 2 RB 53 E7028 E 51 22 RR 11 180 E 42 0 RR 73 E7024
Characteristics Basic with non-basic-parts covered high performance electrode Characteristics Rutile covered high performance electrode with 180 % weld
and field of use with 160 % weld metal recovery. Easy slag removal; finely and field of use metal recovery.
rippled smooth welds; particularly good welding characteristics High deposition rate; good strike and restrike ability; low spatter;
on primer-coated plates. Among other applications useable for partly self releasing slag; finely rippled weld pattern.
gravity and autocontact welding. Preferred for fillet welds. Useable for shipbuilding, mechanical
and structural engineering.
boiler steels P235GH/P265GH/P295GH;
fine grained structural steels up to P355N- and M-grades; Materials S235JRG2 - S355J2;
shipbuilding steels acc. A - E-grades, AH 32 to NVE 36 boiler steels P235GH/P265GH/P295GH/P355GH;
fine grained structural steels up to P355N- and M-grades;
Typical analysis C Si Mn shipbuilding steels acc. A - E-grades, AH 32 - DH 36
in % 0.08 0.30 0.85
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values in % 0.07 0.33 0.70
N/mm2 N/mm2 % 20 C
metal according
AW 430 510 25 90 47 Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
to EN 1597-1 treatment 0.2 % strength (L0=5d0) in J CVN
(min. values at RT) SR 400 470 27 85 47 ties of the weld
N/mm2 N/mm2 % 0 C
metal according
to EN 1597-1 AW 440 510 24 70 47
(min. values at RT)
Welding position Polarity = + / / ~

ABS (Grade 3, 3Y) BV (Grade 3, 3Y)
GL (Grade 3Y) LR (Grade 3, 3Y)
Controlas (0760)
ABS (Grade 2) BV (Grade 2)
DNV (Gr. 3. up to and FI (E 51 3 B)
GL (Grade 2Y) LR (Grade 2, 2Y)
incl. NVE36) RS (Grade 3, 3Y)
DNV (Grade 2) Controlas (1009)
FI (E 51 2 RR) RS (Grade 2, 2Y)
and amperages 3.2 x 450 80 5.3 120-170
5.0 x 450 35 5.4 240-300 and amperages 3.2 x 450 80 5.4 120-180
5.0 x 700 85 21.3 200-240 4.0 x 450 55 5.8 180-220
6.0 x 700 65 21.0 240-290 5.0 x 450 35 5.7 250-330
Also available in Extra dry vacuum packaging. 6.0 x 450 25 5.9 280-450
SH Schwarz 3 T SH Schwarz 3 TR
Classifications DIN 8575 EN 1599 EN 499 AWS A 5.5 Classifications DIN 8575 EN 1599 EN 499 AWS A 5.5
E Mo R 22 E Mo R 12 E 46 0 Mo R 12 E8013-G E Mo R 22 E Mo R 12 E 42 0 Mo R 12 E8013-G
Characteristics Rutile covered Mo alloyed electrode with basic additions. Characteristics Rutile covered Mo alloyed electrode with basic additions.
and field of use Non-porous weld metal in all positions except the vertical down; and field of use Very good root welding ability; creep resitant to temperatures as
creep resitant to temperatures as high as 500 C (932 F). high as 500 C (932 F); non-porous weld metal and easy
Useable on unalloyed and Mo-alloyed boiler and pipe steels; handling in out of position work.
preferred for creep resistant welding joints. Suitable in boiler Useable on unalloyed and Mo-alloyed pipe and boiler steels.
and pressure vessel constructions. Suitable in boiler constructions.
Materials P295GH, P355GH, 16 Mo 3, St 35.8, St 45.8;

Materials P295GH, P355GH, 16 Mo 3;
fine grained structural steels up to P355N
St 45.8, St 47.7, St 53.7, St 56.7, St 60.7;
X 46, X 52, X 60
Typical analysis C Si Mn Mo
in % 0.09 0.25 0.60 0.45
in % 0.08 0.25 0.55 0.50
N/mm2 N/mm2 %
metal according Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 470 560 22 50 ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
(min. values at RT) SR 460 550 22 55 N/mm2 N/mm2 %
metal according
N 330 450 24 60 to EN 1597-1 AW 450 530 22 50
N 330 460 24 60
Approvals TV (Certificate No. 1602) TV Wien (633, acc. to TV)

DB (Reg. form No. 10.132.16)
Approvals TV (Certificate No. 1603) TV Wien (281, acc. to TV)
and amperages 2.5 x 350 250 4.8 70- 90
3.2 x 450 150 6.4 90-130 and amperages 2.5 x 350 225 4.5 60- 90
4.0 x 450 100 6.5 130-190 3.2 x 350 125 4.1 90-130
5.0 x 450 60 6.2 200-280 4.0 x 350 100 5.0 130-180
SH Kupfer 1 TR Phoenix Blau Mo
E CrMo 1 R 22 E CrMo 1 R 12 E8013-G E Mo R 12 E Mo R 11 E7011-A1
Characteristics Rutile basic CrMo alloyed electrode. Characteristics Rutile cellulose covered Mo alloyed electrode.
and field of use Clean and porous-free root welds in all pipe positions. and field of use Finely rippled and smooth weld surfaces; easy slag removal;
Creep resistant to temperatures as high as 500 C (932 F). excellent weldability in all positions. Useable preferably for hard
Useable on creep-resistant steels in pipe and boiler construc- facing work in the vertical down position on Mo- and
tions; suited for root welding and sheet metal with thickness unalloyed steels.
up to 8 mm.
For filler pass and cap pass SH Kupfer 1 K is recommended.
Materials P235GH, P265GH, StE 255, P295GH, P355GH, 16 Mo 3

Materials 13 CrMo 4-5 (joints on sheet metal up to max. 8 mm thickness)
Typical analysis C Si Mn Cr Mo in % 0.10 0.35 0.50 0.45
in % 0.10 0.20 0.65 0.90 0.50

ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN N/mm2 N/mm2 %
N/mm2 N/mm2 % metal according
metal according to EN 1597-1 AW 420 510 22 55

Approvals TV (Certificate No. 1595) TV Wien (280) Approvals TV (Certificate No. 6542)
and amperages 2.5 x 250 250 3.3 60- 90 and amperages 2.5 x 350 275 4.9 60-90
3.2 x 350 125 4.3 90-130 3.2 x 350 160 5.0 90-140
SH Schwarz 3 K SH Schwarz 3 KR
E MoB 29 E MoB 42 H5 E 50 4 Mo B 42 E7015-G E MoB 20+ E MoB 42 H5 E 46 4 Mo B 42 E7015-G
(E7015-A1) (E7015-A1)
Characteristics Basic covered electrode for welding high strength and creep
and field of use resistant joints. Characteristics Basic covered Mo alloyed electrode.
High temperature resistant up to 500 C (932 F) and creep and field of use Very good welding characteristics in out of position work;
reistant up to 550 C (1022 F); high strength and cracking easy slag removal; cold toughness at subzero temperatures
resistance; very low H2-content 5 ml/100 g. as low as 40 C ( 40 F). Particularly suitable for root pass
For welding creep resistant joints in boilers, tanks and pipeline welds in conduit pipes; root pass welding up to StE550.7TM.
constructions, especially suited for boiler steel 16 Mo 3. Application possible for boiler plates, fine grained structural
Redry for 2 h at 300 - 350 C (572 - 662 F). steels and pipe steels.
Materials boiler steels P235GH, P265GH, P295GH, P355GH, Redry for 2 h at 300 - 350 C (572 - 662 F).
16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13 MnNiMo 54,
20 MnMoNi 45; Materials Creep resistant steels in short-time-range up to 500 C (932 F),
FK-steels S355N - S460N, P355NH - P460NH, P355NL1 - and in long time range up to 550 C (1022 F);
P460NL1; boiler steels P265GH, P295GH, P355GH, 16 Mo 3, St 45.8;
pipe steels L360NB - L415NB, L360MB - L485MB fine grained structural steels up to S420N;
Typical analysis C Si Mn Mo pipe steels L360NB - L415NB, L360MB - L415MB, X 46 - X 60
in % 0.08 0.30 1.20 0.45
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Typical analysis C Si Mn Mo
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN in % 0.09 0.55 1.15 0.45
N/mm2 N/mm2 % 40 C
metal according
to EN 1597-1 AW 490 570 20 120 47
(min. values at RT) SR 480 550 21 120 47 Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N 295 470 24 130 0 0
N/mm2 N/mm2 % 40 C
metal according
Welding position Polarity = + to EN 1597-1 AW 480 560 20 120 47
N 295 460 24 130
DB (Reg. form No. 10.132.14 and 20.132.15) ABS (3H15) Polarity = +
Welding position
GL (3Y46HH) DNV (3YH10)
Controlas (0432) VUZ

and amperages 2.5 x 250 250 3.6 70-100 Approvals TV (Certificate No. 1754)
2.5 x 350 250 5.0 70-100
3.2 x 350 125 4.2 110-140
5.0 x 450 60 6.0 160-230 and amperages 2.5 x 250 225 3.3 60- 95
6.0 x 450 40 5.7 220-310 3.2 x 350 125 4.2 100-140
SH Schwarz 3 MK SH Schwarz 3 K Ni
Classifications DIN 8575 EN 1599 EN 499 AWS A 5.5 Classifications DIN 8529 EN 499 AWS A 5.5
E MoB 26 E MoB 42 H5 E 50 4 Mo B 42 E7018-G EY 50 65 1 NiMo B H5 E 50 4 1 NiMo B 42 H5 E9018-G
(E7018-A1)
Characteristics Basic covered electrode. Characteristics Basic covered NiMo alloyed electrode with a weld metal of
and field of use Very good welding characteristics in out of position work; and field of use special metallurgical purity for nuclear reactor construction.
easy slag removal; cold toughness at temperatures as low as Quality controlled according to KTA 1408.2; very low H2-content
40 C ( 40 F). High temperature resistant up to 500 C 5 ml/100 g; NDT-tested.
(932 F) and creep resistant up to 550 C (1022 F). Used preferably for the welding of steels in the construction of
Particularly suitable for circumferential welds in conduit pipes nuclear reactors, boiler and pressure vessels;
as well as boiler, pressure vessel, header and nuclear reactor for fine grained structural steels up to S500Q.
fabrication. Redry for 2 h at 300 - 350 C (572 - 662 F).
Redry for 2 h at 250 - 350 C (482 - 662 F).
Materials Boiler steels P235GH, P265GH, P295GH,16 Mo 3, Materials 20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2,
20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 MnMoV 64; ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB 36),
fine grained structural steels S355N - S460N, P355NH - GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43),
P460NH, P355NL1 - P460NL1; 12 MnNiMo 55 (Welmonil 35), S420N - S500Q, P460NH
pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70
Typical analysis C Si Mn Mo Typical analysis C Si Mn Mo Ni Cu P S
in % 0.06 0.35 1.20 0.45 in % 0.06 0.30 1.25 0.40 0.95 0.08 0.01 0.01
treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % 40 C treatment 0.2 % strength (L0=5d0) in J CVN
to EN 1597-1 AW 490 570 20 120 47 N/mm2 N/mm2 % 40 C
metal according
N 295 470 24 130 (min. values at RT) SR 500 590 21 140 47


ABS (3H15) LR (3/3Y)
DNV (3YH15) GL (3/3Y) Approvals TV (Certificate No. 0512 + KTA 8100) TV Wien (474)
FI (EV 17 H) Controlas (1491)
3.2 x 350 125 4.3 100-140 and amperages 2.5 x 350 200 4.3 70-110
4.0 x 350 90 4.6 140-190 3.2 x 350 125 4.4 100-150
4.0 x 450 90 6.0 140-190 4.0 x 350 90 4.6 140-200
5.0 x 450 60 6.2 180-250 5.0 x 450 55 6.0 170-250
Thyssen NiMo 100 Phoenix Chromo 1 K
Basic covered electrode Covered electrode
EY 62 64 Mn1NiMo B H5 E 62 4 Mn 1 NiMo B 42 H5 E10018-G E CrMo 1 B 26 E CrMo 1 B 42 H5 E8018-B2
(E10018-D2)
Characteristics CrMo alloyed electrode.

and field of use Very good weldability in out of position work; cryogenic, crack-
Characteristics Basic covered MnNiMo alloyed electrode. resistant weld metal suitable for quenching and tempering;
and field of use Very low H2-content 5 ml/100 g; extremely high resistance creep resistant in short time range at 500 C (932 F) and in
to cracking and cold toughness at temperatures as low as long time range at 570 C (1058 F). Useable in heavy-duty
40 C ( 40 F). steam boiler and superheater tube fabrication;
For creep resistant steels and cast steel grades, valves and oil specially suitable for creep resistant boiler steel 13 CrMo 4-5;
tools according to sour gas specification; post-weld heat quenched and tempered steels.
treatment: stress relieving according to parent metal. Redry for 2 h at 250 up to 350 C (482 up to 662 C).
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials 13 CrMo 4-5; GS-22 CrMo 54

Materials GS-30CrMoV64, steels acc. ASTM A 487-4Q; AISI 4130
Typical analysis C Si Mn Cr Mo
in % 0.06 0.30 0.90 1.00 0.50
Typical analysis C Si Mn Mo Ni
in % 0.11 0.25 1.85 0.40 0.95
N/mm2 N/mm2 %
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values metal according
treatment 0.2 % strength (L0=5d0) in J CVN to EN 1597-1 SR 490 580 22 110
ties of the weld
N/mm2 N/mm2 % 20 C 40 C (min. values at RT) V 350 450 26 120
metal according
to EN 1597-1 SR 600 690 18 100 50 47
(min. values at RT)
Approvals TV (Certificate No. 1752) FI (EV 18 H)
and amperages 3.2 x 350 140 4.7 100-150 and amperages 2.5 x 350 225 4.6 70-110
4.0 x 350 90 4.6 140-200 3.2 x 350 125 4.4 100-150
5.0 x 450 55 6.0 180-250 4.0 x 350 100 5.3 140-200
Thyssen Chromo 1 SH Kupfer 1 K
E CrMo 1 B 26 E CrMo 1 B 42 H5 E8018-B2 E CrMo 1 B 26 E CrMo 1 B 42 H5 E8018-B2
Characteristics Basic covered CrMo alloyed electrode. Characteristics Basic covered CrMo alloyed electrode.
and field of use Very good weldability in out of position work; creep resistant in and field of use Cryogenic, crack-free, suitable for quenching and tempering;
short time range up to 500 C (932 F) in long time range up to resistant to caustic cracking; creep resistant in short time range
570 C (1058 F). Low content of trace elements, step-cooling up to 500 C (932 F) and in long time range up to 570 C
tested, largely insensitive to long term embrittlement. Suited for (1058 F). Electrode for heavy-duty steam boiler and super-
chemical apparatus engineering for the welding of heavy-duty heater tube fabrication; for quenched and tempered steels.
boiler and superheater fabrications and hot steam pipes. Redry for 2 h at 300 up to 350 C (572 up to 662 F).
Redry for 2 h at 250 up to 350 C (482 up to 662 C).
Materials 13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4

Materials 13 CrMo 4-5, GS-22 CrMo 54
Typical analysis C Si Mn Cr Mo P As Sb Sn
in % 0.06 0.30 0.90 1.0 0.50
in % 0.06 0.25 0.85 1.20 0.50 <0.012 <0.010 <0.005 <0.005
treatment 0.2 % strength (L0=5d0) in J CVN ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld N/mm2 N/mm2 %
N/mm2 N/mm2 % 20 C 40 C metal according
metal according
SR (690C / 10 h) 450 540 22 120 100 60 to EN 1597-1 SR 490 580 22 110
to EN 1597-1
(min. values at RT) SR+ step-cooling 450 540 22 120 100 50 (min. values at RT) V 350 450 26 120
Polarity = + Welding position Polarity = +

Welding position
Approvals TV (Certificate No. 6535) Controlas (1073) Approvals TV (Certificate No. 1756) TV Wien (279)
DB (Reg. form No. 10.132.15) Controlas (0248)
VUZ
and amperages 2.5 x 250* 225 80-105
3.2 x 350 125 4.3 100-150 and amperages 2.5 x 350 210 3.3 80-100
4.0 x 350 90 4.6 140-200 3.2 x 350 125 4.2 110-145
5.0 x 450 60 6.1 170-250 4.0 x 350 90 4.6 130-190
*) delivery upon request 5.0 x 450 60 6.1 160-230
SH Kupfer 1 KC SH Kupfer 3 K
Classifications EN 1599 AWS A 5.5 Classifications DIN 8575 EN 1599 AWS A 5.5
EZ CrMo 1 B 42 H5 E8018-G E CrMoV 1 B 20+ E CrMoV 1 B 42 H5 E9015-G
(E8018-B2)
Characteristics CrMoV alloyed basic electrode.

Characteristics Basic covered CrMo alloyed electrode. and field of use Good welding characteristics; good slag release; uniform weld
and field of use Good welding characteristics; uniform weld pattern; pattern, creep resistant up to 550 C (1022 F).
easily removable slag; creep resistant up to 550 C (1022 F). Suitable for welding of creep resistant steel castings of the
For repair and production welding on creep resistant pipe, same composition.
boiler and cast steel grades. Redry for 2 h at 300 - 350 C (572 - 662 F).
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials GS-17 CrMoV 511, GS-17 CrMo 55, 15 CrMoV 510

Materials GS-22 Mo 4, GS-17 CrMo 55, 13 CrMo 4-5, 15 CrMo 5,
GS-22 CrMo 54, GS-25 CrMo 4
Typical analysis C Si Mn Cr Mo V
in % 0.06 0.25 1.10 1.10 1.0 0.28
in % 0.13 0.30 0.90 1.0 0.50

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values N/mm2 N/mm2 % 0 C
treatment 0.2 % strength (L0=5d0) in J CVN metal according
ties of the weld SR 500 600 20 100 50
N/mm2 N/mm2 % 0 C to EN 1597-1
metal according (min. values at RT) V 360 550 20 120 50
to EN 1597-1 SR (690C / 8 h air) 400 600 20 80 50
(min. values at RT)


Approvals TV (Certificate No. 4746)

and amperages 3.2 x 350 125 4.1 110-145 3.2 x 350 125 4.4 90-140
4.0 x 350 90 4.6 130-190 4.0 x 450 90 6.0 140-190
5.0 x 450 60 6.0 160-230 5.0 x 450 60 6.0 170-240
SH Kupfer 3 KC SH Chromo 2 KS
E CrMoV 1 B 20+ EZ CrMoV 1 B 42 H5 E9015-G E CrMo 2 B 29 E CrMo 2 B 42 H5 E9015-B3
Characteristics Basic covered CrMo alloyed electrode.

Characteristics Basic covered CrMoV alloyed electrode. and field of use Extra low content of trace elements; step-cooling tested;
and field of use Good welding characteristics; uniform weld pattern; easy slag largely insensitive to long term embrittlement. Manufacture of
removal. Useable on low alloy creep resistant cast steel of the chemical apparatus, hydrocrackers; for welding work on heavy-
same composition. duty boilers, superheaters, superheater lines; for welding
Redry for 2 h at 300 - 350 C (572 - 662 F). of CrMo and CrMoV alloyed steels for the petrochemical
industry.
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials GS-17 CrMoV 511, GS-17 CrMo 55

Materials 10 CrMo 9-10, 12 CrMo 910, 10 CrSiMoV 7, 15 CrMoV 510
Typical analysis C Si Mn Cr Mo V Typical analysis C Si Mn Cr Mo P As Sb Sn

in % 0.13 0.40 1.0 1.4 1.05 0.25 in % 0.07 0.25 0.70 2.20 0.90 0.012 0.010 0.005 0.005

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN N/mm2 N/mm2 % 30C 40C
metal according
N/mm2 N/mm2 % SR 440 550 22 130 90 80
metal according to EN 1597-1
to EN 1597-1 SR 520 630 18 40 (min. values at RT) V 310 460 24 130
(min. values at RT) V 450 610 18 40 SR+step-cooling 440 550 22 130 80 60


Controlas (0492) FI (EV19H)
Approvals TV (Certificate No. 3187) VUZ

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A and amperages 2.5 x 250 225 3.2 70-100
and amperages 3.2 x 350 125 4.4 90-140 3.2 x 350 125 4.2 100-145
4.0 x 350 90 4.5 140-190 4.0 x 350 90 4.5 140-190
5.0 x 450 60 6.0 180-240 5.0 x 450 60 5.9 160-240
Thyssen Chromo 2 V Thyssen Chromo 3 V
Classifications EN 1599 AWS A 5.5 Classifications EN 1599 AWS A 5.5

EZ CrMo 2 V B 42 H5 E9015-G EZ CrMo 3 V B 42 H5 E9015-G
Characteristics Basic covered CrMo alloyed electrode. Characteristics Basic covered CrMoV alloyed electrode.
and field of use Very good weldability in out of position work. Low content of and field of use Very good weldability in out of position work. Low content of
trace elements; step-cooling tested; largely insensitive to long- trace elements; step-cooling tested; largely insensitive to long-
therm embrittlement. Suited for chemical apparatus engineering, term embrittlement. Suited for chemical apparatus engineering,
hydrocracker and superheater lines. Welding of CrMoV alloyed hydrocracker and superheater lines. Welding of CrMoV alloyed
steels for the petrochemical industrie. steels for the petrochemical industrie.
Materials 2,25 Cr-1 Mo-0,25 V Materials 3 Cr-1 Mo-0,25 V

ASME Code Case 2098/1 ASME Code Case 1961/1
Typical analysis C Si Mn Cr Mo P/S each V Nb As Sb/Sn each Typical analysis C Si Mn Cr Mo P/S each V Nb As Sb/Sn each
in % 0.09 0.25 0.75 2.50 1.0 <0.010 0.25 0.01 <0.010 <0.005 in % 0.09 0.20 0.60 3.0 1.0 <0.010 0.25 0.01 <0.010 <0.005
Mechanical proper- Heat- Yield str. Tensile Elongation Impact values Mechanical proper- Heat- Yield str. Tensile Elongation Impact values
N/mm2 N/mm2 % -20 C -30 C -40 C N/mm2 N/mm2 % -20 C -30 C -40 C
to EN 1597-1 SR (705 C/10 h) 540 670 18 140 100 70 55 to EN 1597-1 SR (705 C/10 h) 570 700 18 120 100 65 55
(min. values at RT) SR + step-cooling 540 670 18 120 70 60 (min. values at RT) SR + step-cooling 570 700 18 105 80 55
SR + s-c at 482 C 440 500 15 SR + s-c at 454 C 430 540 15
Welding position Polarity = + Welding position Polarity = +
3.2 x 350 125 4.3 100-145 3.2 x 350 125 4.3 100-145
4.0 x 350 90 4.6 140-190 4.0 x 350 90 4.6 140-190
5.0 x 450 60 6.1 160-240 5.0 x 450 60 6.1 160-240
Thyssen Chromo 5 Thyssen Chromo 9 V
Classifications DIN 8575 EN 1599 AWS A 5.5 Classifications EN 1599 AWS A 5.5
E CrMo 5 B 26 E CrMo 5 B 42 H5 E8015-B6 E CrMo 9 1 B 42 H5 E9015-B9
Characteristics Basic covered CrMoVNb alloyed electrode.

Characteristics Basic covered CrMo alloyed electrode.
and field of use Good welding characteristics in out of position work; high tem-
and field of use Good welding characteristics; easy slag removal. For joining of
perature resistant equivalent weld metal. For quenched and
12 CrMo 19 5 and similarly alloyed steels.
tempered 9 % chromium steels, in particular P 91 / T 91 accor-
Redry for 2 h at 300 - 350 C (572 - 662 F).
ding to ASTM.
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials 12 CrMo 195

Materials X 10 CrMoVNb 91 (1.4903), A 213 - T 91, A 335 - P 91
in % Typical analysis C Si Mn Cr Mo Ni V Nb N
0.06 0.30 0.90 5.0 0.50
in % 0.09 0.2 0.6 9.0 1.1 0.8 0.2 0.05 0.04

ties of the weld treatment 0.2 % strength (L =5d ) in J CVN treatment 0.2 % strength (L0=5d0) in J CVN
0 0 ties of the weld
N/mm2 N/mm2 % N/mm2 N/mm2 %
to EN 1597-1 SR 490 620 19 70 SR (760 C/2 h) 550 680 17 47
to EN 1597-1
(min. values at RT) V 500 600 19 80 (min. values at RT) SR (760 C/4 h) 530 620 17 47
Approvals TV (Certificate No. 9182) Approvals TV (Certificate No. 6173) Controlas (1353)
VUZ
3.2 x 350 125 4.4 100-145 3.2 x 350 125 4.4 100-145
4.0 x 350 90 4.6 140-190 4.0 x 350 90 4.5 140-190
5.0 x 450 55 5.7 160-240 5.0 x 450 60 5.9 160-240
Thermanit MTS 4 Thermanit ATS 4
Basic covered electrode. Basic covered electrode.
Classifications DIN 8575 EN 1599 Wst.-Nr. Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr.
E CrMoWV 12 B 20+ E CrMoWV 12 B 42 H5 1.4937 E 18 11 B 20+ E 19 9 B H 2 2 E308H-15 P1.4948
Characteristics High temperature resistant up to 550 C (1022 F), resistant to Characteristics High temperature resistant up to 700 C (1292 F);
and field of use scaling up to 600 C (1112 F). For surfacing and joining and field of use resistant to scaling up to 800 C (1472 F). For surfacing and
applications on matching/similar high temperature 12 % Cr joining applications on equivalent/similar high temperature
steels/cast steel grades, suitable for quenching and tempering. resistant steels/cast steel grades.
Materials TV certified parent metals Materials TV certified parent metals
X20CrMoV12-1 (1.4922) X20CrMoWV12-1 (1.4935) X6CrNi18-11 (1.4948)
X12CrNiTi18-9 (1.4878)
Typical analysis C Si Mn Cr Mo Ni W V X6CrNiNb18-10 (1.4550)
in % 0.18 0.3 0.6 11.0 1.0 0.6 0.5 0.3
Typical analysis C Si Mn Cr Ni
Creep and stress In the range of matching high temperature resistant in % 0.05 0.3 1.6 18.5 9.5
rupture properties parent metal
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Creep and stress In the range of matching high temperature resistant
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN rupture properties parent metal
metal according N/mm2 N/mm2 %
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
to EN 1597-1 SR 760 C / 4 h 590 700 15 35 treatment 0,2% 1,0% strength (L0=5d0) in J CVN
ties of the weld
(min. values at RT) N/mm2 N/mm2 N/mm2 %
metal according
Structure Martensite, suitable for quenching and tempering to EN 1597-1 AW 350 390 550 35 70
(min. values at RT)
Welding instruction
Structure Austenite with approx. 5 % ferrite
Parent materials Preheating Post-weld heat treatment
High temperature According to For smaller welding jobs, cool slowly to 120 C Welding instruction
martensitic wall thickness: (248 F) (i.e. furnace). Tempering for approx. 4h Parent materials Preheating Post-weld heat treatment
steels/cast steel 250-450 C 720-760 C (1328-1400 F) / air or quench
grades (482-842 F) and temper 1050 C (1922 F) / air or oil + 4h Matching/similar Up to 25 mm wall Up to 25 mm wall thickness: none.
700-760 C (1292-1400 F) / air. steels/cast thickness: none. Over Over 25 mm wall thickness:
For larger welding jobs: intermediate stress- steel grades 25 mm: max. 200 C to avoid stress corrosion cracking
relieving at first from welding temperature 2h (392 F) advisable 1050 C (1922 F) / air
550 C (1022 F) max. 580 C (1076 F) cool
slowly to 120 C (248 F), tempering or quenching Welding position Polarity = +
and tempering as above
Approvals TV (Certificate No. 1526) TV Wien (Certificate No. 665)
Controlas (0194)
and amperages 2.5 x 250 240 3.4 60- 80 3.2 x 350 145 4.7 80-105
3.2 x 350 140 4.9 90-120 4.0 x 350 95 4.4 90-135
4.0 x 350 95 4.8 110-140 5.0 x 450 65 5.9 150-190
Thermanit MTS 616 Thermanit MTS 911
Basic covered electrode Basic covered electrode
Classifications EN 1599 AWS A 5.5 Classifications EN 1599 AWS A 5.5 Wst.-Nr.

EZ CrMoWV 9 0,5 2 B 42 H5 E9015-G (PE9015-B9) EZ CrMoWV 9 1 1 B 42 H5 E9015-G (PE9015-B9) 1.4905
Characteristics Basic covered CrMoNiVWNb alloyed electrode. Characteristics Basic covered CrMoNiVWNb alloyed electrode.
and field of use Good welding characteristics in out of position work; and field of use Good welding characteristics in out of position work;
high temperature resistant matching weld metal. high temperature resistant matching weld metal.
For the welding of high temperature martensitic steels For the welding of high temperature resistant martensitic steels
in particular P 92 according to ASTM A 355. in particular X11CrMoWVNb9-1-1 (E911).
Materials ASTM A 355 Gr. P 92, NF 616 Materials X11CrMoWVNb9-1-1 (1.4905)
Typical analysis C Si Mn Cr Mo Ni V W Nb N Typical analysis C Si Mn Cr Mo Ni V W Nb N

in % 0.11 0.2 0.6 8.8 0.5 0.7 0.2 1.6 0.05 0.05 in % 0.11 0.25 0.6 8.8 1.0 0.7 0.2 1.0 0.05 0.05
metal according N/mm2 N/mm2 % metal according N/mm2 N/mm2 %
to EN 1597-1 SR 560 720 15 41 to EN 1597-1 SR 560 720 15 41
(min. values at RT) (750-760 C / 2 h) (min. values at RT) (750-760 C / 2 h)
Approvals TV (Certificate No. 9289) Approvals TV (Certificate No. 7991)
3.2 x 350 125 4.4 90-140 3.2 x 350 125 4.4 90-140
4.0 x 350 90 4.5 130-180 4.0 x 350 90 4.5 130-180
Phoenix 120 K SH Grn K 70
E 51 55 B 10 E 42 5 B 32 H5 E7018-1 EY 42 65 Mn B E 46 4 B 42 H5 E8018-G
Characteristics Basic covered electrode. Very good welding characteristics inclu-
and field of use ding out of position work; 120 % weld metal recovery; H2-content Characteristics Basic covered electrode.
in the weld metal 5 ml/100 g; very pure cryogenic weld metal and field of use Outstanding good welding characteristics for the welding of
at temperatures as low as 50 C (58 F); CTOD tested up to low alloy steels with high strength; very pure weld metal;
10 C (14 F). Suitable for use in structural steel work, boiler high toughness also at low temperatures; weld metal recovery
making, tank construction, ship and bridge building and vehicle around 115 %; suited for out of position work. Useable in
manufacture; particularly suitable for welding fine grained mechanical engineering, tank construction and permanent way
structural steels. Excellent weldability on offshore steels. applications. Good weldability of free cutting steels. Suited for
Redry for 2 h at 250 - 350 C (482 - 662 F). steels with high C-content.
Materials S235JRG2 - S355J2, E295, E335, C 35; boiler steels P235GH, Redry for 2 h at 250 - 350 C (482 - 662 F).
P265GH, P295GH, P355GH; fine grained structural steels
up to S420N; shipbuilding steels A, B, D, E; offshore steels; Materials E295, E335, E360, GS-45 - GS-60, P295GH, P355GH;
pipe steels St 35, St 45, St 35.8, St 45.8, L290NB - L415NB, fine grained structural steels up to S420N
L290MB - L415MB; X 42 - X 60; cast steel GS-38, GS-45,
Typical analysis C Si Mn in % 0.07 0.35 1.60
in % 0.07 0.35 1.20
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN treatment 0.2 % strength (L =5d ) in J CVN
N/mm2 N/mm2 % 50 C
metal according
to EN 1597-1 AW 420 510 25 120 47 to EN 1597-1 AW 470 540 24 120 47
(min. values at RT) SR 400 500 26 130 47 (min. values at RT) SR 450 520 25 130 47
N 295 440 30 140 N 300 450 28 140

ABS (3H10/3Y) BV (3/3YHH) GL (3YHH)
LR (3/3YH15) DNV (3YH10) Controlas (0172) Approvals TV (Certificate No. 1751) DB (Reg. form No. 10.132.06)
FI (E 51 3 B (H)) RS (3/3Y) BB VUZ ABS (3H10/3Y) GL (3Y38HH)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A LR (3/3YH15) DNV (3YH10)
and amperages 2.0 x 250 275 3.0 45- 65
2.5 x 350 200 4.2 65-110 and amperages 2.5 x 250 200 3.3 75-100
3.2 x 350 125 4.7 100-145 2.5 x 350 190 4.4 75-100
3.2 x 450 125 6.1 100-145
4.0 x 350 90 4.8 135-200 3.2 x 350 125 4.7 115-150
4.0 x 450 90 6.3 135-200 3.2 x 450 125 6.2 115-150
5.0 x 450 60 6.3 180-280 4.0 x 350 90 4.8 130-200
6.0 x 450 40 6.0 240-375 4.0 x 450 90 6.2 130-200
SH Schwarz 3 K SH Schwarz 3 MK
E MoB 29 E MoB 42 H5 E 50 4 Mo B 42 E7015-G E MoB 26 E MoB 42 H5 E 50 4 Mo B 42 E7018-G
(E7015-A1) (E7018-A1)
Characteristics Basic covered electrode for welding high strength and creep Characteristics Basic covered electrode.
and field of use resistant joints. and field of use Very good welding characteristics in out of position work;
High temperature resistant up to 500 C (932 F) and creep easy slag removal; cold toughness at temperatures as low as
reistant up to 550 C (1022 F); high strength and cracking 40 C ( 40 F). High temperature resistant up to 500 C
resistance; very low H2-content 5 ml/100 g. (932 F) and creep resistant up to 550 C (1022 F).
For welding creep resistant joints in boilers, tanks and pipeline Particularly suitable for circumferential welds in conduit pipes
constructions, especially suited for boiler steel 16 Mo 3. as well as boiler, pressure vessel, header and nuclear reactor
Redry for 2 h at 300 - 350 C (572 - 662 F). fabrication.
Redry for 2 h at 250 - 350 C (482 - 662 F).
Materials boiler steels P235GH, P265GH, P295GH, P355GH,
16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13 MnNiMo 54, Materials Boiler steels P235GH, P265GH, P295GH,16 Mo 3,
20 MnMoNi 45; 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 MnMoV 64;
FK-steels S355N - S460N, P355NH - P460NH, P355NL1 - fine grained structural steels S355N - S460N, P355NH -
P460NL1; P460NH, P355NL1 - P460NL1;
pipe steels L360NB - L415NB, L360MB - L485MB pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70
Typical analysis C Si Mn Mo Typical analysis C Si Mn Mo
in % 0.08 0.30 1.20 0.45 in % 0.06 0.35 1.20 0.45
treatment 0.2 % strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % 40 C ties of the weld
AW 490 570 20 120 47 metal according
to EN 1597-1 AW 490 570 20 120 47
(min. values at RT) SR 480 550 21 120 47 to EN 1597-1
N 295 470 24 130
N 295 470 24 130

DB (Reg. form No. 10.132.14 and 20.132.15) ABS (3H15) Approvals TV (Certificate No. 0902) DB (Reg. form No. 10.132.31)
GL (3Y46HH) DNV (3YH10) ABS (3H15) LR (3/3Y)
Controlas (0432) VUZ DNV (3YH15) GL (3/3Y)
FI (EV 17 H)
2.5 x 350 250 5.0 70-100 and amperages 2.5 x 250 200 3.1 70-110
3.2 x 350 125 4.2 110-140 3.2 x 350 125 4.3 100-140
4.0 x 350 90 4.4 130-190 4.0 x 350 90 4.6 140-190
5.0 x 450 60 6.0 160-230 4.0 x 450 90 6.0 140-190
6.0 x 450 40 5.7 220-310 5.0 x 450 60 6.2 180-250
SH Schwarz 3 K Ni SH V 370
EY 50 65 1 NiMo B H5 E 50 4 1 NiMo B 42 H5 E9018-G EY 42 87 1 Ni B H5 E 46 6 1 Ni B 42 H5 E8018-C3
Characteristics Basic covered NiMo alloyed electrode with a weld metal of spe- Characteristics Basic covered Ni alloyed electrode.
and field of use cial metallurgical purity for nuclear reactor construction. and field of use Very pure weld metal quality controlled to KTA 1408.2;
Quality controlled according to KTA 1408.2; very low H2-content H2-content of weld metal 5 ml/100 g; high toughness values at
5 ml/100 g; NDT-tested. Used preferably for the welding of low temperatures, NDT-tested; CTOD-tested to temperatures as
steels in the construction of nuclear reactors, boiler and pressu- low as 10 C (14 F). Preferred for welding nuclear reactor
re vessels; for fine grained structural steels up to S500Q. fabrication steels such as 15 MnNi 63;
Redry for 2 h at 300 - 350 C (572 - 662 F). for fine grained steels up to S420N (S420NL and P355NL2).
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials 20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2,

ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB 36), Materials 15 MnNi 63 (TSB 370), C 22.8 S1, GS-C 25; fine grained
GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), structural steels S275N - S420N; low temperature fine grained
12 MnNiMo 55 (Welmonil 35), S420N - S500Q, P460NH structural steels S275NL - S420NL;
low temperature special grades P275NL2 - P355NL2;
general purpose structural steels, boiler plates and pipe steels
Typical analysis C Si Mn Mo Ni Cu P S
in % 0.06 0.30 1.25 0.40 0.95 0.08 0.01 0.01 Typical analysis C Si Mn Ni
in % 0.06 0.25 1.15 0.95
N/mm2 N/mm2 % 40 C Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
metal according ties of the weld treatment 0.2 % strength (L =5d )
0 0
in J CVN
to EN 1597-1 AW 540 620 20 140 50 N/mm2 N/mm2 % 60 C
metal according
(min. values at RT) SR 500 590 21 140 47 AW 470 550 25 160 50
to EN 1597-1

Welding position Polarity =+
Approvals TV (Certificate No. 0512 + KTA 8100) Controlas (1491)

TV Wien (474) Approvals TV (Certificate No. 2199 + KTA 8011) Controlas (0103)
3.2 x 350 125 4.4 100-150 3.2 x 350 125 4.4 100-150
4.0 x 350 90 4.6 140-200 4.0 x 350 90 4.6 140-200
5.0 x 450 55 6.0 170-250 5.0 x 450 55 6.0 180-250
SH V 1 SH Ni 2 K 70
EY 46 87 Mn 1 Ni B H5 E 50 6 Mn 1 Ni B 42 H5 E8018-G EY 42 87 2 Ni B H5 E 46 6 2 Ni B 42 H5 E8018-C1
(E8018-C3)
Characteristics Basic covered MnNi alloyed electrode. Permitting high tough- Characteristics Basic covered MnNi alloyed electrode for cryogenic steels.
and field of use ness at temperatures as low as 60 C (76 F). High radio- and field of use Cold tough at subzero temperatures as low as 80 C (112 F);
graphical soundness; H2-content 5 ml/100 g (HD). NDT-tested. Useable in tank construction (LPG-tanks).
CTOD-tested at temperatures as low as 10 C (14 F), Redry for 2 h at 300 - 350 C (572 - 662 F).
NDT stested. Particularly suitable for welding fine grained
structural steels, for steel construction and bridge building
applications, gas storage spheres, conduit pipes. Materials fine grained structural steels S275N - S420N;
low temperature grades S275NL - S420NL;
Materials fine grained structural steels S355N - S500Q; low temperature special grades P275NL2 - P355NL2, S420NL,
low temperature fine grained structural steels P355NL1 - S500QL; 12 Ni14 G 1, X 12 Ni 5; 11 MnNi 5-3; 13 MnNi 6-3
low temperature special grades P355NL2 - S500QL1;
general purpose structural steels;
pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70 Typical analysis C Si Mn Ni
in % 0.06 0.30 1.15 2.10
Typical analysis C Si Mn Ni
in % 0.07 0.25 1.50 0.95
N/mm2 N/mm2 % 60 C to EN 1597-1 AW 470 560 26 140 47
metal according (min. values at RT) SR 450 540 28 140 47
to EN 1597-1 AW 500 580 23 140 50
N 295 440 27 140
Approvals TV (Certificate No. 1599) ABS (2 Ni [-60])

Approvals TV (Certificate No. 0531) DB (Reg. form No. 10.132.37) BV (UP [-60]) GL (7Y42HH)
GL (6Y46HH) LR (5Y40H15) LR (3/3YH15) DNV (5YH10)
DNV (5Y42H10) Controlas (0439)
3.2 x 350 115 4.4 100-150 2.5 x 350 225 4.6 70-100
4.0 x 350 90 4.6 140-200 3.2 x 350 125 4.5 100-150
5.0 x 450 60 6.3 170-250 4.0 x 350 90 4.7 140-200
SH Ni 2 K 90 SH Ni 2 K 100
EY 55 76 2 NiMo B H5 E 55 5 2 NiMo B 42 H5 E10018-M EY 69 76 Mn 2 E 69 5 Mn 2 E11018-M
NiCrMo B H5 NiCrMo B 42 H5
Characteristics Basic covered NiMo alloyed electrode.

and field of use For cryogenic, high strength, fine grained structural steels. Characteristics Basic covered NiCrMo alloyed electrode.
H2-content 5 ml/100 g (HD); insensitive to cold cracking. and field of use Low H2-content 5 ml/100 g (HD) in the weld metal;
For use in structural steel and tank construction; very low moisture pickup during long term storage.
naval shipbuilding. For high strength fine grained structural steels, for cast steel
Redry for 2 h at 300 - 350 C (572 - 662 F). qualities; weld metal insensitive to cold cracking.
Redry for 2 h at 300 - 350 C (572 - 662 F).
Materials High strength, quenched and tempered fine grained structural

steels such as S550QL, HY 80, 12 MnNiMo 55 (Welmonil 35),
Materials High strength fine grained structural steels S620QL - S690QL,
11 NiMoV 53 (Welmonil 43)
S620QL1, S690QU, HY 100, Suprafort 700
Typical analysis C Si Mn Mo Ni
in % 0.06 0.25 1.40 0.44 1.70 Typical analysis C Si Mn Cr Mo Ni
in % 0.06 0.20 1.60 0.38 0.40 1.85

N/mm2 N/mm2 % 50 C treatment 0.2 % strength (L0=5d0) in J CVN
to EN 1597-1 AW 580 690 20 130 47 N/mm2 N/mm2 % 50 C
metal according


GL (6Y55HH) BWB (for HY 80 acc. to AWS A 5.5)
GL (6Y69HH) BWB (for HY100 + Suprafort700)
and amperages 2.5 x 350 225 4.4 70-100
4.0 x 350 90 4.6 140-190 and amperages 3.2 x 350 125 4.3 90-140
4.0 x 450 90 5.9 140-190 4.0 x 350 90 4.6 140-190
5.0 x 450 55 5.9 180-250 5.0 x 450 55 5.8 180-250
SH Ni 2 K 130 Thyssen Cel 70
EY 89 53 Mn 2 Ni E 89 4 Mn 2 Ni E12018-G E 43 43 C 4 E 42 2 C 25 E6010
1CrMo B H5 1 CrMo B 42 H5 (E12018-M)
Characteristics Cellulose covered electrode for vertical down circumferential
and field of use welds in pipeline constructions. Excellent weldability in root, hot,
Characteristics Basic covered NiCrMo alloyed electrode. filler and cap pass welding. Easy slag removal.
and field of use Low H2-content 5 ml/100 g (HD) in the weld metal. Particularly suitable for root pass welding (DC ); also in the
For high strength fine grained structural steels. vertical up position. CTOD, HIC and HSCC tested.
Suitable for bridge building, steel and crane construction; Do not redry!
the weld metal is insensitive to cold cracking.
Redry for 2 h at 300 up to 350 C (572 - 662 F) Materials API5L: Grade A, B, X 42 - X 56 and root pass welding up to X 70;
EN 10208-2: L290MB-, L360MB- and root pass welding up to
L485MB- and NB qualities;
Materials Quenched and tempered high strength fine grained structural DIN 17172: StE210.7 - StE360.7 and StE290.7TM - StE360.7TM
steels, such as X-ABO 90 (S890QL) and root pass welding up to StE480.7TM;
EN 10113-3: S275ML, S355ML, S275NL, S355NL
Typical analysis C Si Mn Cr Mo Ni Typical analysis C Si Mn

in % 0.06 0.40 1.30 0.80 0.65 2.20 in % 0.14 0.18 0.55

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN N/mm2 N/mm2 % 20 C 40 C
metal according
N/mm2 N/mm2 % 45 C AW 420 510 22 80 50 28
to EN 1597-1 AW 880 920 18 90 47 (min. values at RT) SR 380 510 22 90 55 28
(min. values at RT)

for root pass =

ABS LR (3/3Y)
GL (3) DNV (3)
Approvals DB (Reg. form No. 10.132.46) Controlas (0420) Gaz de France
VNIIST
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
and amperages 3.2 x 350 125 4.4 90-140 and amperages 2.5 x 350 570/1025 9.0/16.0 50- 80
4.0 x 350 90 4.6 140-190 3.2 x 350 360/650 9.3/17.0 80-130
5.0 x 450 60 6.0 170-240 4.0 x 350 230/400 9.1/15.8 120-180
Also available in Extra dry vacuum packaging. 5.0 x 350 160/280 9.8/17.2 160-220
Thyssen Cel 75 Thyssen Cel 80

E 42 2 C 25 E7010-P1 E 46 3 C 25 E8010-P1
Characteristics Cellulose covered electrode for vertical down circumferential

Characteristics Cellulose covered electrode for vertical down circumferential and field of use welds; for field welding of higher strength pipeline steels;
and field of use welds in pipeline constructions. Excellent weldability in root, hot, excellent weldability in root, hot, filler and cap pass welding.
filler and cap pass welding. Easy slag removal. Easy slag removal. Particularly suitable for root pass welding
Particularly suitable for root pass welding (DC ); also in the (DC ), also in the vertical up position. Good bend and radio-
vertical up position. graphic test results. High ductility of the welded joint and great
CTOD, HIC and HSCC tested. Do not redry! safety against root pass cracking. Also available with Cr content
(Thyssen Cel 80 Cr).
Materials API5L: Grade B, X 42 - X 60 and root pass up to X 70; Do not redry!
EN 10208-2: L290MB-, L360MB- and root pass L485MB- and
NB-qualities; Materials API5L: X 42 - X 70 and root pass up to X 80 (StE550.7TM);
DIN 17172: StE240.7 - StE360.7 and StE290.7TM - StE360.7TM EN 10208-2: L290MB-, L485MB- and root pass up to L555MB-
and root pass up to StE480.7TM; and NB-qualities;
EN 10113-3: S275ML, S355ML, S275NL, S355NL DIN 17172: StE290.7 - StE415.7, StE290.7TM - StE445.7TM
and root pass up to StE550.7TM;
EN 10113-3: S355ML, S420ML, S460ML
in % 0.15 0.20 0.60 Typical analysis C Si Mn Ni
in % 0.16 0.20 0.85 0.20
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % 20 C 30 C ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
metal according N/mm2 N/mm2 % 20 C 30 C
to EN 1597-1 AW 420 530 22 80 55 28 metal according
(min. values at RT) to EN 1597-1 AW 460 550 19 70 60 47
(min. values at RT)
Welding position Polarity =+ Welding position Polarity =+

for root pass = for root pass =
Approvals TV (Certificate No. 0536) ABS

Approvals TV (Certificate No. 3199) ABS
LR (3/3Y) Controlas (0316)
LR (3/3Y) Controlas (0334)
Gaz de France N.V. Nederlandse Gasunie
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
and amperages 2.5 x 350 570/1025 9.0/16.0 50- 80 and amperages 2.5 x 350 570/1100 9.0/16.8 50- 80
3.2 x 350 360/650 9.3/17.0 80-130 3.2 x 350 350/650 9.4/17.4 80-130
4.0 x 350 230/400 9.1/15.8 120-180 4.0 x 350 230/420 9.1/17.0 140-190
5.0 x 350 160/280 9.8/17.2 160-220 5.0 x 350 160/300 9.9/18.6 160-220
Thyssen Cel 90 SH Patinax Kb
Classifications EN 499 AWS A 5.5 Classifications DIN 8529 EN 499 AWS A 5.5
E 50 3 1 Ni C 25 E9010-G EY 38 54 1 NiCu B E 38 3 Z1 NiCu B 42 E7015-G
Characteristics Cellulose covered electrode for circumferential welds;

and field of use developed for field welding of higher strength pipeline steels in Characteristics Basic covered NiCu alloyed special electrode.
the vertical down position. and field of use For the welding of weatherproof and fine grained structural
Excellent weldability in root, hot, filler and cap pass welding. steels.
Easy slag removal. Good bend and radiographic test results. Store dry. Redry for 2 h at 250 - 350 C (482 - 662 F).
High ductility of the welded joint.
Do not redry!
Materials S235J0W, S235J2W, S355J2G1W, such as for example

Materials API5L: X 60, X 65, X 70, (X 80); COR-TEN A, COR-TEN B, Patinax 37 etc.
EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-) and
NB-qualitites;
DIN 17172: StE415.7, StE415.7TM - StE480.7TM (StE515.7TM);
Thyssen Cel 90 is overmatching the X 60 and X 65 steels Typical analysis C Si Mn Ni Cu
in % 0.05 0.30 0.65 0.60 0.40
in % 0.18 0.20 0.85 0.75
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values N/mm2 N/mm2 %
metal according
ties of the weld treatment 0.2 % strength (L =5d ) in J CVN AW 390 480 28 150
N/mm2 N/mm2 %
0 0
20 C 40 C to EN 1597-1
metal according (min. values at RT) SR 370 450 27 160
to EN 1597-1 AW 530 630 18 70 55 47 N 300 410 30 190
(min. values at RT)
Welding position Polarity =+ Welding position Polarity =+

for root pass =
Approvals TV (Certificate No. 0105) Controlas (1068)

Gaz de France Approvals TV (Certificate No. 1600) DB (Reg. form No. 10.132.24)
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A

4.0 x 350 230/425 9.1/17.1 140-190 and amperages 3.2 x 350 125 4.4 90-140
5.0 x 350 160/300 9.8/18.7 160-220 4.0 x 450 80 5.6 140-190
Phoenix Nut K Phoenix Nut S
Copper-coated graphite electrode Covered electrode
Characteristics Phoenix Nut K is a copper coated graphite electrode; Characteristics Phoenix Nut S is a special electrode for gouging out grooves
and field of use for preparing and gouging out weld grooves, and also for debur- and field of use and slots and for fusion-cutting unalloyed steels, grey cast iron,
ring and cutting of castings. This electrode can be used on light metals and non-ferrous metals.
metals of all types. It requires a special electrode holder with a This electrode is guided forwards at high amperage at an acute
combined current and compressed air supply and a heavy-duty angle with a slight oscillating motion.
converter or rectifier.
The compressor should be designed to provide a compressed
air pressure of 6 to 8 bar. The electrode is guided forwards at
high amperage at an angle of 25 to 45.
High alloy steels are gouged with reverse polarity, depending on
the alloy composition.
Welding position Polarity = + Welding position Polarity = / ~
5.0 x 305 50 0.6 200-300 4.0 x 350 60 3.5 170-230
6.3 x 305 50 1.0 250-400
8.0 x 305 50 1.4 350-500
10.0 x 305 50 2.2 450-600
Page
Summary 84-89

for the welding of high temperature resistant steels 192-205
for the welding of cast materials 264-267
Summary
Page Brand name Material No. AWS EN / DIN Page
for the welding of stainless steels
90 ............Thermanit A Spezial ................ 1.4576 ...............A 5.4.... E318-15......................................1600............... E 19 12 3 Nb B 2 2...................................................................90

91 ............Thermanit AW .......................... 1.4576 ...............A 5.4.... E318-17......................................1600............... E 19 12 3 Nb R 3 2...................................................................91
92 ............Thermanit GE Spezial............. 1.4430 ...............A 5.4.... E316L-15....................................1600............... E 19 12 3 L B 2 2 .....................................................................92
93 ............Thermanit GEW 316L-17........ 1.4430 ...............A 5.4.... E316L-17....................................1600............... E 19 12 3 L R 3 2 .....................................................................93
94 ............Thermanit GEW/F ................... 1.4430 ...............A 5.4.... E316L-16....................................1600............... E 19 12 3 L R 15 ......................................................................94
95 ............Thermanit HW......................... 1.4551 ...............A 5.4.... E347-17......................................1600............... E 19 9 Nb R 3 2........................................................................95
96 ............Thermanit HE Spezial............. 1.4551 ...............A 5.4.... E347-15......................................1600............... E 19 9 Nb B 2 2........................................................................96
97 ............Thermanit HEW ...................... 1.4551 ...............A 5.4.... E347-16......................................1600............... E 19 9 Nb R 1 2........................................................................97
98-99........Thermanit JE Spezial.............. 1.4316 ...............A 5.4.... E308L-15....................................1600............... E 19 9 L B 2 2 .....................................................................98-99
100-101....Thermanit JEW 308L-17......... 1.4316 ...............A 5.4.... E308L-17....................................1600............... E 19 9 L R 3 2 .................................................................100-101
102-103....Thermanit Nicro 82 ................. 2.4648 ...............A 5.11..ENiCrFe-3...............................DIN 1736 ........... EL-NiCr 19 Nb .................................................................102-103
104-105....Thermanit Nicro 182 ............... 2.4620 ...............A 5.11.. ENiCrFe-3...............................DIN 1736 ........... EL-NiCr 16 FeMn ............................................................104-105
106-107....Thermanit Nimo C................... 2.4657 ...............A 5.11..ENiCrMo-7 ..............................DIN 1736 ........... EL-NiCr 19 Mo 15............................................................106-107
108-109....Thermanit Nimo CW ............... 2.4657 ...............A 5.11..ENiCrMo-7 ..............................DIN 1736 ........... EL-NiCr 19 Mo 15............................................................108-109
110-111 ....Thermanit Nimo C 24 ............. 2.4609 ............... .......... .............................................(DIN 1736).......... EL-NiCr 22 Mo 16 ............................................................110-111
112-113 ....Thermanit X ............................ 1.4370 ...............A 5.4....E307-15......................................1600............... E 18 8 Mn B 2 2...............................................................112-113
114-115 ....Thermanit XW......................... 1.4370 ...............A 5.4....E307-16......................................1600............... E 18 8 Mn R 1 2...............................................................114-115
116-117 ....Thermanit 13/04...................... 1.4351 ...............A 5.4.... E410NiMo-15 .............................1600............... E 13 4 B 2 2.....................................................................116-117
118 ..........Thermanit 14 K ....................... 1.4018 ...............A 5.4....E410-15......................................1600............... E 13 1 B 2 2............................................................................118
119 ..........Thermanit 14 K So.................. 1.4018 ...............A 5.4....E410-15......................................1600............... E 13 1 B 2 2............................................................................119
120-121....Thermanit 17........................... 1.4015 ...............A 5.4.... E430-15......................................1600............... E 17 B 2 2 .......................................................................120-121
122 ..........Thermanit 17/06...................... 1.4405 ............... .......... .................................................1600............... EZ 17 6 B 22 .........................................................................122
123 ..........Thermanit 1720....................... 1.4115................ .......... .................................................1600............... E 17 Mo B 22..........................................................................123
124-125....Thermanit 1740....................... 1.4122 ............... .......... .................................................1600............... EZ 17 1 B 22 ...................................................................124-125
126-127....Thermanit 18/17 E ................... 1.4440 ...............A 5.4....E317L-15....................................1600............... E 18 16 5 L B 2 2 ............................................................126-127
128-129....Thermanit 18/17 EW................ 1.4440 ...............A 5.4....E317L-17....................................1600............... E 18 16 5 L R 32 .............................................................128-129
130-131....Thermanit 19/15 H ................... 1.4455 ............... .......... .................................................1600............... E 20 16 3 Mn N L B 2 2 ..................................................130-131
132-133....Thermanit 19/15 W .................. 1.4455 ............... .......... .................................................1600............... EZ 20 16 3 Mn N L R 1 2 ................................................132-133
134-135....Thermanit 20/10 W .................. 1.4431 ...............A 5.4....E308Mo-17.................................1600............... E 20 10 3 R 3 2 ...............................................................134-135
136-137....Thermanit 20/10 W 140 K........ 1.4431 ...............A 5.4....E308Mo-16.................................1600............... E 20 10 3 R 5 3 ...............................................................136-137
138 ..........Thermanit 20/16....................... 1.3954 ............... .......... .................................................1600............... EZ 20 16 3 Mn N L R 12 ........................................................138
139 ..........Thermanit 20/16 SM ................ 1.3954 ............... .......... .................................................1600............... EZ 22 17 4 Mn N L R 12 ........................................................139
140 ..........Thermanit 20/25 Cu ................. 1.4519 ...............A 5.4.... E385-15......................................1600............... E 20 25 5 Cu N L B 2 2 ..........................................................140
141 ..........Thermanit 20/25 CuW.............. 1.4519 ...............A 5.4.... E385-16......................................1600............... E 20 25 5 Cu N L R 3 2..........................................................141
142 ..........Thermanit 22/09....................... 1.4462 ...............A 5.4.... E2209-15....................................1600............... E 22 9 3 N L B 2 2..................................................................142
143 ..........Thermanit 22/09 W .................. 1.4462 ...............A 5.4.... E2209-17....................................1600............... E 22 9 3 N L R 3 2 .................................................................143
144 ..........Thermanit 25/09 CuT............... ........................A 5.4....E2553-15....................................1600............... E 25 9 4 N L B 2 2..................................................................144
145 ..........Thermanit 25/09 CuW.............. ........................ .......... .................................................1600............... EZ 25 9 3 Cu N L R 1 2..........................................................145
146-147....Thermanit 25/14 E .................. 1.4332 ...............A 5.4.... E309L-15....................................1600............... E 23 12 L B 2 2 ...............................................................146-147
148-149....Thermanit 25/14 EW 309L-17.. 1.4332 ...............A 5.4.... E309L-17....................................1600............... E 23 12 L R 32 ................................................................148-149
150 ..........Thermanit 25/22 H ................... 1.4465 ............... .......... .................................................1600............... E 25 22 2 N L B 2 2................................................................150
151 ..........Thermanit 30/10 W .................. 1.4337 ...............A 5.4....E312-16......................................1600............... E 29 9 R 1 2 ...........................................................................151
152 ..........Thermanit 30/40 E ................... 2.4653 ............... .......... ..............................................DIN 1736 ........... EL-NiCr 28 Mo........................................................................152
153 ..........Thermanit 30/40 EW................ 2.4653 ............... .......... ..............................................DIN 1736 ........... EL-Ni Cr 28 Mo.......................................................................153
154-155....Thermanit 625.......................... 2.4621 ...............A 5.11.. ENiCrMo-3 ..............................DIN 1736 ........... EL-NiCr 20 Mo 9 Nb........................................................154-155
Summary
for the welding of Duplex stainless steels

156 ..........Thermanit 22/09....................... 1.4462 ...............A 5.4.... E2209-15....................................1600............... E 22 9 3 N L B 2 2..................................................................156
157 ..........Thermanit 22/09 W .................. 1.4462 ...............A 5.4.... E2209-17....................................1600............... E 22 9 3 N L R 3 2 .................................................................157
158 ..........Thermanit 25/09 CuT............... ........................A 5.4....E2553-15....................................1600............... E 25 9 4 N L B 2 2..................................................................158
159 ..........Thermanit 25/09 CuW.............. ........................ .......... .................................................1600............... EZ 25 9 3 Cu N L R 1 2..........................................................159
for the welding of heat resistant steels
160-161....Thermanit C ............................ 1.4842 ...............A 5.4....E310-15......................................1600............... E 25 20 B 2 2 ..................................................................160-161
162 ..........Thermanit CW 310-16 ............ 1.4842 ...............A 5.4.... E310-16......................................1600............... E 25 20 R 1 2 .........................................................................162
163 ..........Thermanit CR ......................... 1.4846 ...............A 5.4....E310H-15 ...................................1600............... E 25 20 H B 2 2......................................................................163
164-165....Thermanit CM ......................... 1.4842 ...............A 5.4....E310-15......................................1600............... E 25 20 B 2 2 ..................................................................164-165
166 ..........Thermanit D ............................ 1.4829 ...............A 5.4....E309-15......................................1600............... E 22 12 B 2 2..........................................................................166
167 ..........Thermanit DW......................... 1.4829 ...............A 5.4.... E309-17......................................1600............... E 22 12 R 3 2 .........................................................................167
168 ..........Thermanit L............................. 1.4820 ............... .......... .................................................1600............... E 25 4 B 2 2............................................................................168
169 ..........Thermanit LW.......................... 1.4820 ............... .......... .................................................1600............... E 25 4 R 1 2 ...........................................................................169
174-175....Thermanit X ............................ 1.4370 ...............A 5.4....E307-15......................................1600............... E 18 8 Mn B 2 2 ..............................................................174-175
176-177....Thermanit XW......................... 1.4370 ...............A 5.4....E307-16......................................1600............... E 18 8 Mn R 1 2 ..............................................................176-177
178-179....Thermanit 16/36...................... 1.4863 ...............A 5.4....E330-15......................................1600............... E 18 36 Nb B 2 2.............................................................178-179
180-181....Thermanit 17........................... 1.4015 ...............A 5.4.... E430-15......................................1600............... E 17 B 2 2 .......................................................................180-181
182 ..........Thermanit 21/33....................... 1.4850 ............... .......... .................................................1600............... EZ 21 32 Nb B 22...................................................................182
183 ..........Thermanit 21/33 So ................. 1.4850 ............... .......... .................................................1600............... EZ 21 32 Mn Nb B 22.............................................................183
184-185....Thermanit 25/24 R ................... 1.4830 ............... .......... .................................................1600............... EZ 25 24 Nb B 22............................................................184-185
186 ..........Thermanit 25/35 R ................... 1.4853 ............... .......... .................................................1600............... EZ 25 35 Nb B 22...................................................................186
187 ..........Thermanit 25/35 Zr .................. 1.4853 ............... .......... .................................................1600............... EZ 25 35 Nb B 22...................................................................187
188 ..........Thermanit 35/45 Nb ................. ........................ .......... .................................................1600............... EZ 35 45 Nb B 22...................................................................188
189 ..........Thermanit 30/50....................... 2.4879 ............... .......... .............................................(DIN 1736).......... EL-NiCr 28 W .........................................................................189
190-191....Thermanit 617.......................... 2.4628 ...............A 5.11..ENiCrCoMo-1 .........................DIN 1736 ........... EL-NiCr 21 Co 12 Mo......................................................190-191
for the welding of high temperature resistant steels
192 ..........Thyssen Chromo 9 V ............... ........................A 5.5.... E9015-B9 ...................................1599............... E CrMo 9 1 B 42 H5 ...............................................................192
193 ..........Thermanit MTS 4 .................... 1.4937 ............... .......... .................................................1599............... E CrMoWV 12 B 22 H5 ..........................................................193
194 ..........Thermanit ATS 4..................... 1.4948 ...............A 5.4.... E308H-15 ...................................1600............... E 19 9 B H 2 2........................................................................194
195 ..........Thermanit MTS 616 ................ ........................A 5.5.... E9015-G ....................................1599............... EZ CrMoWV 9 0.5 2 B 42 H5 .................................................195
................ ................................................. ....................................... (E9015-B9)
196-197....Thermanit MTS 911 ................ 1.4905 ...............A 5.5.... E9015-G ....................................1599............... EZ CrMoWV 9 1 1 B 42 H5.............................................196-197
................ ................................................. ....................................... (E9015-B9)
for the welding of cryogenic steels
206-207....Thermanit JE Spezial.............. 1.4316 ...............A 5.4.... E308L-15....................................1600............... E 19 9 L B 2 2 .................................................................206-207
208-209....Thermanit JEW 308L-17......... 1.4316 ...............A 5.4.... E308L-17....................................1600............... E 19 9 L R 3 2 .................................................................208-209
210-211 ....Thermanit Nicro 82 ................. 2.4648 ...............A 5.11..ENiCrFe-3...............................DIN 1736 ........... EL-NiCr 19 Nb .................................................................210-211
212-213....Thermanit Nicro 182 ............... 2.4620 ...............A 5.11.. ENiCrFe-3 ...............................DIN1736............ EL-NiCr 16 FeMn ............................................................212-213
214 ..........Thermanit 13/65 TTW 150...... ........................A 5.11.. ENiCrMo-6.............................(DIN 1736).......... EL-NiCr 13 Mo 6 Fe ...............................................................214
215 ..........Thermanit 17/15 TT ................ ........................ .......... .................................................1600............... EZ 17 3 Mn 9 W3 B 2 2..........................................................215
Summary
216-217....Thermanit 17/15 TTW............. ........................ .......... .................................................1600............... EZ 17 3 Mn 9 W 3 R 1 2 .................................................216-217

220-221....Thermanit 19/15 W .................. 1.4455 ............... .......... .................................................1600............... EZ 20 16 3 Mn N L R 1 2 ................................................220-221
for the welding of austenite ferrite joints
224-225....Thermanit CM ......................... 1.4842 ...............A 5.4....E310-15......................................1600............... E 25 20 B 2 2 ..................................................................224-225
230-231....Thermanit X ............................ 1.4370 ...............A 5.4....E307-15......................................1600............... E 18 8 Mn B 2 2 ..............................................................230-231
232-233....Thermanit XW......................... 1.4370 ...............A 5.4....E307-16......................................1600............... E 18 8 Mn R 1 2 ..............................................................232-233
238-239....Thermanit 20/10 W .................. 1.4431 ...............A 5.4....E308Mo-17.................................1600............... E 20 10 3 R 3 2 ...............................................................238-239
240-241....Thermanit 20/10 W 140 K........ 1.4431 ...............A 5.4....E308Mo-16.................................1600............... E 20 10 3 R 5 3 ...............................................................240-241
242-243....Thermanit 23/11 MoZLW.......... 1.4459 ...............A 5.4....E309MoL-17...............................1600............... E 23 12 2 L R 3 2 ............................................................242-243
244-245....Thermanit 25/14 E .................. 1.4332 ...............A 5.4.... E309L-15....................................1600............... E 23 12 L B 2 2 ...............................................................244-245
246-247....Thermanit 25/14 EW 309L-17.. 1.4332 ...............A 5.4.... E309L-17....................................1600............... E 23 12 L R 32 ................................................................246-247
248 ..........Thermanit 30/10 W .................. 1.4337 ...............A 5.4....E312-16......................................1600............... E 29 9 R 1 2 ...........................................................................248
250-251....Thermanit 30/40 EW................ 2.4653 ............... .......... ..............................................DIN 1736 ........... EL-NiCr 28 Mo.................................................................250-251
for the welding of non magnetic steels
260 ..........Thermanit 19/15 W .................. 1.4455 ............... .......... .................................................1600............... EZ 20 16 3 Mn N L R 1 2 .......................................................260
261 ..........Thermanit 20/16....................... 1.3954 ............... .......... .................................................1600............... EZ 20 16 3 Mn N L R 12 ........................................................261
262-263....Thermanit 20/16 SM ................ 1.3954 ............... .......... .................................................1600............... EZ 20 17 4 Mn N L R 12 .................................................262-263
for the welding of cast materials
264 ..........Thyssen Nickel A ..................... ........................A 5.15 . ENi-Cl .....................................DIN 8573 ........... E Ni BG 22..............................................................................264
265 ..........Thyssen Nickel N..................... ........................A 5.15 . ENi-Cl .....................................DIN 8573 ........... E Ni BG 22..............................................................................265
266 ..........Thyssen Ni 55.......................... ........................A 5.15 . ENi Fe-Cl ................................DIN 8573 ........... E Ni Fe 1-BG 22 .....................................................................266
267 ..........Thyssen Fe Ni.......................... ........................A 5.15 . ENi Fe-Cl ................................DIN 8573 ........... E Ni Fe 1-BG 22 .....................................................................267
for the welding of nickel and nickel base alloys
269 ..........Thermanit 30/40 EW................ 2.4653 ............... .......... ..............................................DIN 1736 ........... EL-Ni Cr 28 Mo.......................................................................269
270-271....Thermanit 30/50....................... 2.4879 ............... .......... .............................................(DIN 1736).......... EL-NiCr 28 W ..................................................................270-271
280-281....Thermanit Nimo C................... 2.4657 ...............A 5.11..ENiCrMo-7 ..............................DIN 1736 ........... EL-NiCr 19 Mo 15............................................................280-281
282-283....Thermanit Nimo CW ............... 2.4657 ...............A 5.11..ENiCrMo-7 ..............................DIN 1736 ........... EL-NiCr 19 Mo 15............................................................282-283
284-285....Thermanit Nimo C 24 ............. 2.4609 ............... .......... .............................................(DIN 1736).......... EL-NiCr 22 Mo 16............................................................284-285
Thermanit A Spezial Thermanit AW
Basic covered electrode Rutile covered electrode
Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr. Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr.
E 19 12 3 Nb B 20+ E 19 12 3 Nb B 2 2 E318-15 1.4576 E 19 12 3 Nb R 23 E 19 12 3 Nb R 3 2 E318-17 1.4576
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
and field of use up to 400 C (752 F). Corrosion resistant similar to matching and field of use up to 400 C (752 F). Corrosion resistant similar to matching
stabilized CrNiMo steels. For joining and surfacing work on stabilized CrNiMo steels. For joining and surfacing work on
matching and similar stabilized and non stabilized austenitic matching and similar stabilized and non stabilized austenitic
CrNi(N)- and CrNiMo(N) steels and cast steel grades. CrNi(N)- and CrNiMo(N) steels and cast steel grades.
Materials TV certified parent metal

X10CrNiMoNb18-12 (1.4583) X10CrNiMoNb18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni Nb Typical analysis C Si Mn Cr Mo Ni Nb

in % <0.03 <0.9 0.8 19.0 2.8 12.0 >10xC
in % 0.07 <0.5 1.3 19.0 2.8 12.0 >10xC
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 %
N/mm2 N/mm2 N/mm2 % metal according
metal according to EN 1597-1 AW 390 440 600 30 60
to EN 1597-1 AW 390 440 600 30 100 (min. values at RT)
(min. values at RT)
Structure Austenite with part ferrite
Welding instruction
Welding instruction Materials Preheating Post-weld heat treatment
Materials Preheating Post-weld heat treatment Matching/similar None Mostly none. If necessary, solution annealing
Matching/similar None Mostly none. If necessary, solution annealing steels/cast steel grades at 1050 C (1922 F) pay attention to
steels/cast steel grades at 1050 C (1922 F) pay attention to susceptibility to embrittlement
susceptibility to embrittlement

DB (Registration form No. 30.132.09) Controlas (1074), VUZ
and amperages 2.5 x 300 235 4.1 50- 80 2.5 x 350 210 4.5 50- 90
3.2 x 350 150 4.9 80-110 3.2 x 350 130 4.5 80- 120
4.0 x 350 100 5.0 110-140 4.0 x 350 85 4.5 110- 160
5.0 x 450 60 6.0 140-190 5.0 x 450 60 6.0 140- 200
Thermanit GE Spezial Thermanit GEW 316L-17
E 19 12 3 L B 20+ E 19 12 3 L B 2 2 E316L-15 1.4430 E 19 12 3 L R 23 E 19 12 3 L R 3 2 E316L-17 1.4430
Characteristics Stainless; resistant to intercrystalline corrosion and wet corro- Characteristics Stainless; resistant to intercrystalline corrosion and wet
and field of use sion up to 400 C (752 F). Corrosion resistant similar to and field of use corrosion up to 400 C (752 ). Corrosion resistant similar to
matching low carbon and stabilized austenitic 18/8 CrNiMo matching low carbon and stabilized austenitic 18/8 CrNiMo
steels/cast steel grades. steels/cast steel grades.
For joining and surfacing applications on matching/similar For joining and surfacing applications on matching/similar non
non stabilized and stabilized austenitic CrNi(N) and CrNiMo(N) stabilized and stabilized austenitic CrNi(N) and CrNiMo(N)
steels/cast steel grades. Well suited for out of position welding. steels/cast steel grades.
Materials TV certified parent metals
Materials TV certified parent metals X10CrNiMoNb18-12 (1.4583) X2CrNiMoN17-13-3 (1.4429)
X10CrNiMoNb18-12 (1.4583) X2CrNiMoN17-13-3 (1.4429)
Typical analysis C Si Mn Cr Mo Ni
Typical analysis C Si Mn Cr Mo Ni in % 0.04 <0.9 0.8 19.0 2.8 12.5
in % 0.04 0.2 1.3 18.5 2.8 11.5 Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 N/mm2 %
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values metal according
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN to EN 1597-1 AW 350 380 580 35 60 (+20 C)
N/mm2 N/mm2 N/mm2 % 40 (105 C)
metal according (min. values at RT)
to EN 1597-1 AW 350 380 580 35 80 (+20 C)
(min. values at RT) 40 (105 C) Structure Austenite with part ferrite
Welding instruction
Materials Preheating Post-weld heat treatment
Welding instruction Matching and similar None Mostly none. If necessary, solution
Materials Preheating Post-weld heat treatment non stabilized and annealing at 1050 C (1922 F)
stabilized steels/cast pay attention to susceptibility to
Matching and similar None Mostly none. If necessary, solution steel grades embrittlement
non stabilized and annealing at 1050 C (1922 F)
stabilized steels/cast pay attention to susceptibility to Welding position Polarity = + / ~
steel grades embrittlement
Welding position Polarity = + Approvals TV (Certificate No. 0484) TV Wien (Certificate No. 243)
DB (30.132.14) GL (4429) Controlas (0024)
LR (316L) CWB (E316L-17)
Approvals TV (Certificate No. 6521) DNV (316) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.0 x 300 330 3.7 40- 60
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A 2.5 x 350 210 4.3 50- 90
and amperages 2.5 x 300 240 4.0 50- 80 3.2 x 350 130 4.4 80-120
3.2 x 350 150 4.8 80-110 4.0 x 350 85 4.3 110-160
4.0 x 350 100 4.8 110-140 5.0 x 450 60 5.9 140-200
Thermanit GEW/F Thermanit HW
Rutile covered electrode Rutile covered electrode
E 19 12 3 L R 16 E 19 12 3 L R 15 E316L-16 1.4430 E 19 9 Nb R 23 E 19 9 Nb R 3 2 E347-17 1.4551
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion

Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion and field of use up to 400 C (752 F). Corrosion resistant similar to matching
and field of use up to 400 C (752 F). Corrosion resistant similar to matching stabilized austenitic CrNi(N) steels/cast steel grades.
low carbon and stabilized austenitic 18/8 CrNiMo steels/cast
steel grades. For joining and surfacing of matching and similar
non stabilized and stabilized austenitic CrNi steels/cast steel
For joining of matching and similar austenitic CrNi(N)- and grades.
CrNiMo(N) steels/cast steel grades.
Well suited for vertical-down welding position. Materials TV certified parent metal
X6CrNiNb18-10 (1.4550)
Materials X10CrNiMoNb18-12 (1.4583)
Typical analysis C Si Mn Cr Ni Nb
in % <0.07 <0.9 0.8 19.5 10.0 >10xC
in % 0.02 0.7 0.8 18.5 2.6 11.5 Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according N/mm2 N/mm2 N/mm2 %
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values to EN 1597-1 AW 380 410 550 30 55
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN (min. values at RT)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 380 580 30 50 (+20 C) Structure Austenite with part ferrite
(min. values at RT) 35 (105 C)
Welding instruction
Structure Austenite with part ferrite Materials Preheating Post-weld heat treatment
Matching/similar steels/ None Mostly none. If necessary, solution
Welding instruction cast steel grades annealing at 1020 C (1868 F)
Matching non stabili- None Mostly none. If necessary, solution
zed and stabilized annealing at 1050 C (1922 F) pay
austenitic steels attention to susceptibility to embrittlement
Controlas (0208)
and amperages 2.0 x 300 330 3.7 40- 60
2.5 x 350 210 4.3 50- 90
and amperages 2.5 x 300 315 4.7 75- 85 4.0 x 350 85 4.3 110-160
3.2 x 300 200 4.9 105-115 5.0 x 450 60 5.9 140-200
Thermanit HE Spezial Thermanit HEW
E 19 9 Nb B 20+ E 19 9 Nb B 2 2 E347-15 1.4551 E 19 9 Nb R 23 E 19 9 Nb R 1 2 E347-16 1.4551
and field of use up to 400 C (752 F). Corrosion resistant similar to matching and field of use up to 400 C (752 F). Corrosion resistant similar to matching
low carbon and stabilized 18/8 CrNi(N) steels/cast steel grades. low carbon and stabilized 18/8 CrNi(N) steels/cast steel grades.
For joining and surfacing applications on matching and similar For joining and surfacing applications on matching and similar
stabilized and non stabilized CrNi(N) steels/cast steel grades. stabilized and non stabilized CrNi(N) steels/cast steel grades.
For joining work on steel clad products and for weld cladding on For joining work on steel clad products and for weld cladding on
unalloyed/low-alloyed creep-resistant steels/cast steel grades. unalloyed/low alloyed creep resistant steels/cast steel grades.
To be used from the second layer onwards. To be used from the second layer onwards.
Materials Matching non stabilized and stabilized 18/8 CrNi(N) steels/
Materials TV certified parent metal cast steel grades
X6CrNiNb18-10 (1.4550)
Typical analysis C Si Mn Cr Ni Nb in % 0.03 0.4 1.5 19.5 10.0 >13xC
in % 0.03 0.5 1.3 19.5 10.0 >13xC
N/mm2 N/mm2 N/mm2 %
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN metal according
N/mm2 N/mm2 N/mm2 % to EN 1597-1 AW 400 430 550 30 55
metal according
AW 390 410 550 30 80 (min. values at RT)
to EN 1597-1
(min. values at RT)
Structure Austenite with part ferrite Welding instruction
Welding instruction
Joining of matching non- None Mostly none. If necessary,
Materials Preheating Post-weld heat treatment stabilized and stabilized solution annealing
Joining of matching non- None Mostly none. If necessary, 18/8 CrNi(N) steels/cast at 1020 C (1868 F)
stabilized and stabilized solution annealing steel grades
18/8 CrNi(N) steels/cast at 1020 C (1868 F) Claddings According to Stress relieving at max. 610 C
steel grades parent metal (1130 F) max. 25 h
Claddings According to Stress relieving at max. 610 C
parent metal (1130 F) max. 25 h Welding position Polarity = + / ~

Approvals TV (Certificate No. 2074) TV - KTA (Certificate No. 8076)

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A and amperages 3.2 x 350 145 4.8 65-105
and amperages 3.2 x 350 150 4.8 80-110 4.0 x 350 95 4.7 110-140
4.0 x 350 100 4.8 110-140 5.0 x 450 65 6.5 160-220
Thermanit JE Spezial
Basic covered electrode
Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr.

E 19 9 L B 20+ E 19 9 L B 2 2 E308L-15 1.4316
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Welding instruction
and field of use up to 350 C (662 F). Corrosion resistant similar to matching Materials Preheating Post-weld heat treatment
low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast steel
grades. Good resistance to nitric acid. Matching and similar non stabili- None Mostly none. If necessary,
zed and stabilized 18/8 CrNi(N) solution annealing at 1000 C
For joining and surfacing applications on matching and similar steels/cast steel grades (1832 F)
stabilized and non stabilized CrNi(N) and CrNiMo(N)
steels/cast steel grades. Cold toughness at subzero temperatu- Cryogenic austenitic steels/cast None None
res as low as 196 C (320.8 F). For joining and surfacing steel grades
work on cryogenic matching/similar austenitic CrNi(N) steels/cast
steel grades.
Well suited for out of position welding.
Materials TV certified parent metals Welding position Polarity = +

X2CrNiN18-10 (1.4311)
X6CrNiNb18-10 (1.4550)
X10CrNiTi18-10 (1.6903)
in % 0.04 0.3 1.0 19.5 10.0
DB (Registration form No. 30.132.13)
to EN 1597-1 AW 350 380 550 35 90 (+20 C)
and amperages 2.5 x 300 240 4.0 50- 80
3.2 x 350 150 4.7 80-110
Structure Austenite with part ferrite 4.0 x 350 100 4.8 110-140
Thermanit JEW 308L-17
Rutile covered electrode

E 19 9 L R 23 E 19 9 L R 3 2 E308L-17 1.4316
and field of use up to 350 C (662 F). Corrosion resistant similar to matching
low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast steel
grades. Matching and similar non None Mostly none. If necessary,
stabilized and stabilized CrNi(N) solution annealing at 1000 C
Good resistance to nitric acid. For joining and surfacing steels/cast steel grades (1832 F)
applications on matching and similar stabilized and non
stabilized CrNi(N) steels/cast steel grades. Cold toughness Cryogenic austenitic steels/cast None None
at subzero temperatures as low as 105 C (157 F). steel grades
Materials TV certified parent metals Welding position Polarity = + / ~

X2CrNi18-10 (1.4311) X6CrNiNb18-10 (1.4550)
in % <0.04 <0.9 0.8 19.5 9.5 Approvals TV (Certificate No. 0558)
TV Wien (Certificate No. 241)
Controlas (0627)
CWB (E308L-17)
to EN 1597-1 AW 350 380 550 35 65 (+20 C)
(min. values at RT) 40 (105 C) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.0 x 300 330 3.7 40- 60
2.5 x 350 210 4.3 50- 90
3.2 x 350 130 4.4 80-120
4.0 x 350 85 4.3 110-160
Thermanit Nicro 82
Classifications DIN 1736 AWS A 5.11 Wst.-Nr.

EL-NiCr 19 Nb PENiCrFe-3 2.4648
Characteristics Stainless; heat resistant; high temperature resistant. Welding instruction

and field of use Cold toughness at subzero temperatures as low as 269 C Materials Preheating Post-weld heat treatment
( 452.2 F). Well suited for welding austenitic ferritic joints.
No Cr carbide zones that become brittle in the ferrite weld Unalloyed/low alloyed According to parent According to parent metal. Attention
deposit transition zone, even not as a result of heat treatments steels to austenitic metal must be paid to the risk of inter-
above 300 C (572 F). Well suited for tough joints and CrNi(Mo,N) steels/cast crystalline corrosion and embrittle-
surfacing on heat resistant Cr and CrNi steels/cast steel steel grades ment in the case of stainless
grades and Ni-base alloys. austenitic steels/cast steel grades
Temperature limits: 500 C (932 F) in sulphureous atmo-
spheres, 800 C max (1472 F) for fully stressed welds. Heat resistant Cr steels According to parent None
Resistant to scaling up to 1000 C (1832 F). metal
Heat resistant CrNi steels, None None

Materials TV certified parent metals Ni-base alloys
X10NiCrAlTi32-30H (1.4876); NiCr15Fe (2.4816); X8Ni9;
10CrMo9-10;
Combinations between X10CrNiMoNb18-12 (1.4583), Cryogenic Ni steels According to parent According to parent metal
X2NiCrMoCu25-20 (1.4539) and ferritic boiler steels metal
Typical analysis C Si Mn Cr Ni Nb Fe
in % <0.05 <0.4 4.0 19.5 Bal. 2.0 <4.0
Creep and stress According to matching/similar high temperature resistant

rupture properties materials up to 800 C (1472 F).
Approvals TV (Certificate No. 1775) TV (KTA)
TV Wien (Certificate No. 252) GL (NiCr 19 Nb)
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Controlas (0820) VUZ
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Structure Austenite 5.0 x 400 80 6.5 130-160
Thermanit Nicro 182

EL-NiCr 16 FeMn ENiCrFe-3 2.4620
Characteristics Stainless; resistant to scaling up to 950 C (1742 F), high Welding instruction
and field of use temperature resistant up to 800 C (1472 F). Cold toughness at Materials Preheating Post-weld heat treatment
subzero temperatures as low as 196 C (320.8 F).
Well suited for austenitic ferritic joints. Unalloyed/low alloyed According to parent According to parent metal. Attention
No Cr carbide zones that become brittle in the ferrite weld depo- steels to austenitic metal must be paid to the risk of inter-
sit transition zone even not as a result of heat treatments above CrNi(Mo,N) steels/cast crystalline corrosion and embrittle-
300 C (572 F). Well suited for tough joints and surfacing on steel grades ment in the case of stainless
heat resistant Cr- and CrNi steels/cast steel grades and Ni-base austenitic steels/cast steel grades
alloys. Temperature limits: 500 C (932 F) in sulphureous
atmospheres, 800 C (1472 F) max. for fully stressed welds. Stainless/heat resistant According to parent According to parent metal
For welding work on cryogenic steels/cast steel grades including Cr steels/cast steel metal
Ni steels suitable for quenching and tempering. grades to austenitic
For joining applications on steels with a low expansion CrNi(Mo,N) steels/cast
coefficient (Dilavar, Invar). steel grades
Cryogenic Ni steels According to parent According to parent metal

metal
X10NiCrAlTi32-20 (1.4876); NiCr15Fe (2.4816);
Cryogenic 1,5 - 5 % Ni steels; X8Ni9.
Combinations of X10CrNiMoNb18-12 (1.4583)
and ferritic boiler steels up to 16Mo3
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0
Approvals TV (Certificate No. 2073) TV (KTA) (Certificate No. 8109)

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 380 620 35 90 (+20 C) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) 70 (196 C) and amperages 2.5 x 300 180 3.6 45- 70
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit Nimo C

EL-NiCr 19 Mo 15 PENiCrMo-7 2.4657
Characteristics Stainless. High corrosion resistance in reduced and, above all, Welding instruction
and field of use in oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metal E/ERNiCrMo-7.
For joining and surfacing applications on matching and similar Matching/similar None. Cooling in air. For the Heat treatment is mostly
alloys and cast alloys (Hastelloy C-type). metals (with or new precipitation-insensitive unnecessary for matching
without W content) parent metals and welding filler precipitation insensitive
metals, too (lowest C and Si parent metals, if the recom-
contents): use thin electrode mendations on welding are
diameter, stringer type beads, observed. Otherwise solu-
low heat input, additional tion annealing at 1150 C
Materials TV certified parent metals cooling of the weld region to (2102 F) to 1175 C
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819) avoid precipitations that cause (2147 F)/water to restore
and combinations of the aforementioned alloys with boiler steel embrittlement and reduce corro- full corrosion resistance
grades up to P355N sion resistance in the tempera-
ture range from 600C (1112 F)
to 1000 C (1832 F)
Typical analysis C Si Mn Cr Mo Ni Fe V
in % <0.02 <0.3 1.5 19.0 15.0 Bal. <1.5 0.3
N/mm2 N/mm2 N/mm2 % Approvals TV (Certificate No. 1789) TV Wien (Certificate No. 658)
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)

and amperages 2.5 x 300 210 3.7 45- 70
3.2 x 350 120 4.6 65-105
Thermanit Nimo CW

and field of use in oxidizing environments. Thermanit Nimo CW has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metals E/ERNiCrMo-7.
alloys and cast alloys (Hastelloy C-type), advisable for cap metals (with or new precipitation insensitive unnecessary for matching
passes only. without W content) parent metals and welding filler precipitation insensitive
cooling of the weld region to (2102 F) to 1175 C
avoid precipitations that cause (2147 F)/water to restore
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819)
embrittlement and reduce corro- full corrosion resistance
and combinations of the aforementioned alloys with boiler steel
sion resistance in the tempera-
grades up to P355N
ture range from 600C (1112 F)
to 1000 C (1832 F)
in % <0.02 <0.3 <1.0 19.0 15.0 Bal. <1.5 0.3 Welding position Polarity = + / ~
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)

and amperages 2.5 x 300 170 3.9 45- 60
3.2 x 350 110 5.1 70-110
Thermanit Nimo C 24
Classifications (DIN 1736) Wst.-Nr.

EL-NiCr 22 Mo 16 2.4609
Characteristics Stainless. High corrosion resistance in reducing and, above all, Welding instruction
and field of use in oxidizing environments. Materials Preheating Post-weld heat treatment
For joining and surfacing on matching and similar alloys and
cast alloys. Matching and similar None. Cooling in air. Heat treatment is mostly unne-
For welding the cladded side of plates of matching and similar metals Welding with electrodes cessary for matching precipi-
alloys. of thin diameter, low heat tation insensitive parent metals,
input (stringer beads if the recommendations on
recommended) welding are observed.
Otherwise solution annealing at
1150 C (2102 F) to 1175 C
(2147 F)/water to restore full
Materials NiCr21Mo14W (2.4602) NiMo16Cr15W (2.4819) corrosion resistance
NiMo16Cr16Ti (2.4610) NiCr23Mo16Al (2.4605)
Typical analysis C Si Mn Cr Mo Ni Fe Welding position Polarity = +

in % <0.02 0.1 <0.5 23.0 16.0 Bal. <1.5

ties of the weld treatment 0.2 % strength (L0=5d0) in J Approvals TV (Certificate No. 9272)
N/mm2 N/mm2 % CVN
metal according
to EN 1597-1 AW 420 700 40 60
(min. values at RT)

and amperages 2.5 x 250 255 3.6 45- 70
3.2 x 300 155 4.3 65-105
Thermanit X

E 18 8 Mn B 20+ E 18 8 Mn B 2 2 PE307-15 1.4370
Characteristics Stainless. Resistant to scaling up to 850 C (1562 F). No ade- Welding instruction
and field of use quate resistance against sulphureous combustion gases at Materials Preheating Post-weld heat treatment
temperatures above 500 C (932 F). For joining and surfacing
applications on heat resistant Cr steels/cast steel grades and Heat resistant Cr According to wall Tempering at 750 C (1382 F)
heat resistant austenitic steels/cast steel grades. Well suited to steels/cast steel thickness: 150-300 C unnecessary if service temperature
fabricating austenitc-ferritic joints max. application temperature grades (302-572 F) the same or higher
300 C (572 F). For joining unalloyed/low-alloy or Cr steels/cast
steel grades to austenitic steels. Low heat input required in Heat resistant None None
order to avoid brittle martensitic transition zones. CrNi steels
Unsuitable for the welding of buffer layer, cladded sheet metal
or cladding applications. Joining of CrNi(MoN) According to ferritic No postweld heat treatment >300 C
austenitic steels to parent metal, mostly (572 F) risk of carbide precipita-
unalloyed/low alloy unnecessary tion at grain boundaries in the weld
steels/cast steel fusion zone, loss of toughness,
grades fracturing
X10CrNiMoNb18-12 (1.4583) as well as included parent metals
Joining of CrNi(MoN) According to ferritic According to parent metals.
combined with ferritic steels up to fine-grained structural steels
austenitic steels to parent metal Attention must be paid to the inter-
grade StE460 (P 460 N)
stainless and heat- crystalline corrosion resistance
resistant Cr steels/ and embrittlement susceptibility of
cast steel grades the austenitic metal side
Typical analysis C Si Mn Cr Ni N
in % 0.10 0.6 7.0 18.5 8.0 0.12 Welding position Polarity = +
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals TV (Certificate No. 5650) TV Wien (Certificate No. 264)
N/mm2 N/mm2 N/mm2 %
DB (Registration form No. 30.132.01) VUZ
metal according
to EN 1597-1 AW 390 410 620 35 90
(min. values at RT) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.5 x 300 240 3.8 45- 60
3.2 x 350 170 5.1 70-110
4.0 x 350 120 5.4 85-130
Thermanit XW

E 18 8 Mn R 26 E 18 8 Mn R 1 2 PE307-16 1.4370
Characteristics Stainless. Resistant to scaling up to 850 C (1562 F). No Welding instruction

and field of use adequate resistance against sulphureous combustion gases at Materials Preheating Post-weld heat treatment
300 C (572 F). For joining unalloyed/low alloy or Cr steels/
cast steel grades to austenitic steels. Heat resistant None None
Low heat input required in order to avoid brittle martensitic CrNi steels
transition zones. Unsuitable for the welding of buffer layer,
cladded sheet metal or cladding applications. Joining of CrNi(MoN) According to ferritic No postweld heat treatment >300 C
grades fracturing
combined with ferritic steels up to fine grained structural steels
austenitic steels parent metal Attention must be paid to the inter-
grade StE355 (P355N)
to stainless and heat crystalline corrosion resistance
in % Welding position Polarity = + / ~
0.10 0.6 7.0 18.5 8.0 0.08

treatment 0.2% 1.0% strength (L0=5d0) in J CVN DB (Registration form No. 30.132.08) GL (4370) LR (fuV4R-12)
ties of the weld
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 390 410 620 35 70 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) and amperages 2.0 x 300 300 3.6 45- 60
2.5 x 300 210 4.0 55- 70
3.2 x 350 145 5.0 65-105
4.0 x 350 95 5.3 110-140
Thermanit 13/04

E 13 4 B 20+ E 13 4 B 2 2 E410NiMo-15 1.4351
Characteristics Stainless. Corrosion resistant similar to matching 13 % Cr(Ni) Welding instruction

and field of use steels/cast steel grades. High resistance to corrosion fatigue Materials Preheating Post-weld heat treatment
cracking. Wear resistant. Cavitation resistant. For joining and
surfacing applications on matching 13 % Cr(Ni) and 13 % Cr Matching steels/ Up to 10 mm wall thick- Tempering or quenching
steels/cast steel grades. cast steel grades ness: none, over 10 mm and tempering, according to
wall thickness: parent metal (8 h 600 C
100-150 C (212-302 F) (1112 F), furnace cooling)
13 % Cr steels/ According to parent None

cast steel grades metal
(G)X5CrNi13-4 (1.4313)

in % 0.04 <0.4 0.5 12.0 0.5 4.5

Mechanical proper- Heat- Yield strength Tensile Elongation Impact
ties of the weld treatment 0.2 % strength (L0=5d0) values Hardness
metal according N/mm2 N/mm2 % in J CVN HB30 HRC
to EN 1597-1 600 C / 2 h: 620 830 15 50 310
(min. values at RT) AW 38
and amperages 2.5 x 300 270 4.1 45- 60
3.2 x 350 170 5.1 90-110
4.0 x 350 110 4.9 120-145
Structure Martensite, suitable for quenching and tempering 5.0 x 450 75 6.5 140-190
Thermanit 14 K Thermanit 14 K So
E 13 1 B 20+ E 13 1 B 2 2 PE410-15 1.4018 E13 1 B 20+ E 13 1 B 2 2 PE410-15 1.4018
Characteristics Stainless. Corrosion resistant similar to matching 13 % Cr(Ni) Characteristics Stainless. Corrosion resistant similar to matching 13 % Cr(Ni)
and field of use steels/cast steel grades. Also NDT controlled (KWU) for satura- and field of use steels/cast steel grades. Also NDT controlled (KWU) for satura-
ted steam turbine blades. For joining applications on matching ted steam turbine blades. For joining applications on matching
and similar 13 % Cr steels/cast steel grades. and similar 13 % Cr steels/cast steel grades. For surfacing on
For surfacing on sealing faces of water, steam and gas valves sealing faces of water, steam and gas valves and accessories
and accessories made of unalloyed and low alloy steels/cast made of unalloyed and low alloy steels/cast steel grades for
steel grades for service temperatures up to 450 C (842 F). service temperatures up to 450 C (842 F).
GX8CrNi13 (1.4008) Materials TV certified parent metal
GX8CrNi13 (1.4008)
in % 0.06 <0.4 0.5 12.5 1.3 Typical analysis C Si Mn Cr Ni
Mechanical proper- Heat- Yield strength Tensile Elongation Impact in % 0.06 <0.4 0.5 12.0 1.1
metal according N/mm2 N/mm2 % in J CVN HB30 HRC Mechanical proper- Heat- Yield strength Tensile Elongation Impact
to EN 1597-1 680 C / 8 h: 450 650 15 50 180 N/mm2 N/mm2 % in J CVN HB30
(min. values at RT) AW 35 metal according
to EN 1597-1 720 C / 2 h: 450 650 20 50 <230
Structure Martensite (with part ferrite), suitable for quenching and tempering (min. values at RT)
Welding instruction
Structure Martensite (with part ferrite), suitable for quenching and tempering
Joining: ferritic steels/ Acc. to wall thickness: Tempering at 650-750 C Welding instruction
cast steel grades 200-300 C (392-572 F) (1202-1382 F) Materials Preheating Post-weld heat treatment
Joining: martensitic steels/ Acc. to wall thickness: Cooling to approx. 120 C Joining: ferritic steels/ Acc. to wall thickness: Tempering at 650-750 C
cast steel grades 200-400 C (392-752F) (248 F), then temper and cast steel grades 200-300 C (392-572 F) (1202-1382 F)
quench and temper Joining: martensitic steels/ Acc. to wall thickness: Cooling to approx. 120 C
Surfacing: unalloyed/low alloy Heavy wall thickness: None; if necessary temper cast steel grades 200-400 C (392-752F) (248 F), then temper and
steels/cast steel grades 100-200 C (212-392F) to required hardness quench and temper
Surfacing: higher strength 100-200 C (212-392 F) None; if necessary temper Surfacing: unalloyed/low alloy Heavy wall thickness: None; if necessary temper
steels/cast steel grades to required hardness steels/cast steel grades 100-200 C (212-392F) to required hardness
Welding position Polarity = + Surfacing: higher strength 100-200 C (212-392 F) None; if necessary temper
steels/cast steel grades to required hardness

and amperages 2.5 x 300 240 4.0 45- 60
4.0 x 350 120 5.5 90-140 and amperages 4.0 x 350 120 5.5 90-140
Thermanit 17

E 17 B 20+ E 17 B 2 2 E430-15 1.4015
Characteristics Stainless. Corrosion resistant similar to matching 17 % Cr steels/ Welding instruction

and field of use cast steel grades (seawater, diluted organic and inorganic Materials Preheating Post-weld heat treatment
acids). Resistant to scaling in air and oxidizing combustion
gases up to 950 C (1742 F) and particularly, in sulphureous Joining: matching According to Cooling in air. For the reduction
combustion gases at elevated temperatures. For joining work (ferritic) steels/ wall thickness: of the stresses induced by welding
on matching ferritic and similar quenchable and temperable cast steel grades 150-300 C and for restoration of grain
Cr steels/cast steel grades. Lowest possible heat input is re- (302-572 F) decomposition resistance annealing
quired as ferritic 17 % Cr steels are susceptible to embrittlement at 800 C (1472 F), cooling in air.
due to coarse grain growth. Often used only for cap passes on Mostly not necessary if annealed at
tougher austenitic filler layers, above all in sulphureous com- service temperature
bustion gases. For surfacing work on sealing faces of water,
steam and gas valves and accessories, made of unalloyed Joining: unalloyed Only for greater None; if necessary tempering to
and low alloy steels/cast steel grades designed for service and low alloy steels/ wall thicknesses: required hardness
temperatures up to 450 C (842 F). cast steel grades 100-250 C
(212-482 F)
Materials X20CrNi17-2 (1.4057) GX22CrNi17 (1.4059) Joining: high strength 100-250 C None; if necessary tempering to
GX40CrSi17 (1.4740) X2CrAlTi18-2 (1.4741) steels/cast steel grades (212-482 F) required hardness
X10CrAl18 (1.4742)
in % 0.06 0.5 0.5 17.0 <0.6
Creep and stress In the range of matching heat resistant parent metals
rupture properties
Mechanical proper- Heat- Yield strength Tensile Elongation

ties of the weld treatment 0.2 % strength (L0=5d0) Hardness
N/mm2 N/mm2 % HB30
metal according
to EN 1597-1 760 C / 2 h: 340 530 20 150 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) AW 240 and amperages 2.5 x 300 235 3.7 60- 80
3.2 x 350 140 4.3 80-110
4.0 x 350 110 4.8 110-140
Structure Ferrite/martensite 5.0 x 450 70 6.1 140-180
Thermanit 17/06 Thermanit 1720
Classifications (DIN 8556) EN 1600 Wst.-Nr. Classifications DIN 8556 EN 1600 Wst.-Nr.
E 17 6 B 20+ EZ 17 6 B 22 P1.4405 E17 Mo B 20+ E 17 Mo B 22 1.4115
Characteristics Stainless. Corrosion resistant similar to matching 17 % Cr steels/

Characteristics Stainless. Corrosion resistant similar to matching steels/cast and field of use cast steel grades (water, steam, seawater, diluted organic
and field of use steel grades. Higher resistance to corrosion and corrosion acids).
fatigue cracking than Thermanit 13/04. For joining and surfacing on matching and similar stainless
Joining and surfacing on matching 13 - 17 % Cr/Ni(Mo) Cr steels/cast steel grades. For surfacing work on sealing faces
steels/cast steel grades. of water, steam and gas valves made of unalloyed/low alloy
steels/cast steel grades.
Designed for service temperatures up to 450 C (842 F).
Materials (G)X5CrNiMo16-5 (1.4405)
Materials (G)X35CrMo17 (1.4122)
Typical analysis C Si Mn Cr Mo Ni Typical analysis C Si Mn Cr Mo Ni

in % <0.04 0.3 0.5 17.0 1.0 5.5 in % 0.18 <0.5 0.4 16.0 1.1 0.5
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values ties of the weld treatment 0.2 % strength (L0=5d0) Hardness
ties of the weld treatment 0.2 % strength (L0=5d0) in J metal according N/mm2 N/mm2 % HB30 HRC
metal according N/mm2 N/mm2 % CVN to EN 1597-1 760 C / 2 h: 500 700 15 200
to EN 1597-1 620C / 4 h: 570 800 15 40 (min. values at RT) AW 43
(min. values at RT)
Structure Martensite, suitable for quenching and tempering
Structure Martensite, suitable for quenching and tempering Welding instruction

Welding instruction Joining: matching steels/ 300-400 C Cooling to around 120 C (248 F),
Materials Preheating Post-weld heat treatment cast steel grades (572-752 F) then temper or quench and temper.
Quench and temper at 1020 C
Matching/similar Up to 10 mm wall thickness: Tempering or quenching (1868 F)/air or oil and 760 C
steels/cast steel 100-150 C (212-302 F). and tempering according (1400 F)/air
grades Over 10 mm wall thickness: to parent metal
150-200 C (302-392 F) Surfacing: unalloyed/low Acc. to wall thick- None; if necessary tempering
alloy steels/cast steel ness: 150-350 C to required hardness
grades (302-662 F)
Welding position Polarity = + Surfacing: higher strength 350 C (662 F) None; if necessary tempering to
steels/cast steel grades required hardness

and amperages 2.5 x 300 240 3.8 45- 60
4.0 x 350 120 5.4 90-140 and amperages 5.0 x 450 80 6.9 140-190
Thermanit 1740
Classifications (DIN 8556) EN 1600 Wst.-Nr.

E 17 1 1 B 20+ EZ 17 1 B 22 P1.4122

and field of use cast steel grades (water, steam, seawater, diluted organic Materials Preheating Post-weld heat treatment
acids).
For joining and surfacing on matching and similar stainless Joining: matching steels/ 300-400 C Cooling to around 120 C (248 F),
Cr steels/cast steel grades. cast steel grades (572-752 F) then temper or quench and
For surfacing work on sealing faces of water, steam and gas temper at 1020 C (1868 F)/air
valves made of unalloyed/low alloy steels/cast steel grades. or oil at 760 C (1400 F)/air
Designed for service temperatures up to 450 C (842 F). Surfacing: unalloyed/low Acc. to wall thick- None; if necessary tempering
alloy steels/cast steel ness: 150-350 C to required hardness
grades (302-662 F)
Surfacing: higher strength 350 C (662 F) None; if necessary tempering to
steels/cast steel grades required hardness
Typical analysis C Si Mn Cr Mo Ni Welding position Polarity = +

in % 0.30 <0.5 <0.5 16.0 1.1 0.5

ties of the weld treatment 0.2 % strength (L0=5d0) Hardness Approvals TV - KTA (Certificate No. 8113)
metal according N/mm2 N/mm2 % HB30 HRC
to EN 1597-1 760 C / 2 h: 600 800 12 230

and amperages 4.0 x 350 120 5.3 90-140
Structure Martensite, suitable for quenching and tempering 5.0 x 450 80 6.9 140-190
Thermanit 18/17 E

E 18 16 5 L B 20+ E 18 16 5 L B 2 2 PE317L-15 1.4440
and field of use up to 400 C (752 F). High Mo content provides elevated Materials Preheating Post-weld heat treatment
resistance to Cl-bearing environments and pitting corrosion.
Non magnetic. Well suited for joining and surfacing to matching Matching and similar None. Mostly none; if necessary annealing
and similar austenitic non stabilized and stabilized stainless and non stabilized and stabi- Interpass/service according to parent metal, otherwi-
non magnetic CrNiMo(N) steels/cast steel grades. lized as well as non- temperature 150 C se solution annealing at 1050 C
magnetic steels/cast (302 F) (1922 F)
Recommended for joining matching/similar austenitic and steel grades
ferritic steels/cast steel grades and stainless Cr steels with a
maximum application temperature of 300 C (572 F). Joining of aforementioned According to ferritic Max. annealing temperature 300 C
Well suited to depositing intermediate layers when welding austenitic steels to unal- parent metal, most- (572 F) otherwise carbide precipi-
products clad with an matching or similar metal. loyed/low alloy steels/ ly not necessary tation in weld fusion zone and loss
cast steel grades of toughness (risk of fracturing)
Joining of aforementioned According to ferritic According to parent metals.

austenitic steels to stain- parent metal Attention must be paid to resistance
Materials TV certified parent metals less and heat resistant Cr to intercrystalline corrosion and
(G)X3CrNiMoN17-13-5 (1.4439), X2CrNiMo18-16 (1.4438), steels/cast steel grades susceptibility to embrittlement
X2CrNiMoN17-13-3 (1.4429) and combinations of these steels
with ferritic steel up to structural steels 16Mo3, S255N Cladded plates with According to ferritic According to parent metals.
matching/similar metal parent metal Attention must be paid to resistance
to intercrystalline corrosion and
in % <0.035 <0.4 3.5 18.0 4.5 17.5
N/mm2 N/mm2 N/mm2 %
metal according Approvals TV (Certificate No. 2070) TV Wien (Certificate No. 365)
to EN 1597-1 AW 320 350 570 34 65
(min. values at RT)

and amperages 3.2 x 350 145 4.8 80-105
Thermanit 18/17 EW

E 18 16 5 L R 23 E 18 16 5 L R 32 PE317L-17 1.4440
non magnetic CrNiMo(N) steels/cast steel grades. lized as well as non- temperature 150 C se solution annealing at 1050 C
cast steel grades of toughness (risk of fracturing)

Materials TV certified parent metals austenitic steels to stain- parent metal Attention must be paid to resistance
(G)X3CrNiMoN17-13-5 (1.4439), X2CrNiMo18-16 (1.4438), less and heat resistant Cr to intercrystalline corrosion and
X2CrNiMoN17-13-3 (1.4429) and combinations of these steels steels/cast steel grades susceptibility to embrittlement
with ferritic steel up to structural steels 16Mo3, S255N
Cladded plates with According to ferritic According to parent metals.
Typical analysis C Si Mn Cr Mo Ni susceptibility to embrittlement
in % <0.03 <1.0 1.2 18.0 4.5 17.5
treatment 0.2% 1.0% strength (L0=5d0) in J CVN Approvals TV (Certificate No. 3842) TV Wien (366)
ties of the weld
metal according N/mm2 N/mm2 N/mm2 % Controlas (0004) GL (4438)
to EN 1597-1 AW 320 350 570 34 50
and amperages 2.5 x 300 215 4.1 50- 80
3.2 x 350 130 4.7 60-110
4.0 x 350 85 4.6 90-150
Thermanit 19/15 H
Classifications DIN 8556 EN 1600 Wst.-Nr.

E 20 16 3 Mn L B 20+ E 20 16 3 Mn N L B 2 2 1.4455
and field of use up to 350 C (662 F). Corrosion resistant similar to low carbon Materials Preheating Post-weld heat treatment
CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant,
good resistance to nitric acid. Huey test in acc. ASTM A 262-64: Matching/similar steels None None
3.3 / 48 h max. (0.54 g/m2h), selective attack 200 m max. CrNi(N) steels/cast steel
Non magnetic (permeability in field of 8000 A/m 1.01 max.). grades and cryogenic CrNi(N)
steels/cast steel grades
Particularly suited to corrosion conditions in urea synthesis
plants for welding work on steel X 2 CrNiMo 1812 and the 21-17E claddings/ According to In case of excessive hardening of
overlay side of Thermanit 21/17 E weld claddings. Well suited high temperature steels/ parent metal the parent metal, stress relieving
for joining and surfacing applications on matching austenitic cast steel grades 150 C at 510 C (950 F) 20 h max.,
CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades. (302 F) max. annealing above 530 C (986 F)
only prior to welding the last pass

X2CrNiMoN17-13-3 (1.4429), X5CrNiN18-9, Welding position Polarity = +
X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903),
cryogenic 3,5 - 5 % Ni steels, X8Ni9

Typical analysis C Si Mn Cr Mo Ni N
GL (4429)
in % <0.04 <0.5 6.0 20.0 3.0 16.5 0.18
Stamicarbon
Snamprogetti
N/mm2 N/mm2 N/mm2 %
metal according
2.5 x 300 240 3.8 45- 60
3.2 x 350 180 5.3 70-110
4.0 x 350 120 5.3 90-140
Structure Austenite, part ferrite 0.6 % max. 5.0 x 450 85 7.1 140-190
Thermanit 19/15 W

PE 20 16 3 Mn L R 26 EZ 20 16 3 Mn N L R 1 2 P1.4455
CrNiMoMn(N) steels/cast steel grades. Seawater resistant.
Non magnetic. Matching/similar None None
Well suited for joining and surfacing applications on matching and steels/cast steel grades
similar austenitic CrNi(N) and CrNiMo(Mn,N) and non magnetic

X6CrNiMoTi17-12-2 (1.4571) X1CrNiMoTi18-13-2 (1.4561)
in % <0.04 0.6 6.0 21.0 3.0 16.5 0.18
to EN 1597-1 AW 430 450 650 30 70
(min. values at RT)
and amperages 2.5 x 300 210 4.0 55- 70
3.2 x 350 145 4.8 65-105
4.0 x 350 95 4.8 110-140
Thermanit 20/10 W
Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr. Welding instruction

E 20 10 3 R 23 E 20 10 3 R 3 2 PE308Mo-17 1.4431 Materials Preheating Post-weld heat treatment
Stainless CrNi steels None None; if necessary solution
annealing at 1050 C (1922 F)
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Stainless CrNi steels; According to parent No stress relieving (risk of carbide
and field of use up to 300 C (572 F). For joining of stainless Cr and similar aus- unalloyed/low alloy struc- metal mostly not precipitation in weld fusion zone,
tenitic CrNiMo steels/cast steel grades. For joining of dissimilar tural steels of elevated necessary loss of toughness, fracturing)
materials. For tough joints on high manganese steel (steel strength (surfacing and
castings), CrNiMn steels/cast steel grades and armour steels. repair welding)
For surfacing and repair welding on wear parts: rotors, rails.
Especially suited for austenitic ferritic joints at max. application Joining CrNi(MoN) According to parent Max. temperature 200 C (392 F)
temperature 300 C (572 F). austenitic to unalloyed/ metal mostly not carbide precipitation in weld
Particularly for tough joints between unalloyed/low alloy steels/ low alloy steels necessary fusion zone
cast steel grades or stainless/heat resistant Cr steels/cast steel
grades to austenitic steels/cast steel grades. Joining CrNi(MoN) According to ferritic According to parent metal.
Unsuited for buffer layers on weld claddings or cladded sheet austenitic to stainless parent metal Attention must be paid to inter-
metal. and heat resistant crystalline corrosion and
steels/cast steel grades susceptibility to embrittlement
High manganese steel None As this steel becomes very brittle

Materials TV certified parent metals at 400600 C (7521112 F),
Combinations of stainless and cryogenic austenitic steels, weld as cold as possible.
such as X10CrNiMo18-10 (1.4583) and Cooling possibly with compressed
ferritic steels up to boiler plates grade P295GH [17Mn4] air, or dip workpiece in water.
No postweld heat treatment,
quench if possible
in % 0.05 0.9 1.0 20.0 3.3 10.5

treatment 0.2% 1.0% strength (L0=5d0) in J CVN DB (Registration form No. 30.132.10)
ties of the weld
N/mm2 N/mm2 N/mm2 % Controlas (0738) LR (gvV4P-12) GL (4431)
metal according
to EN 1597-1 AW 450 480 650 25 55
and amperages 2.5 x 300 220 4.0 50- 80
3.2 x 350 130 4.5 75-115
4.0 x 350 90 4.7 110-160
Structure Austenite with increased amount of ferrite 5.0 x 450 60 6.1 160-200
Thermanit 20/10 W 140 K

E 20 10 3 R 36 140 E 20 10 3 R 5 3 PE308Mo-16 1.4431
Characteristics Rutile covered electrode with high deposition rate. Welding instruction
and field of use Stainless; resistant to intercrystalline corrosion wet corrosion Materials Preheating Post-weld heat treatment
up to 300 C (572 F). For joining of stainless Cr and similar
austenitic CrNiMo steels/cast steel grades. For joining of dissi- Stainless CrNi steels None. None; if necessary solution
milar materials. For tough joints on high manganese steel (steel annealing at 1050 C (1922 F)
castings), CrNiMn steels and armour steels. For surfacing and
repair welding on wear parts: rotors, rails. Stainless CrNi steels; According to parent No stress relieving (risk of carbide
Especially suited for austenitic ferritic joints at max. application unalloyed/low alloy struc- metal mostly not precipitation in weld fusion zone,
temperature 300 C (572 F). tural steels of elevated necessary loss of toughness, fracturing)
Particularly for tough joints between unalloyed/low alloy steels/ strength (surfacing and
cast steel grades or stainless/heat resistant Cr steels/cast steel repair welding)
grades to austenitic steels/cast steel grades.
Unsuited for buffer layers on weld claddings or cladded sheet Joining CrNi(MoN) According to parent Max. temperature 200 C (392 F)
metal. austenitic to unalloyed/ metal mostly not carbide precipitation in weld
low alloy steels necessary fusion zone
Joining CrNi(MoN) According to ferritic According to parent metal.

austenitic to stainless parent metal Attention must be paid to inter-
Materials Combinations of austenitic steels with ferritic steels
and heat resistant crystalline corrosion and

Typical analysis C Si Mn Cr Mo Ni at 400600 C (7521112 F),
in % 0.05 0.9 0.8 20.0 3.3 10.5 weld as cold as possible.
Cooling possibly with compressed
air, or dip workpiece in water.
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values quench if possible
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 400 450 650 25 50 Welding position Polarity = + / ~
(min. values at RT)

Structure Austenite with increased amount of ferrite and amperages 4.0 x 350 55 4.2 130-160
Thermanit 20/16 Thermanit 20/16 SM
Classifications DIN 8556 EN 1600 Wst.-Nr. Classifications (DIN 8556) EN 1600 Wst.-Nr.
PE 20 16 3 Mn L R 26 EZ 20 16 3 Mn N L R 12 P1.3954 E 22 17 4 Mn L R 26 EZ 22 17 4 Mn N L R 12 P1.3954
Characteristics Non-magentic; permeability in field of 8000 A/m: 1.01 max.;

Characteristics Stainless; resistant to intercrystalline corrosion up to 300 C and field of use stainless; resistant to intercrystalline corrosion wet corrosion
and field of use (572 F). Seawater resistant. Non magnetic (permeability in field up to 350 C (662 F). Seawater resistant. High toughness at
of 8000 A/m: 1.01 max.) Resistant to stress corrosion cracking. subzero temperatures. Specially for joining and surfacing work
on matching/similar non magnetic CrNiMo(Mn,N) steels/cast
steel grades.
Materials X2CrNiN18-10 (1.4311) X2CrNiMoN17-12-2 (1.4406)
X2CrNiMoN17-13-3 (1.4429) X2CrNiMnMoNNb21-16-53 (1.3964)
Materials X4CrNiMnMoN19-13-8 (1.3948) X-2CrNiMoN22-15 (1.3951)
X2CrNiMnMoNNb21-16-5-3 (1.3964)
in % <0.04 0.8 5.0 21.0 3.0 17.0 0.2 Typical analysis C Si Mn Cr Mo Ni N
in % <0.04 1.0 7.0 22.0 3.6 18.0 0.2
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
metal according N/mm2 N/mm2 N/mm2 % N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 430 450 640 30 70 to EN 1597-1 AW 430 450 640 30 70
(min. values at RT) (min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Materials Preheating Post-weld heat treatment Matching/similar None None
Matching/similar None None non magnetic steels/
non magnetic steels/ cast steel grades
cast steel grades
Approvals BWB
and amperages 2.5 x 300 210 4.0 55- 70 and amperages 2.5 x 300 210 4.0 55- 70
3.2 x 350 145 4.8 65-105 3.2 x 350 145 4.8 65-105
4.0 x 350 95 4.8 110-140 4.0 x 350 95 4.8 110-140
Thermanit 20/25 Cu Thermanit 20/25 CuW
E 20 25 5 Cu L B 20+ E 20 25 5 Cu N L B 2 2 E385-15 1.4519 E 20 25 5 Cu L R 26 E 20 25 5 Cu N L R 3 2 E385-16 1.4519
Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion
and field of use up to 350 C (662 F). Good corrosion resistance similar to and field of use up to 350 C (662 F). Good corrosion resistance similar to
matching steels/cast steel grades, above all in reducing environ- matching steels/cast steel grades, above all in reducing environ-
ments. For joining and surfacing work on matching austenitic ments. For joining and surfacing work on matching austenitic
CrNiMoCu steels/cast steel grades. For joining this steels with CrNiMoCu steels/cast steel grades. For joining this steels with
unalloyed/low alloy steels/cast steel grades. unalloyed/low alloy steels/cast steel grades.

X5NiCrMoCuNb20-18 (1.4505) X5NiCrMoCuTi20-18 (1.4506) X1CrNiMoN25-25-2 (1.4465) X4NiCrMoCuNb20-18-2 (1.4505)
X1NiCrMoCuN25-20-5 (1.4539) X2NiCrMoCuN25-20-5 (1.4539)
Typical analysis C Si Mn Cr Mo Ni Cu Typical analysis C Si Mn Cr Mo Ni Cu

in % in % <0.03 <0.7 1.3 20.0 4.5 25.0 1.5
<0.03 0.5 1.8 20.0 4.5 25.0 1.5
AW 350 370 550 35 55 to EN 1597-1 AW 350 370 550 35 55
to EN 1597-1
(min. values at RT)
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Welding instruction
Matching/similar None None. If necessary solution
Matching/similar None None. If necessary solution steels/cast steel grades annealing at 1120 C (2048 F)
steels/cast steel grades annealing at 1120 C (2048 F)
Combinations with According to unalloyed/ None
Combinations with According to unalloyed/ None unalloyed/low alloy low alloy parent metal
unalloyed/low alloy low alloy parent metal steels/cast steel grades mostly not necessary
steels/cast steel grades mostly not necessary

and amperages 2.5 x 300 205 4.1 45- 60 3.2 x 350 140 4.9 80-110
3.2 x 350 145 5.4 70-110 4.0 x 350 90 4.7 100-135
4.0 x 350 95 5.1 100-140 5.0 x 450 60 6.1 140-180
Thermanit 22/09 Thermanit 22/09 W
Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr. Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr.
E 22 9 3 L B 20+ E 22 9 3 N L B 2 2 E2209-15 P1.4462 E 22 9 3 L R 23 E 22 9 3 N L R 3 2 E2209-17 P1.4462
Characteristics Stainless; resistant to intercrystalline corrosion at max. applica- Characteristics Stainless; resistant to intercrystalline corrosion at max. applica-
and field of use tion temperature 250 C (482 F). Good resistance to stress and field of use tion temperature 250 C (482 F). Good resistance to stress
corrosion cracking in chlorine- and hydrogen sulphide bearing corrosion cracking in chlorine- and hydrogen sulphide bearing
environments. High Cr and Mo contents provide resistance to environments. High Cr and Mo contents provide resistance to
pitting corrosion. For joining and surfacing work on matching pitting corrosion. For joining and surfacing work on matching
and similar austenitc steels/cast steel grades. Attention must be and similar austenitc steels/cast steel grades. Attention must be
paid to embrittlement susceptibility of the parent metal. paid to embrittlement susceptibility of the parent metal.
Materials TV certified parent metal Materials TV certified parent metal

X2CrNiMoN22-5 (1.4462) X2CrNiMoN22-5 (1.4462)
Typical analysis C Si Mn Cr Mo Ni N Typical analysis C Si Mn Cr Mo Ni N

in % in % <0.04 <0.9 0.9 22.5 3.0 9.0 0.15
<0.04 0.5 0.9 22.5 3.0 9.0 0.15
treatment 0.2% 1.0% strength (L0=5d0) in J CVN
treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld
ties of the weld N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 540 560 690 22 50
to EN 1597-1 AW 540 560 690 22 50
(min. values at RT)
(min. values at RT)
Structure Austenite/ferrite
Welding instruction
Welding instruction
Matching/similar None Mostly none; if necessary
Matching/similar None Mostly none; if necessary steels/cast steel grades solution annealing at 1050 C
steels/cast steel grades solution annealing at 1050 C (1922 F)/ water or air
(1922 F)/ water or air
Approvals TV (Certificate No. 3297) GL (4462) ABS (E2209-17)

Approvals TV (Certificate No. 4300) Controlas (1050) DNV (W11131) LR (Duplex CMn steel)
3.2 x 350 140 4.4 80-110 3.2 x 350 140 4.5 70-110
4.0 x 350 90 4.4 100-145 4.0 x 350 100 4.9 110-140
5.0 x 450 60 5.7 140-180 5.0 x 450 60 5.9 140-190
Thermanit 25/09 CuT Thermanit 25/09 CuW
Classifications (DIN 8556) EN 1600 AWS A 5.4 Classifications (DIN 8556) EN 1600
E 25 9 4 L CuW B 20+ E 25 9 4 N L B 2 2 PE2553-15 E 25 9 3 Cu L R 23 EZ 25 9 3 Cu N L R 1 2
Characteristics Stainless. Resistance to intercrystalline corrosion wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion
and field of use up to 250 C (482 F). and field of use at 250 C (482 F). Corrosion resistance superior to that of
Very good resistance to pitting corrosion and stress corrosion Thermanit 22/09 (W). Good resistance to stress corrosion
cracking due to the high CrMo(N) content (pitting index >40). cracking in chlorine and hydrogen sulphide bearing environ-
Well suited for offshore applications. ments. The high Cr and Mo contents provide resistance to
pitting corrosion.
Materials TV certified parent metals:
GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN26-6-3-3 (1.4517)
Materials GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN26-6-3-3 (1.4517)
25 % Cr-superduplex steels such as SAF 25/07, Zeron 100
Typical analysis C Si Mn Cr Mo Ni N CAW W Typical analysis C Si Mn Cr Mo Ni N Cu

in % <0.03 0.5 1.2 25.0 3.7 9.0 0.2 0.7 0.6 in % 0.02 0.7 0.9 25.0 3.0 9.0 0.1 2.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) values
metal according N/mm2 N/mm2 N/mm2 % N/mm2 N/mm2 N/mm2 % in J CVN
metal according
to EN 1597-1 AW 600 650 750 22 70 (+20 C) to EN 1597-1 AW 600 650 800 23 35
(min. values at RT) 50 (50 C) (min. values at RT) SR 1120C/4 h 480 580 750 25 55
Structure Austenite/ferrite Structure Austenite/ferrite
Welding instruction
Welding instruction
Matching/similar steels/ Mostly none Mostly none; if necessary, solution
cast steel grades annealing at 1070 C (1958 F) / water. Matching/similar None Mostly none; if necessary
steels/cast steel grades solution annealing at 1120 C
Welding of root pass with thick layer. (2048 F) / water
Next two passes with thin layers and
low heat input to avoid precipitation
and too high ferrite content

3.2 x 350 156 5.0 80-105 3.2 x 350 145 5.0 60-110
4.0 x 350 102 5.0 90-140 4.0 x 350 95 5.0 90-150
Thermanit 25/14 E

E 23 12 L B 20+ E 23 12 L B 2 2 E309L-15 1.4332
Characteristics Well suited for fabricating austenitic/ferritic joints at max. appli- Welding instruction
and field of use cation temperature 300 C (572 F). Stainless, wet corrosion up Materials Preheating Post-weld heat treatment
to 350 C (662 F). Suitable for depositing intermediate layers
when welding clad products. Joining CrNi(Mo,N) According to ferritic No postweld heat treatment above
For joining unalloyed/low alloy steels/cast steel grades or stain- austenitic steels to un- parent metal; 300 C (572 F) risk of carbide
less/heat resistant Cr steels/cast steel grades to austenitic alloyed/low alloy steels/ mostly not necessary precipitation in the weld fusion zone,
steels/cast steel grades. For depositing intermediate layers cast steel grades loss of toughness, risk of fracturing
when welding the clad side of plates of low carbon,
unstabilized or stabilized CrNi(Mo,N) austenitic metals. Joining CrNi(Mo,N) According to ferritic According to the parent metals.
austenitic to stainless/ parent metal Attention must be paid to resistance
heat resistant Cr steels/ to intercrystalline corrosion and to
cast steel grades susceptibility of the austenitic metal
side to embrittlement
X10CrNiMoTi18-12 (1.4573) and X2CrNiMoN17-13-3 (1.4429) Cladded plates and According to ferritic Attention must be paid to resistance
combined with ferritic steels up to boiler plate P295GH; parent metals with parent metal to intercrystalline corrosion and to
Weld cladding (1st Layer) on ferritic steels up to 16Mo3 and austenitic CrNi(Mo,N) susceptibility of the austenitic metal
22NiMoCr3-7 cladding side to embrittlement
in % Welding position Polarity = +
<0.04 0.4 1.5 24.5 13.0
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)

and amperages 3.2 x 350 170 5.0 70-110
Thermanit 25/14 EW 309L-17

E 23 12 L R 23 E 23 12 L R 32 E309L-17 1.4332
Characteristics Well suited for fabricating austenitic/ferritic joints at max. Welding instruction
and field of use application temperature 300 C (572 F). Stainless, wet corro- Materials Preheating Post-weld heat treatment
sion up to 350 C (662 F). Suitable for depositing intermediate
layers when welding clad products. For joining unalloyed/ Joining CrNi(Mo,N) According to ferritic No postweld heat treatment above
low alloy steels/cast steel grades or stainless/heat resistant austenitic steels to un- parent metal; 300 C (572 F) risk of carbide
Cr steels/cast steel grades to austenitic steels/cast steel grades. alloyed/low alloy steels/ mostly not necessary precipitation in the weld fusion zone,
For depositing intermediate layers when welding the clad side cast steel grades loss of toughness, risk of fracturing
of plates of low carbon, unstabilized or stabilized CrNi(Mo,N)
austenitic metals. Joining CrNi(Mo,N) According to ferritic According to the parent metals.
Materials TV certified parent metals side to embrittlement
X10CrNiMoNb18-12 (1.4583) combined with ferritic steels up to
fine grained structural steel S355N. Weld cladding (1st Layer) Cladded plates and According to ferritic Attention must be paid to resistance
on ferritic steels up to S355N and 20MnMoNi45 parent metals with parent metal to intercrystalline corrosion and to
austenitic CrNi(Mo,N) susceptibility of the austenitic metal
cladding side to embrittlement
in % Welding position Polarity = + / ~
<0.04 <0.9 0.8 24.5 13.0
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Controlas (0287) CWB (E309L-17)
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
and amperages 2.5 x 350 210 4.5 50- 80
3.2 x 350 130 4.4 60-110
4.0 x 350 85 4.3 90-150
Thermanit 25/22 H Thermanit 30/10 W
Classifications (DIN 8556) EN 1600 Wst.-Nr. Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr.
E 25 22 2 Mn L B 20+ E 25 22 2 N L B 2 2 P1.4465 E 29 9 R 23 E 29 9 R 1 2 PE312-16 1.4337
Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion Characteristics Stainless; wet corrosion up to 300 C (572 F). High resistance
and field of use up to 350 C (662 F). Good resistance to Cl-bearing and field of use to hot cracking: good toughness at high yield strength.
environments, pitting corrosion and nitric acid. Huey test to For joining and surfacing applications on matching/similar
ASTM A262-64: 1.5 /48 h max., (0.25 g/m2h), selective attack steels/cast steel grades. For fabricating tough joints on un-
100 max. Particularly suited to corrosion conditions in urea alloyed/low alloy structural steels of higher strength, on
synthesis plants. For joining and surfacing applications on high manganese steel and CrNiMn steels, between dissimilar
matching/similar steels. For weld cladding on high temperature metals e.g. between stainless or heat resistant and
steels and for fabricating joints on claddings. unalloyed/low alloy steels/cast steel grades.
Materials DB-approved parent metals

Materials TV certified parent metals X10Cr13 (1.4006), X120Mn12 (1.3401), S235 [St 37], E295 [St 50]
X2CrNiMoN25-25 (1.4465) X2CrNiMoN25-22-2 (1.4466)
X2CrNiMo18-14-3 (1.4435) Typical analysis C Si Mn Cr Ni N
in % 0.10 1.1 0.8 29.0 9.0 0.10
in % <0.035 <0.4 5.0 24.5 2.2 22.0 0.15 Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
ties of the weld treatment 1.0% strength (L0=5d0) in J CVN
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN to EN 1597-1 AW 500 750 20 25
metal according N/mm2 N/mm2 N/mm2 % (min. values at RT)
to EN 1597-1 AW 400 430 600 30 80
(min. values at RT) Structure Austenite/ferrite
Welding instruction
Structure Austenite, max. ferrite content 0.5 %
Welding instruction Stainless and heat resistant, According to Mostly unnecessary
unalloyed and low alloy steels/ parent metal
cast steel grades; combinations
Matching/similar steels None Mostly unnecessary
Approvals DB (Registration form No. 30.132.11)

Approvals TV (Certificate No. 4171) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.0 x 300 330 3.8 45- 60
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A 2.5 x 300 215 3.7 50- 80
and amperages 2.5 x 300 210 3.7 55- 80 3.2 x 350 130 4.5 60-110
3.2 x 350 140 4.5 80-105 4.0 x 350 85 4.4 90-150
4.0 x 350 100 4.9 90-135 5.0 x 450 55 5.7 150-210
Thermanit 30/40 E Thermanit 30/40 EW
Classifications DIN 1736 Wst.-Nr. Classifications DIN 1736 Wst.-Nr.

EL-NiCr 28 Mo 2.4653 EL-NiCr 28 Mo 2.4653
and field of use up to 450 C (842 F). Good corrosion resistance, especially in and field of use up to 450 C (842 F). Good corrosion resistance, especially in
reducing environments. In terms of hot cracking resistance (and reducing environments. In terms of hot cracking resistance (and
corrosion resistance) Thermanit 30/40 E is superior to the fully corrosion resistance) Thermanit 30/40 EW is superior to the fully
austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25 austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25
welding filler metals, which are very sensitive to hot cracking. welding filler metals, which are very sensitive to hot cracking.
For joining and surfacing work on matching and similar, non For joining and surfacing work on matching and similar, non
stabilized and stabilized fully austenitic steels/cast steel grades stabilized and stabilized fully austenitic steels/cast steel grades
containing Mo (and Cu). For joining aforementioned steels to containing Mo (and Cu). For joining aforementioned steels to
unalloyed/low alloy steels. unalloyed/low alloy steels.
X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27-4 (1.4563) X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27- 4 (1.4563)
X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858) X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858)
in % <0.03 <0.5 2.7 28.0 3.8 36.0 1.8 in % <0.03 <0.9 1.5 28.0 4.3 36.0 1.8
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld
metal according
to EN 1597-1 AW 350 370 550 30 75 to EN 1597-1 AW 350 370 550 30 50
(min. values at RT)
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Welding instruction
Matching metals None (weld as cold as Mostly none; if necessary solution
possible) cooling in air annealing at 1120 C (2048 F) Matching metals None (weld as cold as Mostly none; if necessary solution
possible) cooling in air annealing at 1120 C (2048 F)
Joining of matching According to parent None
austenitic steels to metal Joining of matching According to parent None
unalloyed/low alloy austenitic steels to metal
steels/cast steel grades unalloyed/low alloy

and amperages 2.5 x 300 205 3.7 55- 80 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 350 145 4.7 80-105 and amperages 3.2 x 350 145 5.2 60-110
4.0 x 350 95 4.8 90-135 4.0 x 350 95 5.0 90-150
Thermanit 625

EL-NiCr 20 Mo 9 Nb ENiCrMo-3 2.4621
Characteristics Stainless; high resistance to corrosive environments. Resistant Welding instruction

and field of use to stress corrosion cracking. Resistant to scaling up to 1100 C Materials Preheating Post-weld heat treatment
(2012 F). Temperature limit: 500 C (932 F) max. in
Matching/similar metals None None; if necessary, solution
sulphureous atmospheres. High temperature resistant up to
1000 C (1832 F). Cold toughness at subzero temperatures
as low as 196 C (320.8 F). For joining and surfacing work
Cryogenic CrNi(N) None None
on matching/similar corrosion resistant materials as well as on
matching and similar heat resistant, high temperature steels
and alloys. For joining and surfacing work on cryogenic
Cryogenic Ni steels/cast According to None
austenitic CrNi(N) steels/cast steel grades and on cryogenic
steel grades suitable for parent metal
Ni steels suitable for quenching and tempering.
quenching and tempering

X10NiCrAlTi32-20 H, X10NiCrAlTi32-20 (1.4876),
NiCr22Mo9Nb (2.4856), X2NiCrMoCu25-20-5 (1.4539),
X2CrNiMoCuN20-18-6, VdTV-WBL. 473
Typical analysis C Si Mn Cr Mo Ni Nb Fe
in % <0.04 <0.7 <1.0 21.5 9.5 Bal. 3.3 <2.0
Creep and stress As per matching high temperature materials Approvals TV (Certificate No. 3463) TV Wien (Certificate No. 398)
rupture properties Controlas (0920) DNV (W10651)
to EN 1597-1 AW 420 450 760 30 75 (+20 C)
and amperages 2.5 x 250 230 3.3 45- 70
3.2 x 300 150 4.3 65-105
4.0 x 350 105 5.4 85-130
Thermanit 22/09 Thermanit 22/09 W
E 22 9 3 L B 20+ E 22 9 3 N L B 2 2 E2209-15 P1.4462 E 22 9 3 L R 23 E 22 9 3 N L R 3 2 E2209-17 P1.4462
Characteristics Stainless; resistant to intercrystalline corrosion at max. applica- Characteristics Stainless; resistant to intercrystalline corrosion at max. applica-
and field of use tion temperature 250 C (482 F). Good resistance to stress and field of use tion temperature 250 C (482 F). Good resistance to stress
corrosion cracking in chlorine- and hydrogen sulphide bearing corrosion cracking in chlorine- and hydrogen sulphide bearing
environments. High Cr and Mo contents provide resistance to environments. High Cr and Mo contents provide resistance to
pitting corrosion. For joining and surfacing work on matching pitting corrosion. For joining and surfacing work on matching
and similar austenitc steels/cast steel grades. Attention must be and similar austenitc steels/cast steel grades. Attention must be
paid to embrittlement susceptibility of the parent metal. paid to embrittlement susceptibility of the parent metal.
Materials TV certified parent metal Materials TV certified parent metal

X2CrNiMoN22-5 (1.4462) X2CrNiMoN22-5 (1.4462)
Typical analysis C Si Mn Cr Mo Ni N Typical analysis C Si Mn Cr Mo Ni N

in % in % <0.04 <0.9 0.9 22.5 3.0 9.0 0.15
<0.04 0.5 0.9 22.5 3.0 9.0 0.15
treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 540 560 690 22 50
to EN 1597-1 AW 540 560 690 22 50
(min. values at RT)
(min. values at RT)
Welding instruction
Welding instruction
Matching/similar None Mostly none; if necessary
Matching/similar None Mostly none; if necessary steels/cast steel grades solution annealing at 1050 C
steels/cast steel grades solution annealing at 1050 C (1922 F)/ water or air
(1922 F)/ water or air
Approvals TV (Certificate No. 3297) GL (4462) ABS (E2209-17)

Approvals TV (Certificate No. 4300) Controlas (1050) DNV (W11131) LR (Duplex CMn steel)
3.2 x 350 140 4.4 80-110 3.2 x 350 140 4.5 70-110
4.0 x 350 90 4.4 100-145 4.0 x 350 100 4.9 110-140
5.0 x 450 60 5.7 140-180 5.0 x 450 60 5.9 140-190
Thermanit 25/09 CuT Thermanit 25/09 CuW
Classifications (DIN 8556) EN 1600 AWS A 5.4 Classifications (DIN 8556) EN 1600
E 25 9 4 L CuW B 20+ E 25 9 4 N L B 2 2 PE2553-15 E 25 9 3 Cu L R 23 EZ 25 9 3 Cu N L R 1 2
Characteristics Stainless. Resistance to intercrystalline corrosion wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion
and field of use up to 250 C (482 F). and field of use at 250 C (482 F). Corrosion resistance superior to that of
Very good resistance to pitting corrosion and stress corrosion Thermanit 22/09 (W). Good resistance to stress corrosion
cracking due to the high CrMo(N) content (pitting index >40). cracking in chlorine and hydrogen sulphide bearing environ-
Well suited for offshore applications. ments. The high Cr and Mo contents provide resistance to
pitting corrosion.
Materials TV certified parent metals:
GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN26-6-3-3 (1.4517)
Materials GX3CrNiMoCuN26-6-3 (1.4515) GX3CrNiMoCuN26-6-3-3 (1.4517)
25 % Cr-superduplex steels such as SAF 25/07, Zeron 100
Typical analysis C Si Mn Cr Mo Ni N CAW W Typical analysis C Si Mn Cr Mo Ni N Cu

in % <0.03 0.5 1.2 25.0 3.7 9.0 0.2 0.7 0.6 in % 0.02 0.7 0.9 25.0 3.0 9.0 0.1 2.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) values
metal according N/mm2 N/mm2 N/mm2 % N/mm2 N/mm2 N/mm2 % in J CVN
metal according
to EN 1597-1 AW 600 650 750 22 70 (+20 C) to EN 1597-1 AW 600 650 800 23 35
(min. values at RT) 50 (50 C) (min. values at RT) SR 1120C/4 h 480 580 750 25 55
Structure Austenite/ferrite Structure Austenite/ferrite
Welding instruction
Welding instruction
Matching/similar steels/ Mostly none Mostly none; if necessary, solution
cast steel grades annealing at 1070 C (1958 F) / water. Matching/similar None Mostly none; if necessary
steels/cast steel grades solution annealing at 1120 C
Welding of root pass with thick layer. (2048 F) / water
low heat input to avoid precipitation

3.2 x 350 156 5.0 80-105 3.2 x 350 145 5.0 60-110
4.0 x 350 102 5.0 90-140 4.0 x 350 95 5.0 90-150
Thermanit C

E 25 20 B 20+ E 25 20 B 2 2 PE310-15 1.4842
Characteristics Resistant to scaling up to 1150 C (2102 F). For surfacing Welding instruction
and field of use and joining applications on matching/similar heat resistant Materials Preheating Post-weld heat treatment
steels/cast steel grades. For tough filler layers beneath cap
passes made with Thermanit L when welding thicker cross Heat resistant Cr According to According to parent metal
sections of Cr steels/cast steel grades to permit use of such steels/cast steel grades parent metal
steels in sulphureous atmospheres.
max. application temperature in C Heat resistant matching/ None None
Atmosphere sulphur-free max. 2 g S/Nm3 similar steels/cast steel
Air and oxidizing combustion gases 1150 1100 grades
Reducing combustion gases 1080 1040

X15CrNiSi25-20 (1.4841)
in % 0.13 1.0 2.5 25.0 20.0
Creep and stress In the range of matching heat resistant parent metals Approvals TV (Certificate No. 1232)
rupture properties VUZ
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 390 550 25 80
and amperages 2.5 x 300 260 4.1 45- 60
3.2 x 350 190 5.5 70-110
4.0 x 350 120 5.2 90-140
Thermanit CW 310-16 Thermanit CR
Rutile covered electrode Basic covered electrode
Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr. Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr.
E 25 20 R 26 E 25 20 R 1 2 E310-16 1.4842 E 25 20 H B 20+ E 25 20 H B 2 2 PE310H-15 P1.4846
Characteristics Resistant to scaling up to 1150 C (2102 F). For surfacing and
and field of use joining on matching/similar heat resistant steels/cast steel grades. Characteristics Resistant to scaling up to 1000 C (1832 F).
For tough filler layers beneath cap passes made with Thermanit L and field of use For surfacing and joining applications on matching heat
when welding thicker cross sections of Cr steels/cast steel grades resistant cast steel grades.
to permit use of steels in sulphureous atmospheres.
max. application temperature in C Materials GX40CrNiSi25-20 (1.4848) GX40CrNiSi22-9 (1.4826)
Atmosphere sulphur-free max. 2 g S/Nm3 GX40CrNiSi25-12 (1.4837)
Air and oxidizing combustion gases 1150 1100
Materials X15CrNiSi25-20 (1.4841) X12CrNi25-21 (1.4845) Typical analysis C Si Mn Cr Ni
X15CrNiSi20-12 (1.4828) in % 0.40 1.0 2.5 25.5 21.5
in % 0.10 0.5 2.0 26.0 21.0 Creep and stress In the range of matching cast steel grades
Creep and stress In the range of matching heat resistant parent metals rupture properties
rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0)
metal according
to EN 1597-1 AW 380 410 570 35 80 to EN 1597-1 AW 400 450 600 10
Structure Austenite
Welding instruction
Post-weld heat Structure Austenite
Materials Preheating treatment
Heat resistant Cr According to parent metal. Inter- According to parent Welding instruction
steels/cast steel grades mediate layer 100 C (212 F) max. metal
Heat resistant matching/ None Materials Preheating Post-weld heat treatment
None
similar steels/ Matching heat resistant None None
cast steel grades cast steel grades
Approvals Controlas (0566)

3.2 x 350 140 4.7 65-105 and amperages 3.2 x 350 145 4.8 80-105
4.0 x 350 105 5.1 100-140 4.0 x 350 95 4.8 90-135
5.0 x 450 60 6.0 160-200 5.0 x 450 60 5.8 150-190
Thermanit CM
Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr. Welding instruction

E 25 20 Mn B 20+ E 25 20 B 2 2 PE310-15 P1.4842 Materials Preheating Post-weld heat treatment
Heat resistant Cr steels/ According to According to parent metal

Characteristics Resistant to scaling up to 1050 C (1922 F). For fabricating cast steel grades parent metal
and field of use tough joints on heat resistant Cr and CrNi steels/cast steel
grades. Suitable for austenitic ferritic joints at max. application Heat resistant CrNi steels/ None None
temperature 300 C (572 F). Specially suited for filler and final cast steel grades
pass welding (provided no sulphureous atmosphere is present)
on plates clad with 1.4000 or 1.4002 metals. Joining of CrNi(MoN) According to Max. annealing temperature 300 C
Maximum application temperature 400 C (752 F). austenitic with unalloyed/ ferritic (527 F), otherwise carbide precipi-
If application temperatures are higher, use of Thermanit Nicro 82 / low alloy steels/ parent metal tation in weld fusion zone, loss of
Thermanit Nicro 182 is advisable. cast steel grades toughness (tendency to hot cracking)
Joining CrNi(MoN) According to According to parent metals. Attention

austenitic and stainless ferritic must be paid to intercrystalline corro-
Materials TV certified parent metals and heat resistant parent metal sion resistance and susceptibility
X7CrAl13 (1.4002), austenitic steels to DIN 17440 and AD- Cr steels/cast steel grades of austenitic side to embrittlement
Merkblatt/leaflet W2 combined with unalloyed steels to
EN 10025 and EN 10028 as well as steels of the same strength Cladded plates and According to Attention must be paid to inter-
level and similar composition cast materials ferritic crystalline corrosion resistance
with 14 % Cr metals parent metal and susceptibility of austenitic side
to embrittlement
in % 0.12 1.0 4.5 25.0 20.0

Creep and stress In the range of matching heat resistant parent materials
rupture properties

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 350 170 5.3 70-110
4.0 x 350 120 5.5 90-140
Thermanit D Thermanit DW
E 22 12 B 20+ E 22 12 B 2 2 PE309-15 1.4829 E 22 12 R 23 E 22 12 R 3 2 E309-17 1.4829
Characteristics Resistant to scaling up to 950 C (1742 F). For joining and Characteristics Resistant to scaling up to 950 C (1742 F). For joining and
and field of use surfacing applications on matching/similar heat resistant steels/ and field of use surfacing applications on matching/similar heat resistant steels/
cast steel grades. cast steel grades.
max. application temperature in C
Atmosphere sulphur-free max. 2 gS/Nm3 over 2 gS/Nm3 Atmosphere sulphur-free max. 2 gS/Nm3 over 2 gS/Nm3
Air and oxidizing combustion gases 950 930 850 Air and oxidizing combustion gases, 950 930 850
Reducing combustion gases 900 850 Reducing combustion gases 900 850
X15CrNiSi20-12 (1.4828)
X15CrNiSi20-12 (1.4828)
in % Typical analysis C Si Mn Cr Ni
0.11 1.0 0.9 22.5 11.0 in % 0.11 0.9 0.8 22.5 12.5
rupture properties Creep and stress In the range of matching heat resistant parent metals
rupture properties
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 N/mm2 % ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
(min. values at RT)
Structure Austenite with part ferrite Structure Austenite with part ferrite
Welding instruction Welding instruction
Materials Preheating Post-weld heat treatment Materials Preheating Post-weld heat treatment
Heat resistant Cr According to Annealing according to parent metal Heat resistant Cr According to Annealing according to parent metal
steels/cast steel grades parent metal is unnecessary if service temperature steels/cast steel grades parent metal is unnecessary if service temperature
the same or higher the same or higher
Matching austenitic None None Matching austenitic None
None
steels/cast steel grades steels/cast steel grades
Welding position Polarity = + Welding position Polarity = + / ~

3.2 x 350 180 5.3 70-110 3.2 x 350 130 4.3 80-110
4.0 x 350 120 5.3 90-140 4.0 x 350 85 4.3 110-140
5.0 x 450 85 7.3 140-190 5.0 x 450 60 5.9 150-210
Thermanit L Thermanit LW
Classifications DIN 8556 EN 1600 Wst.-Nr. Classifications DIN 8556 EN 1600 Wst.-Nr.
E 25 4 B 20+ E 25 4 B 2 2 1.4820 E 25 4 R 23 E 25 4 R 1 2 1.4820
Characteristics Stainless; corrosion resistant similar to matching or similar Characteristics Stainless; corrosion resistant similar to matching or similar
and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. For joining and and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. For joining and
surfacing on matching and similar (Mo-free) stainless CrNi surfacing on matching and similar (Mo-free) stainless CrNi
steels/cast steel grades. Should parent metal be susceptible to steels/cast steel grades. Should parent metal be susceptible to
embrittlement, interpass temperature must not be allowed to rise embrittlement, interpass temperature must not be allowed to rise
above 300 C (572 F). Resistant to scaling in air and oxidizing above 300 C (572 F). Resistant to scaling in air and oxidizing
combustion gases up to 1150 C (2102 F). Good resistance combustion gases up to 1150 C (2102 F). Good resistance
in sulphureous combustion gases at elevated temperatures. For in sulphureous combustion gases at elevated temperatures. For
matching and similar heat resistant steels/cast steel grades. matching and similar heat resistant steels/cast steel grades.
Materials GX40CrNi27- 4 (1.4340) GX8CrNi26-7 (1.4347) Materials GX40CrNi27- 4 (1.4340) G8CrNi26 -7 (1.4347)
X20CrNiSi25 - 4 (1.4821) X20CrNiSi25 - 4 (1.4821)
Typical analysis C Si Mn Cr Ni Typical analysis C Si Mn Cr Ni
in % 0.08 0.5 1.3 26.0 5.0 in % 0.06 1.0 0.8 26.0 5.0
Mechanical proper- Heat- Yield strength Tensile Elongation Mechanical proper- Heat- Yield strength Tensile Elongation
ties of the weld treatment 0.2 % strength (L0=5d0) Hardness ties of the weld treatment 0.2 % strength (L0=5d0) Hardness
metal according N/mm2 N/mm2 % HB30 metal according N/mm2 N/mm2 % HB30
to EN 1597-1 AW 500 700 20 180 to EN 1597-1 AW 500 700 20 180
Structure Ferrite/austenite Structure Ferrite/austenite

Matching and similar According to wall Cooling in air, possibly quenching Matching and similar According to wall Cooling in air, possibly quenching
stainless steels/cast thickness: 150-300 C at 980 C (1796 F)/air. To restore stainless steels/cast thickness: 150-300 C at 980 C (1796 F)/air. To restore
steel grades (302-572 F). toughness for cast steel grades steel grades (302-572 F). toughness for cast steel grades
None for steel 1.4347 and 1.4336 quench at None for steel 1.4347 and 1.4336 quench at
grade 1.4347 1050 C (1922 F)/water or air grade 1.4347 1050 C (1922 F)/water or air
Matching heat- None Mostly none Matching heat- None Mostly none
resistant steels resistant steels
Welding position Polarity = + Welding position Polarity = + / ~
3.2 x 350 180 5.2 70-110 3.2 x 350 145 5.2 60-110
4.0 x 350 120 5.2 90-140 4.0 x 350 85 4.6 90-150
Thermanit Nicro 82


No Cr carbide zones that become brittle in the ferrite weld Unalloyed/low alloy steels Ferritic side, According to parent metal. Attention
deposit transition zone, even not as a result of heat treatments to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline cor-
above 300 C (572 F). Well suited for tough joints and steels/cast steel grades metal rosion resistance and embrittlement
surfacing on heat resistant Cr and CrNi steels/cast steel in the case of stainless austenitic
grades and Ni-base alloys. steels/cast steel grades

10CrMo9-10;
in % <0.05 <0.4 4.0 19.5 Bal. 2.0 <4.0 Welding position Polarity = +

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Thermanit Nicro 182

and field of use temperature resistant up to 800 C (1472 F). Cold toughness Materials Preheating Post-weld heat treatment
at subzero temperatures as low as 196 C (320.8 F).
Well suited for austenitic ferritic joints. Unalloyed/low alloy steels Ferritic side, According to parent metal. Attention
No Cr carbide zones that become brittle in the ferrite weld depo- to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline cor-
sit transition zone even not as a result of heat treatments above steels/cast steel grades metal rosion resistance and embrittlement
300 C (572 F). Well suited for tough joints and surfacing on in the case of stainless austenitic
heat resistant Cr- and CrNi steels/cast steel grades and Ni-base steels/cast steel grades

metal
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit X

E 18 8 Mn B 20+ E 18 8 Mn B 2 2 PE307-15 1.4370
300 C (572 F). For joining unalloyed/low alloy or Cr steels/cast
grades fracturing
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 390 410 620 35 90
and amperages 2.5 x 300 240 3.8 45- 60
3.2 x 350 170 5.1 70-110
4.0 x 350 120 5.4 85-130
Thermanit XW

E 18 8 Mn R 26 E 18 8 Mn R 1 2 PE307-16 1.4370

grades fracturing
Typical analysis C Si Mn Cr Ni N Welding position Polarity = + / ~

in % 0.10 0.6 7.0 18.5 8.0 0.08

Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values DB (Registration form No. 30.132.08)
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN GL (4370) LR (fuV4R-12)
N/mm2 N/mm2 N/mm2 %
metal according
2.5 x 300 210 4.0 55- 70
3.2 x 350 145 5.0 65-105
4.0 x 350 95 5.3 110-140
Thermanit 16/36
Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr.

E 18 36 Nb B 20+ E 18 36 Nb B 2 2 PE330-15 P1.4863
Characteristics Resistant to scaling up to 950 C (1742 F). Good resistance to Welding instruction
and field of use carburizing atmospheres. For joining and surfacing applications Materials Preheating Post-weld heat treatment
on matching/similar heat resistant steels/cast steel grades.
Matching/similar steels/ None None
cast steel grades

Atmosphere sulphur-free max. 2 g S/Nm3
Materials GX40NiCrSiNb38-18 (1.4849) X12NiCrSi36-16 (1.4864)

GX40NiCrSi38-18 (1.4865)

in % 0.22 <0.5 1.3 18.5 35.0 2.3
Creep and stress According to matching heat resistant parent metals

rupture properties
to EN 1597-1 AW 320 340 550 15 40
(min. values at RT)

and amperages 2.5 x 300 270 4.2 45- 60
Thermanit 17

E 17 B 20+ E 17 B 2 2 E430-15 1.4015

and field of use cast steel grades (seawater, diluted organic and inorganic Materials Preheating Post-weld heat treatment
acids). Resistant to scaling in air and oxidizing combustion
gases up to 950 C (1742 F) and particularly, in sulphureous Joining: matching According to Cooling in air. For the reduction
combustion gases at elevated temperatures. For joining work (ferritic) steels/ wall thickness: of the stresses induced by welding
on matching ferritic and similar quenchable and temperable cast steel grades 150-300 C and for restoration of grain
Cr steels/cast steel grades. Lowest possible heat input is re- (302-572 F) decomposition resistance annealing
quired as ferritic 17 % Cr steels are susceptible to embrittlement at 800 C (1472 F), cooling in air.
due to coarse grain growth. Often used only for cap passes on Mostly not necessary if annealed
tougher austenitic filler layers, above all in sulphureous com- at service temperature
bustion gases. For surfacing work on sealing faces of water,
steam and gas valves and accessories, made of unalloyed Joining: unalloyed Only for greater None; if necessary tempering to
and low alloy steels/cast steel grades designed for service and low alloy steels/ wall thicknesses: required hardness
temperatures up to 450 C (842 F). cast steel grades 100-250 C
(212-482 F)
Materials X20CrNi17-2 (1.4057) GX22CrNi17 (1.4059) Joining: high strength 100-250 C None; if necessary tempering to
GX40CrSi17 (1.4740) X2CrAlTi18-2 (1.4741) steels/cast steel grades (212-482 F) required hardness
X10CrAl18 (1.4742)
in % 0.06 0.5 0.5 17.0 <0.6
rupture properties

N/mm2 N/mm2 % in J CVN HB30
metal according
to EN 1597-1 760 C / 2 h: 340 530 20 150 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) AW 240 and amperages 2.5 x 300 235 3.7 60- 80
3.2 x 350 140 4.3 80-110
4.0 x 350 110 4.8 110-140
Structure Ferrite/martensite 5.0 x 450 70 6.1 140-180
Thermanit 21/33 Thermanit 21/33 So
Classifications (DIN 8556) EN 1600 Wst.-Nr. Classifications (DIN 8556) EN 1600 Wst.-Nr.
E 21 32 Nb B 20+ EZ 21 32 Nb B 22 P1.4850 E 21 32 Nb B 20+ EZ 21 32 Mn Nb B 22 P1.4850
Characteristics Heat resistant up to 1050 C (1922 F). Good resistance to Characteristics Heat resistant up to 1050 C (1922 F). Good resistance to
and field of use carburizing atmospheres. For joining and surfacing applications and field of use carburizing atmospheres. For joining and surfacing applications
on matching/similar heat resistant steels/cast steel grades. on matching/similar heat resistant steels/cast steel grades.
max. application temperature in C max. application temperature in C

Atmosphere Atmosphere sulphur-free max. 2 g S/Nm3
sulphur-free max. 2 g S/Nm3
Air and oxidizing combustion gases 1050 1000 Air and oxidizing combustion gases 1050 1000
Reducing combustion gases 1000 950 Reducing combustion gases 1000 950
Materials TV certified parent metals Materials GX10NiCrNb32-20 (1.4859) X10NiCrAlTi32-20 (1.4876)

X10NiCrAlTi32-20H X10NiCrAlTi32-20 (1.4876) X10NiCrAlTi32-20H
Typical analysis C Si Mn Cr Ni Nb Typical analysis C Si Mn Cr Ni Nb

in % in % 0.12 0.5 4.5 21.0 32.0 1.2
0.15 0.4 2.8 22.0 33.0 1.2
rupture properties
rupture properties
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction Post-weld heat
Welding instruction Materials Preheating treatment
Materials Preheating Post-weld heat treatment None
Matching/similar steels/ None; welding with stringer beads
Matching/similar None None cast steel grades or limited weaving motion
steels/cast steel grades advisable. Interpass temperature:
150 C (302 F) max.

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A BWB Controlas (0626)
and amperages 2.5 x 300 240 4.0 55- 80
4.0 x 350 120 5.5 90-135 and amperages 2.5 x 300 240 4.5 55- 80
5.0 x 450 70 6.4 150-190 3.2 x 350 145 4.8 80-105
Thermanit 25/24 R

E 25 24 Nb B 20+ EZ 25 24 Nb B 22 1.4830
Characteristics Resistant to scaling up to 1000 C (1832 F). For surfacing Welding instruction
and field of use and joining work on matching/similar heat resistant cast steel Materials Preheating Post-weld heat treatment
grades.
Matching/similar cast steel None None
grades
Materials GX30CrNiSiNb24-24 (1.4855)
Typical analysis C Si Mn Cr Ni Nb Welding position Polarity = +

in % 0.30 1.0 2.2 25.0 24.0 1.2
Creep and stress In the range of matching cast steel grades

rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) and amperages 3.2 x 350 145 4.8 80-105
4.0 x 350 95 4.6 90-135
to EN 1597-1 AW 400 450 600 10
(min. values at RT)
Structure Austenite
Thermanit 25/35 R Thermanit 25/35 Zr
E 25 35 Nb B 20+ EZ 25 35 Nb B 22 1.4853 E 25 35 Nb B 20+ EZ 25 35 Nb B 22 1.4853
Characteristics Resistant to scaling up to 1050 C (1922 F). Characteristics Resistant to scaling up to 1050 C (1922 F).
and field of use For surfacing and joining work on matching/similar heat and field of use For surfacing and joining work on matching/similar heat
resistant cast steel grades. resistant cast steel grades.

Materials X10NiCrAlTi32-20 (1.4876)
GX40NiCrNb35-25 (1.4852)
GX40NiCrSiNb38-18 (1.4849)
GX40NiCrNb35-25 (1.4852)
in % 0.40 1.0 1.8 25.0 35.0 1.3
Typical analysis C Si Mn Cr Ni Nb Others
in % 0.40 1.0 1.8 26.0 35.0 1.2 Zr, Ti
rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Creep and stress In the range of matching cast steel grades
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
to EN 1597-1 AW 400 450 600 8 ties of the weld treatment 0.2% 1.0% strength (L0=5d0)
(min. values at RT) metal according N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 400 450 600 8
Structure Austenite (min. values at RT)
Welding instruction Structure Austenite

Matching/similar cast steel None None Welding instruction
grades Materials Preheating Post-weld heat treatment
Matching/similar cast steel None None
Welding position Polarity = + grades

Approvals TV (temp. reg. 156) TV Wien (Certificate No. 672)
Controlas (0520)
3.2 x 350 145 4.7 80-105 3.2 x 350 145 4.7 80-105
4.0 x 350 95 4.6 90-135 4.0 x 350 95 4.6 90-135
5.0 x 450 60 5.8 150-190 5.0 x 450 60 5.8 150-190
Thermanit 35/45 Nb Thermanit 30/50
Classifications (DIN 8556) EN 1600 Classifications (DIN 1736) Wst.-Nr.

E 35 45 Nb B 20+ EZ 35 45 Nb B 22 EL-NiCr 28 W P2.4879
and field of use For surfacing and joining work on matching/similar heat and field of use For surfacing and joining of matching/similar cast steel grades.
resistant cast steel grades.
Materials GX45NiCrNbSiTi45-35 Materials GNiCr28W (NA 22 H) (2.4879)
Typical analysis C Si Mn Cr Ni Nb Typical analysis C Si Mn Cr Ni W

in % in % 0.50 1.3 2.5 28.5 49.0 4.5
0.45 1.4 1.0 35.0 45.5 0.8

rupture properties
rupture properties
Mechanical proper- Heat- Yield strength Tensile Elongation Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
ties of the weld treatment 0.2% strength (L0=5d0) treatment 0.2% 1.0% strength (L0=5d0)
N/mm2 N/mm2 %
ties of the weld
metal according metal according N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 245 450 6 to EN 1597-1 AW 450 500 650 5
Structure Austenite Structure Austenite

Matching/similar cast steel None None Matching/similar cast None None
grades steel grades
3.2 x 350 145 4.7 80-105 3.2 x 350 145 4.8 80-105
4.0 x 350 95 4.6 90-135 4.0 x 350 95 3.8 90-135
5.0 x 450 60 5.8 150-190 5.0 x 450 60 5.8 150-190
Thermanit 617

EL-NiCr 21 Co 12 Mo PENiCrCoMo-1 2.4628
Characteristics Resistant to scaling up to 1100 C (2012 F), high temperature Welding instruction
and field of use resistant up to 1000 C (1832 F). High resistance to hot gases Materials Preheating Post-weld heat treatment
in oxidizing resp. carburizing atmospheres.
Suited for joining and surfacing applications on matching and Matching/similar metals None Mostly none. If necessary, solution
similar heat resistant steels and alloys. annealing at 1150 C (2102 F)

X8NiCrAlTi32-21 (1.4959)
NiCr23Fe (2.4851) NiCr23Co12Mo (2.4663)
Typical analysis C Si Mn Cr Mo Ni Co Al Ti
in % <0.08 0.7 <0.5 21.0 9.0 Bal. 12.0 1.0 0.5
Creep and stress According to matching high temperature steels/alloys

rupture properties

to EN 1597-1 AW 400 700 30 100
(min. values at RT)
and amperages 2.5 x 250 215 3.2 45- 65
3.2 x 300 130 3.8 65-105
Thyssen Chromo 9 V Thermanit MTS 4
Classifications EN 1599 AWS A 5.5 Classifications DIN 8575 EN 1599 Wst.-Nr.

E CrMo 9 1 B 42 H5 E9015-B9 E CrMoWV 12 B 20+ E CrMoWV 12 B 42 H5 1.4937
Characteristics High temperature resistant up to 550 C (1022 F), resistant to
and field of use scaling up to 600 C (1112 F). For surfacing and joining
Characteristics Basic covered CrMoVNb alloyed electrode. applications on equivalent/similar high temperature 12 % Cr
and field of use Good welding characteristics in out of position work; high tem- steels/cast steel grades, suitable for quenching and tempering.
perature resistant equivalent weld metal. For quenched and
tempered 9 % chromium steels, in particular P 91 / T 91 accor- Materials TV certified parent metals
ding to ASTM. X20CrMoV12-1 (1.4922) X20CrMoWV12-1 (1.4935)
Redry for 2 h at 300 - 350 C (572 - 662 F). Typical analysis C Si Mn Cr Mo Ni W V
in % 0.18 0.3 0.6 11.0 1.0 0.6 0.5 0.3
Materials X 10 CrMoVNb 91 (1.4903), A 213 - T 91, A 335 - P 91 Creep and stress In the range of equivalent high temperature resistant
rupture properties parent metal
Typical analysis C Si Mn Cr Mo Ni V Nb N N/mm2 N/mm2 %
in % metal according
0.09 0.2 0.6 9.0 1.1 0.8 0.2 0.05 0.04 SR 760 C / 4 h 590 700 15 35
to EN 1597-1
(min. values at RT)

Welding instruction
N/mm2 N/mm2 %
metal according
SR (760 C/2 h) 550 680 17 47 Parent materials Preheating Post-weld heat treatment
to EN 1597-1
(min. values at RT) SR (760 C/4 h) 530 620 17 47 High temperature According to For smaller welding jobs, cool slowly to 120 C
martensitic wall thickness: (248 F) (i.e. furnace). Tempering for approx. 4h
steels/cast steel 250-450 C 720-760 C (1328-1400 F) / air or quench
grades (482-842 F) and temper 1050 C (1922 F) / air or oil + 4h
Welding position Polarity = + 700-760 C (1292-1400 F) / air.
For larger welding jobs: intermediate stress-
relieving at first from welding temperature 2h
550 C (1022 F) max. 580 C (1076 F) cool
slowly to 120 C (248 F), tempering or quenching
and tempering as above
Approvals TV (Certificate No. 6173) Controlas (1353) Polarity = +
Welding position
VUZ

3.2 x 350 125 4.4 100-145 and amperages 2.5 x 250 240 3.4 60- 80
4.0 x 350 90 4.5 140-190 3.2 x 350 140 4.9 90-120
5.0 x 450 60 5.9 160-240 4.0 x 350 95 4.8 110-140
Thermanit ATS 4 Thermanit MTS 616
Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr. Classifications EN 1599 AWS A 5.5
E 18 11 B 20+ E 19 9 B H 2 2 E308H-15 P1.4948 EZ CrMoWV 9 0,5 2 B 42 H5 E9015-G (PE9015-B9)
Characteristics High temperature resistant up to 700 C (1292 F); resistant to
and field of use scaling up to 800 C (1472 F). For surfacing and joining
applications on matching/similar high temperature resistant Characteristics Basic covered CrMoNiVWNb alloyed electrode. Good welding
steels/cast steel grades. and field of use characteristics in out of position work; high temperature
resistant matching weld metal.
For welding of high temperature resistant martensitic steels in
X6CrNi18-11 (1.4948)
particular P 92 according to ASTM A 355.
X12CrNiTi18-9 (1.4878)
Redry for 2 h at 300-350 C (572-662 F).
X6CrNiNb18-10 (1.4550)
in % 0.05 0.3 1.6 18.5 9.5
Materials ASTM A 355 Gr. P 92, NF 616
Creep and stress In the range of matching high temperature resistant parent metals
rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Typical analysis C Si Mn Cr Mo Ni V W Nb
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN in % 0.11 0.2 0.6 8.8 0.5 0.7 0.2 1.6 0.05
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 390 550 35 70
(min. values at RT)
Structure Austenite with approx. 5% ferrite ties of the weld treatment 0.2% strength (L0=5d0) in J CVN
Welding instruction SR (750-760 C / 2 h) 560 720 15 41
to EN 1597-1
Materials Preheating Post-weld heat treatment (min. values at RT)
Matching/similar Up to 25 mm wall thickness: Up to 25 mm wall thickness:
steels/cast steel none. Over 25 mm wall none. Over 25 mm wall thickness:
grades thickness: max. 200 C to avoid stress corrosion cracking
(392 F) advisable 1050 C (1922 F)/air Welding position Polarity = +
Approvals TV (Certificate No. 1526) TV Wien (Certificate No. 665) Approvals TV (Certificate No. 9289)
Controlas (0194)
3.2 x 350 145 4.7 80-105 and amperages 2.5 x 250 225 3.2 70-100
4.0 x 350 95 4.4 90-135 3.2 x 350 125 4.4 90-140
5.0 x 450 65 5.9 150-190 4.0 x 350 90 4.5 130-180
Thermanit MTS 911
Classifications EN 1599 AWS A 5.5 Wst.-Nr.

EZ CrMoWV 9 1 1 B 42 H5 E9015-G (PE9015-B9) 1.4905
Characteristics Basic covered CrMoNiVWNb alloyed electrode. Welding position Polarity = +

and field of use Good welding characteristics in out of position work;
high temperature resistant matching weld metal.
For the welding of high temperature resistant martensitic steels
in particular X11CrMoWVNb9-1-1 (E911).
Redry for 2 h at 300 - 350 C (572 - 662 F).

Materials X11CrMoWVNb9-1-1 (1.4905)
Typical analysis C Si Mn Cr Mo Ni V W Nb N Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A

in % 0.11 0.2 0.6 8.8 1.0 0.7 0.2 1.0 0.05 0.05 and amperages 2.5 x 250 225 3.2 70-100
3.2 x 350 125 4.4 90-140
4.0 x 350 90 4.5 130-180

to EN 1597-1 SR 560 720 15 41
(min. values at RT) (750-760 C / 2 h)
Thermanit Nicro 82



10CrMo9-10;

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Thermanit Nicro 182

sit transition zone even as a result of heat treatments above steels/cast steel grades metal rosion resistance and embrittlement

metal
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit 617


X8NiCrAlTi32-21 (1.4959)
NiCr23Fe (2.4851) NiCr23Co12Mo (2.4663)
in % 0.08 0.7 <0.5 21.0 9.0 Bal. 12.0 1.0 0.5

rupture properties

to EN 1597-1 AW 400 700 30 100
(min. values at RT)
and amperages 2.5 x 250 215 3.2 45- 65
3.2 x 300 130 3.8 65-105
Thermanit 625


and field of use to stress corrosion cracking: Resistant to scaling up to 1100 C Materials Preheating Post-weld heat treatment

in % <0.04 <0.7 <1.0 21.5 9.5 Bal. 3.3 <2.0
Creep and stress According to matching high temperature materials Approvals TV (Certificate No. 3463) TV Wien (Certificate No. 398)
to EN 1597-1 AW 420 450 760 30 75 (+20 C)
and amperages 2.5 x 250 230 3.3 45- 70
3.2 x 300 150 4.3 65-105
4.0 x 350 105 5.4 85-130
Thermanit JE Spezial

E 19 9 L B 20+ E 19 9 L B 2 2 E308L-15 1.4316
and field of use up to 350 C (662 F). Corrosion resistant similar to matching Materials Preheating Post-weld heat treatment
low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
steel grades. Good resistance to nitric acid. Matching and similar non stabili- None Mostly none. If necessary,
zed and stabilized 18/8 CrNi(N) solution annealing at 1000 C
For joining and surfacing applications on matching and similar steels/cast steel grades (1832 F)
stabilized and non stabilized CrNi(N) and CrNiMo(N)
steels/cast steel grades. Cold toughness at subzero temperatu- Cryogenic austenitic steels/cast None None
res as low as 196 C (320.8 F). For joining and surfacing steel grades
work on cryogenic matching/similar austenitic CrNi(N) steels/
cast steel grades.
Well suited for out of position welding.
Materials TV certified parent metals Welding position Polarity = +

X2CrNiN18-10 (1.4311)
X6CrNiNb18-10 (1.4550)
X10CrNiTi18-10 (1.6903)
in % 0.04 0.3 1.0 19.5 10.0
to EN 1597-1 AW 350 380 550 35 90 (+20 C)
and amperages 2.5 x 300 240 4.0 50- 80
3.2 x 350 150 4.7 80-110
Thermanit JEW 308L-17

E 19 9 L R 23 E 19 9 L R 3 2 E308L-17 1.4316
and field of use up to 350 C (662 F). Corrosion resistant similar to matching
low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
steel grades. Matching and similar non None Mostly none. If necessary,
stabilized and stabilized CrNi(N) solution annealing at 1000 C
Good resistance to nitric acid. For joining and surfacing steels/cast steel grades (1832 F)
applications on matching and similar stabilized and non
stabilized CrNi(N) steels/cast steel grades. Cold toughness Cryogenic austenitic steels/cast None None
at subzero temperatures as low as 105 C (157 F). steel grades

X2CrNi18-10 (1.4311) X6CrNiNb18-10 (1.4550) Welding position Polarity = + / ~
in % <0.04 <0.9 0.8 19.5 9.5
Controlas (0627) CWB (E308L-17)
to EN 1597-1 AW 350 380 550 35 65 (+20 C)
and amperages 2.0 x 300 330 3.7 40- 60
2.5 x 350 210 4.3 50- 90
3.2 x 350 130 4.4 80-120
4.0 x 350 85 4.3 110-160
Thermanit Nicro 82



10CrMo9-10;

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Thermanit Nicro 182


metal
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit 13/65 TTW 150 Thermanit 17/15 TT
Rutile-basic covered electrode Basic covered electrode
Classifications (DIN 1736) AWS A 5.11 Classifications (DIN 8556) EN 1600

EL-NiCr 13 Mo 6 Fe ENiCrMo-6 E 17 13 Mn 9 W3 B 20+ EZ 17 13 Mn 9 W3 B 22
Characteristics Rutile-basic covered electrode with a high recovery of 150 %. Characteristics Permitting toughness at subzero temperatures as low as
and field of use Good weldability in out of position welding. Cold toughness at and field of use 196 C (320.8 F).
subzero temperatures as low as 196 C (320.8 F). Stainless.
Suitable for surfacing and joining applications on austenitic and
For joining applications on cryogenic, stabilized and non-stabi-
ferritic cryogenic steels, in particular cryogenic Ni steels
lized, austenitic CrNi(N) steels/cast steel grades and cryogenic
suitable for quenching and tempering.
Materials (G)X8Ni9 (1.5662) 12Ni19 (1.5680) Materials TV certified parent metals

X8Ni9 (1.5662) 12Ni19 (1.5680)
Typical analysis C Si Mn Cr Mo Ni Nb W Fe
in % 0.05 <0.5 3.5 15.0 5.5 Bal. 1.1 1.2 <6.0 Typical analysis C Si Mn Cr Mo Ni W
in % 0.20 0.3 10.0 17.0 <0.2 14.5 3.5
N/mm2 N/mm2 N/mm2 %
metal according ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
to EN 1597-1 AW 410 440 660 35 80 (+20 C) metal according N/mm2 N/mm2 N/mm2 %
(min. values at RT) 60 (196 C) to EN 1597-1 AW 460 490 650 30 80 (+20 C)
Structure Austenite

Welding instruction
Cryogenic CrNi(N) steels/cast None None
steel grades Materials Preheating Post-weld heat treatment
Cryogenic CrNi(N) steels/cast None None
Cryogenic Ni steels suitable for According to parent None steel grades
quenching and tempering metal
Cryogenic Ni steels suitable for According to parent None
Welding position Polarity = + / ~ quenching and tempering metal

Approvals GL (5680) TV (Certificate No. 9379)

and amperages Approvals TV (Certificate No. 2887)
2.5 x 350 170 4.7 60-120
3.2 x 350 110 5.3 110-140
also available in vacuum package and amperages 4.0 x 350 95 4.8 90-140
Thermanit 17/15 TTW
Classifications (DIN 8556) EN 1600

E 17 13 Mn9 W 3 R 26 EZ 17 13 Mn 9 W 3 R 1 2
Characteristics Permitting toughness at subzero temperatures as low as Welding instruction

and field of use 196 C (320.8 F).
Suitable for surfacing and joining applications on austenitic and
ferritic cryogenic steels, in particular cryogenic Ni steels Cryogenic CrNi(N) steels/cast None None
suitable for quenching and tempering. steel grades
Cryogenic Ni steels suitable for According to parent None

quenching and tempering metal
Materials X8Ni9 (1.5662)

10Ni14 (1.5637)
Typical analysis C Si Mn Cr Mo Ni W
in % 0.2 0.4 9.0 17.0 <0.2 14.5 3.5 Welding position Polarity = + / ~
to EN 1597-1 AW 460 490 650 30 70 (+20 C)

and amperages 2.5 x 300 210 4.0 55- 70
3.2 x 350 145 5.3 65-105
Thermanit 19/15 H

E 20 16 3 Mn L B 20+ E 20 16 3 Mn N L B 2 2 1.4455
Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion Welding instruction

good resistance to nitric acid (Huey test in acc. ASTM A 262-64: Matching/similar steels None None


GL (4429)
in % <0.04 <0.5 6.0 20.0 3.0 16.5 0.18
Stamicarbon
Snamprogetti
N/mm2 N/mm2 N/mm2 %
metal according
2.5 x 300 240 3.8 45- 60
3.2 x 350 180 5.3 70-110
4.0 x 350 120 5.3 90-140
Thermanit 19/15 W

PE 20 16 3 Mn L R 26 EZ 20 16 3 Mn N L R 1 2 P1.4455

CrNiMoMn(N) steels/cast steel grades. Seawater resistant.
Non magnetic. Matching/similar None None
Well suited for joining and surfacing applications on matching steels/cast steel grades
and similar austenitic CrNi(N) and CrNiMo(Mn,N) and non mag-
netic steels/cast steel grades.

in % <0.04 0.6 6.0 21.0 3.0 16.5 0.18
to EN 1597-1 AW 430 450 650 30 70
(min. values at RT)
and amperages 2.5 x 300 210 4.0 55- 70
3.2 x 350 145 4.8 65-105
4.0 x 350 95 4.8 110-140
Thermanit 625



in % <0.04 <0.7 <1.0 21.5 9.5 Bal. 3.3 <2.0
to EN 1597-1 AW 420 450 760 30 75 (+20 C)
and amperages 2.5 x 250 230 3.3 45- 70
3.2 x 300 150 4.3 65-105
4.0 x 350 105 5.4 85-130
Thermanit CM
Classifications (DIN 8556) EN 1600 AWS A 5.4 Wst.-Nr. Welding instruction

E 25 20 Mn B 20+ E 25 20 B 2 2 PE310-15 P1.4842 Materials Preheating Post-weld heat treatment
Heat resistant Cr steels/ According to According to parent metal

Characteristics Resistant to scaling up to 1050 C (1922 F). For fabricating cast steel grades parent metal
and field of use tough joints on heat resistant Cr and CrNi steels/cast steel
grades. Suitable for austenitic ferritic joints at max. application Heat resistant CrNi steels/ None None
temperature 300 C (572 F). Specially suited for filler and final cast steel grades
pass welding (provided no sulphureous atmosphere is present)
on plates clad with 1.4000 or 1.4002 metals. Joining of CrNi(MoN) According to Max. annealing temperature 300 C
Maximum application temperature 400 C (752 F). austenitic with unalloyed/ ferritic (527 F), otherwise carbide precipi-
If application temperatures are higher, use of Thermanit Nicro 82 / low alloy steels/ parent metal tation in weld fusion zone, loss of
Thermanit Nicro 182 is advisable. cast steel grades toughness (tendency to hot cracking)
Joining CrNi(MoN) According to According to parent metals. Attention

austenitic and stainless ferritic must be paid to intercrystalline corro-
Materials TV certified parent metals and heat resistant parent metal sion resistance and susceptibility
X7CrAl13 (1.4002), austenitic steels to DIN 17440 and Cr steels/cast steel grades of austenitic side to embrittlement
AD-Merkblatt/leaflet W2 combined with unalloyed steels
to EN 10025 and EN 10028 as well as steels of the same Cladded plates and According to Attention must be paid to inter-
strength. cast materials ferritic crystalline corrosion resistance
with 14 % Cr metals parent metal and susceptibility of austenitic side
to embrittlement
in % 0.12 1.0 4.5 25.0 20.0

Creep and stress In the range of matching heat resistant parent materials
rupture properties

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 350 170 5.3 70-110
4.0 x 350 120 5.5 90-140
Thermanit Nicro 82


Unalloyed/low alloy steels Ferritic side, According to parent metal. Attention
No Cr carbide zones that become brittle in the ferrite weld
to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline cor-
deposit transition zone, even not as a result of heat treatments
steels/cast steel grades metal rosion resistance and embrittlement
above 300 C (572 F). Well suited for tough joints and
in the case of stainless austenitic
surfacing on heat resistant Cr and CrNi steels/cast steel
grades and Ni-base alloys.
Heat resistant Cr steels According to parent None
spheres, 800 C max (1472 F) for fully stressed welds.
metal
Resistant to scaling up to 1000 C (1832 F).
10CrMo9-10;
<0.05 <0.4 4.0 19.5 Bal. 2.0 <4.0

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Thermanit Nicro 182


metal
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit X

E 18 8 Mn B 20+ E 18 8 Mn B 2 2 PE307-15 1.4370
300 C (572 F). For joining unalloyed/low alloy or Cr steels/cast
grades fracturing
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 390 410 620 35 90
and amperages 2.5 x 300 240 3.8 45- 60
3.2 x 350 170 5.1 70-110
4.0 x 350 120 5.4 85-130
Thermanit XW

E 18 8 Mn R 26 E 18 8 Mn R 1 2 PE307-16 1.4370

grades fracturing
Typical analysis C Si Mn Cr Ni N Welding position Polarity = + / ~

in % 0.10 0.6 7.0 18.5 8.0 0.08

Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values DB (Registration form No. 30.132.08)
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN GL (4370) LR (fuV4R-12)
N/mm2 N/mm2 N/mm2 %
metal according
2.5 x 300 210 4.0 55- 70
3.2 x 350 145 5.0 65-105
4.0 x 350 95 5.3 110-140
Thermanit 18/17 E

E 18 16 5 L B 20+ E 18 16 5 L B 2 2 PE317L-15 1.4440

Non magnetic. Well suited for joining and surfacing to matching Equivalent and similar None. Mostly none; if necessary annealing
non magnetic CrNiMo(n) steels/cast steel grades. lized as well as non- temperature 150 C se solution annealing at 1050 C
products clad with an equivalent or similar metal. loyed/low alloy steels/ ly not necessary tation in weld fusion zone and loss
cast steel grades of toughness(risk of fracturing)

in % <0.035 <0.4 3.5 18.0 4.5 17.5
N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 320 350 570 34 65
(min. values at RT)

and amperages 3.2 x 350 145 4.8 80-105
Thermanit 18/17 EW

E 18 16 5 L R 23 E 18 16 5 L R 32 PE317L-17 1.4440

ferritic steels/cast steel grades ans stainless Cr steels with a

in % <0.03 <1.0 1.2 18.0 4.5 17.5
metal according N/mm2 N/mm2 N/mm2 % Controlas (0004) GL (4438)
to EN 1597-1 AW 320 350 570 34 50
and amperages 2.5 x 300 215 4.1 50- 80
3.2 x 350 130 4.7 60-110
4.0 x 350 85 4.6 90-150
Thermanit 20/10 W

E 20 10 3 R 23 E 20 10 3 R 3 2 PE308Mo-17 1.4431 Materials Preheating Post-weld heat treatment
Stainless CrNi steels None None; if necessary solution
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Stainless CrNi steels; According to parent No stress relieving (risk of carbide
and field of use up to 300 C (572 F). For joining of stainless Cr and similar aus- unalloyed/low alloy struc- metal mostly not precipitation in weld fusion zone,
tenitic CrNiMo steels/cast steel grades. For joining of dissimilar tural steels of elevated necessary loss of toughness, fracturing)
materials. For tough joints on high manganese steel (steel strength (surfacing and
castings), CrNiMn steels/cast steel grades and armour steels. repair welding)
For surfacing and repair welding on wear parts: rotors, rails.
Especially suited for austenitic ferritic joints at max. application Joining CrNi(MoN) According to parent Max. temperature 200 C (392 F)
temperature 300 C (572 F). austenitic to unalloyed/ metal mostly not carbide precipitation in weld
Particularly for tough joints between unalloyed/low alloy steels/ low alloy steels necessary fusion zone
cast steel grades or stainless/heat resistant Cr steels/cast steel
grades to austenitic steels/cast steel grades. Joining CrNi(MoN) According to ferritic According to parent metal.
Unsuited for buffer layers on weld claddings or cladded sheet austenitic to stainless parent metal Attention must be paid to inter-
metal. and heat resistant crystalline corrosion and

Materials TV certified parent metals at 400600 C (7521112 F),
Combinations of stainless and cryogenic austenitic steels, weld as cold as possible.
such as X10CrNiMo18-10 (1.4583) and Cooling possibly with compressed
ferritic steels up to boiler plates grade P295GH [17Mn4] air, or dip workpiece in water.
quench if possible
in % 0.05 0.9 1.0 20.0 3.3 10.5

treatment 0.2% 1.0% strength (L0=5d0) in J CVN DB (Registration form No. 30.132.10)
ties of the weld
N/mm2 N/mm2 N/mm2 % Controlas (0738) LR (gvV4P-12) GL (4431)
metal according
to EN 1597-1 AW 450 480 650 25 55
and amperages 2.5 x 300 220 4.0 50- 80
3.2 x 350 130 4.5 75-115
4.0 x 350 90 4.7 110-160
Structure Austenite with increased amount of ferrite 5.0 x 450 60 6.1 160-200
Thermanit 20/10 W 140 K

E 20 10 3 R 36 140 E 20 10 3 R 5 3 PE308Mo-16 1.4431
Characteristics Rutile covered electrode with high deposition rate. Welding instruction
and field of use Stainless; resistant to intercrystalline corrosion wet corrosion Materials Preheating Post-weld heat treatment
up to 300 C (572 F). For joining of stainless Cr and similar
austenitic CrNiMo steels/cast steel grades. For joining of dissi- Stainless CrNi steels None. None; if necessary solution
milar materials. For tough joints on high manganese steel (steel annealing at 1050 C (1922 F)
castings), CrNiMn steels and armour steels. For surfacing and
repair welding on wear parts: rotors, rails. Stainless CrNi steels; According to parent No stress relieving (risk of carbide
Especially suited for austenitic ferritic joints at max. application unalloyed/low alloy struc- metal mostly not precipitation in weld fusion zone,
temperature 300 C (572 F). tural steels of elevated necessary loss of toughness, fracturing)
Particularly for tough joints between unalloyed/low alloy steels/ strength (surfacing and
cast steel grades or stainless/heat resistant Cr steels/cast steel repair welding)
grades to austenitic steels/cast steel grades.
Unsuited for buffer layers on weld claddings or cladded sheet Joining CrNi(MoN) According to parent Max. temperature 200 C (392 F)
metal. austenitic to unalloyed/ metal mostly not carbide precipitation in weld
low alloy steels necessary fusion zone
Joining CrNi(MoN) According to ferritic According to parent metal.

austenitic to stainless parent metal Attention must be paid to inter-
Materials Combinations of austenitic steels with ferritic steels
and heat resistant crystalline corrosion and

Typical analysis C Si Mn Cr Mo Ni at 400600 C (7521112 F),
in % 0.05 0.9 0.8 20.0 3.3 10.5 weld as cold as possible.
Cooling possibly with compressed
air, or dip workpiece in water.
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values quench if possible
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 400 450 650 25 50 Welding position Polarity = + / ~
(min. values at RT)

Structure Austenite with increased amount of ferrite and amperages 4.0 x 350 55 4.2 130-160
Thermanit 23/11 MoZLW

E 23 13 2 L R 23 E 23 12 2 L R 3 2 PE309MoL-17 1.4459 Materials Preheating Post-weld heat treatment
Joining CrNi(Mo,N) According to Annealing temperature max. 300 C
austenitic steels to ferritic parent (572 F), otherwise carbide precipitation
unalloyed/low alloy steels/ metal; mostly in weld fusion zone, loss of toughness
Characteristics Well suited for austenitie-ferrite joints, max. application cast steel grades not necessary (risk of fracturing)
and field of use temperature 300 C (572 F). Stainless, wet corrosion up to
350 C (662 F). For joining unalloyed/low alloy steels/cast steel Joining CrNi(Mo,N) According to According to parent metals. Attention
grades or stainless/heat resistant Cr steels/cast steel grades to austenitic steels to ferritic must be paid to resistance to inter-
austenitic steels/cast steel grades. stainless/heat resistant parent metal crystalline corrosion and susceptibility
For depositing intermediate layers when welding the clad side Cr steels/cast steel grades of the austenitic metal side to embrittle-
of plates of low carbon, non stabilized or stabilized ment
austenitic CrNiMo(N) austenitic metals.
Cladded plates and cast According to According to parent metals. Attention
materials with austenitic parent metals must be paid to resistance to inter-
CrNi(Mo,N) metal crystalline corrosion and susceptibility
of the austenitic metal side to embrittle-
Materials TV certified parent metals ment
Combinations of X10CrNiMoNb18-12 (1.4583),
X2CrNiMoN17-13-3 (1.4429) and ferritic steels
up to boiler steel S355N
in % <0.03 <0.9 0.7 23.0 2.6 13.5
Approvals TV (Certificate No. 4146) Controlas (0965) VUZ

to EN 1597-1 AW 450 500 620 25 45
(min. values at RT)
and amperages 2.0 x 300 330 3.9 45- 60
2.5 x 350 210 4.6 60- 80
3.2 x 350 130 4.6 80-120
Thermanit 25/14 E

E 23 12 L B 20+ E 23 12 L B 2 2 E309L-15 1.4332
Characteristics Well suited for fabricating austenitic/ferritic joints at max. appli- Welding instruction
and field of use cation temperature 300 C (572 F). Stainless, wet corrosion up Materials Preheating Post-weld heat treatment
to 350 C (662 F). Suitable for depositing intermediate layers
when welding clad products. Joining CrNi(Mo,N) According to ferritic No postweld heat treatment above
For joining unalloyed/low alloy steels/cast steel grades or stain- austenitic steels to un- parent metal; 300 C (572 F) risk of carbide
less/heat resistant Cr steels/cast steel grades to austenitic alloyed/low alloy steels/ mostly not necessary precipitation in the weld fusion zone,
steels/cast steel grades. For depositing intermediate layers cast steel grades loss of toughness, risk of fracturing
when welding the clad side of plates of low carbon,
unstabilized or stabilized CrNi(Mo,N) austenitic metals. Joining CrNi(Mo,N) According to ferritic According to the parent metals.
X10CrNiMoTi18-12 (1.4573) and X2CrNiMoN17-13-3 (1.4429) Cladded plates and According to ferritic Attention must be paid to resistance
combined with ferritic steels up to boiler plate P295GH; parent metals with parent metal to intercrystalline corrosion and to
Weld cladding (1st Layer) on ferritic steels up to 16Mo3 and austenitic CrNi(Mo,N) susceptibility of the austenitic metal
22NiMoCr3-7 cladding side to embrittlement
<0.04 0.4 1.5 24.5 13.0
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)

and amperages 3.2 x 350 170 5.0 70-110
Thermanit 25/14 EW 309L-17

E 23 12 L R 23 E 23 12 L R 32 E309L-17 1.4332
Characteristics Well suited for fabricating austenitic/ferritic joints at max. Welding instruction
and field of use application temperature 300 C (572 F). Stainless, wet corro- Materials Preheating Post-weld heat treatment
sion up to 350 C (662 F). Suitable for depositing intermediate
layers when welding clad products. For joining unalloyed/ Joining CrNi(Mo,N) According to ferritic No postweld heat treatment above
low alloy steels/cast steel grades or stainless/heat resistant austenitic steels to un- parent metal; 300 C (572 F) risk of carbide
Cr steels/cast steel grades to austenitic steels/cast steel grades. alloyed/low alloy steels/ mostly not necessary precipitation in the weld fusion zone,
For depositing intermediate layers when welding the clad side cast steel grades loss of toughness, risk of fracturing
of plates of low carbon, unstabilized or stabilized CrNi(Mo,N)
austenitic metals. Joining CrNi(Mo,N) According to ferritic According to the parent metals.
X10CrNiMoNb18-12 (1.4583)combined with ferritic steels up to Cladded plates and According to ferritic Attention must be paid to resistance
fine grained structural steel S355N. Weld cladding (1st Layer) parent metals with parent metal to intercrystalline corrosion and to
on ferritic steels up to S355N and 20MnMoNi45 austenitic CrNi(Mo,N) susceptibility of the austenitic metal
cladding side to embrittlement
Typical analysis C Si Mn Cr Ni Welding position Polarity = + / ~

in % <0.04 <0.9 0.8 24.5 13.0
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Controlas (0287) CWB (E309L-17)
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
and amperages 2.5 x 350 210 4.5 50- 80
3.2 x 350 130 4.4 60-110
4.0 x 350 85 4.3 90-150
Thermanit 30/10 W Thermanit 30/40 E
Rutile covered electrode Basic covered electrode
Classifications DIN 8556 EN 1600 AWS A 5.4 Wst.-Nr. Classifications DIN 1736 Wst.-Nr.
E 29 9 R 23 E 29 9 R 1 2 PE312-16 1.4337 EL-NiCr 28 Mo 2.4653
Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion
Characteristics Stainless; wet corrosion up to 300 C (572 F). High resistance
and field of use up to 450 C (842 F). Good corrosion resistance, especially
and field of use to hot cracking: goot toughness at high yield strength.
in reducing environments. In terms of hot cracking resistance
For joining and surfacing applications on matching/similar
(and corrosion resistance) Thermanit 30/40 E is superior to the
steels/cast steel grades. For fabricating tough joints on
fully austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25
unalloyed/low alloy structural steels of higher strength, on high
welding filler metals, which are very sensitive to hot cracking.
manganese and CrNiMn steels, between dissimilar metals e.g.
For joining and surfacing work on matching and similar, non
between stainless or heat resistant and unalloyed/low alloy
stabilized and stabilized fully austenitic steels/cast steel grades
containing Mo (and Cu). For joining aforementioned steels to
Materials DB-approved parent metals unalloyed/low alloy steels.
X10Cr13 (1.4006), X120Mn12 (1.3401), S235 [St 37], E295 [St 50] Materials TV certified parent metals
X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27-4 (1.4563)
Typical analysis C Si Mn Cr Ni N X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858)
in % 0.10 1.1 0.8 29.0 9.0 0.10 Typical analysis C Si Mn Cr Mo Ni Cu
in % <0.03 <0.5 2.7 28.0 3.8 36.0 1.8
ties of the weld treatment 1.0% strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according N/mm2 N/mm2 % ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
to EN 1597-1 AW 500 750 20 25 metal according N/mm2 N/mm2 N/mm2 %
(min. values at RT)
Structure Austenite
Stainless and heat resistant, unal- According to Mostly unnecessary Matching metals None (weld as cold as Mostly none; if necessary solution
loyed and low alloy steels/cast steel parent metal possible) cooling in air annealing at 1120 C (2048 F)
grades; combinations
Polarity = + / ~ austenitic steels to metal
Welding position
unalloyed/low alloy

and amperages Approvals TV (Certificate No. 0119) TV Wien (Certificate No. 394)
2.0 x 300 330 3.8 45- 60
3.2 x 350 130 4.5 60-110 and amperages 2.5 x 300 205 3.7 55- 80
4.0 x 350 85 4.4 90-150 3.2 x 350 145 4.7 80-105
5.0 x 450 55 5.7 150-210 4.0 x 350 95 4.8 90-135
Thermanit 30/40 EW
Classifications DIN 1736 Wst.-Nr.

EL-NiCr 28 Mo 2.4653

and field of use up to 450 C (842 F). Good corrosion resistance, especially in Materials Preheating Post-weld heat treatment
reducing environments. In terms of hot cracking resistance (and
corrosion resistance) Thermanit 30/40 EW is superior to the fully Matching metals None (weld as cold as Mostly none; if necessary solution
austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25 welding possible) cooling in air annealing at 1120 C (2048 F)
filler metals, which are very sensitive to hot cracking. For joining Joining of matching According to parent None
and surfacing work on matching and similar, non stabilized and austenitic steels to metal
stabilized fully austenitic steels/cast steel grades containing Mo unalloyed/low alloy
(and Cu). For joining aforementioned steels to unalloyed/low steels/cast steel grades
alloy steels.

X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27- 4 (1.4563)
X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858) Welding position Polarity = + / ~
Typical analysis C Si Mn Cr Mo Ni Cu
in % <0.03 <0.9 1.5 28.0 4.3 36.0 1.8

to EN 1597-1 AW 350 370 550 30 50
(min. values at RT)

and amperages 3.2 x 350 145 5.2 60-110
Thermanit 625



in % <0.04 <0.7 <1.0 21.5 9.5 Bal. 3.3 <2.0
to EN 1597-1 AW 420 450 760 30 75 (+20 C)
and amperages 2.5 x 250 230 3.3 45- 70
3.2 x 300 150 4.3 65-105
4.0 x 350 105 5.4 85-130
Thermanit 18/17 E

E 18 16 5 L B 20+ E 18 16 5 L B 2 2 PE317L-15 1.4440

Non magnetic. Well suited for joining and surfacing to matching Equivalent and similar None. Mostly none; if necessary annealing
non magnetic CrNiMo(n) steels/cast steel grades. lized as well as non temperature 150 C se solution annealing at 1050 C
products clad with an equivalent or similar metal. loyed/low alloy steels/ ly not necessary tation in weld fusion zone and loss

in % <0.035 <0.4 3.5 18.0 4.5 17.5
N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 320 350 570 34 65
(min. values at RT)

and amperages 3.2 x 350 145 4.8 80-105
Thermanit 18/17 EW

E 18 16 5 L R 23 E 18 16 5 L R 32 PE317L-17 1.4440

ferritic steels/cast steel grades ans stainless Cr steels with a

in % <0.03 <1.0 1.2 18.0 4.5 17.5
treatment 0.2% 1.0% strength (L0=5d0) in J CVN Approvals TV (Certificate No. 3842) TV Wien (366)
ties of the weld
N/mm2 N/mm2 N/mm2 % Controlas (0004) GL (4438)
metal according
to EN 1597-1 AW 320 350 570 34 50
and amperages 2.5 x 300 215 4.1 50- 80
3.2 x 350 130 4.7 60-110
4.0 x 350 85 4.6 90-150
Thermanit 19/15 H

E 20 16 3 Mn L B 20+ E 20 16 3 Mn N L B 2 2 1.4455

good resistance to nitric acid (Huey test in acc. ASTM A 262-64: Matching/similar steels None None


GL (4429)
in % <0.04 <0.5 6.0 20.0 3.0 16.5 0.18
DB
Stamicarbon
Snamprogetti
N/mm2 N/mm2 N/mm2 %
metal according
2.5 x 300 240 3.8 45- 60
3.2 x 350 180 5.3 70-110
4.0 x 350 120 5.3 90-140
Thermanit 19/15 W Thermanit 20/16
Classifications DIN 8556 EN 1600 Wst.-Nr. Classifications DIN 8556 EN 1600 Wst.-Nr.
PE 20 16 3 Mn L R 26 EZ 20 16 3 Mn N L R 1 2 P1.4455 PE 20 16 3 Mn L R 26 EZ 20 16 3 Mn N L R 12 P1.3954
Characteristics Stainless; resistant to intercrystalline corrosion wet corrosion

and field of use up to 350 C (662 F). Corrosion resistant similar to low carbon Characteristics Stainless; resistant to intercrystalline corrosion up to 300 C
CrNiMoMn(N) steels/cast steel grades. Seawater resistant. and field of use (572 F). Seawater resistant. Non magnetic (permeability in field
Non magnetic. of 8000 A/m: 1.01max.) Resistant to stress corrosion cracking.
Well suited for joining and surfacing applications on matching
and similar austenitic CrNi(N) and CrNiMo(Mn,N) and non
magnetic steels/cast steel grades. Materials X2CrNiN18-10 (1.4311) X2CrNiMoN17-12-2 (1.4406)
X2CrNiMoN17-13-3 (1.4429) X2CrNiMnMoNNb21-16-53 (1.3964)
in % <0.04 0.8 5.0 21.0 3.0 17.0 0.2
in % <0.04 0.6 6.0 21.0 3.0 16.5 0.18
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
N/mm2 N/mm2 N/mm2 %
metal according
(min. values at RT)
Structure Austenite Structure Austenit
Welding instruction
Welding instruction
Matching/similar None None
steels/cast steel grades Matching/similar None None
non magnetic steels/
Polarity = + / ~ cast steel grades
Welding position


3.2 x 350 145 4.8 65-105 and amperages 2.5 x 300 210 4.0 55- 70
4.0 x 350 95 4.8 110-140 3.2 x 350 145 4.8 65-105
5.0 x 450 65 6.4 160-200 4.0 x 350 95 4.8 110-140
Thermanit 20/16 SM

E 22 17 4 Mn L R 26 EZ 22 17 4 Mn N L R 12 P1.3954
Characteristics Non-magentic; permeability in field of 8000 A/m: 1.01 max.; Welding instruction
and field of use stainless; resistant to intercrystalline corrosion wet corrosion
up to 350 C (662 F). Seawater resistant. High toughness at
subzero temperatures. Specially for joining and surfacing work Matching/similar None None
on matching/similar non magnetic CrNiMo(Mn,N) steels/cast non magnetic steels/
steel grades. cast steel grades
Materials X4CrNiMnMoN19-13-8 (1.3948) X-2CrNiMoN22-15 (1.3951)

X2CrNiMnMoNNb21-16-5-3 (1.3964)
in % <0.04 1.0 7.0 22.0 3.6 18.0 0.2
Approvals BWB
to EN 1597-1 AW 430 450 640 30 70
(min. values at RT)

and amperages 2.5 x 300 210 4.0 55- 70
3.2 x 350 145 4.8 65-105
Thyssen Nickel A Thyssen Nickel N
Classifications DIN 8573 AWS A 5.15 Classifications DIN 8573 AWS A 5.15
E Ni BG 22 ENi-Cl E Ni BG 22 ENi-Cl
Characteristics Electrode with pure nickel core; very fine, uniform droplet
Characteristics Electrode with pure nickel core; the electrode melts slowly due and field of use transfer with good slag release; particularly suited for welding
and field of use to a pulsating arc, thereby achieving very good wetting of the
joints on grey cast iron (newly cast). Suited to repairing cracks
parent metal. Particularly suited for welding joints on grey cast
and surface welding on sealing faces; for buffer welding weld
iron (old cast irons).
bevels on cast materials.
Suited to repairing cracks and surface welding on sealing faces;
The weld metal should be peened to reduce residual stresses.
weld metal interfaces are soft and easily workable. The weld
Useable for cold and hot welding on complicated castings;
metal should be peened in order to reduce residual stresses.
weld metal and interface are soft and easily workable.
Useable for cold and hot welding on complicated castings.
Materials GG10 - GG40; GTS35 - GTS60; GTW35 - GTW60;

Materials GG10 - GG40; GTS35 - GTS60; GTW35 - GTW60; GGL Ni 130 - 170 N/mm2; GGG Ni - 375 N/mm2
GGL Ni 130 - 170 N/mm2; GGG Ni - 375 N/mm2
Typical analysis C Si Mn Fe Ni
in % 0.9 0.5 0.2 1.4 Balance
Typical analysis C Si Mn Fe Ni
in % 0.5 0.1 0.2 2.3 Balance
Mechanical proper- Hardness
ties of the weld HB
Mechanical proper- Hardness metal according
HB to EN 1597-1 160
ties of the weld
to EN 1597-1 155
(min. values at RT)
3.2 x 350 152 5.0 80-120 3.2 x 350 193 6.0 80-110
4.0 x 350 102 5.0 100-145 4.0 x 350 129 6.0 100-145
5.0 x 450 51 5.0 120-180 5.0 x 450 63 6.0 140-185
Thyssen Ni 55 Thyssen Fe Ni
Classifications DIN 8573 AWS A 5.15 Classifications DIN 8573 AWS A 5.15
E NiFe 1-BG 22 ENiFe-Cl E NiFe 1-BG 22 ENiFe-Cl
Characteristics Covered electrode with iron-nickel bimetallic core wire thereby Characteristics Covered electrode with iron nickel core; for joint welding of cast
and field of use producing an excellent droplet transfer, smooth arc, good and field of use iron, nodular cast iron and special higher strength cast iron;
current-carrying capacity. Preferred for ductile cast iron pipes of weldmetal and interface are easily workable.
public water and gas supply networks. For joining cast iron to Suitable for hardfacing sealing faces; the strength of the weld
steel. Peening of the weld metal is advisable in order to reduce metal is higher than that provided by the alloy type with a pure
residual stresses. The general rules of the german welding nickel core; for interjoining of steel, steel castings and cast
society for welding cast iron (see DVS leaflet 1502 part 1 and 2) materials as well as surfacing tougher materials; mild preheating
also apply in this respect. advisable (lukewarm).
Materials GG10 up to GG40; GTS35 up to GTS70,

GTW35 up to GTW70, GGG40 up to GGG80 Materials GG10 up to GG40, GTS35 up to GTS65,
GTW335 up to GTW65, GGG40 up to GGG70
Typical analysis C Si Mn Ni Fe
in % 1.3 0.3 0.3 55.0 Balance Typical analysis C Si Mn Ni Fe
in % 1.9 1.3 0.6 53.0 Balance
ties of the weld treatment 0.2% strength (L0=5d0) Hardness
metal according N/mm2 N/mm2 % HB
to EN 1597-1 350 530 20 155 ties of the weld treatment 0.2% strength (L0=5d0) Hardness
(min. values at RT) N/mm2 N/mm2 % HB
metal according
to EN 1597-1 180
(min. values at RT)
Approvals SLV Duisburg:

guiding rules DVS-Merkblatt/leaflet 1502 part 1 and 2

and amperages 2.5 x 300 299 5.0 65- 90 3.2 x 350 158 5.0 70-100
3.2 x 350 151 5.0 90-140 4.0 x 350 106 5.0 85-125
4.0 x 400 104 6.0 100-170 5.0 x 350 68 5.0 110-150
Thermanit 30/40 E Thermanit 30/40 EW
Classifications DIN 1736 Wst.-Nr. Classifications DIN 1736 Wst.-Nr.

EL-NiCr 28 Mo 2.4653 EL-NiCr 28 Mo 2.4653
and field of use up to 450 C (842 F). Good corrosion resistance, especially in and field of use up to 450 C (842 F). Good corrosion resistance, especially in
reducing environments. In terms of hot cracking resistance (and reducing environments. In terms of hot cracking resistance (and
corrosion resistance) Thermanit 30/40 E is superior to the fully corrosion resistance) Thermanit 30/40 EW is superior to the fully
austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25 welding austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25 welding
filler metals, which are very sensitive to hot cracking. For joining filler metals, which are very sensitive to hot cracking. For joining
and surfacing work on matching and similar, non stabilized and and surfacing work on matching and similar, non stabilized and
stabilized fully austenitic steels/cast steel grades containing stabilized fully austenitic steels/cast steel grades containing
Mo (and Cu). For joining aforementioned steels to unalloyed/ Mo (and Cu). For joining aforementioned steels to unalloyed/
low alloy steels. low alloy steels.
X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27-4 (1.4563) X1CrNiMoN25-25-2 (1.4465) X1NiCrMoCu31-27- 4 (1.4563)
X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858) X5CrNiMoTi25-25 (1.4577) NiCr21Mo (2.4858)
in % <0.03 <0.5 2.7 28.0 3.8 36.0 1.8 in % <0.03 <0.9 1.5 28.0 4.3 36.0 1.8
N/mm2 N/mm2 N/mm2 % ties of the weld
metal according metal according N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 350 370 550 30 75 to EN 1597-1 AW 350 370 550 30 50
Structure Austenite
Structure Austenite
Welding instruction
Welding instruction
austenitic steels to metal
austenitic steels to metal
unalloyed/low alloy
unalloyed/low alloy

3.2 x 350 145 4.7 80-105 and amperages 3.2 x 350 145 5.2 60-110
4.0 x 350 95 4.8 90-135 4.0 x 350 95 5.0 90-150
Thermanit 30/50

EL-NiCr 28 W P2.4879
Characteristics Resistant to scaling up to 1150 C (2102 F). Welding instruction

and field of use For surfacing and joining of matching/similar cast steel grades. Materials Preheating Post-weld heat treatment
Matching/similar cast None None
steel grades
Materials GNiCr28W (NA 22 H) (2.4879)
Typical analysis C Si Mn Cr Ni W
in % 0.50 1.3 2.5 28.5 49.0 4.5

rupture properties

ties of the weld treatment 0.2% 1.0% strength (L0=5d0)
to EN 1597-1 AW 450 500 650 5
(min. values at RT)
and amperages 2.5 x 300 210 3.5 55- 80
3.2 x 350 145 4.8 80-105
4.0 x 350 95 3.8 90-135
Thermanit Nicro 82


deposit transition zone, even not as a result of heat treatments to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline
above 300 C (572 F). Well suited for tough joints and steels/cast steel grades metal corrosion resistance and embrittle-
surfacing on heat resistant Cr and CrNi steels/cast steel ment in the case of stainless
grades and Ni-base alloys. austenitic steels/cast steel grades

10CrMo9-10;
in % <0.05 <0.4 4.0 19.5 Bal. 2.0 <4.0

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 (+20 C)
50 (269 C) and amperages 2.5 x 300 240 4.0 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 120 5.6 85-130
Thermanit Nicro 182

No Cr carbide zones that become brittle in the ferrite weld depo- to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline
sit transition zone even not as a result of heat treatments above steels/cast steel grades metal corrosion resistance and embrittle-
300 C (572 F). Well suited for tough joints and surfacing on ment in the case of stainless
heat resistant Cr- and CrNi steels/cast steel grades and Ni-base austenitic steels/cast steel grades

metal
in % <0.05 <0.5 6.5 16.0 Bal. 2.0 <6.0

N/mm2 N/mm2 N/mm2 %
metal according
3.2 x 300 130 3.9 65-100
4.0 x 350 85 4.3 95-130
Thermanit 617


X8NiCrAlTi32-21 (1.4959)
NiCr23Fe (2.4851) NiCr23Co12Mo (2.4663)
in % <0.08 0.7 <0.5 21.0 9.0 Bal. 12.0 1.0 0.5

rupture properties

to EN 1597-1 AW 400 700 30 100
(min. values at RT)
and amperages 2.5 x 250 215 3.2 45- 65
3.2 x 300 130 3.8 65-105
Thermanit 625



in % <0.04 <0.7 <1.0 21.5 9.5 Bal. 3.3 <2.0
to EN 1597-1 AW 420 450 760 30 75 (+20 C)
and amperages 2.5 x 250 230 3.3 45- 70
3.2 x 300 150 4.3 65-105
4.0 x 350 105 5.4 85-130
Thermanit Nimo C

and field of use in oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metal E/ERNiCrMo-7.
alloys and cast alloys (Hastelloy C-type). metals (with or new precipitation insensitive unnecessary for matching
without W content) parent metals and welding filler precipitation insensitive
metals, too (lowest C and Si parent metals, if the
contents): use thin electrode recommendations on
diameter, stringer type beads, welding are observed.
low heat input, additional Otherwise solution annea-
Materials TV certified parent metals cooling of the weld region to ling at 1150 C (2102 F)
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819) avoid precipitations that cause to 1175 C (2147 F)/
and combinations of the aforementioned alloys with boiler steel embrittlement and reduce corro- water to restore full
grades up to P355N sion resistance in the tempera- corrosion resistance
ture range from 600C (1112F)
to 1000 C (1832 F)
in % <0.02 <0.3 1.5 19.0 15.0 Bal. <1.5 0.3
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)

and amperages 2.5 x 300 210 3.7 45- 70
3.2 x 350 120 4.6 65-105
Thermanit Nimo CW

and field of use oxidizing environments. Thermanit Nimo CW has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metals E/ERNiCrMo-7.
alloys and cast alloys (Hastelloy C-type), advisable for cap metals (with or new precipitation insensitive unnecessary for matching
passes only. without W content) parent metals and welding filler precipitation insensitive
cooling of the weld region to (2102 F) to 1175 C
avoid precipitations that cause (2147 F)/water to restore
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819)
embrittlement and reduce corro- full corrosion resistance
and combinations of the aforementioned alloys with boiler steel
sion resistance in the tempera-
grades up to P355N
ture range from 600C (1112F)
to 1000 C (1832 F)
in % <0.02 <0.3 <1.0 19.0 15.0 Bal. <1.5 0.3 Welding position Polarity = + / ~
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)

and amperages 2.5 x 300 170 3.9 45- 60
3.2 x 350 110 5.1 70-110
Thermanit Nimo C 24

EL-NiCr 22 Mo 16 2.4609
and field of use in oxidizing environments. Materials Preheating Post-weld heat treatment
For joining and surfacing on matching and similar alloys and
cast alloys. Matching and similar None. Cooling in air. Heat treatment is mostly unne-
For welding the cladded side of plates of matching and similar metals Welding with electrodes cessary for matching precipi-
alloys. of thin diameter, low heat tation insensitive parent metals,
input (stringer beads if the recommendations on
recommended) welding are observed.
Otherwise solution annealing at
1150 C (2102 F) to 1175 C
(2147 F)/water to restore full
Materials NiCr21Mo14W (2.4602) NiMo16Cr15W (2.4819) corrosion resistance
Typical analysis C Si Mn Cr Mo Ni Fe Welding position Polarity = +

in % <0.02 0.1 <0.5 23.0 16.0 Bal. <1.5

ties of the weld treatment 0.2 % strength (L0=5d0) in J Approvals TV (Certificate No. 9272)
N/mm2 N/mm2 % CVN
metal according
to EN 1597-1 AW 420 700 40 60
(min. values at RT)

and amperages 2.5 x 250 255 3.6 45- 70
3.2 x 300 155 4.3 65-105
Gas welding GTAW rods and wires
(low and medium alloyed)
Page
Summary 288-289
for the welding of unalloyed, creep resistant and

cryogenic steels and fine grained structural steels 290-311
Summary
Gas welding GTAW rods and wires
for the welding of unalloyed, creep resistant, cryogenic steels

and fine grained structural steels
290-294 ........Comparison charts of Union 37, Union Gelb B,
Union Schwarz, Union Rot N, Union Mo and Union CrMo ....................................................................................................................................................................290-294
295 ..............Union 37 ....................................12536 ............O I ..................................................................A 5.2 ............R45 ........................................................................................295
296 ..............Union Gelb B ............................12536 ............O I ..................................................................A 5.2 ............R45 ........................................................................................296
297 ..............Union Schwarz ..........................12536 ............O II ................................................................A 5.2 ............R60 ........................................................................................297
298 ..............Union Rot N ..............................12536 ............O III ................................................................A 5.2 ............R60 ........................................................................................298
299 ..............Union Mo ..................................12536 ............O IV................................................................A 5.2 ............R60-G ....................................................................................299
300 ..............Union CrMo ..............................12536 ............O V ................................................................A 5.2 ............R65-G ....................................................................................300
301 ..............Union I 52 ..................................1668 ..............W425W3Si1 ..................................................A 5.18 ..........ER70S-6 ................................................................................301
302 ..............Union I Mo ................................1668/12070....W2Mo/W MoSi ..............................................A 5.28 ..........ER80S-G ................................................................................302
303 ..............Union I CrMo ............................12070 ............W CrMo 1 Si ..................................................A 5.28 ..........ER80S-G ................................................................................303
304 ..............Union I CrMo 910 ......................12070 ............W CrMo 2 Si ..................................................A 5.28 ..........ER90S-G ................................................................................304
305 ..............Union I CrMo 5 ..........................12070 ............W CrMo 5 Si ..................................................A 5.28 ..........ER80S-B6 ..............................................................................305
306 ..............Thermanit MTS 3 ......................12070 ............W CrMo 9 1 ..................................................A 5.28 ..........ER90S-B9 ..............................................................................306
307 ..............Thermanit MTS 4 Si ..................12070 ............W CrMoWV 12 Si .......................................... ................................................................................................................307
308 ..............Thermanit MTS 616 ..................12070 ............W Z CrMoWVNb 9 0.5 1.5 ............................ ................................................................................................................308
309 ..............Thermanit MTS 911 ..................12070 ............W Z CrMoWVNB 9 1 1 .................................. ................................................................................................................309
310 ..............Union I 1,2 Ni ............................1668 ..............W3Ni1 ............................................................A 5.28 ..........ER80S-G ................................................................................310
311................Union I 2,5 Ni ............................1668 ..............W2Ni2 ............................................................A 5.28 ..........ER80S-Ni2..............................................................................311
Gas welding Chemical composition of the gas welding rods acc. to EN 12536 Table 1*
Typical analysis
and field of use

Characteristics
of welding rod
Classification
Abbreviation
Designation
AWS A 5.2
(numbers)
EN 12536
Approvals
B.S. 1453
SFA 5.2
Chemical composition of the gas welding rods in weight %
ASME
Marks
in %
C Si Mn P S Mo Ni Cr
Union 37 OZ Any other agreed composition

C Mn DB 70.132.01 I OI R 45 A1 see
0.08 0.45 table 3 0.03 0.02 0.35
OI up to up to up to 0.030 0.025
Union Gelb B 0.12 0.20 0.65
C Si Mn TV 2189 I+ OI R 45 A1 see
0.08 0.10 0.50 DB 70.132.02 table 3 0.03 0.05 0.50
O II up to up to up to 0.025 0.025
0.20 0.25 1.20
Union Schwarz
C Si Mn DB 70.132.04 II OII R 60 see 0.05 0.05 0.95 0.35
0.17 0.20 0.80 table 3 O III up to up to up to 0.020 0.020 up to
0.15 0.25 1.25 0.80
Union Rot N
C Si TV 2191 III OIII R 60 see 0.08 0.10 0.90 0.45
0.10 0.10 DB 70.132.05 table 3 O IV up to up to up to 0.020 0.020 up to
Mn Ni 0.15 0.25 1.20 0.65
1.10 0.50
0.10 0.10 0.80 0.45 0.80
OV up to up to up to 0.020 0.020 up to up to
Union Mo TV 2188 0.15 0.25 1.20 0.65 1.20
C Si DB 70.132.06 IV OIV R 60-G A6 see
0.12 0.10 Controlas red table 3
0.30 0.10 0.40 0.90 2.00
Mn Mo TV Wien 383
O VI up to up to up to 0.020 0.020 up to up to
1.00 0.50
0.10 0.25 0.70 1.20 2.20
Union CrMo
C Si TV 2190 V OV R 65-G A6 see If not agreed otherwise:
0.12 0.10 DB 70.132.07 yellow table 3 Mo 0.3 %, Ni 0.3 %, Cr 0.15 %, Cu 0.35 % and V 0.03 %.
Mn Cr Mo The steel plus coating should not have more than 0.35 % Cu.
0.80 1.20 0.50 Individual values shown in this table are maximum values.
Results have to be rounded to the same point as the tied up values in conformidity
to ISO 31-0, appendix B, part A.
Welding properties of the gas welding rods Table 2* Applicability of the classifications of the gas welding rods with regard to the
guaranteed impact values of the respective steel grades Table 3 *
Classification of gas welding rods Basic materials Applicable classification of gas welding rods
acc. to table 1
OI O II O III O IV OV Steel type Steel grade GI G II G III G IV GV
Weld pool S1851) x x x x
fluidity fluid less fluid viscous viscous S235JR
S235JRG1 x x x
General unalloyed
Spatter high low none none structural steels S235JRG2
S275JR
acc. to DIN EN 10025
Tendency S235J0
yes yes low none
to porosity S275J0 x x
S355J0
* Taken from EN 12536 Welded steel pipes of
unalloyed steel without S1851) x x x x
special requirements
according to DIN 1615
Welded steel pipes SPT360
2)
for pressure stress SPT410 x x x
2)
acc. to DIN EN 10217, T1 SPT510
Seamless steel pipes SPT360
2)
for pressure stress SPT410 x x x
2)
acc. to DIN EN 10216, T1 SPT510
Seamless pipes of St 37.0
2)
unalloyed steel for St 44.0 x x
2)
special requirements St 52.0
Pipes acc. to DIN 17175 St 35.8 x x
St 45.8
Welded creep resistant St 37.8 x x
pipes acc. to DIN 17177 St 42.8
Boiler steels, plates P235GH x x
acc. to DIN EN 10028, T2 P265GH x x
P295GH x
16Mo3 x
3)
13CrMo4-5 x
1) The steel S185 is only weldable under limited conditions.
2) The tensile strength of a normalized welding seam can be lower than that of the
basic material.
3) For multi-layer welding
* Extracted with reference to DIN 8554 part 1: in deviation to the DIN norm, table 3
contains in some parts the actual definition of the basic materials acc. to DIN EN .....
Supply forms of gas welding rods
Union 37
Gas welding rod
Rod Current dimensions in mm
length* Classifications EN 12536 AWS A 5.2
Brand name in mm 1.5 2.0 2.5 3.0 4.0 5.0 6.0 8.0 OI R45
Union 37 1000 X X X X X X X X
Union Gelb B 1000 X X X X X

Characteristics Weld pool fluidity: fluid
and field of use Spatter: high
Union Schwarz 1000 X X X X X
Tendency to porosity: yes
Union Rot N 1000 X X X X X
Union Mo 1000 X X X X X
Marks I
Union CrMo 1000 X X (only rods)
* Other lengths upon request
Materials Unalloyed structural steels according to DIN EN 10025: S185

Welded pipes of unalloyed steel without special requirements
Typical analysis C Mn
of welding rod in % 0.08 0.45
Packaging and Diam. x Length (mm) kg / pack

weights 1.5 x 1000 25.0 / Carton
2.0 x 1000 25.0 / Carton
2.5 x 1000 25.0 / Carton
3.0 x 1000 25.0 / Carton
4.0 x 1000 25.0 / Carton
5.0 x 1000 25.0 / Carton
6.0 x 1000 25.0 / Carton
8.0 x 1000 25.0 / Carton
Union Gelb B Union Schwarz
Gas welding rod Gas welding rod

OI R45 OII R60
Characteristics Weld pool fluidity: less fluid

Characteristics Weld pool fluidity: fluid, but less than Union 37 and field of use Spatter: low
and field of use Spatter: high Tendency to porosity: yes
Tendency to porosity: yes
Marks II
Marks I+ (only rods)
(only rods)
Materials Unalloyed structural steels according to DIN EN 10025: S185,

S235JR, S235JRG1, S235JRG2, S275JR.
Materials Unalloyed structural steels according to DIN EN 10025: S185 Welded pipes of unalloyed steel without special requirements
Welded pipes of unalloyed steel without special requirements according to DIN 1615.
according to DIN 1615 Welded steel pipes for pressure stress according to
DIN EN 10217, T1: SPT360, SPT410, SPT510.
Seamless steel pipes for pressure stress according to
DIN EN 10216, T1: SPT360, SPT410, SPT510
of welding rod in % 0.08 0.10 0.50
of welding rod in % 0.17 0.20 0.80

Packaging and Diam. x Length (mm) kg / pack Packaging and Diam. x Length (mm) kg / pack
weights 2.0 x 1000 25.0 / Carton weights 2.0 x 1000 25.0 / Carton
2.5 x 1000 25.0 / Carton 2.5 x 1000 25.0 / Carton
3.0 x 1000 25.0 / Carton 3.0 x 1000 25.0 / Carton
4.0 x 1000 25.0 / Carton 4.0 x 1000 25.0 / Carton
5.0 x 1000 25.0 / Carton 5,0 x 1000 25.0 / Carton
Union Rot N Union Mo
Gas welding rod Gas welding rod

OIII R60 OIV R60-G
Characteristics Weld pool fluidity: viscous Characteristics Weld pool fluidity: viscous
and field of use Spatter: none and field of use Spatter: none
Tendency to porosity: low Tendency to porosity: none
Marks III Marks IV

(only rods) (only rods)
Materials Unalloyed structural steels according to

Materials Unalloyed structural steels according to DIN EN 10025: S185, DIN EN 10025: S185, S235JR, S235JRG1, S235JRG2, 275JR,
S235JRG1, S235JRG2, S275JR, S235J0, S275J0, S355J0. S235J0, S275J0, S355J0.
Welded pipes of unalloyed steel without special requirements Welded pipes of unalloyed steel without special requirements
according to DIN 1615. according to DIN 1615: S185.
Welded steel pipes for pressure stress according to Welded steel pipes for pressure stress according to
DIN EN 10217, T1: SPT360, SPT410, SPT510. DIN EN 10217, T1: SPT360, SPT410, SPT510.
Seamless steel pipes for pressure stress according to Seamless steel pipes for pressure stress according to
DIN EN 10216, T1: SPT360, SPT410, SPT510 DIN EN 10216, T1: SPT360, SPT410, SPT510
Typical analysis C Si Mn Ni Typical analysis C Si Mn Mo

of welding rod in % 0.10 0.10 1.10 0.50 of welding rod in % 0.12 0.10 1.00 0.50

DB (Registration form No. 70.132.05) TV Wien (Certificate No. 383)

weights 2.0 x 1000 25.0 / Carton Packaging and Diam. x Length (mm) kg / pack
2.5 x 1000 25.0 / Carton weights 2.0 x 1000 25.0 / Carton
3.0 x 1000 25.0 / Carton 2.5 x 1000 25.0 / Carton
4.0 x 1000 25.0 / Carton 3.0 x 1000 25.0 / Carton
5.0 x 1000 25.0 / Carton 4.0 x 1000 25.0 / Carton
Union CrMo Union I 52
Gas welding rod GTAW rod / wire

OV R65-G W425W3Si1 ER70S-6
Characteristics GTAW solid rod and wire for the welding with argon.
and field of use Typical fields of use: boiler, tank and pipeline constructions and
apparatus engineering.
Characteristics Weld pool fluidity: viscous
and field of use Spatter: none Marks W II
Tendency to porosity: none (only rods)
Materials Boiler steels P235GH, P265GH, P295GH, P355GH;

fine grained structural steels up to S420N;
pipe steels up to X 65 (root and filler); X 70 (root)
Marks V Typical analysis of C Si Mn

(only rods)
rod and wire in % 0.08 0.85 1.50
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN
N/mm2 N/mm2 % -50 C
metal according
Materials Boiler steel plates according to to EN 1597-1 AW I1 440 560 25 130 50
DIN EN 10028, T2: 13CrMo4-5 (min. values at RT)
Welding position Polarity =

Shielding gas (EN 439) I
of welding rod in % 0.12 0.10 0.80 1.20 0.50 Approvals TV (Certificate No. 1656 [rod]/3890[wire])
Controlas (0714[rod])
DNV (IIIYS[rod])
Packaging and Wire Diam. (mm) Spools kg / pack

weights 0.8 S100/B300 0.7 / 15.0
DB (Registration form No. 70.132.07) 1.0 S100/B300 0.7 / 18.0
1.2 S100/B300 0.7 / 18.0
Rod Diam. x Length (mm) kg / pack

1.6 x 1000 25.0
2.0 x 1000 25.0
Packaging and Diam. x Length (mm) kg / pack 2.4 x 1000 25.0
weights 2.5 x 1000 25.0 / Carton 3.0 x 1000 25.0
3.0 x 1000 25.0 / Carton Other rod length and spool types upon request
Union I Mo Union I CrMo
GTAW rod / wire GTAW rod / wire
Classifications EN 1668/12070 AWS A 5.28 Classifications EN 12070 AWS A 5.28

W2Mo/W MoSi ER80S-G W CrMo 1 Si ER80S-G
Characteristics Medium alloyed welding rod/wire for the welding with argon. Characteristics Welding rod/wire for the welding with argon.
and field of use Suited for low alloy and creep resistant steels in pipe and tank and field of use Suitable for manufacturing creep resistant steels in boiler, tank,
construction. pipeline and nuclear reactor construction.
Marks W III
(only rods) Marks W IV
(only rods)
Materials P235GH, P265GH, P295GH, 16 Mo 3, 17 MnMoV 64,
15 NiCuMoNb 5, 20 MnMo 45, 20 MnMoNi 55; Materials 13CrMo4-5
pipe steels acc. to DIN 17 175: St 35, St 45, St 35.8, St 45.8 Typical analysis of C Si Mn Cr Mo
rod and wire in % 0.10 0.60 1.00 1.10 0.50
Typical analysis of C Si Mn Mo
rod and wire in % 0.10 0.60 1.15 0.50
N/mm2 N/mm2 %
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN metal according
metal according N/mm2 N/mm2 % to EN 1597-1 SR I1 450 560 22 90
to EN 1597-1 AW I1 480 570 23 110 (min. values at RT)
(min. values at RT)
Welding position Polarity = Shielding gas (EN 439) I
Approvals TV (Certificate No. 0906 [rod]/3709 [wire])

TV Wien (725 [rod])
TV Wien (223 [rod] acc. to TV)
DB (Registration form No. 42.132.19 [rod])
DB (Registration form No. 42.132.14 [rod])
Controlas (0834 [rod])
FI (EV 18H [rod])
FI (EV 17H [rod])
Packaging and Wire Diam. (mm) Spools kg / pack Packaging and Wire Diam. (mm) Spools kg / pack
weights 0.8 S100/B300 0.7 / 15.0 weights 0.8 S100/B300 0.7 / 15.0
1.0 S100/B300 0.7 / 18.0 1.0 S100/B300 0.7 / 18.0
1.2 S100/B300 0.7 / 18.0 1.2 S100/B300 0.7 / 18.0
Rod Diam. x Length (mm) kg / pack Rod Diam. x Length (mm) kg / pack
1.6 x 1000 25.0 1.6 x 1000 25.0
2.0 x 1000 25.0 2.0 x 1000 25.0
2.4 x 1000 25.0 2.4 x 1000 25.0
3.0 x 1000 25.0 3.0 x 1000 25.0
Other rod length and spool types upon request Other rod length and spool types upon request
Union I CrMo 910 Union I CrMo 5

W CrMo 2 Si ER90S-G W CrMo 5 Si ER80S-B6
Characteristics Medium alloyed welding rod/wire for the welding with argon.
and field of use Suitable for manufacturing creep resistant steels in boiler, tank, Characteristics CrMo alloyed welding rod/wire for the welding with argon.
pipeline and nuclear reactor construction. and field of use Suitable for manufacturing creep resistant and pressure-hydro-
gen resistant steels in boiler, tank and pipeline construction.
For repair welding of dies.
Marks WV
(only rods)
Marks I CrMo 5
(only rods)
Typical analysis of C Si Mn Cr Mo
rod and wire in % 0.07 0.60 1.00 2.55 1.00 Materials 12CrMo19-5
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN Typical analysis of C Si Mn Cr Mo
metal according N/mm2 N/mm2 % rod and wire in % 0.08 0.35 0.55 6.00 0.65
to EN 1597-1 SR I1 470 590 20 80
(min. values at RT)
Welding position Polarity = N/mm2 N/mm2 %
Shielding gas (EN 439) I metal according
to EN 1597-1 SR I1 450 570 18 100
(min. values at RT)

TV Wien (726 [rod]) Welding position Polarity =
DB (Registration form No. 42.132.06 [rod]) Shielding gas (EN 439) I
FI (EV 19H [rod])
1.0 S100/B300 0.7 / 18.0 1.0 S100/B300 0.7 / 18.0
1.2 S100/B300 0.7 / 18.0 1.2 S100/B300 0.7 / 18.0
1.6 x 1000 25.0 1.6 x 1000 25.0
2.0 x 1000 25.0 2.0 x 1000 25.0
2.4 x 1000 25.0 2.4 x 1000 25.0
3.0 x 1000 25.0 3.0 x 1000 25.0
Thermanit MTS 3 Thermanit MTS 4 Si
Classifications (DIN 8575) EN 12070 AWS A 5.28 Wst.-Nr. Classifications DIN 8575 EN 12070 Wst.-Nr.
SG CrMoVNb 9 1 W CrMo 9 1 ER90S-B9 1.4903 SGCrMoWV 12 W CrMoWV 12 Si 1.4937
Characteristics High temperature resistant, resistant to scaling up to 600 C and field of use scaling up to 600 C (1112 F).
and field of use (1112 F). Suited for joining and surfacing applications on For surfacing and joining applications on 12 % Cr steels/cast
quenched and tempered 9 % Cr steels, particularly for steel grades suitable for quenching and tempering.
matching high temperature resistant parent metal T91 / P91
according to ASTM. Materials TV certified parent metals
X20CrMoV12-1 (1.4922) X23CrMoWV12-1 (1.4937)
Materials X10CrMoVNb9-1 (1.4903), A 213 - T 91, A 335 - P 91 Typical analysis C Si Mn Cr Mo Ni W V
of welding rod in % 0.20 0.3 0.6 11.0 1.0 0.4 0.5 0.3
Typical analysis C Si Mn Cr Mo Ni Nb V Creep and stress In the range of matching high temperature resistant parent
of welding rod in % 0.10 0.3 0.5 9.0 1.0 0.7 0.06 0.2 rupture properties materials
Creep and stress According to matching high temperature resistant parent metal ties of the weld treatment 0.2% strength (L0=5d0) in J CVN
rupture properties N/mm2 N/mm2 %
metal according
to EN 1597-1 760 C / 4 h 590 700 15 35
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values (min. values at RT)
N/mm2 N/mm2 % Structure Martensite, suitable for quenching and tempering, ferrite-free
metal according
to EN 1597-1 760 C / 2 h 520 620 16 50 Welding instruction
(min. values at RT) Materials Preheating Post-weld treatment
High-temperature According to For smaller welding jobs, cool slowly to 120 C
Structure Martensite, suitable for quenching and tempering resistant wall thickness: (248 F) (i.e. furnace). Tempering for approx.
martensitic 250-450 C 4h 720-760 C (1328-1400 F) / air or quench
steels/cast steel (482-842 F) and temper 1050 C (1922 F) / air or oil + 4h
Welding instruction 700-760 C (1292-1400 F) / air.
Materials Preheating Post weld treatment grades
For larger welding jobs: intermediate stress-
Matching steels/ 200-250 C (392-482 F) Tempering at 760 C (1400 F) relieving at first from welding temperature 2h
cast steel grades at least 2 h / air 550 C (1022 F) max. 580 C (1076 F) cool
slowly to 120 C (248 F), tempering or quen-
ching and tempering as above
Polarity =
Shielding gas (EN 439) I1 Polarity =
Shielding gas (EN 439) I1
Approvals TV (Certificate No. 6166 [rod]) Controlas (1451 [rod]) Approvals TV (Certificate No. 2624 [rod]),
TV Wien (Certificate No. 61 [rod])
weights 2.0 x 1000 10.0 weights 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
3.2 x 1000 10.0 3.2 x 1000 10.0
Wire spools upon request Wire spools upon request
Classifications (DIN 8575) EN 12070 Classifications (DIN 8575) EN 12070 Wst.-Nr.

SG CrMoWVNb 9 0.5 1.5 W Z CrMoWVNb 9 0.5 1.5 SG CrMoWVNb 9 1 1 W Z CrMoWVNb 9 1.4905
Characteristics High temperature resistant. Suited for joining and surfacing Characteristics High temperature resistant.
and field of use applications on matching high temperature resistant parent and field of use Suited for joining and surfacing applications on high temperature
metal P92 according to ASTM A 335. resistant martensitic steels particularly for matching
X11CrMoWVNb9-1-1(E911) parent metal.
Materials ASTM A 355 Gr. P92, NF 616
Typical analysis C Si Mn Cr Mo Ni W V Nb N
of welding rod in % 0.10 0.38 Typical analysis C Si Mn Cr Mo Ni W V Nb N
0.45 8.8 0.5 0.7 1.6 0.2 0.06 0.04
of welding rod in % 0.10 0.38 0.45 9.0 1.0 0.7 1.0 0.2 0.06 0.07
Creep and stress According to matching high temperature resistant parent metal
rupture properties Creep and stress According to matching high temperature resistant parent metal
rupture properties

treatment 0.2% strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % ties of the weld
(750-760C / >=2 h) 560 720 16 41 metal according
to EN 1597-1 (750-760C / >=2 h) 560 720 16 41
(min. values at RT)
to EN 1597-1
(min. values at RT)
Structure Martensite, suitable for quenching and tempering Structure Martensite, suitable for quenching and tempering

Materials Preheating Post weld treatment Materials Preheating Post weld treatment
Matching steels/cast steel 200-250 C Tempering at 760 C (1400 F) Matching steels/cast steel 200-250 C Tempering at 760 C (1400 F)
grades (392-482 F) at least 2 h / air grades (392-482 F) at least 2 h / air
Polarity = Polarity =
Shielding gas (EN 439) I1 Shielding gas (EN 439) I1
Approvals TV (Certificate No. 9290 [rod]) Approvals TV (Certificate No. 799 [rod])
weights 2.0 x 1000 10.0 weights 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
Wire spools upon request Wire spools upon request
Union I 1,2 Ni Union I 2,5 Ni
GTAW rod / wire GTAW rod / SMAW wire

W3Ni1 ER80S-G W2Ni2 ER80S-Ni2
Characteristics Ni alloyed welding rod / wire for welding of low temperature fine Characteristics Wire and rod for welding of low temperature fine grained
and field of use grained structural steels, boiler and pipeline steels. and field of use structural steels, medium alloyed cryogenic steels for pipeline,
In out of position welding good flow characteristics. tank and boiler constructions.
Very good impact toughness of weld metal at low temperatures. Very good ductility at low temperatures. High quality joints for
Tested according to KTA 1408. tank- and plant constructions.
Marks W VII Marks W VI

(only rods) (only rods)
Materials P235GH; P265GH; Pipe steels up to X 70;
Materials 12 Ni 14 G 1, X 12 Ni 5
low temperature fine grained structural steels up to P-,S460NL;
P-,S275NL2 - P-,S500QL1, 13 MnNi 6-3
nuclear reactor construction steel 15 MnNi 63
Typical analysis of C Si Mn Ni Typical analysis of C Si Mn Ni

rod and wire in % 0.10 0.70 1.40 1.30 rod and wire in % 0.08 0.60 1.00 2.35
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Shiel- Yield strength Tensile Elongation Impact values
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN ties of the weld treatment ding 0.2% strength (L0=5d0) in J CVN
N/mm2 N/mm2 % 60 C gas N/mm2 N/mm2 % 70C 90C
to EN 1597-1 AW I1 490 590 25 180 65 to EN 1597-1 AW I1 510 620 24 130 50
(min. values at RT) (min. values at RT) SR I1 440 540 26 140 70 45
Welding position Polarity = Polarity =

Welding position

Approvals TV (Certificate No. 7500 [rod])
KTA (8009 [rod]/8012 [wire])
DNV (VY46 [rod])
1.0 S100/B300 0.7 / 18.0 1.0 S100/B300 0.7 / 18.0
1.2 S100/B300 0.7 / 18.0 1.2 S100/B300 0.7 / 18.0
1.6 x 1000 25.0 1.6 x 1000 25.0
2.0 x 1000 25.0 2.0 x 1000 25.0
2.4 x 1000 25.0 2.4 x 1000 25.0
3.0 x 1000 25.0 3.0 x 1000 25.0
GTAW welding rods (high alloyed)
Page
Summary 314-319

Summary
320 ..............Thermanit A Si ...................................... 1.4576 .............................................................A 5.9 ...... ER318 ...........................12072........W 19 12 3 Nb Si........................320
321 ..............Thermanit GE-316L Si .......................... 1.4430 .............................................................A 5.9 ...... ER316L Si.....................12072........W 19 12 3 L Si ..........................321
322 ..............Thermanit H Si ...................................... 1.4551 .............................................................A 5.9 ...... ER347Si........................12072........W 19 9 Nb Si.............................322
323 ..............Thermanit HE Si.................................... 1.4551 .............................................................A 5.9 ...... ER347Si........................12072........W 19 9 Nb Si.............................323
324-325 ........Thermanit JE-308L Si ........................... 1.4316 .............................................................A 5.9 ...... ER308L Si.....................12072........W 19 9 L Si ........................324-325
326-327 ........Thermanit Nicro 82 ............................... 2.4806 .............................................................A 5.14 .... ERNiCr-3 ....................DIN 1736 .....SG-NiCr 20 Nb...................326-327
328-329 ........Thermanit Nimo C................................. 2.4839 .............................................................A 5.14 .... ERNiCrMo-7 ...............DIN 1736 .....SG-NiCr 20 Mo 15 .............328-329
330-331 ........Thermanit Nimo C 24............................ 2.4607 .............................................................A 5.14 .... ERNiCrMo-13............(DIN 1736)....SG-NiCr 23 Mo 16 .............330-331
332-333 ........Thermanit X .......................................... 1.4370 .............................................................A 5.9 ...... ER307 ...........................12072........W 18 8 Mn .........................332-333
334-335 ........Thermanit 13/04 Si................................ 1.4351 .............................................................A 5.9 ...... ER410NiMo...................12072........W 13 4................................334-335
336-337 ........Thermanit 14 K ..................................... 1.4018 .............................................................A 5.9 ...... ER410 ...........................12072........W 13...................................336-337
338-339 ........Thermanit 14 K Si ................................. 1.4009 .............................................................A 5.9 ...... ER410 ...........................12072........W 13...................................338-339
340-341 ........Thermanit 17 ......................................... 1.4015 .............................................................A 5.9 ...... ER430 ...........................12072........W 17...................................340-341
342 ..............Thermanit 1720 ..................................... 1.4115........................................................................... ....................................12072........WZ 17 Mo..................................342
343 ..............Thermanit 1740 ..................................... 1.4122 .......................................................................... ....................................12072........WZ 17 Mo H..............................343
344-345 ........Thermanit 18/17 E ................................ 1.4440 .............................................................A 5.9 ...... ER317L .........................12072........W 18 16 5 N L....................344-345
346-347 ........Thermanit 19/15 H ................................ 1.4455 .............................................................A 5.9 ...... ER316L .........................12072........W 20 16 3 Mn N L..............346-347
348-349 ........Thermanit 20/10 .................................... 1.4431 .............................................................A 5.9 ...... ER308Mo ......................12072........W 20 10 3 ..........................348-349
350 ..............Thermanit 20/16 SM ............................. 1.3954 .......................................................................... ....................................12072........WZ 22 17 8 4 N L......................350
351 ..............Thermanit 20/25 Cu .............................. 1.4519 .............................................................A 5.9 ...... ER385 ...........................12072........W 20 25 5 Cu L.........................351
352 ..............Thermanit 22/09 .................................... 1.4462 .............................................................A 5.9 ...... ER2209 .........................12072........W 22 9 3 N L.............................352
353 ..............Thermanit 25/07 CuT ............................ 1.4501 .............................................................A 5.9 ...... ER2553 .........................12072........W 25 9 4 N L.............................353
354-355 ........Thermanit 25/09 CuT ............................ 1.4501 .............................................................A 5.9 ...... ER2553 .........................12072........W 25 9 4 N L......................354-355
356-357 ........Thermanit 25/14 E-309L ....................... 1.4332 .............................................................A 5.9 ...... ER309L .........................12072........W 23 12 L ..........................356-357
358-359 ........Thermanit 25/14 E-309L Si ................... 1.4332 .............................................................A 5.9 ...... ER309L Si.....................12072........W 23 12 L Si ......................358-359
360 ..............Thermanit 25/22 H ................................ 1.4465 .............................................................A 5.9 ...... ER310 ...........................12072........W 25 22 2 L...............................360
361 ..............Thermanit 30/10 .................................... 1.4337 .............................................................A 5.9 ...... ER312 ...........................12072........W 29 9.......................................361
362 ..............Thermanit 30/40 E ................................ 2.4656 .............................................................A 5.9 ...... ER383 ........................DIN 1736 .....SG-NiCr 29 Mo..........................362
363 ..............Thermanit 625 ....................................... 2.4831 .............................................................A 5.14 .... ERNiCrMo-3 ...............DIN 1736 .....SG-NiCr 21 Mo 9 Nb.................363
364 ..............Thermanit 690 ....................................... 2.4642 .............................................................A 5.14 .... ERNiCrFe-7...............(DIN 1736)....SG-NiCr 29 Fe ..........................364
365 ..............Thermanit 22/09 .................................... 1.4462 .............................................................A 5.9 ...... ER2209 .........................12072........W 22 9 3 N L.............................365
Summary
368 ..............Thermanit ATS 4 ................................... 1.4948 .............................................................A 5.9 ...... ER19-10H .....................12072........W 19 9 H ...................................368
369 ..............Thermanit C Si ...................................... 1.4842 .............................................................A 5.9 ...... ER310 ...........................12072........W 25 20 Mn...............................369
370 ..............Thermanit CR........................................ 1.4846 .............................................................A 5.9 ...... ER310 ...........................12072........W 25 20 H .................................370
371 ..............Thermanit D .......................................... 1.4829 .............................................................A 5.9 ...... ER309 ...........................12072........W 22 12 H .................................371
376 ..............Thermanit 21/33 .................................... 1.4850 .......................................................................... ....................................12072........WZ 21 33 Nb.............................376
377 ..............Thermanit 21/33 So .............................. 1.4850 .......................................................................... ....................................12072........WZ 21 33 Mn Nb.......................377
378 ..............Thermanit 25/24 R ................................ 1.4830 .......................................................................... ....................................12072........WZ 25 24 Nb.............................378
379 ..............Thermanit 25/35 R ................................ 1.4853 .......................................................................... ....................................12072........WZ 25 35...................................379
380 ..............Thermanit 25/35 Zr ............................... 1.4853 .......................................................................... ....................................12072........WZ 25 35 Zr ..............................380
381 ..............Thermanit 35/45 Nb .............................. ................................................................................... ....................................12072........WZ 35 45 Nb H .........................381
382 ..............Thermanit 617 ....................................... 2.4627 .............................................................A 5.14 .... ERNiCrCoMo-1 ..........DIN 1736 .....SG-NiCr 22 Co 12 Mo...............382
384 ..............Thermanit ATS 4 ................................... 1.4948 .............................................................A 5.9 ...... ER19-10H .....................12072........W 19 9 H ...................................384
385 ..............Thermanit MTS 4 Si .............................. 1.4937 .............................................................A 5.9 ...... ER 505 ..........................12070........W CrMoWV 12 Si......................385
386 ..............Thermanit MTS 3 .................................. 1.4903 .............................................................A 5.28 .... ER90S-B9 .....................12070........W CrMo 9 1...............................386
387 ..............Thermanit MTS 616 .............................. ................................................................................... ....................................12070........W Z CrMoWVNb 9 0.5 1.5 ........387
388 ..............Thermanit MTS 911 .............................. 1.4905 .......................................................................... ....................................12070........WZ CrMoWVNb 9 1 1 ...............388
390-391 ........Thermanit JE-308L Si ........................... 1.4316 .............................................................A 5.9 ...... ER308L Si.....................12072........W 19 9 L Si ........................390-391
394 ..............Thermanit 17/15 TT .............................. ................................................................................... ....................................12072........WZ 17 15 Mn W ........................394
395 ..............Thermanit 19/15 H ................................ 1.4455 .............................................................A 5.9 ...... ER316L .........................12072........W 20 16 3 Mn N L.....................395
396-397 ........Thermanit 625 ....................................... 2.4831 .............................................................A 5.14 .... ERNiCrMo-3 ...............DIN 1736 .....SG-NiCr 21 Mo 9 Nb..........396-397
402-403 ........Thermanit 18/17 E ................................ 1.4440 .............................................................A 5.9 ...... ER317L .........................12072........W 18 16 5 L .......................402-403
404-405 ........Thermanit 25/14 E-309L ....................... 1.4332 .............................................................A 5.9 ...... ER309L .........................12072........W 23 12 L ..........................404-405
406-407 ........Thermanit 25/14 E-309L Si ................... 1.4332 .............................................................A 5.9 ...... ER309L Si.....................12072........W 23 12 L Si ......................406-407
Summary
408 ..............Thermanit 30/10 .................................... 1.4337 .............................................................A 5.9 ...... ER312 ...........................12072........W 29 9.......................................408
410-411 ........Thermanit 625 ....................................... 2.4831 .............................................................A 5.14 .... ERNiCrMo-3 ...............DIN 1736 .....SG-NiCr 21 Mo 9 Nb..........410-411
412-413 ........Thermanit 18/17 E ................................ 1.4440 .............................................................A 5.9 ...... ER317L .........................12072........W 18 16 5 N L....................412-413
414 ..............Thermanit 19/15 H ................................ 1.4455 .............................................................A 5.9 ...... ER316L .........................12072........W 20 16 3 Mn N L.....................414
415 ..............Thermanit 20/16 SM ............................. 1.3954 .......................................................................... ....................................12072........WZ 22 17 8 4 N L......................415
418-419 ........Thermanit 690 ....................................... 2.4642 .............................................................A 5.14 .... ERNiCrFe-7...............(DIN 1736)....SG-NiCr 29 Fe ...................418-419
422-423 ........Thermanit Nimo C................................. 2.4839 .............................................................A 5.14 .... ERNiCrMo-7 ...............DIN 1736 .....SG-NiCr 20 Mo 15 .............422-423
424-425 ........Thermanit Nimo C 24............................ 2.4607 .............................................................A 5.14 .... ERNiCrMo-13............(DIN 1736)....SG-NiCr 23 Mo 16 .............424-425
Thermanit A Si Thermanit GE-316L Si
GTAW welding rod GTAW welding rod
SG-X 5 CrNiMoNb 19 12 W 19 12 3 Nb Si ER318 1.4576 SG-X 2 CrNiMo 19 12 W 19 12 3 L Si ER316LSi 1.4430
and field of use up to 400 C (752 F). Corrosion-resistant similar to matching and field of use up to 400 C (752 F). Corrosion-resistance similar to matching
stabilized CrNiMo steels. For joining and surfacing application low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast
on matching and similar stabilized and non-stabilized steel grades. For joining and surfacing application on matching
austenitic CrNi(N) and CrNiMo(N) steels and cast steel grades. and similar non-stabilized and stabilized austenitic
CrNi(N) and CrNiMo(N) steels and cast steel grades.
Materials TV-certified parent metal
X10CrNiMoNb18-12 (1.4583) Materials TV-certified parent metal
X10CrNiMoNb18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni Nb
in % 0.05 0.8 1.5 19.0 2.8 12.0 12xC Typical analysis C Si Mn Cr Mo Ni
in % 0.02 0.8 1.7 18.8 2.8 12.5
metal according
AW 390 410 600 30 70 N/mm2 N/mm2 N/mm2 %
to EN 1597-1 metal according
(min. values at RT)
Welding instruction
Materials Preheating Post-weld heat treatment Welding instruction
Matching/similar None Mostly none. If necessary, solution
steels/cast steel grades annealing at 1050 C (1922 F) pay Matching and similar None Mostly none. If necessary, solution
attention to tendency to embrittlement non-stabilized and stabilized annealing at 1050 C (1922 F) pay
steels/cast steel grades attention to tendency to embrittlement
Polarity =
Approvals TV (Certificate No. 4149), TV Wien (Certificate No. 266)
DB (Registration form No. 43.132.02), Controlas (0582), VUZ Approvals TV (Certificate No. 0488), TV Wien (Certificate No. 244)
CWB (ER316L-Si), Controlas (0165),
Packaging and Diam. x Length (mm) kg / pack DB (Registration form No. 43.132.10)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0 Packaging and Diam. x Length (mm) kg / pack
2.4 x 1,000 10.0 weights 1.6 x 1,000 10.0
3.2 x 1,000 10.0 2.0 x 1,000 10.0
4.0 x 1,000 10.0 2.4 x 1,000 10.0
5.0 x 1,000 10.0 3.2 x 1,000 10.0
Other length upon request 4.0 x 1,000 10.0
Thermanit H Si Thermanit HE Si
SG-X 5 CrNiNb 19 9 W 19 9 Nb Si ER347Si 1.4551 SG-X 2 CrNiNb 19 9 W 19 9 Nb Si ER347Si 1.4551
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion and field of use up to 400 C (752 F). Corrosion-resistant similar to matching
and field of use up to 400 C (752 F). Corrosion-resistant similar to matching low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
stabilized austenitic CrNi steels/cast steel grades. steel grades. For joning and surfacing applications on matching
For joining and surfacing application on matching and similar and similar stabilized and non-stabilized CrNi(N) steels/cast
stabilized and non-stabilized austenitic CrNi(N) steels steel grades. For joining work on steel clad products and for
and cast steel grades. weld cladding on unalloyed/low-alloy (creep-resisting) steels/cast
steel grades: mostly for second layer (cap pass) on higher-
Materials TV-certified parent metal alloyed intermediate layer.
X6CrNiNb18-10 (1.4550) and the parent metals also covered by
VdTV-Merkblatt 1000 Materials TV-certified parent metal
X6CrNiNb18-10 (1.4550) and the parent metals also covered by
Typical analysis C Si Mn Cr Ni Nb VdTV-Merkblatt 1000
in % 0.06 0.8 1.5 19.5 9.5 12xC Typical analysis C Si Mn Cr Ni Nb
in % 0.025 0.8 1.7 19.0 10.5 13xC
N/mm2 N/mm2 N/mm2 % ties of the weld
metal according
to EN 1597-1 AW 400 430 570 30 65 AW 400 430 570 30 65
to EN 1597-1
Welding instruction
Materials Preheating Post-weld heat treatment Joining of matching non-stabilized None Mostly none. If necessary,
Matching and similar None Mostly none. Otherwise solution and stabilized 18/8 CrNi(N) steels/ solution annealing
steels/cast steel grades annealing at 1020 C (1868 F) cast steel grades at 1020 C (1868 F)
Claddings According to Stress-relieving at max. 610 C

Polarity =
parent metal (1130 F) max. 25 h
Polarity =
Approvals TV (Certificate No. 4163), TV Wien (Certificate No. 270) Shielding gas (EN 439) I1
DB (Registration form No. 43.132.06), VUZ Approvals TV (Certificate No. 4173/KTA 8112),
weights Controlas (0796)
1.6 x 1,000 10.0
2.4 x 1,000 10.0 weights 2.0 x 1,000 10.0
3.2 x 1,000 10.0 2.4 x 1,000 10.0
4.0 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit JE-308L Si
GTAW welding rod

SG-X 2 CrNi 19 9 W 19 9 L Si ER308LSi 1.4316
and field of use up to 350 C (662 F). Corrosion-resistant similar to matching Materials Preheating Post-weld heat treatment
low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
steel grades. Cold toughness at subzero temperatures as low as Matching and similar non- None Mostly none. If necessary,
196 C (320.8 F). For joning and surfacing applications on stabilized and stabilized autstenitic solution annealing
matching and similar stabilized and non-stabilized austenitic CrNi(N) steels/cast steel grades at 1000 C (1832 F)
CrNi(N) and CrNiMo(N) steels/cast steel grades. Cryogenic austenitic steels/ None None
For joining and surfacing work on cryogenic matching/similar cast steel grades
austenitic CrNi(N) steels/cast steel grades.
Materials TV-certified parent metal Polarity =

X5CrNi18-10 (1.4301) X2CrNiN18-10 (1.4311) Shielding gas (EN 439) I1
X6CrNiNb18-10 (1.4550)

in % 0.02 0.9 1.7 20.0 10.0 DB (Registration form No. 43.132.08)
CWB (ER308L-Si)
Controlas (1362)
N/mm2 N/mm2 N/mm2 % 196 C
metal according
to EN 1597-1 AW 350 370 570 35 75 35 Packaging and Diam. x Length (mm) kg / pack
(min. values at RT) weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
4.0 x 1,000 10.0
Structure Austenite with part ferrite 5.0 x 1,000 10.0
Thermanit Nicro 82
GTAW welding rod

SG-NiCr 20 Nb ERNiCr-3 2.4806

( 452.2 F). Good for welding austenitic-ferritic joints.
No Cr carbide zone that become brittle in the ferrite weld Unalloyed/low-alloy Ferritic side: According to parent metal. Attention must
deposit transition zone, even as a result of heat treatments steels to austenitic according to be paid to intercrystalline corrosion resist-
above 300 C (572 F). Good for fabricating tough joints and CrNi(Mo,N) steels/ parent metal ance and embrittlement in the case of
surfacing on heat resistant Cr and CrNi steels/cast steel cast steel grades stainless austenitic steels/cast steel grades
grades and Ni-base alloys. Heat resistant According to According to
Temperature limits: 500 C (932 F) in sulphureous atmo- Cr steels parent metal parent metal
spheres, 800 C max. (1472 F) for fully stressed welds.
Resistant to scaling up to 1000 C (1832 F). Heat resistant None None
CrNi steels,
Ni-base alloys
Materials TV-certified parent metals Cryogenic Ni steels According to According to
X10NiCrAlTi32-20 (1.4876); NiCr15Fe (2.4816); parent metal parent metal
X8Ni9 (1.5662); 10CrMo9-10;
X1NiCrMoCu25-20-5 (1.4539) and ferritic boiler steels
Polarity =
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0

Creep and stress According to matching/similar high temperature resistant metals
rupture properties TV Wien (Certificate No. 253)
up to 800 C (1472 F).
Controlas (0503)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 Packaging and Diam. x Length (mm) kg / pack
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Austenite, ferrite-free 3.2 x 1,000 10.0
Thermanit Nimo C
GTAW welding rod

SG-NiCr 20 Mo 15 ERNiCrMo-7 2.4839
Characteristics Stainless. High corrosion resistance in reducing and above all in Welding instruction
and field of use oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metal ERNiCrMo-7. Matching/similar None. Cooling in air. Heat treatment is mostly
Thermanit Nimo C contains no W, the Cr content is higher and metals (with or To be heeded for the new unnecessary for matching
the content of Fe is lower. without W content) precipitation-insensitive parent precipitation-insensitive
For joining and surfacing applications on matching and similar and welding filler metals (very parent metals if the recom-
alloys and cast alloys (Hastelloy C-type). low C and Si contents): thin mendations on welding are
electrode diameter, stringer-type observed.
beads, low heat input, additional Otherwise solution annea-
cooling of the weld region to ling at 1150 C (2102 F)
avoid precipitations that cause to 1175 C (2147 F) /
Materials TV-certified parent metal embrittlement and reduce water to restore full corro-
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819), corrosion resistance in the sion resistance
and combinations of this alloys with boiler steels up to S355J temperature range from 600 C
(1112 F) to 1000 C
(1832 F)
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.5 Polarity =
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals TV (Certificate No. 1790)
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN TV Wien (Certificate No. 659)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 720 40 60
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit Nimo C 24
GTAW welding rod
Classifications (DIN 1736) AWS A 5.14 Wst.-Nr.

SG-NiCr 23 Mo 16 ER NiCrMo-13 2.4607
and field of use in oxidzing environments. For joining and surfacing on matching Materials Preheating Post-weld heat treatment
and similar alloys and cast alloys.
Matching and similar metals None None. Otherwise solution annealing:
For welding the cladded side of plates of matching and similar
1120 C (2048 F)/water
alloys.
Materials NiCr21Mo14W (2.4602) NiMo16Cr15W (2.4819)

Polarity =
Typical analysis C Si Mn Cr Mo Ni Fe
in % 0.01 0.10 <0.5 23.0 16.0 Bal. <1.5

N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 420 700 40 60
(min. values at RT)

weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
Thermanit X
GTAW welding rod

SG-X 15 CrNiMn 18 8 W 18 8 Mn ER307 1.4370 Materials Preheating Post-weld heat treatment
Heat resistant According to wall Tempering at 750 C (1382 F)
Cr steels/cast steel thickness: 150-300 C unnecessary if service temperature
grades (302-572 F) the same or higher
Characteristics Stainless. Resistant to scaling up to 850 C (1562 F).
and field of use No adequate resistance against sulphureous combustion gases Heat resistant None None
at temperatures above 500 C (932 F). For joining and surfacing CrNi steels
applications on heat resistant Cr steels/cast steel grades and
heat resistant austenitic steels/cast steel grades. Well suited for Joining of CrNi(MoN) According to ferritic No post-weld heat treatment >300 C
fabricating austenitic-ferritic joints max. application temperature austenitic steels to parent metal, mostly (572 F) risk of carbide precipita-
300 C (572 F). For joining unalloyed/low-alloy or Cr steels/ unalloyed/low-alloy unnecessary tion at grain boundaries in the weld
cast steel grades to austenitic steels. steels/cast steel fusion zone, loss of toughness,
Low heat input required in order to avoid brittle martensitic grades fracturing
transition zones.
Materials TV-certified parent metal resistant Cr steels/ and embrittlement susceptibility of
X10CrNiMoNb18-12 (1.4583) and included parent metals cast steel grades the austenitic metal side
combined with ferritic steels up to boiler plate P295GH
Polarity =
in % 0.08 0.8 7.0 19.0 9.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Controlas (0229)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 370 400 600 35 100
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
Structure Austenite with small amount of ferrite 4.0 x 1,000 10.0
Thermanit 13/04 Si
GTAW welding rod

SG-X 3 CrNi 13 4 W 13 4 ER410NiMo 1.4351
Characteristics Stainless; corrosion-resistant similar to matching 13 % Cr(Ni) Welding instruction

and field of use steels/cast steel grades. High resistance to corrosion fatigue Materials Preheating Post-weld heat treatment
cracking. For joining and surfacing applications on matching
Matching steels/ Up to 10 mm wall thickness: Tempering or quenching
13 % Cr(Ni) and 13 % Cr steels/cast steel grades.
cast steel grades none, and tempering, according
over 10 mm wall thickness: to parent metal
100-150 C (212-302 F)
13 % Cr steels/ According to parent metal Tempering or quenching

cast steel grades and tempering, according
Materials (G)X5CrNi13-4 (1.4313) X6CrAl13 (1.4002) to parent metal
in % Polarity =
0.03 0.8 0.7 13.0 0.5 4.7
Mechanical proper- Heat- Yield str. Yield str. Tensile Elongation Impact
ties of the weld treatment 0.2% 1% strength (L0=5d0) values Hardness Approvals TV (Certificate No. 1582)
N/mm2 N/mm2 N/mm2 % in J CVN HB30 HRC
metal according
to EN 1597-1 600C / 8 h 680 730 800 15 50 250

weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Martensite, suitable for quenching and tempering 3.2 x 1,000 10.0
Thermanit 14 K
GTAW welding rod

SG-X 8 CrNi 13 1 W 13 ER410 1.4018

and field of use steels/cast steel grades. For joining applications on matching Materials Preheating Post-weld heat treatment
and similar 13 % Cr steels/cast steel grades. For surfacing on
sealing faces of water, steam and gas valves and accessories Joining: Ferritic Cr steels/ Acc. to wall thickness: Tempering at 650-750 C
made of unalloyed and low-alloy steels/cast steel grades for cast steel grades 200-300 C (392-572 F) (1202-1382 F)
service temperatures up to 450 C (842 F). Joining martensitic Cr steels/ Acc. to wall thickness: Cooling to approx. 120 C
cast steel grades 200-400 C (392-752F) (248 F), then temper or
quench and temper
Surfacing: unalloyed/low-alloy Larger wall thickness: None; if necessary temper
steels/cast steel grades 100-200 C (212-392F) to required hardness
Materials (X8Cr14 (1.4008)) X10Cr13 (1.4006) Surfacing: higher-strength 100-200 C (212-392 F) None; if necessary temper
X6Cr13 (1.4000) steels/cast steel grades to required hardness
in % 0.06 0.3 0.6 12.5 1.3 Polarity =

ties of the weld treatment 0.2% strength (L0=5d0) values Hardness
N/mm2 N/mm2 % in J CVN HB30 HRC
metal according
to EN 1597-1 680C / 8 h 450 650 15 50 180

weights 2.4 x 1,000 10.0
Structure Martensite with part ferrite, suitable for quenching and tempering 3.2 x 1,000 10.0
Thermanit 14 K Si
GTAW welding rod
Classifications DIN 8556 DIN 8555 EN 12072 AWS A 5.9 Wst.-Nr.

SG-X 8 Cr14 MSG 5-GZ-40-C W 13 ER410 1.4009

and field of use steels/cast steel grades. For surfacing applications on matching Materials Preheating Post-weld heat treatment
and similar 13 % Cr steels/cast steel grades. For surfacing on Surfacing: Acc. to wall thickness: Cooling to around 120 C
sealing faces of water, steam and gas valves and accessories martensitic Cr steels/ 200-400 C (248 F), then tempering or
made of unalloyed and low-alloy steels/cast steel grades for cast steel grades (392-752F) quenching and tempering
service temperatures up to 450 C (842 F).
Surfacing: unalloyed/ Larger wall thickness: None; if necessary tempering
low-alloy steels/cast steel 100-200 C to required hardness
grades (212-392F)
Surfacing: higher-strength 100-200 C None; if necessary tempering
Materials (X8Cr14 (1.4008)) X10Cr13 (1.4006) steels/cast steel grades (212-392 F) to required hardness
X6Cr13 (1.4000)
in % 0.08 0.9 0.65 14.0 0.4
Polarity =

metal according
to EN 1597-1 680C / 8 h 450 650 15 180

weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Martensite with part ferrite, suitable for quenching and tempering 3.2 x 1,000 10.0
Thermanit 17
GTAW welding rod

SG-X 8 Cr 18 W 17 ER430 1.4015
Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/ Welding instruction

and field of use cast steel grades (seawater, diluted organic and inorganic acids). Materials Preheating Post-weld heat treatment
Resistant to scaling in air and oxidizing combustion gases up to
950 C (1742 F) and particularly, in sulphureous combustion Joining: matching According to Cooling in air. For the reduction of
gases at elevated temperatures. For joining and surfacing work (ferritic) steels/ wall thickness: the stresses induced by welding and
on matching ferritic and similar quenchable and temperable cast steel grades 150-300 C (302-572 F) for restoration of grain decomposition
Cr steels/cast steel grades. Lowest possible heat input is resistance annealing at 800 C
required as ferritic 17 % Cr steels are susceptible to embrittle- (1472 F), cooling in air.
ment due to coarse grain growth. Often used only for final pas- Mostly not necesssary if annealed
ses on tougher austenitic filler layers, above all in sulphureous with service temperature
combustion gases. For surfacing work on sealing faces of water, Surfacing: unalloyed Only for heavy None; if necessary tempering to
steam and gas valves and accessories, made of unalloyed and low-alloy steels/ wall thicknesses: required hardness
and low-alloy steels/cast steel grades designed for service tem- cast steel grades 100-250 C (212-482 F)
peratures up to 450 C (842 F).
Surfacing: 100-250 C (212-482 F) None; if necessary tempering to
high-strength steels/ required hardness
Materials X20CrNi17-2 (1.4057) GX40CrSi17 (1.4740) cast steel grades
GX22CrNi 17 (1.4059) X10CrAl18 (1.4742)
Typical analysis C Si Mn Cr
in % 0.07 0.8 0.7 17.5
Creep and stress In the range of matching heat resistant parent metals Polarity =
rupture properties Shielding gas (EN 439) I1

N/mm2 N/mm2 % in J CVN HB30
metal according
to EN 1597-1 800C / 1 h 340 540 20 150
weights 2.0 x 1,000 10.0
Structure Ferrite/martensite 2.4 x 1,000 10.0
Thermanit 1720 Thermanit 1740
Classifications DIN 8556 DIN 8555 EN 12072 Wst.-Nr. Classifications (DIN 8556) EN 12072 Wst.-Nr.
SG-X 20 CrMo 17 1 WSG 5-GZ-45-C WZ 17 Mo 1.4115 SG-X 35 CrMo 17 WZ 17 Mo H 1.4122
Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/ Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/
and field of use cast steel grades (water, steam, seawater, diluted organic acids). and field of use cast steel grades (water, steam, seawater, diluted organic acids).
For joining and surfacing on matching and similar stainless For joining and surfacing on matching and similar stainless
Cr steels/cast steel grades. For surfacing work on sealing faces Cr steels/cast steel grades. For surfacing work on sealing faces
of water, steam and gas valves made of unalloyed/low-alloy of water, steam and gas valves made of unalloyed/low-alloy
Designed for service temperatures up to 450 C (842 F). Designed for service temperatures up to 450 C (842 F).
Materials (G)X35CrMo17 (1.4122) Materials (G)X35CrMo17 (1.4122)
in % 0.20 0.60 0.40 17.0 1.1 0.40 in % 0.40 <0.5 <0.5 16.5 1.0 0.50
treatment 0.2% strength (L0=5d0) values Hardness Mechanical proper- Heat- Yield strength Tensile Elongation Impact
N/mm2 N/mm2 % in J CVN HB30 HRC ties of the weld
metal according N/mm2 N/mm2 % in J CVN HB30 HRC
760 C / 2 h 500 700 15 200 metal according
to EN 1597-1 760 C / 2 h 600 800 12 230
(min. values at RT) AW 43 to EN 1597-1
Welding instruction
Joining: matching steels/ 300-400C (572-752F) Cooling to around 120 C
cast steel grades (248 F), then tempering or Joining: matching (ferritic) 300-400C (572-752F) Cooling to around 120 C
quenching and tempering steels/cast steel grades (248 F), then tempering or
at 1020 C (1868 F)/air or quenching and tempering
oil and 760 C (1400 F)/air Surfacing: unalloyed/low- Acc. to wall thickness: None; if necessary tempering
Surfacing: unalloyed/low- Acc. to wall thickness: None; if necessary tempering alloy steels/cast steel grades 150-350C (302-662F) to required hardness
alloy steels/cast steel grades 150-350C (302-662F) to required hardness Surfacing: higher-strength 350 C (662 F) None; if necessary tempering
Surfacing: higher-strength 350 C (662 F) None; if necessary tempering steels/cast steel grades to required hardness
Polarity =
Polarity = Shielding gas (EN 439) I1
Packaging and Diam. x Length (mm) kg / pack weights 1.6 x 1,000 10.0
weights 1.6 x 1,000 10.0 2.0 x 1,000 10.0
2.0 x 1,000 10.0 2.4 x 1,000 10.0
2.4 x 1,000 10.0 3.2 x 1,000 10.0
3.2 x 1,000 10.0 4.0 x 1,000 10.0
Thermanit 18/17 E
GTAW welding rod

SG-X 2 CrNiMo 18 16 5 W 18 16 5 NL ER317L 1.4440
resistance to Cl-bearing environment and pitting corrosion. Non Matching and similar aus- None If necessary, solution annealing
magnetic. Well suited for joining and surfacing to matching and tenitic non-stabilized and at 1050 C (1922 F)
similar austenitic non-stabilized and stabilized stainless and stabilized CrNiMo(N)
non magnetic CrNiMo(N) steels/cast steel grades. steels/cast steel grades
Recommended for joining matching/similar austenitic and ferritic
steels/cast steel grades with a maximum application temperature
of 300 C (572 F). Well suited for depositing intermediate layers Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving according
when welding products clad with an matching or similar overlay. steels/cast steel grades pass welding to parent metal, otherwise solution
temperature low annealing at 1050 C (1922 F)
Joining CrNiMo(N) According to Max. annealing temperature 300 C
austenitic to unalloyed/ ferritic parent (572 F), otherwise carbide precipitation
Materials TV-certified parent metal low alloy steels/ metal; mostly in weld fusion zone, loss of toughness,
X2CrNiMoN17-13-5 (1.4439), X2CrNiMo18-16-4 (1.4438) cast steel grades not necessary risk of fracturing
and combinations of these aforementioned steels and others
with boiler steels up to 16Mo3
Polarity =
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
(min. values at RT) Packaging and Diam. x Length (mm) kg / pack
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 19/15 H
GTAW welding rod

SG-X 2 CrNiMnMoN 20 16 W 20 16 3 Mn NL ER316L 1.4455
and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon Materials Preheating Post-weld heat treatment
CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant, Matching/similar materials None Mostly not necessary
good resistance to nitric acid (Huey test in acc. ASTM A 262:
max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m. Thermanit 21/17 E In case of excessive hardening of the
According to
Non magnetic (permeability in field of 8000 A/m 1.01 max.). claddings parent metal, stress relieving at 510 C
parent metal
Particularly suited for corrosion conditions in urea synthesis (950 F) 20 h max., annealing above
mostly 150 C
plants for welding work on steel X 2 CrNiMo 18 12 and the over- 530 C (986 F) only prior to welding
(302 F)
lay side of Thermanit 21/17E weld claddings. Well suited for the last pass
joining and surfacing applications on matching and similar
austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.

X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315), Polarity =
X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903) Shielding gas (EN 439) I1
and cryogenic 3.5 - 5 % Ni-steels, X8Ni9 (1.5662)
in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18 Approvals TV (Certificate No. 3497)
(Stamicarbon)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 430 450 650 30 80
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Austenite with part ferrite, 0.6 % max. 3.2 x 1,000 10.0
Thermanit 20/10
GTAW welding rod

SG-X 12 CrNiMo 19 10 W 20 10 3 ER308Mo 1.4431
and field of use up to 300 C (572 F). For joining of stainless Cr and similar Materials Preheating Post-weld heat treatment
austenitic CrNiMo steels/cast steel grades. For joining of dissimi- Unalloyed/low-alloy structural According to No stress relieving (risk of carbide
lar materials. For tough joints on high manganese steel (steel steels of elevated strength parent metal precipitation in weld fusion zone, loss
castings), CrNiMn steels/cast steel grades and armour steels. (surfacing and repair mostly not of toughness, fracturing)
For surfacing and repair welding on wear-exposed parts: rotors, welding) necessary
rails. Especially suited for austenitic-ferritic joints at max. applica-
tion temperature 300 C (572 F). Particularly for tough joints Stainless Cr steels According to None
between unalloyed/low-alloy steels/cast steel grades or stainless/ parent metal
heat resistant Cr steels/cast steel grades to austenitic steels/
cast steel grades. Stainless CrNi steels None None; if necessary solution annealing
at 1050 C (1922 F)
High manganese steel None As this steel becomes very brittle at
400600 C (7521112 F), weld as
Materials TV-certified parent metal cold as possible, cooling possibly
Combinations of stainless resp. cryogenic austenitic steels such with compressed air, or dip workpiece
as X10CrNiMoNb18-12 (1.4583) and ferritic steels up to boiler in water. No post-weld heat treat-
plates P295GH ment, quench if possible
Typical analysis C Si Mn Cr Mo Ni Polarity =

in % 0.05 0.5 1.3 20.5 3.3 10.5 Shielding gas (EN 439) I1
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 470 520 670 25 50
(min. values at RT)
weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Austenite with increased amount of ferrite 3.2 x 1,000 10.0
Thermanit 20/16 SM Thermanit 20/25 Cu
SG-X 2 CrNiMnMoN 22 17 84 WZ 22 17 8 4 NL 1.3954 SG-X 2 CrNiMoCu 20 25 W 20 25 5 Cu L ER385 1.4519

Characteristics Non magnetic; Permeability in field of 800 A/m: 1.01 max. and field of use up to 350 C (662 F). Good corrosion resistance similar to
and field of use Specially for joining and surfacing work on matching/similar non matching steels/cast steel grades, above all in reducing environ-
magnetic CrNiMo(Mn,N) steels/cast steel grades. ment. For joining and surfacing work on matching austenitic
Stainless; resistant to intercrystalline corrosion and wet corro- CrNiMoCu steels/cast steel grades. For joining these steels
sion up to 350 C (662 F). Seawater-resistant. with unalloyed/low-alloy steels/cast steel grades.
Cold toughness at subzero temperatures.
Materials X4CrNiMnMoN19-13-8 (1.3948) X2CrNiMoN22-15 (1.3951) X1NiCrMoCu25-20-5 (1.4539), X4NiCrMoCuNb20-18-2 (1.4505)
X2CrNiMoN18-14-3 (1.3952) X2CrNiMo18-15 (1.3953) with X1CrNiMoN25-25-2 (1.4465) and others,
X2CrNiMnMoNNb21-16-5-3 (1.3964) as well as ferritic steels up to S355J
Typical analysis C Si Mn Cr Mo Ni N in % 0.025 0.20 2.5 20.5 4.8 25.0 1.5
in % 0.03 0.7 7.3 22.2 3.6 18.0 0.24
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values N/mm2 N/mm2 N/mm2 %
N/mm2 N/mm2 N/mm2 % to EN 1597-1 AW 350 370 550 35 55
metal according
to EN 1597-1
(min. values at RT)
Structure Austenite
Structure Austenite, ferrite-free Welding instruction

Welding instruction Matching/similar None None. If necessary solution
Materials Preheating Post-weld heat treatment steels/cast steel grades annealing at 1120 C (2048 F)
Matching/similar non magnetic None None Combinations with unal- According to unalloyed/ None
steels/cast steel grades loyed/low-alloy steels/cast low alloy parent metal
steel grades mostly not necessary
Approvals BWB, GL (3954) Approvals TV (Certificate No. 4301) TV Wien (Certificate No. 372)

weights 2.0 x 1,000 10.0 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 22/09 Thermanit 25/07 CuT
SG-X 2 CrNiMo 22 9 3 W 22 9 3 N L ER2209 1.4462 SG-X 2 CrNiMoCuWN 25 7 4 W 25 9 4 NL ER2553 1.4501
and field of use up to 250 C (482 F). Good resistance to stress corrosion and field of use up to 250 C (482 F). Very good resistance to pitting corrosion
cracking in chlorine- and hydrogen sulphide-bearing environ- and stress corrosion cracking due to the high CrMo(N) content
ment. High Cr and Mo contents provide resistance to pitting (pitting index 40).
corrosion. For joining and surfacing work on matching and Well suited for the conditions in the offshore field.
similar austenitc steels/cast steel grades. Attention must be paid
to embrittlement susceptibility of the parent metal.
Materials GX3CrNiMoCuN26-6-3 (1.4515)
GX3CrNiMoCuN25-6-3-3 (1.4517)
Materials TV-certified parent metal 25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
X2CrNiMoN22-5-3 (1.4462) and others, also combinations of FALC 100
aforementioned steels and ferritic steels up to S355J, 16Mo3
and X10CrNiMoNb18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni N Cu W
in % 0.02 0.5 0.8 25.5 3.7 7.0 0.2 0.6 0.6
in % 0.025 0.5 1.6 23.0 3.0 9.0 0.14
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values N/mm2 N/mm2 N/mm2 % 40 C
N/mm2 N/mm2 N/mm2 % to EN 1597-1 AW 600 650 750 25 80 50
metal according
to EN 1597-1
(min. values at RT)
Welding instruction
Materials Preheating Post-weld heat treatment Matching/similar Mostly none Mostly none; if necessary, solution
Matching/similar steels/ None Mostly none; if necessary solution steels/cast steel grades annealing at 1070 C (1958 F)/ water.
cast steel grades annealing at 1050 C (1922 F)/ water
Welding of root pass with thick layer.
Polarity = low heat input to avoid precipitation and
too high ferrite content
Approvals TV (Certificate No. 3343), GL (4462), Controlas (0416)
Polarity =
weights 1.6 x 1,000 10.0
2.4 x 1,000 10.0 weights 2.0 x 1,000 10.0
3.2 x 1,000 10.0 2.4 x 1,000 10.0
Thermanit 25/09 CuT
GTAW welding rod

SG-X 2 CrNiMoCuWN 25 9 4 W 25 9 4 NL ER2553 1.4501
and field of use up to 250 C (482 F). Very good resistance to pitting corrosion Materials Preheating Post-weld heat treatment
and stress corrosion cracking due to the high CrMo(N) content Matching/similar Mostly none Mostly none; if necessary, solution annealing
(pitting index 40). steels/cast steel grades at 1120 C (2048 F)/ water.
Well suited for the conditions in the offshore field.
Welding of root pass with thick layer.
Next two passes with thin layers and low
heat input to avoid precipitation and too
high ferrite content
GX3CrNiMoCuN25-6-3-3 (1.4517)
25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
FALC 100
Polarity =
in % 0.02 0.3 1.5 25.5 3.7 9.5 0.22 0.8 0.6
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals Controlas (0923)
metal according
to EN 1597-1 AW 600 650 750 25 80 50
(min. values at RT)

weights 2.0 x 1,000 10.0
Structure Austenite/ferrite 2.4 x 1,000 10.0
Thermanit 25/14 E-309L
GTAW welding rod

SG-X 2 CrNi 24 12 W 23 12 L ER309L 1.4332
Characteristics Stainless; wet corrosion up to 350 C (662 F). Well suited for Welding instruction
and field of use depositing intermediate layers when welding cladded materials. Materials Preheating Post-weld heat treatment
Favourably high Cr and Ni contents, low C content. For joining Joining: CrNi(MoN) According No post-weld heat treatment above
unalloyed/low-alloy steels/cast steel grades or stainless heat austenitic steels with to ferritic parent 300 C (572 F); risk of carbide
resistant Cr steels/cast steel grades to austenitic steels/cast steel unalloyed/low-alloy steels/ metal; mostly precipitation in weld fusion zone,
grades. For depositing intermediate layers when welding the side cast steel grades not necessary loss of toughness, fracturing
of plates clad with low-carbon non-stabilized and stabilized
austenitic CrNi(MoN) austenitic metals. Joining: CrNi(MoN) According According to the parent metals.
austenitic steels with stain- to ferritic Attention must be paid to resistance
less heat resistant Cr parent metal to intercrystalline corrosion and to
steels/cast steel grades susceptibility of the austenitic metal
Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According According to the parent metals.
and ferritic steels up to S355N materials with austenitic to ferritic Attention must be paid to resistance
CrNi(MoN) overlay parent metal to intercrystalline corrosion and to
susceptibility of the austenitic metal
Typical analysis C Si Mn Cr Ni Polarity =

in % 0.03 0.5 2.0 24.0 13.0 Shielding gas (EN 439) I1

treatment 0.2% 1.0% strength (L0=5d0) in J CVN Controlas (0651)
ties of the weld
N/mm2 N/mm2 N/mm2 % CWB (ER309L-Si)
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 25/14 E-309L Si
GTAW welding rod

Favourably high Cr and Ni contents, low C content. For joining Joining: CrNi(MoN) According to ferri- No post-weld heat treatment above
unalloyed/low-alloy steels/cast steel grades or stainless heat austenitic steels with tic parent metal; 300 C (572 F); risk of carbide
resistant Cr steels/cast steel grades to austenitic steels/cast steel unalloyed/low-alloy mostly not neces- precipitation in weld fusion zone,
grades. For depositing intermediate layers when welding the side steels/cast steel grades sary loss of toughness, fracturing
of plates clad with low-carbon non-stabilized or stabilized
austenitic CrNiMo(N) austenitic metals. Joining: CrNi(MoN) According to ferri- According to the parent metals.
austenitic steels with tic parent metal Attention must be paid to resistance
stainless heat resistant to intercrystalline corrosion and to
Cr steels/cast steel susceptibility of the austenitic metal
grades side to embrittlement
Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According to ferri- According to the parent metals.
and ferritic steels up to S355N materials with austenitic tic parent metal Attention must be paid to resistance
CrNi(MoN) overlay to intercrystalline corrosion and to
in % 0.03 0.9 2.0 24.0 13.0 Polarity =
N/mm2 N/mm2 N/mm2 % TV Wien (Certificate No. 246)
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 25/22 H Thermanit 30/10
Classifications (DIN 8556) EN 12072 AWS A 5.9 Wst.-Nr. Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr.
SG-X 2 CrNiMnMoN 25 22 W 25 22 2 L ER310 1.4465 SG-X 10 CrNi 30 9 W 29 9 ER312 1.4337
and field of use up to 350 C (662 F). Good resistance to Cl-bearing environ- Characteristics Stainless; wet corrosion up to 300 C (572 F). High resistance
ment, pitting corrosion and nitric acid. Huey test acc. to and field of use to hot cracking: good toughness at high yield strength.
ASTM A262: max. 1,5 m/48 h (0,25 g/m2h), selective attack For joining and surfacing applications on matching/similar
max. 100 m. Particularly suited for corrosion conditions in urea steels/cast steel grades. For fabricating tough joints on
synthesis plants. For joining and surfacing applications on unalloyed/low-alloy structural steels of higher strength, on high
matching/similar steels. For weld cladding on high temperature manganese steel and CrNiMn steels, between dissimilar metals
steels and for fabricating joints on claddings. e.g. between stainless or heat resistant and unalloyed/low-alloy
X2CrNiMoN25-22-2 (1.4466) and combinations with
X1CrNiMoN25-25-2 (1.4465), X2CrNiMo18-14-3 (1.4435) Materials X10Cr13 (1.4006), X120Mn12 (1.3401), S235J, S355J
in % 0.025 0.20 6.0 25.0 2.2 22.5 0.13 Typical analysis C Si Mn Cr Ni
in % 0.15 0.5 1.6 30.0 9.0
metal according N/mm2 N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 400 430 600 30 80
N/mm2 N/mm2 %
(min. values at RT) metal according
to EN 1597-1 AW 500 750 20 27
Structure Austenite, max. ferrite 0.5 % (min. values at RT)
Welding instruction
Materials Preheating Post-weld heat treatment Structure Austenite/ferrite
Matching/similar steels None Mostly unnecessary
Welding instruction
Claddings and joining According to In case of excessive hardening of the
of cladded creep- parent metal parent metal, stress relieving at 510 C
resistant steels/cast mostly 150 C (950 F) 20 h max., annealing above Stainless and heat resistant, unal- According to Mostly unnecessary
steel grades (302 F) 530 C (986 F) only prior to welding loyed and low-alloy steels/cast steel parent metal
the last pass grades; combinations
Polarity =
Approvals TV (Certificate No. 4875) (Stamicarbon) (Snamprogetti)
weights 1.6 x 1,000 10.0 weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
Thermanit 30/40 E Thermanit 625
Classifications DIN 1736 AWS A 5.9 Wst.-Nr. Classifications DIN 1736 AWS A 5.14 Wst.-Nr.
SG-NiCr 29 Mo ER383 2.4656 SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831
Characteristics Stainless; high resistance to corrosive environment. Resistant to
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion and field of use stress corrosion cracking. Resistant to scaling up to 1100 C
and field of use up to 450 C (842 F). Good corrosion resistance, especially (2012 F). Temperature limit: 500 C (932 F) max. in sulphureous
in reducing environment. For joining and surfacing work on atmospheres. High temperature resistant up to 1000 C
matching and similar non-stabilized and stabilized fully (1832 F). Cold toughness at subzero temperatures as low
austenitic steels/cast steel grades containing Mo (and Cu). as 196 C (320.8 F). For joining and surfacing work on
For joining aforementioned steels to unalloyed/low-alloy steels. matching/similar corrosion-resistant materials as well as on
matching and similar heat resistant, high temperature resistant
Materials TV-certified parent metal steels and alloys. For joining and surfacing work on cryogenic
X1CrNiMoN25-25-2 (1.4465), X3CrNiMoTi25-25 (1.4577), Ni steels suitable for quenching and tempering.
NiCr21Mo (2.4858) and combinations of aforementioned materials
with ferritic steels P265GH and X10CrNiMoNb18-12 (1.4583) Materials TV-certified parent metal
Alloy 800 H, NiCr22Mo9Nb (2.4856), X1CrNiMoCuN20-18-7
Typical analysis C Si Mn Cr Mo Ni Cu (1.4547) and combinations of aforementioned materials
with ferritic steels up to S355J, 10CrMo9-10
in % 0.02 0.2 2.6 29.0 4.3 36.0 1.8
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
N/mm2 N/mm2 N/mm2 % Creep and stress According to matching/similar creep resistant materials
metal according rupture properties
to EN 1597-1 AW 350 370 550 30 75
(min. values at RT) Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according N/mm2 N/mm2 N/mm2 % 196 C
Structure Austenite, ferrite-free
to EN 1597-1 AW 460 500 740 30 60 40
(min. values at RT)
Welding instruction
Materials Preheating Post-weld heat treatment Structure Austenite
Matching metals None (weld as cold as Mostly none; if necessary solution Welding instruction
possible) cooling in air annealing at 1120 C (2048 F) Materials Preheating Post-weld heat treatment
Joining of matching According to parent None annealing at 1150 C (2102 F)
austenitic steels to metal Cryogenic CrNi(N) steels/ None None
unalloyed/low-alloy cast steel grades
Cryogenic Ni steels (X8Ni9) suitable According to None
Polarity = for quenching and tempering parent metal
Shielding gas (EN 439) I1 Polarity = / Shielding gas (EN 439) I1
Approvals TV (Certificate No. 0118) TV Wien (Certificate No. 395) Approvals TV (Certificate No. 3464) TV Wien (Certificate No. 399)
Controlas (1006), DNV (W10652)
2.0 x 1,000 10.0 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 690 Thermanit 22/09
Classifications (DIN 1736) AWS A 5.14 Wst.-Nr. Classifications (DIN 8556) EN 12072 AWS A 5.9 Wst.-Nr.
SG-NiCr 29 Fe ER NiCrFe-7 2.4642 SG-X 2 CrNiMo 22 9 3 W 22 9 3 N L ER2209 1.4462

Characteristics High resistance to stress corrosion cracking in oxidizing acids and field of use up to 250 C (482 F). Good resistance to stress corrosion
and field of use and water at high temperatures. cracking in chlorine- and hydrogen sulphide-bearing environ-
Particularly suited for the conditions in nuclear fabrication. ment. High Cr and Mo contents provide resistance to pitting
Useable for joining matching and similar steels, surfacing on corrosion. For joining and surfacing work on matching and
low-alloy and stainless steels. similar austenitc steels/cast steel grades. Attention must be paid
Materials NiCr29Fe (2.4642) Materials TV-certified parent metal

Alloy 690 X2CrNiMoN22-5-3 (1.4462) and others, combinations of
forementioned steels and ferritic steels up to S355J, 16Mo3
and X10CrNiMoNb18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni Fe Co
in % 0.03 0.3 0.3 29.0 0.1 Bal. 9.0 <0.1 Typical analysis C Si Mn Cr Mo Ni N
in % 0.025 0.5 1.6 23.0 3.0 9.0 0.14

treatment 1.0% strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % ties of the weld
AW 350 600 35 80 metal according
to EN 1597-1 AW 510 550 680 20 50
(min. values at RT)
to EN 1597-1
(min. values at RT)
Structure Austenite Structure Austenite/ferrite
Welding instruction
Materials Preheating Post-weld heat treatment Matching/similar None Mostly none; if necessary solution
Matching/similar None None steels/cast steel grades annealing at 1050 C (1922 F)/ water
metals
Polarity =
Polarity =
Shielding gas (EN 439) I1 Approvals TV (Certificate No. 3343) GL (4462) Controlas (0416)

weights 1.6 x 1,000 10.0 2.0 x 1,000 10.0
2.0 x 1,000 10.0 2.4 x 1,000 10.0
2.4 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 25/07 CuT Thermanit 25/09 CuT
SG-X 2 CrNiMoCuWN 25 7 4 W 25 9 4 NL ER2553 1.4501 SG-X 2 CrNiMoCuWN 25 9 4 W 25 9 4 NL ER2553 1.4501
and field of use up to 250 (482). Very good resistance to pitting corrosion and and field of use up to 250 C (482 F). Very good resistance to pitting corrosion
stress corrosion cracking due to the high CrMo(N) content and stress corrosion cracking due to the high CrMo(N) content
(pitting index 40). (pitting index 40).
Well suited for the conditions in the offshore field. Well suited for the conditions in the offshore field.

GX3CrNiMoCuN25-6-3-3 (1.4517)
GX3CrNiMoCuN25-6-3-3 (1.4517)
FALC 100
FALC 100
Typical analysis C Si Mn Cr Mo Ni N Cu W in % 0.02 0.3 1.5 25.5 3.7 9.5 0.22 0.8 0.6
in % 0.02 0.5 0.8 25.5 3.7 7.0 0.2 0.6 0.6
treatment 0.2% 1.0% strength (L0=5d0) in J CVN N/mm2 N/mm2 N/mm2 % 40 C
ties of the weld metal according
N/mm2 N/mm2 N/mm2 % 40 C AW 600 650 750 25 80 50
to EN 1597-1 AW 600 650 750 25 80 50 (min. values at RT)
(min. values at RT)
Welding instruction
Welding instruction
Materials Preheating Post-weld heat treatment Matching/similar Mostly none Mostly none; if necessary, solution
steels/cast steel grades annealing at 1120 C (2048 F)/ water.
Matching/similar Mostly none Mostly none; if necessary, solution
steels/cast steel grades annealing at 1070 C (1958 F)/ water. Welding of root pass with thick layer.
Next two passes with thin layers
Welding of root pass with thick layer. and low heat input to avoid precipitation
Next two passes with thin layers and too high ferrite content
and low heat input to avoid precipitation
Polarity =
Polarity =
Shielding gas (EN 439) I1 Approvals Controlas (0923)
2.4 x 1,000 10.0 2.4 x 1,000 10.0
Thermanit ATS 4 Thermanit C Si
SG-X 6 CrNi 18 11 W 19 9 H ER19-10H 1.4948 SG-X 12 CrNi 25 20 W 25 20 Mn ER310 1.4842
Characteristics Resistant to scaling up to 1050 C (1922 F). For tough joints on
Characteristics High temperature resistant up to 700 C (1292 F); resistant and field of use heat resistant Cr and CrNi steels/cast steel grades.
and field of use to scaling up to 800 C (1472 F). For surfacing and joining For surfacing and joining on matching/similar heat resistant
applications on matching/similar high temperature resistant steels/cast steel grades. For tough filler layers beneath final
steels/cast steel grades. weld passes made with Thermanit L and Thermanit 30 when
welding thicker cross-sections of Cr steels/cast steel grades to
Materials TV-certified parent metal permit use of such steels in sulphureous atmospheres.
X6CrNi18-11 (1.4948) X12CrNiTi18-9 (1.4878) max. application temperature in C
X6CrNiNb18-10 (1.4850) Atmosphere sulphur-free max. 2 g S/Nm3
Typical analysis C Si Mn Cr Ni Reducing combustion gases 1080 1040
in % 0.05 0.3 1.8 18.8 9.3 Materials GX40CrNiSi25-12 (1.4837) GX15CrNi25-20 (1.4840)
X15CrNiSi25-20 (1.4841)
Creep and stress In the range of matching high temperature resistant
rupture properties parent metals
in % 0.13 1.0 3.2 25.0 20.5
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Creep and stress In the range of matching heat resistant parent metals
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN rupture properties
N/mm2 N/mm2 N/mm2 %
metal according Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 320 350 500 35 70 treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld
(min. values at RT) N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 380 550 25 80
Structure Austenite with part ferrite, 5 % max. (min. values at RT)

Welding instruction
Matching/similar Up to 25 mm wall thickness: none. To avoid stress corrosion
Heat resistant Cr steels/ According to parent According to parent
steels/cast steel Over 25 mm: max. 200 C (392 F) cracking 1050 C cast steel grades metal metal
grades adviseable (1922 F)/air
Heat resistant matching/ None None
similar steels/cast steel grades
Polarity =
Approvals TV (Certificate No. 1616) TV Wien (Certificate No. 666) Packaging and Diam. x Length (mm) kg / pack
Controlas (0948) weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
Packaging and Diam. x Length (mm) kg / pack 2.4 x 1,000 10.0
weights 2.0 x 1,000 10.0 3.2 x 1,000 10.0
2.4 x 1,000 10.0 4.0 x 1,000 10.0
Thermanit CR Thermanit D
SG-X 40 CrNi 25 21 W 25 20 H ER310 1.4846 SG-X 12 CrNi 22 12 W 22 12 H ER309 1.4829
Characteristics Resistant to scaling up to 950 C (1742 F). For joining

Characteristics Resistant to scaling up to 1000 C (1832 F). and field of use and surfacing applications on matching/similar heat resistant
and field of use For surfacing and joining applications on matching heat- steels/cast steel grades.
resistant cast steel grades. max. application temperature in C
Atmosphere sulphur-free max. 2 g S/Nm3 over 2 g S/Nm3
Materials GX40CrNiSi25-20 (1.4848) GX40CrNiSi22-9 (1.4826) Air and oxidizing combustion gases 950 930 850
GX40CrNiSi25-12 (1.4837) Reducing combustion gases 900 850
Materials X15CrNiSi20-12 (1.4828)

in % 0.45 1.0 1.5 26.0 21.8 Typical analysis C Si Mn Cr Ni
in % 0.11 1.2 1.2 22.0 11.0
rupture properties Creep and stress In the range of matching heat resistant parent metals
rupture properties
treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld
N/mm2 N/mm2 N/mm2 % N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 400 450 600 10 to EN 1597-1 AW 320 340 550 30 70

Structure Austenite
Welding instruction
Welding instruction
Heat resistant Cr According to Annealing according to parent metal
steels/cast steel grades parent metal is unnecessary if service temperature
Matching heat resistant cast None None the same or higher
steel grades
Matching austenitic None None
Polarity =
2.4 x 1,000 10.0 2.0 x 1,000 10.0
3.2 x 1,000 10.0 2.4 x 1,000 10.0
4.0 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit Nicro 82
GTAW welding rod


CrNi steels,
Ni-base alloys
X8Ni9 (1.5662); 10CrMo9-10;
Polarity =
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0

rupture properties TV Wien (Certificate No. 253)
up to 800 C (1472 F).
Controlas (0503)
N/mm2 N/mm2 N/mm2 %
metal according
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit X
GTAW welding rod

transition zones.
Polarity =
in % 0.08 0.8 7.0 19.0 9.0
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 370 400 600 35 100
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
SG-X 15 NiCrNb 32 21 WZ 21 33 Nb 1.4850 SG-X 15 NiCrNb 32 21 WZ 21 33 Mn Nb 1.4850
Characteristics Resistant to scaling up to 1050 C (1922 F). Good resistance

Characteristics Resistant to scaling up to 1050 C (1922 F). Good resistance and field of use to carburizing atmospheres. For joining and surfacing applica-
and field of use to carburizing atmospheres. For joining and surfacing applications on matching/similar heat resistant steels/
tions on matching/similar heat resistant steels/ cast steel grades.
cast steel grades. max. application temperature in C max. application temperature in C
Air and oxidizing combustion gases Air and oxidizing combustion gases 1050 1000
1050 1000
Reducing combustion gases Reducing combustion gases 1000 950
1000 950
Materials X10NiCrAlTi32-20 (1.4876) Alloy 800 H
Materials X10NiCrAlTi32-20 (1.4876) Alloy 800 H GX10NiCrNb32-20 (1.4859)
GX10NiCrNb32-20 (1.4859)
in % 0.12 0.20 4.8 22.0 33.0 1.2
in % 0.20 0.20 2.3 22.0 33.0 1.7 Creep and stress According to matching/similar heat resistant parent metals
rupture properties
(min. values at RT)
Welding instruction
Welding instruction
Matching/similar None None steels/cast steel grades
Polarity =
Polarity =
Approvals TV (Certificate No. 7256) Controlas (0658)
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 25/24 R Thermanit 25/35 R
SG-X 35 CrNiNb 25 24 WZ 25 24 Nb 1.4830 SG-X 40 NiCrNb 35 25 WZ 25 35 1.4853
Characteristics Resistant to scaling up to 1050 C (1922 F).

Characteristics Resistant to scaling up to 1000 C (1832 F). and field of use For joining and surfacing work on matching/similar
and field of use For joining and surfacing work on matching cast steel grades. heat resistant cast steel grades

GX40NiCrSiNb35-25 (1.4852)
in % 0.42 1.2 1.8 26.0 35.0 1.3
in % 0.32 0.6 1.4 25.0 24.0 1.3 Creep and stress In the range of matching cast steel grades
rupture properties
N/mm2 N/mm2 N/mm2 %
N/mm2 N/mm2 N/mm2 % to EN 1597-1 AW 400 450 600 8
metal according
(min. values at RT)
Structure Austenite
Structure Austenite Welding instruction

Welding instruction cast steel grades
Matching/similar cast None None Polarity =
steel grades Shielding gas (EN 439) I1
Approvals TV (temporary registration)

Polarity = TV Wien (Certificate No. 673)
Shielding gas (EN 439) I1 Controlas (0637)

weights 2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 25/35 Zr Thermanit 35/45 Nb
Classifications (DIN 8556) EN 12072 Wst.-Nr. Classifications (DIN 8556) EN 12072

SG-X 40 NiCrNb 35 25 WZ 25 35 Zr 1.4853 SG-X 40 CrNiNb 35 45 WZ 35 45 Nb H
and field of use For joining and surfacing work on matching/similar and field of use For joining and surfacing work on matching/similar
heat resistant cast steel grades heat resistant cast steel grades
Materials GX40NiCrSiNb35-25 (1.4852) Materials GX45NiCrNbSiTi45-35
Typical analysis C Si Mn Cr Ni Nb Zr Typical analysis C Si Mn Cr Ni Nb

in % in % 0.42 1.5 1.0 35.0 45.5 0.8
0.42 1.2 1.8 26.0 35.0 1.3 <0.15
Creep and stress In the range of matching cast steel grades Creep and stress In the range of matching cast steel grades
rupture properties rupture properties

treatment 1.0% strength (L0=5d0) in J CVN
metal according AW 245 450 6
AW 400 450 600 8 to EN 1597-1
to EN 1597-1 (min. values at RT)
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Welding instruction
Matching/similar cast None None
Matching/similar cast None None steel grades
steel grades
Polarity =
Polarity = Shielding gas (EN 439) I1

weights 2.0 x 1,000 10.0 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
SG-NiCr 22 Co 12 Mo ERNiCrCoMo-1 2.4627 SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831
Characteristics Resistant to scaling up to 1100 C (2012 F), high temperature and field of use stress corrosion cracking. Resistant to scaling up to 1100 C
(2012 F). Temperature limit: 500 C (932 F) max. in sulphureous
and field of use resistant up to 1000 C (1832 F). High resistance to hot gases atmospheres. High temperature resistant up to 1000 C
in oxidizing resp. carburizing atmospheres. (1832 F). Cold toughness at subzero temperatures as low as
Suited for joining and surfacing applications on matching and 196 C (320.8 F). For joining and surfacing work on
similar heat resistant steels and alloys. matching/similar corrosion-resistant materials as well as on
X10NiCrAlTi32-20 (1.4876) GX10NiCrNb32-20 (1.4859) Ni steels suitable for quenching and tempering.
NiCr23Fe (2.4851) NiCr23Co12Mo (2.4663)
Typical analysis C Si Mn Cr Mo Ni Co Al Ti Fe (1.4547) and combinations of aforementioned materials
in % 0.05 0.2 0.2 21.0 9.0 Bal. 12.0 1.0 0.5 2.0 with ferritic steels up to S355J, 10CrMo9-10
Creep and stress According to matching high temperature steels/alloys in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
rupture properties
Creep and stress According to matching/similar creep resistant materials
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values rupture properties
ties of the weld treatment 1.0% strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
metal according
AW 400 700 30 60 metal according N/mm2 N/mm2 N/mm2 % 196 C
to EN 1597-1
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Welding instruction
Materials Preheating Post-weld heat treatment annealing at 1150 C (2102 F)
Matching/similar None Mostly none. If necessary, solution Cryogenic CrNi(N) steels/ None None
metals annealing at 1150 C (2102 F) cast steel grades
Approvals TV (Certificate No. 6845) Controlas (1006) DNV (W 10652)
weights 2.0 x 1,000 10.0 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit ATS 4 Thermanit MTS 4 Si
SG-X 6 CrNi 18 11 W 19 9 H ER19-10H 1.4948 SG-CrMoWV 12 W CrMoWV 12 Si ER 505 1.4937
Characteristics High temperature resistant up to 700 C (1292 F); resistant and field of use scaling up to 600 C (1112 F).
and field of use to scaling up to 800 C (1472 F). For surfacing and joining For surfacing and joining applications on 12 % Cr steels/cast
applications on matching/similar high temperature resistant steel grades suitable for quenching and tempering.
Materials TV-certified parent metals
Materials TV-certified parent metal X20CrMoV12-1 (1.4922) X23CrMoWV12-1 (1.4937)
X6CrNi18-11 (1.4948) X12CrNiTi18-9 (1.4878)
Typical analysis C Si Mn Cr Mo Ni W V
X6CrNiNb18-10 (1.4850)
of welding rod in % 0.20 0.3 0.6 11.0 1.0 0.4 0.5 0.3
Typical analysis C Si Mn Cr Ni Creep and stress In the range of matching high temperature resistant parent
in % 0.05 0.3 1.8 18.8 9.3 rupture properties materials
Creep and stress In the range of matching high temperature resistant treatment 0.2% strength (L0=5d0) in J CVN
ties of the weld
rupture properties parent metals N/mm2 N/mm2 %
metal according
to EN 1597-1 760 C / 4 h 590 700 15 35
(min. values at RT)
N/mm2 N/mm2 N/mm2 % Structure Martensite, suitable for quenching and tempering, ferrite-free
metal according
to EN 1597-1 AW 320 350 500 35 70
Welding instruction
(min. values at RT)
Structure Austenite with part ferrite, 5 % max. High temperature According to For smaller welding jobs, cool slowly to 120 C
resistant wall thickness: (248 F) (i.e. furnace), tempering for approx.
Welding instruction martensitic 250-450 C 4 h 720-760 C (1328-1400 F) / air or quench
steels/cast steel (482-842 F) and temper at 1050 C (1922 F) / air or oil
Materials Preheating Post-weld heat treatment grades and 4 h 700-760 C (1292-1400 F) / air.
Matching/similar Up to 25 mm wall thickness: none. To avoid stress corrosion For larger welding jobs, intermediate stress-
steels/cast steel Over 25 mm: max. 200 C (392 F) cracking 1050 C relieving at first from welding temperature 2 h
grades adviseable (1922 F)/air 550 C (1022 F) max. 580 C (1076 F),
cool slowly to 120 C (248 F) tempering
Polarity = or quenching and tempering as above
Controlas (0948) Approvals TV (Certificate No. 2624) TV Wien (Certificate No. 61)
Packaging and Diam. x Length (mm) kg / pack weights 2.0 x 1000 10.0
weights 2.0 x 1,000 10.0 2.4 x 1000 10.0
2.4 x 1,000 10.0 3.2 x 1000 10.0
Classifications (DIN 8575) EN 12070 AWS A 5.28 Wst.-Nr. Classifications (DIN 8575) EN 12070
SG-CrMoVNb 9 1 W CrMo 9 1 ER90S-B9 1.4903 SG-CrMoWVNb 9 0.5 1.5 W Z CrMoWVNb 9 0.5 1.5
Characteristics High temperature resistant, resistant to scaling up to 600 C Characteristics High temperature resistant. Suited for joining and surfacing
and field of use (1112 F). Suited for joining and surfacing applications on and field of use applications on matching high temperature resistant parent
quenched and tempered 9% Cr steels, particularly for metal P92 according to ASTM A 335.
matching high temperature resistant parent metal T91 / P91
according to ASTM.
Materials ASTM A 355 Gr. P92, NF 616
Materials X10CrMoVNb9-1 (1.4903), A 213 - T 91, A 335 - P 91
Typical analysis C Si Mn Cr Mo Ni Nb V N of welding rod in % 0.10 0.38 0.45 8.8 0.4 0.6 1.6 0.2 0.06 0.04
of welding rod in % 0.10 0.3 0.5 9.0 1.0 0.7 0.06 0.2 0.04
Creep and stress According to matching high temperature resitant parent metal rupture properties
rupture properties

ties of the weld treatment 0.2% strength (L0=5d0) in J CVN N/mm2 N/mm2 %
metal according to EN 1597-1 A 560 720 16 41
to EN 1597-1 760 C / 2 h 520 620 16 50 (750-760C / >=2 h)
(min. values at RT)
(min. values at RT)
Structure Martensite, suitable for quenching and tempering Structure Martensite, suitable for quenching and tempering

Matching steels/ 200-250 C (392-482 F) Tempering at 760 C (1400 F) Matching steels/cast steel 200-250 C Tempering at 760 C (1400 F)
cast steel grades at least 2 h / air grades (392-482 F) at least 2 h / air
Approvals TV (Certificate No. 6166), Controlas (1451)


weights 2.0 x 1000 10.0 Packaging and Diam. x Length (mm) kg / pack
2.4 x 1000 10.0 weights 2.0 x 1000 10.0
3.2 x 1000 10.0 2.4 x 1000 10.0
Thermanit MTS 911 Thermanit 625
Classifications (DIN 8575) EN 12070 Wst.-Nr. Classifications DIN 1736 AWS A 5.14 Wst.-Nr.
SG-CrMoWVNb 9 1 1 W Z CrMoWVNb 9 1 1 1.4905 SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831
and field of use stress corrosion cracking. Resistant to scaling up to 1100 C
Characteristics High temperature resistant. (2012 F). Temperature limit: 500 C (932 F) max. in sulphureous
and field of use Suited for joining and surfacing applications on high temperature atmospheres. High temperature resistant up to 1000 C
resistant martensitic steels particularly for matching (1832 F). Cold toughness at subzero temperatures as low as
X11CrMoWVNb9-1-1(E911) parent metal. 196 C (320.8 F). For joining and surfacing work on
matching/similar corrosion-resistant materials as well as on
Materials X11CrMoWVNb9-1-1 (1.4905) steels and alloys. For joining and surfacing work on cryogenic
Typical analysis C Si Mn Cr Mo Ni W V Nb N Materials TV-certified parent metal
of welding rod in % 0.10 0.38 0.45 9.0 1.0 0.7 1.0 0.2 0.06 0.04 Alloy 800 H, NiCr22Mo9Nb (2.4856), X1CrNiMoCuN20-18-7
(1.4547) and combinations of aforementioned materials
rupture properties
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
rupture properties
metal according N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
to EN 1597-1 A 560 720 16 41 N/mm2 N/mm2 N/mm2 % 196 C
(750-760C / >=2 h) metal according
(min. values at RT)
Structure Martensite, suitable for quenching and tempering Structure Austenite
Welding instruction
Materials Preheating Post-weld heat treatment Matching/similar metals None None; if necessary, solution
Matching steels/cast steel 200-250 C Tempering at 760 C (1400 F)
Cryogenic CrNi(N) steels/ None None
grades (392-482 F) at least 2 h / air cast steel grades
Approvals TV (Certificate No. 7992) Controlas (1006) DNV (W 10652)
weights 1.6 x 1,000 10.0
Packaging and Diam. x Length (mm) kg / pack 2.0 x 1,000 10.0
weights 2.0 x 1000 10.0 2.4 x 1,000 10.0
2.4 x 1000 10.0 3.2 x 1,000 10.0
Thermanit JE-308L Si
GTAW welding rod

and field of use up to 350 C (662 F). Corrosion-resistant similar to matching Materials Preheating Post-weld heat treatment
low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
steel grades. Cold toughness at subzero temperatures as low as Matching and similar non- None Mostly none. If necessary,
196 C (320.8 F). For joning and surfacing applications on stabilized and stabilized autstenitic solution annealing
matching and similar stabilized and non-stabilized austenitic CrNi(N) steels/cast steel grades at 1000 C (1832 F)
CrNi(N) and CrNiMo(N) steels/cast steel grades. Cryogenic austenitic steels/ None None
For joining and surfacing work on cryogenic matching/similar cast steel grades
Materials TV-certified parent metal Polarity =

X5CrNi18-10 (1.4301) X2CrNiN18-10 (1.4311) Shielding gas (EN 439) I1
X6CrNiNb18-10 (1.4550)

in % 0.02 0.9 1.7 20.0 10.0 DB (Registration form No. 43.132.08)
CWB (ER308L-Si)
Controlas (1362)
metal according
to EN 1597-1 AW 350 370 570 35 75 35 Packaging and Diam. x Length (mm) kg / pack
2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
4.0 x 1,000 10.0
Thermanit Nicro 82
GTAW welding rod


grades and Ni-base alloys. Heat resistant According to According to parent metal
Temperature limits: 500 C (932 F) in sulphureous atmo- Cr steels parent metal
CrNi steels,
Ni-base alloys
Materials TV-certified parent metals Cryogenic Ni steels According to According to parent metal
X10NiCrAlTi32-20 (1.4876); NiCr15Fe (2.4816); parent metal
X8Ni9 (1.5662); 10CrMo9-10;
Polarity =
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0

rupture properties up to 800 C (1472 F).
Controlas (0503)
N/mm2 N/mm2 N/mm2 %
metal according
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 17/15 TT Thermanit 19/15 H
Classifications (DIN 8556) EN 12072 Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr.
SG-X 20 CrNiMnW 17 13 WZ 17 15 Mn W SG-X 2 CrNiMnMoN 20 16 W 20 16 3 Mn NL ER316L 1.4455
Characteristics Permitting toughness at subzero temperatures as low as and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon
and field of use 196 C (320.8 F). Suitable for joining applications on CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant,
cryogenic austenitic CrNi(N) steels/cast steel grades and max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m.
cryogenic Ni steels suitable for quenching and tempering. Non magnetic (permeability in field of 8000 A/m 1.01 max.).
Particularly suited for corrosion conditions in urea synthesis
plants for welding work on steel X 2 CrNiMo 18 12 and the over-
Materials TV-certified parent metal lay side of Thermanit 21/17E weld claddings. Well suited for
X8Ni9 (1.5662) X2CrNiN18-10 (1.4311) joining and surfacing applications on matching and similar
Typical analysis C Si Mn Cr Ni W Materials TV-certified parent metal
in % 0.20 0.4 10.5 17.5 14.0 3.5 X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315),
X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903)
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Typical analysis C Si Mn Cr Mo Ni N
N/mm2 N/mm2 N/mm2 % 196 C in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18
metal according
to EN 1597-1 AW 430 460 600 30 80 50
Structure Austenite to EN 1597-1 AW 430 450 650 30 80
(min. values at RT)
Welding instruction Structure Austenite with part ferrite, 0.6 % max.

Cryogenic CrNi(N) steels/cast steel None None Materials Preheating Post-weld heat treatment
grades Matching/similar materials None Mostly not necessary
Cryogenic Ni steels suitable for According to None Thermanit 21/17 E According to In case of excessive hardening of the
quenching and tempering parent metal claddings parent metal parent metal, stress relieving at 510 C
mostly 150 C (950 F) 20 h max., annealing above
(302 F) 530 C (986 F) only prior to welding
Polarity = the last pass
Approvals TV (Certificate No. 3090) TV Wien (Certificate No. 237) (Stamicarbon)
weights 1.6 x 1,000 10.0 2.0 x 1,000 10.0
2.0 x 1,000 10.0 2.4 x 1,000 10.0
2.4 x 1,000 10.0 3.2 x 1,000 10.0
Thermanit 625
GTAW welding rod

SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831
Characteristics Stainless; high resistance to corrosive environment. Resistant to Welding instruction

and field of use stress corrosion cracking. Resistant to caling up to 1100 C Materials Preheating Post-weld heat treatment
atmospheres. High temperature resistant up to 1000 C Matching/similar metals None None; if necessary, solution
(1832 F). Cold toughness at subzero temperatures as low as annealing at 1150 C (2102 F)
196 C (320.8 F). For joining and surfacing work on Cryogenic CrNi(N) steels/ None None
matching/similar corrosion-resistant materials as well as on cast steel grades
steels and alloys. For joining and surfacing work on cryogenic Cryogenic Ni steels (X8Ni9) suitable According to None
austenitic CrNi(N) steels/cast steel grades and on cryogenic for quenching and tempering parent metal

with ferritic steels up to S355J, 10CrMo9-10 Polarity = / Shielding gas (EN 439) I1
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5

Creep and stress According to matching/similar creep resistant materials Controlas (1006) DNV (W 10652)
rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Structure Austenite 3.2 x 1,000 10.0
Thermanit Nicro 82
GTAW welding rod


CrNi steels,
Ni-base alloys
X8Ni9 (1.5662); 10CrMo9-10;
Polarity =
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0

Controlas (0503)
N/mm2 N/mm2 N/mm2 %
metal according
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit X
GTAW welding rod

applications on heat resistant Cr steels/cas steel grades and heat
resistant austenitic steels/cast steel grades. Well suited for fabri- Joining of CrNi(MoN) According to ferritic No post-weld heat treatment >300 C
cating austenitic-ferritic joints max. application temperature 300 austenitic steels to parent metal, mostly (572 F) risk of carbide precipita-
C (572 F). For joining unalloyed/low-alloy or Cr steels/ unalloyed/low-alloy unnecessary tion at grain boundaries in the weld
transition zones.
Polarity =
in % 0.08 0.8 7.0 19.0 9.0
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 370 400 600 35 100
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
Thermanit 18/17 E
GTAW welding rod

resistance to Cl-bearing environment and pitting corrosion. Matching and similar aus- None If necessary, solution annealing
Non magnetic. Well suited for joining and surfacing to matching tenitic non-stabilized and at 1050 C (1922 F)
and similar austenitic non-stabilized and stabilized stainless and stabilized CrNiMo(N)
Polarity =
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 25/14 E-309L
GTAW welding rod

SG-X 2 CrNi 24 12 W 23 12 L ER309L 1.4332
Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According According to the parent metals.
Typical analysis C Si Mn Cr Ni Polarity =

in % 0.03 0.5 2.0 24.0 13.0 Shielding gas (EN 439) I1

treatment 0.2% 1.0% strength (L0=5d0) in J CVN Controlas (0651)
ties of the weld
N/mm2 N/mm2 N/mm2 % CWB (ER309L-Si)
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 25/14 E-309L Si
GTAW welding rod

Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According to ferri- According to the parent metals.
in % 0.03 0.9 2.0 24.0 13.0 Polarity =
N/mm2 N/mm2 N/mm2 % TV Wien (Certificate No. 246)
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 30/10 Thermanit 30/40 E
Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr. Classifications DIN 1736 AWS A 5.9 Wst.-Nr.
SG-X 10 CrNi 30 9 W 29 9 ER312 1.4337 SG-NiCr 29 Mo ER383 2.4656
Characteristics Stainless; wet corrosion up to 300 C (572 F). High resistance and field of use up to 450 C (842 F). Good corrosion resistance, especially
and field of use to hot cracking: good toughness at high yield strength. in reducing environment. For joining and surfacing work on
For joining and surfacing applications on matching/similar matching and similar non-stabilized and stabilized fully
steels/cast steel grades. For fabricating tough joints on austenitic steels/cast steel grades containing Mo (and Cu).
unalloyed/low-alloy structural steels of higher strength, on high For joining aforementioned steels to unalloyed/low-alloy steels.
manganese steel and CrNiMn steels, between dissimilar metals
e.g. between stainless or heat resistant and unalloyed/low-alloy Materials TV-certified parent metal
steels/cast steel grades. X1CrNiMoN25-25-2 (1.4465), X3CrNiMoTi25-25 (1.4577),
NiCr21Mo (2.4858) and combinations of aforementioned materials
with ferritic steels P265GH and X10CrNiMoNb18-12 (1.4583)
Materials X10Cr13 (1.4006), X120Mn12 (1.3401), S235J, S355J
in % 0.02 0.2 2.6 29.0 4.3 36.0 1.8
in % 0.15 0.5 1.6 30.0 9.0 Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 N/mm2 %
metal according
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values to EN 1597-1 AW 350 370 550 30 75
ties of the weld treatment 1.0% strength (L0=5d0) in J CVN (min. values at RT)
N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 500 750 20 27 Structure Austenite, ferrite-free
(min. values at RT)
Welding instruction
Structure Austenite/ferrite Matching metals None (weld as cold as Mostly none; if necessary solution
Welding instruction Joining of matching According to parent None
Materials Preheating Post-weld heat treatment austenitic steels to metal
Stainless and heat resistant, unal- According to Mostly unnecessary unalloyed/low-alloy
loyed and low-alloy steels/cast steel parent metal steels/cast steel grades
Polarity =
Polarity = Approvals TV (Certificate No. 0118) TV Wien (Certificate No. 395)
weights 2.0 x 1,000 10.0
1.6 x 1,000 10.0 2.4 x 1,000 10.0
2.0 x 1,000 10.0 3.2 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 625
GTAW welding rod


and field of use stress corrosion cracking. Resistant to scaling up to 1100 C Materials Preheating Post-weld heat treatment
steels and alloys. For joining and surfacing work on cryogenic Cryogenic Ni steels (X8Ni9) suitable According to None

with ferritic steels up to S355J, 10CrMo9-10 Polarity = / Shielding gas (EN 439) I1
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5

Creep and stress According to matching/similar creep resistant materials Controlas (1006) DNV (W 10652)
rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 18/17 E
GTAW welding rod

resistance to Cl-bearing environment and pitting corrosion. Matching and similar aus- None If necessary, solution annealing
Non magnetic. Well suited for joining and surfacing to matching tenitic non-stabilized and at 1050 C (1922 F)
and similar austenitic non-stabilized and stabilized stainless and stabilized CrNiMo(N)
Polarity =
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit 19/15 H Thermanit 20/16 SM
Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr. Classifications (DIN 8556) EN 12072 Wst.-Nr.
SG-X 2 CrNiMnMoN 20 16 W 20 16 3 Mn NL ER316L 1.4455 SG-X 2 CrNiMnMoN 22 17 84 WZ 22 17 8 4 NL 1.3954
and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon Characteristics Non magnetic; Permeability in field of 800 A/m: 1.01 max.
CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant, and field of use Specially for joining and surfacing work on matching/similar
max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m. non magnetic CrNiMo(Mn,N) steels/cast steel grades.
Non magnetic (permeability in field of 8000 A/m 1.01 max.). Stainless; resistant to intercrystalline corrosion and wet
Particularly suited for corrosion conditions in urea synthesis corrosion up to 350 C (662 F). Seawater-resistant.
plants for welding work on steel X 2 CrNiMo 18 12 and the over- Cold toughness at subzero temperatures.
lay side of Thermanit 21/17E weld claddings. Well suited for
austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades. Materials X4CrNiMnMoN19-13-8 (1.3948) X2CrNiMoN22-15 (1.3951)
X2CrNiMoN18-14-3 (1.3952) X2CrNiMo18-15 (1.3953)
Materials TV-certified parent metal X2CrNiMnMoNNb21-16-5-3 (1.3964)
X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315),
and cryogenic 3.5 - 5 % Ni-steels, X8Ni9 (1.5662) Typical analysis C Si Mn Cr Mo Ni N
in % 0.03 0.7 7.3 22.2 3.6 18.0 0.24
in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18
metal according N/mm2 N/mm2 N/mm2 % metal according
to EN 1597-1 to EN 1597-1 AW 430 460 640 30 70
AW 430 450 650 30 80
Structure Austenite with part ferrite, 0.6 % max.

Welding instruction
Welding instruction
Matching/similar materials None Mostly not necessary
Thermanit 21/17 E According to In case of excessive hardening of the Matching/similar non magnetic None None
claddings parent metal parent metal, stress relieving at 510 C
mostly 150 C (950 F) 20 h max., annealing above steels/cast steel grades
(302 F) 530 C (986 F) only prior to welding
the last pass
Polarity =
Polarity = / Shielding gas (EN 439) I1 Shielding gas (EN 439) I1
(Stamicarbon) Approvals BWB, GL (3954)
weights 1.6 x 1,000 10.0 Packaging and Diam. x Length (mm) kg / pack
2.0 x 1,000 10.0 weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0 3.2 x 1,000 10.0
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; high resistance to corrosive environment. Resistant to
matching and similar non-stabilized and stabilized fully (1832 F). Cold toughness at subzero temperatures as low as
austenitic steels/cast steel grades containing Mo (and Cu). 196 C (320.8 F). For joining and surfacing work on
X1CrNiMoN25-25-2 (1.4465), X3CrNiMoTi25-25 (1.4577), austenitic CrNi(N) steels/cast steel grades and on cryogenic
NiCr21Mo (2.4858) and combinations of aforementioned materials Ni steels suitable for quenching and tempering.
with ferritic steels P265GH and X10CrNiMoNb18-12 (1.4583) Materials TV-certified parent metal
in % 0.02 0.2 2.6 29.0 4.3 36.0 1.8 with ferritic steels up to S355J, 10CrMo9-10
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
metal according N/mm2 N/mm2 N/mm2 % Creep and stress According to matching/similar creep resistant materials
AW 350 370 550 30 75 rupture properties
to EN 1597-1
Structure Austenite, ferrite-free metal according N/mm2 N/mm2 N/mm2 % 196 C
to EN 1597-1 AW 460 500 740 30 60 40
Welding instruction (min. values at RT)
Materials Preheating Post-weld heat treatment Structure Austenite
Matching metals None (weld as cold as Mostly none; if necessary solution Welding instruction
possible) cooling in air annealing at 1120 C (2048 F) Materials Preheating Post-weld heat treatment
Joining of matching According to parent None Matching/similar metals None None; if necessary, solution
austenitic steels to metal annealing at 1150 C (2102 F)
unalloyed/low-alloy Cryogenic CrNi(N) steels/ None None
steels/cast steel grades cast steel grades
Polarity = / Shielding gas (EN 439) I1
Approvals TV (Certificate No. 0118) TV Wien (Certificate No. 395) Approvals TV (Certificate No. 3464) TV Wien (Certificate No. 399)
Controlas (1006) DNV (W10652)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0 weights 1.6 x 1,000 10.0
2.4 x 1,000 10.0 2.0 x 1,000 10.0
3.2 x 1,000 10.0 2.4 x 1,000 10.0
3.2 x 1,000 10.0
Thermanit 690
GTAW welding rod

SG-NiCr 29 Fe ER NiCrFe-7 2.4642
Characteristics High resistance to stress corrosion cracking in oxidizing acids Welding instruction
and field of use and water at high temperatures. Materials Preheating Post-weld heat treatment
Particularly suited for the conditions in nuklear fabrication.
Useable for joining matching and similar steels, surfacing
metals
low-alloy and stainless steels.
Materials NiCr29Fe (2.4642)

Alloy 690
Typical analysis C Si Mn Cr Mo Ni Fe Co Polarity =

in % 0.03 0.3 0.3 29.0 0.1 Bal. 9.0 <0.1 Shielding gas (EN 439) I1

N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 600 35 80
(min. values at RT)

weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
Thermanit Nicro 82
GTAW welding rod


CrNi steels,
Ni-base alloys
X8Ni9 (1.5662); 10CrMo9-10;
Polarity =
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0

Controlas (0503)
N/mm2 N/mm2 N/mm2 %
metal according
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit Nimo C
GTAW welding rod

and field of use oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld heat treatment
corrosion resistance as AWS welding filler metal ERNiCrMo-7. Matching/similar None. Cooling in air. Heat treatment is mostly
alloys and cast alloys (Hastelloy C-type). low C and Si contents): thin mendations on welding are
electrode diameter, stringer-type observed.
beads, low heat input, additional Otherwise solution annea-
cooling of the weld region to ling at 1150 C (2102 F)
avoid precipitations that cause to 1175 C (2147 F)/
Materials TV-certified parent metal embrittlement and reduce water to restore full corro-
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819), corrosion resistance in the sion resistance
and combinations of this alloys with boiler steels up to S355J temperature range from 600 C
(1112 F) to 1000 C
(1832 F)
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.5 Polarity =
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN TV Wien (Certificate No. 659)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 720 40 60
(min. values at RT)
weights 1.6 x 1,000 10.0
2.0 x 1,000 10.0
2.4 x 1,000 10.0
Thermanit Nimo C 24
GTAW welding rod

SG-NiCr 23 Mo 16 EN NiCrMo-13 2.4607
and field of use in oxidzing environmenst. For joining and surfacing on matching Materials Preheating Post-weld heat treatment
and similar alloys and cast alloys.
Matching and similar metals None None. Otherwise solution annealing:
For welding the cladded side of plates of matching and similar
1120 C (2048 F)/water
alloys.

Polarity =
in % 0.01 0.10 <0.5 23.0 16.0 Bal. <1.5

N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 420 700 40 60
(min. values at RT)

weights 2.0 x 1,000 10.0
2.4 x 1,000 10.0
3.2 x 1,000 10.0
GMAW solid wires
Page
Summary 428-429
for the welding of unalloyed, creep resistant, weatherproof and

Summary
GMAW solid wires (low and medium alloyed)
for the welding of unalloyed, creep resistant, weatherproof and

cryogenic steels and fine grained structural steels
430 ..............Union K 40 ..................440................. G2Si1 .................................................................A 5.18 .....ER70S-G (ER70S-3) .........................................................................430

431 ..............Union K 52 ..................440................. G422CG3Si1/G424MG3Si1 ...............................A 5.18 .....ER70S-6 ..............................................................................................431
432 ..............Thyssen SG 2-H .........440................. G3Si1 .................................................................A 5.18 .....ER70S-6 ..............................................................................................432
433 ..............Union K 56 ..................440................. G462CG4Si1/G464MG4Si1 ...............................A 5.18 .....ER70S-6 ..............................................................................................433
434 ..............Thyssen SG 3-H .........440................. G4Si1 .................................................................A 5.18 .....ER70S-6 ..............................................................................................434
435 ..............Thyssen Rob 2............440................. G422CG3Si1/G424MG3Si1 ...............................A 5.18 .....ER70S-6 ..............................................................................................435
436 ..............Thyssen Rob 3............440................. G462CG4Si1/G464MG4Si1 ...............................A 5.18 .....ER70S-6 ..............................................................................................436
437 ..............Union I Mo ..................440/12070...... G2Mo/G MoSi ....................................................A 5.28 .....ER80S-G .............................................................................................437
438 ..............Union I CrMo...............12070............. G CrMo 1 Si .......................................................A 5.28 .....ER80S-G .............................................................................................438
439 ..............Union I CrMo 910 .......12070............. G CrMo 2 Si .......................................................A 5.28 .....ER90S-G .............................................................................................439
440 ..............Union I CrMo 5 ...........12070............. G CrMo 5 Si .......................................................A 5.28 .....ER80S-B6............................................................................................440
441 ..............Union K 5 Ni ...............440................. G463CG3Ni1/G505MG3Ni1...............................A 5.28 .....ER80S-G .............................................................................................441
442 ..............Union Ni 2,5 ................440................. G506MG2Ni2 .....................................................A 5.28 .....ER80S-Ni2...........................................................................................442
443 ..............Union MoNi .................12534............. G Mn3Ni1Mo ......................................................A 5.28 .....ER90S-G .............................................................................................443
444 ..............Union NiMoCr .............12534............. G Mn4Ni1,5CrMo ...............................................A 5.28 .....ER100S-G (ER100S-1) .....................................................................444
445 ..............Union X 85 ..................12534............. G Mn4Ni1,5CrMo ...............................................A 5.28 .....ER110S-G............................................................................................445
446 ..............Union X 90 ..................12534............. G Mn4Ni2CrMo ..................................................A 5.28 .....ER120S-G ...........................................................................................446
447 ..............Union X 96 ..................12534............. G Mn4Ni2,5CrMo ...............................................A 5.28 .....ER120S-G ...........................................................................................447
448-449 ........Union Patinax .............440................. G423CG0/G464MG0 .........................................A 5.18 .....ER70S-G ......................................................................................448-449
Union K 40 Union K 52
GMAW solid wire GMAW solid wire

G2Si1 ER70S-G (ER70S-3) G422CG3Si1 / G424MG3Si1 ER70S-6
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy
and field of use steels with shielding gas. All-purpose useable with gas mixture
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy or CO2, low-spatter transfer in the short and spray arc range.
and field of use steels with shielding gas. Especially suited for electrolytically Used in boiler and pipeline construction, shipbuilding, vehicle
and hot-dip galvanized thin sheets. Used primarily in vehicle manufacturing and structural engineering.
and autobody fabrication in conjunction with gas mixtures M12
to M23. Materials S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH;
pipe steels up to X 65, St35, St45, St35.8, St45.8
Materials DC01+ZE - DC04+ZE, S220GD+Z - S350GD+Z

of wire in % 0.08 0.85 1.50
Typical analysis C Si Mn Mechanical proper- Heat- Shielding Yield str. Tensile Elongation Impact values
of wire in % 0.10 0.35 1.10 N/mm2 N/mm2 % +20 C 20 C 40 C
metal according
to EN 1597-1 AW CO2 420 540 25 85 50
(min. values at RT) AW M21 440 550 24 95 60 50
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN Welding position Polarity = +
N/mm2 N/mm2 % Shielding gas (EN 439) M1 - M3 and CO2
metal according
to EN 1597-1 AW M23 360 440 25 80
(min. values at RT)
ABS (3SA, 3YSA (CO2 =2YSA)) GL (3YHS)
Welding position Polarity = + LR (3S/3YS) BB (M21)
Shielding gas (EN 439) M12 - M23 DNV (IIIYMS) Controlas (0896)
RS (6) FI
Packaging and Diameter (mm) Spool kg / pack

weights 0.8 B300 15.0
Packaging and Diameter (mm) Spool kg / pack 0.9 B300 18.0
weights 0.8 B300 15.0 1.0 B300 18.0
0.9 B300 18.0 1.2 B300 18.0
1.0 B300 18.0 1.6 B300 18.0
1.2 B300 18.0 Other spool types upon request
Thyssen SG 2-H Union K 56

G3Si1 ER70S-6 G462CG4Si1/G464MG4Si1 ER70S-6
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy and field of use steels with CO2 or gas mixture.
and field of use steels with gas mixtures (M1 M3). Low spatter transfer in the Low spatter transfer in the short and spray arc range. High arc
short and spray arc range. Used in boiler construction, shipbuil- stability also at high welding current amperage. Large applica-
ding, structural engineering and vehicle manufacturing. tion range; specially suited for steels of higher strength in boiler
and pipeline construction, shipbuilding, vehicle manufacturing
and structural engineering.
boiler steels P235GH, P265GH, P295GH; Materials S235JRG2 - S355J2;
fine grained structural steels up to S355N boiler steels P235GH, P265GH, P295GH, P355GH;
pipe steels up to X 70, St35, St45, St35.8, St45.8
of wire in % 0.08 0.80 1.40 of wire in % 0.08 1.05 1.65
ties of the weld treat- gas 0.2% strength (L0=5d0) in J CVN
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN ment N/mm2 N/mm2 % +20 C 20 C 40 C
N/mm2 N/mm2 % +20 C 20 C metal according
metal according to EN 1597-1 AW CO2 450 550 25 90 50
to EN 1597-1 AW M21 430 560 24 90 50 AW M21 480 580 24 95 65 50
(min. values at RT)
(min. values at RT)

Shielding gas (EN 439) M2, M3 and CO2
Shielding gas (EN 439) M1 - M3
DB (Reg. form No. 42.132.01) ABS (3SA/3YSA)
BV (SA3/3YM) GL (3YHS)
Approvals TV (Certificate No. 3640) CWB (ER480S-6) LR (3S/3YSH15)
DB (Registration form No. 42.132.15) DNV Controlas (0186)
Controlas LR BB FI (E513)
GL ABS RS (6)

Packaging and Diameter (mm) Spool kg / pack weights 0.8 B300 15.0
weights 0.8 B300 15.0 0.9 B300 18.0
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
1.6 B300 18.0 1.6 B300 18.0
Other spool types upon request Other spool types upon request
Thyssen SG 3-H Thyssen Rob 2

G4Si1 ER70S-6 G422CG3Si1/ ER70S-6
G424MG3Si1
Characteristics GMAW-solid wire for welding unalloyed and low alloy steels with
and field of use CO2 and gas mixture. Low spatter transfer in the short and Characteristics GMAW solid wire electrode for the welding of unalloyed and low
spray arc range. All-purpose usable wire electrode with large and field of use alloy steels. Especially designed for mechanized gas-shielded arc
application range. welding with robots. Comparable metallurgically to Union K 52.
High analysis maintenance and particularly good feeding
and electric contact characteristics; spooling quality suitable for
robots.
boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S420N Materials S235JRG2 - S355J2;
boiler steels P235GH, P265GH, P295GH;
fine grained structural steels up to S420N
of wire in % 0.08 1.00 1.65
of wire in % 0.08 0.85 1.50
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN Heat- Shielding Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % +20 C 20 C Mechanical proper-
metal according ties of the weld treat- gas 0.2% strength (L0=5d0) in J CVN
to EN 1597-1 AW CO2 440 550 25 90 50 metal according ment N/mm2 N/mm2 % +20 C 20 C 40 C
(min. values at RT) AW M21 470 580 24 95 60 to EN 1597-1 AW CO2 420 540 25 85 50
(min. values at RT) AW M21 450 570 24 95 60 50

Shielding gas (EN 439) M2, M3, CO2 Welding position Polarity = +
Shielding gas (EN 439) M1 - M3 and CO2
Approvals TV (Certificate No. 7461) Approvals TV (Certificate No. 4168) TV Wien (492)
DB (Registration form No. 42.132.29) DB (Registration form No. 42.132.16)
GL

Packaging and Diameter (mm) Spool kg / pack weights 0.8 B300 15.0
weights 0.8 B300 15.0 0.9 B300 18.0
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
1.6 B300 18.0 1.6 B300 18.0
Thyssen Rob 3 Union I Mo
Classifications EN 440 AWS A 5.18 Classifications EN 440/12070 AWS A 5.28

G462CG4Si1/G464MG4Si1 ER70S-6 G2Mo/G MoSi ER80S-G
Characteristics GMAW solid wire electrode for the welding of unalloyed and low Characteristics GMAW solid wire electrode for the welding of low alloy and
and field of use alloy steels. Especially designed for mechanized gas-shielded arc and field of use creep resistant steels. All-purpose, medium-alloyed solid
welding with robots. Comparable metallurgically to Union K 56. wire electrode, useable both with CO2 and with gas mixture.
High analysis maintenance and particularly good feeding Applications include the welding of low alloyed and creep
and electric contact characteristics; spooling quality suitable for resistant steels in boiler, tank, pipeline and reactor construction.
robots.
Materials S235JRG2 - S355J2; Materials P235GH, P265GH, P295GH, 16 Mo 3;

boiler steels P235GH, P265GH, P295GH, P355GH; fine grained structural steels up to S460N;
fine grained structural steels up to S460N pipe steels according to DIN 17 175
Typical analysis C Si Mn Typical analysis C Si Mn Mo

of wire in % 0.08 1.00 1.70 of wire in % 0.10 0.60 1.15 0.50
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
ties of the weld treat- gas 0.2% strength (L0=5d0) in J CVN treatment gas 0.2% strength (L0=5d0) in J CVN
ment N/mm2 N/mm2 % +20 C 20 C 40 C
ties of the weld
metal according
to EN 1597-1 AW CO2 470 570 25 90 50 to EN 1597-1 AW CO2 450 550 24 80
(min. values at RT) AW M21 490 600 24 95 65 50 (min. values at RT) AW M21 490 600 23 90
Welding position Polarity = + Polarity = +

Shielding gas (EN 439) M2, M3, CO2 Welding position

DB (Registration form No. 42.132.17) Approvals TV (Certificate No. 1831)
Controlas (1041 M21)
weights 0.8 B300 15.0
0.9 B300 18.0 Packaging and Diameter (mm) Spool kg / pack
1.0 B300 18.0 weights 0.8 B300 18.0
1.2 B300 18.0 1.0 B300 18.0
1.6 B300 18.0 1.2 B300 18.0
Union I CrMo Union I CrMo 910

G CrMo 1 Si ER80S-G G CrMo 2 Si ER90S-G
Characteristics Medium alloy solid wire electrode useable both with CO2 and Characteristics Medium alloy solid wire electrode for gas-shielded arc welding
and field of use with gas mixture. and field of use both with gas mixture and CO2.
Applications include the welding of creep resistant steels in boiler, Applications include the welding of creep resistant steels in boiler,
tank, pipeline and reactor construction. tank, pipeline and reactor construction.

Materials 13CrMo4-5
Typical analysis C Si Mn Cr Mo of wire in %
of wire in % 0.09 0.55 0.90 2.55 1.00
0.09 0.60 1.05 1.10 0.50
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 %
metal according N/mm2 N/mm2 % metal according
SR M21* 450 560 22 80 to EN 1597-1 SR M21* 460 570 20 65
to EN 1597-1 *) Also weldable with CO2 in this case the mechanical
*) Also weldable with CO2 in this case the mechanical (min. values at RT)
(min. values at RT)
properties will change.
properties will change.
Polarity = + Welding position Polarity = +

Welding position
Shielding gas (EN 439) M1 - M3 and CO2 Shielding gas (EN 439) M1 - M3 and CO2

DB (Registration form No. 42.132.19) DB (Registration form No. 42.132.06)
Packaging and Diameter (mm) Spool kg / pack Packaging and Diameter (mm) Spool kg / pack
weights 0.8 B300 18.0 weights 0.8 B300 18.0
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
Union I CrMo 5 Union K 5 Ni

G CrMo 5 Si ER80S-B6 G463CG3Ni1/G505MG3Ni1 ER80S-G
Characteristics Ni alloyed solid wire electrode for gas-shielded arc welding

Characteristics CrMo alloyed solid wire electrode for gas-shielded arc welding and field of use of cryogenic fine grained structural steels.
and field of use with gas mixture. Shielding gases: CO2 and gas mixture.
Suitable for welding creep resistant and pressure hydrogen Extremely metallurgically pure weld metal with good low
resistant steels in boiler, tank and pipeline construction. temperature toughness when deposited in combination with gas
mixtures.
Materials S355NL - S500QL

cryogenic special structural steels 15 MnNi 63
Materials 12CrMo19-5
of wire in % 0.10 0.70 1.40 1.40
of wire in % 0.08 0.35 0.55 6.00 0.65
ment N/mm2 N/mm2 % +20 C 40 C 50 C
metal according
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values to EN 1597-1 AW CO2 450 570 26 110 45
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN (min. values at RT) AW M21 490 600 25 130 50
N/mm2 N/mm2 %
metal according
to EN 1597-1 SR M12 450 550 18 100
(min. values at RT)

Shielding gas (EN 439) M12/M13 Approvals TV (Certificate No. 0514)
TV Wien (594)
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
Union Ni 2,5 Union MoNi

G506MG2Ni2 ER80S-Ni2 G Mn3Ni1Mo ER90S-G
Characteristics Medium alloy solid wire electrode for shielded arc welding of
and field of use quenched and tempered and thermomechanically treated fine
and field of use cryogenic fine grained structural steels.
grained structural steels; creep resistant structural steels with
Outstanding toughness values at low temperatures when depo-
higher yield strength.
sited in combination with gas mixture.
Outstanding toughness values of the weld metal at low tempera-
tures when deposited with CO2 and gas mixture.
Materials 12 Ni 14 G 1, X 12 Ni 5
P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3 Materials S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5,
20 MnMoNi 55 etc.
of wire in % 0.08 0.60 1.00 2.35 Typical analysis C Si Mn Mo Ni
of wire in % 0.10 0.65 1.55 0.40 1.10
treat- gas 0.2% strength (L0=5d0) in J CVN Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
ment N/mm2 N/mm2 % +20 C 70 C 80 C ties of the weld
metal according ment N/mm2 N/mm2 % +20 C 40 C 60 C
AW M21 510 620 24 120 50 metal according
to EN 1597-1 AW CO2 550 640 20 80 35
(min. values at RT) SR M21 450 560 24 140 55 to EN 1597-1
(min. values at RT) AW M21 620 700 18 100 40

Shielding gas (EN 439) M1, M2 Shielding gas (EN 439) M2, M3 and CO2
Approvals TV (Certificate No. 1627) ABS (x [60]) Approvals TV (Certificate No. 0926)
GL (7YS) LR (3S/3YSH15) DB (Registration form No. 42.132.09)
BV (SAW [60]) DNV (VYMS) GL (3Y559)
RS (5Y50S) DNV (IIIY55MS)
BWB
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
Union NiMoCr Union X 85

G Mn4Ni1,5CrMo ER100S-G (ER100S-1) G Mn4Ni1,5CrMo ER110S-G
and field of use quenched and tempered and thermomechanically treated fine Characteristics Medium alloy solid wire electrode for shielded arc welding
grained structural steels; for joint welding of wear resistant and field of use of quenched and tempered fine grained structural steels.
steels. For use with CO2 and gas mixture. Outstanding tough- Outstandingly tough weld metal at low temperatures when
nesss of the weld metal at low temperatures. For use in crane deposited with gas mixture.
and vehicle manufacturing. Good deformability; outstanding mechanical properties even
at higher electric heat input per unit length of weld.
Good resistance to cold cracking due to high purity of the wire
surface. For use in crane and vehicle manufacturing.
Materials S620QL1 (N-A-XTRA 63), S690QL1 (N-A-XTRA 70),
S700MC (PAS 70)
Materials S690QL and higher strength pipe grades (StE 770)
of wire in % 0.08 0.60 1.70 0.20 0.50 1.50
of wire in % 0.09 0.7 1.70 0.30 0.60 1.85
ment N/mm2 N/mm2 % +20 C 40 C 60 C
metal according Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
to EN 1597-1 AW CO2 680 740 18 80 45 treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld
(min. values at RT) AW M21 720 780 16 100 45 N/mm2 N/mm2 % 50 C
metal according
to EN 1597-1 AW CO2 720 770 17 80
Polarity = + (min. values at RT) AW M21 770 880 16 90 45
Welding position
Shielding gas (EN 439) M21 and CO2

Shielding gas (EN 439) M2, M3, CO2
ABS (x [60])
DNV (VY69MS)
Approvals TV (temporary registration)
BV (SAW [60])
GL (6Y69S)
1.0 B300 18.0 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
Union X 90 Union X 96

G Mn4Ni2CrMo ER120S-G G Mn4Ni2,5CrMo ER120S-G
Characteristics Medium alloy solid wire electrode for shielded arc welding of Characteristics Medium alloy solid wire electrode for shielded arc welding of
and field of use quenched and tempered fine grained structural steels. and field of use quenched and tempered fine grained structural steels in crane
Outstandingly tough weld metal at low temperatures when depo- and vehicle manufacturing. Good deformability in spite of very
sited with gas mixture. Good resistance to cold cracking due to high strength values. Good resistance to cold cracking due to
high purity of the wire surface. Used in crane and vehicle manu- high purity of the wire surface.
facture.
Materials S960QL (XABO 960)

Materials S890QL (XABO 890)

of wire in % of wire in % 0.12 0.80 1.90 0.45 0.55 2.35
0.10 0.80 1.80 0.35 0.60 2.30
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN treatment gas 0.2% strength (L0=5d0) in J CVN
N/mm2 N/mm2 % 40 C ties of the weld
metal according
to EN 1597-1 AW M21 890 950 15 90 50 to EN 1597-1 AW M21 930 980 14 80 40

Shielding gas (EN 439) M2, M3 Welding position Polarity = +
Shielding gas (EN 439) M2
Approvals TV (temporary registration 982018)

DB (Registration form No. 42.132.12) Approvals DB (Registration form No. 42.132.26)

weights 0.8 B300 18.0 Packaging and Diameter (mm) Spool kg / pack
1.0 B300 18.0 weights 1.0 B300 18.0
1.2 B300 18.0 1.2 B300 18.0
Union Patinax
GMAW solid wire
Classifications EN 440 AWS A 5.18

G423CG0/G464MG0 ER70S-G
Characteristics Medium alloyed solid wire electrode for shielded arc welding Welding position Polarity = +
and field of use of weatherproof structural steels. The weld metal, when Shielding gas (EN 439) CO2 and gas mixture
deposited in combination with CO2 or gas mixture, processes
the same corrosion properties as the parent metal.
Used on steel framed structures, in bridge building and rail
vehicle manufacture.
Materials S235J2W - S355K2W

Typical analysis C Si Mn Ni Cu
of wire in % 0.09 0.85 1.50 0.50 0.40
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values Packaging and Diameter (mm) Spool kg / pack
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN weights 0.8 B300 18.0
N/mm2 N/mm2 % 40 C
metal according 1.0 B300 18.0
to EN 1597-1 AW CO2 450 570 26 90 1.2 B300 18.0
(min. values at RT) AW M21 480 590 24 100 50 Other spool types upon request
Wire electrodes (GMAW) (high alloyed)
Page
Summary 452-457

Summary
458 ...............Thermanit A Si .............................................. 1.4576 ......................................................A 5.9 .... ER318.................12072 ..............G 19 12 3 Nb Si ..............................458
459 ...............Thermanit GE-316L Si .................................. 1.4430 ......................................................A 5.9 .... ER316LSi ...........12072 ..............G 19 12 3 L Si.................................459
460 ...............Thermanit H Si .............................................. 1.4551 ......................................................A 5.9 .... ER347Si .............12072 ..............G 19 9 Nb Si ...................................460
461 ...............Thermanit HE Si............................................ 1.4551 ......................................................A 5.9 .... ER347Si..............12072 ..............G 19 9 Nb Si ...................................461
462 ...............Thermanit JE-308L Si ................................... 1.4316 ......................................................A 5.9 .... ER308LSi ...........12072 ..............G 19 9 L Si......................................462
463 ...............Thermanit L ................................................... 1.4820 ................................................................. ..........................12072 ..............G 25 4 .............................................463
464 ...............Thermanit 30/40 E ........................................ 2.4656 ......................................................A 5.9 .... ER383 ................DIN 1736 .........SG-NiCr 29 Mo ...............................464
465 ...............Thermanit 625 ............................................... 2.4831 ......................................................A 5.14 .. ERNiCrMo-3 .......DIN 1736 .........SG-NiCr 21 Mo 9 Nb.......................465
466-467 ........Thermanit Nimo C ......................................... 2.4839 ......................................................A 5.14 .. ERNiCrMo-7 .......DIN 1736 .........SG-NiCr 20 Mo 15 ...................466-467
468 ...............Thermanit Nimo C 24.................................... 2.4607 ......................................................A 5.14 .. ERNiCrMo-13 .....(DIN 1736).......SG-NiCr 23 Mo 16 ..........................468
469 ...............Thermanit 13/04 Si........................................ 1.4351 ......................................................A 5.9 .... ER410NiMo ........12072 ..............G 13 4 .............................................469
470-471 ........Thermanit 14 K ............................................. 1.4018 ......................................................A 5.9 .... ER410.................12072 ..............G 13 .........................................470-471
472-473 ........Thermanit 14 K Si ......................................... 1.4009 ......................................................A 5.9 .... ER410.................12072 ..............G 13 .........................................472-473
474-475 ........Thermanit 1610 Si......................................... 1.4502 ......................................................A 5.9 .... ER430.................12072 ..............GZ 17 Ti ...................................474-475
476-477 ........Thermanit 17 ................................................. 1.4015 ......................................................A 5.9 .... ER430.................12072 ..............G 17 .........................................476-477
478 ...............Thermanit 17/06 ........................................... 1.4405 ......................................................A 5.9 .... ER630.................12072 ..............GZ 17 5 ...........................................478
479 ...............Thermanit 1720 ............................................. 1.4115 ................................................................. ..........................12072 ..............GZ 17 Mo ........................................479
480-481 ........Thermanit 1740 ............................................. 1.4122 ................................................................. ..........................12072 ..............GZ 17 Mo H .............................480-481
482-483 ........Thermanit 18/17 E ........................................ 1.4440 ......................................................A 5.9 .... ER317L...............12072 ..............G 18 16 5 N L ..........................482-483
484-485 ........Thermanit 19/15 H ........................................ 1.4455 ......................................................A 5.9 .... ER316L...............12072 ..............G 20 16 3 Mn N L ....................484-485
486-487 ........Thermanit 20/10 ............................................ 1.4431 ......................................................A 5.9 .... ER308Mo............12072 ..............G 20 10 3 .................................486-487
488 ...............Thermanit 20/16 SM ..................................... 1.3954 ................................................................. ..........................12072 ..............GZ 22 17 8 4 NL .............................488
489 ...............Thermanit 20/25 Cu ...................................... 1.4519 ......................................................A 5.9 .... ER385.................12072 ..............G 20 25 5 Cu L ...............................489
490 ...............Thermanit 22/09 ............................................1.4462 ......................................................A 5.9 .... ER2209...............12072 ..............G 22 9 3 N L ...................................490
491 ...............Thermanit 25/07 CuT .................................... 1.4501 ......................................................A 5.9 .... ER2553...............12072 ..............G 25 9 4 N L ...................................491
492 ...............Thermanit 25/09 CuT ....................................1.4501 ......................................................A 5.9 .... ER2553...............12072 ..............G 25 9 4 N L ...................................492
493 ...............Thermanit 30/10 ............................................ 1.4337 ......................................................A 5.9 .... ER312.................12072 ..............G 29 9 .............................................493
494-495 ........Thermanit Nicro 82 ....................................... 2.4806 ......................................................A 5.14 .. ERNiCr-3 ............DIN 1736 .........SG-NiCr 20 Nb.........................494-495
496 ...............Thermanit 22/09 ............................................1.4462 ......................................................A 5.9 .... ER2209...............12072 ..............G 22 9 3 N L ...................................496
497 ...............Thermanit 25/07 CuT .................................... 1.4501 ......................................................A 5.9 .... ER2553...............12072 ..............G 25 9 4 N L ...................................497
498-499 ........Thermanit 25/09 CuT ....................................1.4501 ......................................................A 5.9 .... ER2553...............12072 ..............G 25 9 4 N L ............................498-499
Summary
500 ...............Thermanit ATS 4 ........................................... 1.4948 ......................................................A 5.9 .... ER19-10H...........12072 ..............G 19 9 H .........................................500
501 ...............Thermanit C Si .............................................. 1.4842 ......................................................A 5.9 .... ER310.................12072 ..............G 25 20 Mn .....................................501
502 ...............Thermanit CR................................................ 1.4846 ......................................................A 5.9 .... ER310.................12072 ..............G 25 20 H .......................................502
503 ...............Thermanit D .................................................. 1.4829 ......................................................A 5.9 .... ER309.................12072 ..............G 22 12 H .......................................503
504-505 ........Thermanit X................................................... 1.4370 ......................................................A 5.9 .... ER307.................12072 ..............G 18 8 Mn ................................504-505
508 ...............Thermanit 21/33 ............................................1.4850 ................................................................. ..........................12072 ..............GZ 21 33 Nb ...................................508
509 ...............Thermanit 21/33 So ......................................1.4850 ................................................................. ..........................12072 ..............GZ 21 33 Mn Nb .............................509
510 ...............Thermanit 25/24 R ........................................ 1.4830 ................................................................. ..........................12072 ..............GZ 25 24 Nb ...................................510
511................Thermanit 25/35 R ........................................ 1.4853 ................................................................. ..........................12072 ..............GZ 25 35 ........................................511
512 ...............Thermanit 25/35 Zr .......................................1.4853 ................................................................. ..........................12072 ..............GZ 25 35 Zr ....................................512
513 ...............Thermanit 35/45 Nb ...................................... .......................................................................... ..........................12072 ..............GZ 35 45 Nb H................................513
514 ...............Thermanit 617 ............................................... 2.4627 ......................................................A 5.14 .. ERNiCrCoMo-1...DIN 1736 .........SG-NiCr 22 Co 12 Mo.....................514
516 ...............Thermanit ATS 4 ........................................... 1.4948 ......................................................A 5.9 .... ER19-10H...........12072 ..............G 19 9 H .........................................516
517 ...............Thermanit MTS 4 Si ...................................... 1.4937 ......................................................A 5.9 .... ER 505................12070 ..............G CrMoWV 12 Si ............................517
518 ...............Thermanit MTS 3 .......................................... 1.4903 ......................................................A 5.28 .. ER90S-B9...........12070 ..............G CrMo 9 1 .....................................518
519 ...............Thermanit MTS 616 ...................................... .......................................................................... ..........................12070 ..............G Z CrMoWVNb 9 0.5 1.5 ..............519
520-521 ........Thermanit MTS 911....................................... 1.4905 ................................................................. ..........................12070 ..............GZ CrMoWVNb 9 1 1 ..............520-521
525 ...............Thermanit JE-308L Si ................................... 1.4316 ......................................................A 5.9 .... ER308L Si ..........12072 ..............G 19 9 L Si......................................525
528 ...............Thermanit 17/15 TT ...................................... .......................................................................... ..........................12072 ..............GZ 17 15 Mn W ..............................528
529 ...............Thermanit 19/15 H ........................................ 1.4455 ......................................................A 5.9 .... ER316L ..............12072 ..............G 20 16 3 Mn N L ..........................529
530-531 ........Thermanit 625 ............................................... 2.4831 ......................................................A 5.14 .. ERNiCrMo-3 .......DIN 1736 .........SG-NiCr 21 Mo 9 Nb ...............530-531
Summary
534-535 ........Thermanit X................................................... 1.4370 ......................................................A 5.9 .... ER307 ................12072 ..............G 18 8 Mn ................................534-535
536-537 ........Thermanit 18/17 E ........................................ 1.4440 ......................................................A 5.9 .... ER317L ..............12072 ..............G 18 16 5 N L ..........................536-537
538-539 ........Thermanit 20/10 ............................................ 1.4431 ......................................................A 5.9 .... ER308Mo ...........12072 ..............G 20 10 3 .................................538-539
540-541 ........Thermanit 25/14 E-309 L .............................. 1.4332 ......................................................A 5.9 .... ER309L ..............12072 ..............G 23 12 L .................................540-541
542-543 ........Thermanit 25/14 E-309 L Si.......................... 1.4332 ......................................................A 5.9 .... ER309L Si .........12072 ..............G 23 12 L Si.............................542-543
544 ...............Thermanit 30/40 E ........................................ 2.4656 ......................................................A 5.9 .... ER383 ................DIN 1736 .........SG-NiCr 29 Mo ...............................544
546-547 ........Thermanit 18/17 E ........................................ 1.4440 ......................................................A 5.9 .... ER317L...............12072 ..............G 18 16 5 N L ..........................546-547
548 ...............Thermanit 19/15 H ........................................ 1.4455 ......................................................A 5.9 .... ER316L ..............12072 ..............G 20 16 3 Mn N L ...........................548
549 ...............Thermanit 20/16 SM ..................................... 1.3954 ................................................................. ..........................12072 ..............GZ 22 17 8 4 N L ............................549
552-553 ........Thermanit Nimo C ......................................... 2.4839 ......................................................A 5.14 .. ERNiCrMo-7 .......DIN 1736 .........SG-NiCr 20 Mo 15 ...................552-553
554 ...............Thermanit Nimo C 24 ................................... 2.4607 ......................................................A 5.14 .. ERNiCrMo-13 .....(DIN 1736).......SG-NiCr 23 Mo 16 ..........................554
555 ...............Thermanit 30/40 E ........................................ 2.4656 ......................................................A 5.9 .... ER383.................DIN 1736 .........SG-NiCr 29 Mo ...............................555
556-557 ........Thermanit 625 ............................................... 2.4831 ......................................................A 5.14 .. ERNiCrMo-3 .......DIN 1736 .........SG-NiCr 21 Mo 9 Nb ...............556-557
558-559 ........Thermanit 690 ............................................... 2.4642 ......................................................A 5.14 .. ERNiCrFe-7 ........(DIN 1736).......SG-NiCr 29 Fe .........................558-559
Thermanit A Si Thermanit GE-316L Si
GMAW wire GMAW wire
SG-X 5 CrNiMoNb 19 12 G 19 12 3 Nb Si ER318 1.4576 SG-X 2 CrNiMo 19 12 G 19 12 3 L Si ER316LSi 1.4430
and field of use up to 400 C (752 F). Corrosion-resistant similar to matching and field of use up to 400 C (752 F). Corrosion-resistance similar to matching
stabilized CrNiMo steels. For joining and surfacing application low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast
on matching and similar stabilized and non-stabilized steel grades. For joining and surfacing application on matching
austenitic CrNi(N) and CrNiMo(N) steels and cast steel grades. and similar non-stabilized austenitic CrNi(N) and CrNiMo(N)
steels and cast steel grades.
X10CrNiMoNb18-12 (1.4583)
X 10 CrNiMoNb 18 12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni Nb Typical analysis C Si Mn Cr Mo Ni
in % 0.05 0.8 1.5 19.0 2.8 12.0 12xC in % 0.02 0.8 1.7 18.8 2.8 12.5
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
N/mm2 N/mm2 N/mm2 % N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 390 410 600 30 70 to EN 1597-1 AW 380 420 560 35 70

Materials Preheating Post-weld treatment
Matching and similar None Mostly none. If necessary, solution
Matching/similar None Mostly none. If necessary, solution non-stabilized and stabilized annealing at 1050 C (1922 F) pay
steels/cast steel grades annealing at 1050 C (1922 F) pay steels/cast steel grades attention to tendency to embrittlement
attention to tendency to embrittlement
Polarity = +
Polarity = + Shielding gas (EN 439) M12, M13
Shielding gas (EN 439) M12, M13
Approvals TV (Certificate No. 0601), TV Wien (Certificate No. 265) DB (Registration form No. 43.132.10), Controlas (0972)
DB (Registration form No. 43.132.02), Controlas (0242) LR (ftV3R-12), GL (4429S), CWB (ER316L-Si)
Packaging Dimensions (mm) Spools Weight (kg) Packaging Dimensions (mm) Spools Weight (kg)
and weights 0.8 B300 12.5 and weights 0.8 B300 12.5
1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit H Si Thermanit HE Si
GMAW wire GMAW wire
SG-X 5 CrNiNb 19 9 G 19 9 Nb Si ER347Si 1.4551 SG-X 2 CrNiNb 19 9 G 19 9 Nb Si ER347Si 1.4551
and field of use up to 400 C (752 F). Corrosion-resistant similar to matching and field of use up to 400 C (752 F). Corrosion-resistant similar to matching
stabilized austenitic CrNi steels/cast steel grades. low-carbon and stabilized 18/8 CrNi(N) steels/cast steel grades.
For joining and surfacing application on matching and similar For joning and surfacing applications on matching and similar
stabilized and non-stabilized austenitic CrNi(N) steels stabilized and non-stabilized CrNi(N) steels/cast steel grades.
and cast steel grades. For joining work on steel clad products and for weld cladding on
unalloyed/low-alloy (creep-resisting) steels/cast steel grades:
Materials TV-certified parent metal mostly for second layer (cap pass) on higher-alloyed inter-
X6CrNiNb18-10 (1.4550) and the parent metals also covered by mediate layer.
VdTV-Merkblatt 1000 Materials X6CrNiTi18-10 (1.4541)
X6CrNiNb18-10 (1.4550)
in % 0.06 0.8 1.5 19.5 9.5 12xC
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values in % 0.025 0.8 1.7 19.0 10.5 13xC
metal according N/mm2 N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 400 430 570 30 65 N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 400 430 570 30 65
(min. values at RT)
Welding instruction
Welding instruction
Matching and similar None Mostly none. Otherwise solution
Joining of matching non-stabilized None Mostly none. If necessary,
and stabilized 18/8 CrNi(N) steels/ solution annealing
cast steel grades at 1020 C (1868 F)
Polarity = +
Shielding gas (EN 439) M12, M13 Claddings According to Stress-relieving at max. 610 C
parent metal (1130 F) max. 25 h
Polarity = +
DB (Registration form No. 43.132.06) Shielding gas (EN 439) M13
Packaging Dimensions (mm) Spools Weight (kg) Approvals Controlas (0490)

and weights 0.8 B300 12.5
1.0 B300 15.0 Packaging Dimensions (mm) Spools Weight (kg)
1.2 B300 15.0 and weights 1.0 B300 15.0
1.6 B300 15.0 1.2 B300 15.0
Thermanit JE-308L Si Thermanit L
GMAW wire GMAW wire
Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr. Classifications DIN 8556 EN 12072 Wst.-Nr.
SG-X 2 CrNi 19 9 G 19 9 L Si ER308LSi 1.4316 SG-X 12 CrNi 25 4 G 25 4 1.4820
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; corrosion-resistant similar to matching or similar
and field of use up to 350 C (662 F). Corrosion-resistant similar to matching and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. Should parent
low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast metal be susceptible to embrittlement interpass temperature
steel grades. Cold toughness at subzero temperatures as low as must not be allowed to rise above 300 C (572 F).
196 C (320.8 F). For joining and surfacing applications on Resistant to scaling in air and oxidizing combustion gases
matching and similar stabilized and non-stabilized austenitic up to 1150 C (2102 F). Good resistance in sulphureous
CrNi(N) and CrNiMo(N) steels/cast steel grades. combustion gases at elevated temperatures. For matching
For joining and surfacing work on cryogenic matching/similar and similar heat resistant steels/cast steel grades.
Materials TV-certified parent metal Materials GX40CrNi27- 4 (1.4340) GX8CrNi26-7 (1.4347)
X5CrNi18-10 (1.4301) X2CrNiN18-10 (1.4311) X20CrNiSi25 - 4 (1.4821)
X6CrNiNb18-10 (1.4550)
Typical analysis C Si Mn Cr Ni in % 0.06 0.8 0.8 26.0 5.0
in % 0.02 0.9 1.7 20.0 10.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld treatment 0.2 % 1.0% strength (L0=5d0) Hardness
ties of the weld N/mm2 N/mm2 N/mm2 % HB30
N/mm2 N/mm2 N/mm2 % 196 C metal according
metal according
to EN 1597-1 AW 350 370 570 35 75 35 to EN 1597-1 AW 500 520 650 20 180
Structure Austenite with part ferrite Structure Ferrite/austenite

Welding instruction
Welding instruction
Materials Preheating Post weld treatment
Matching and similar non- None Mostly none. If necessary,
stabilized and stabilized autstenitic solution annealing Matching and similar According to wall Cooling in air, possibly quenching
CrNi(N) steels/cast steel grades at 1000 C (1832 F) stainless steels/cast thickness: 150-300 C at 980 C (1796 F)/air. To restore
steel grades (302-572 F). toughness for cast steel grades
Cryogenic austenitic steels/ None None None for steel 1.4347 and 1.4336 quench at
cast steel grades grade 1.4347 1050 C (1922 F)/water or air
Polarity = + Matching heat- None Mostly none
Shielding gas (EN 439) M11, M12, M13 resistant steels
DB (Registration form No. 43.132.08), Controlas (0003), Polarity = +
CWB (ER308L-Si)
1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
GMAW wire GMAW wire
X3CrNiMoTi25-25 (1.4577), and combinations of afore- Ni steels suitable for quenching and tempering.
mentioned materials with ferritic steels up to S355J
treatment 0.2% 1.0% strength (L0=5d0) in J CVN in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
ties of the weld
N/mm2 N/mm2 N/mm2 %
metal according Creep and stress According to matching/similar creep resistant materials
to EN 1597-1 AW 350 370 550 30 75 rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
Materials Preheating Post-weld treatment Structure Austenite
Matching metals None (weld as cold as If necessary, solution annealing Welding instruction
possible) cooling in air at 1120 C (2048 F) Materials Preheating Post-weld treatment
Cryogenic Ni steels (X 8 Ni 9) suitable According to None
Polarity = + for quenching and tempering parent metal
Shielding gas (EN 439) I1, I3, Polarity = +
Mixed gas (29,5%He+0,5%CO2+70%Ar) Shielding gas (EN 439) I1, (Ar + 30% He + 0,5 % CO2)
Approvals TV (Certificate No. 5588) Approvals TV (Certificate No. 3462) TV Wien (Certificate No. 400)
Packaging Dimensions (mm) Spools Weight (kg)
Packaging Dimensions (mm) Spools Weight (kg) and weights 0.8 B300 12.5
and weights 1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit Nimo C
GMAW wire

and field of use oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld treatment
corrosion resistance as AWS welding filler metal ER NiCrMo-7. Matching/similar None. Cooling in air. Heat treatment is mostly
alloys and cast alloys (Hastelloy C-type). low C and Si contents): mendations on welding are
thin electrode diameter, observed.
stringer-type beads, low heat Otherwise solution annea-
input, additional cooling of the ling at 1150 C (2102 F)
weld region to avoid precipita- to 1175 C (2147 F) /
Materials TV-certified parent metal tions that cause embrittlement water to restore full corro-
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819) and reduce corrosion sion resistance
resistance in the temperature
range from 600 C (1112 F)
to 1000 C (1832 F)
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.0
Polarity = +
Shielding gas (EN 439) I1, Mixed gas Argon/Helium
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Approvals TV (Certificate No. 4381)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite, ferrite-free 1.6 B300 15.0
Thermanit Nimo C 24 Thermanit 13/04 Si
GMAW wire GMAW wire
Classifications (DIN 1736) AWS A 5.14 Wst.-Nr. Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr.
SG-NiCr 23 Mo 16 ERNiCrMo-13 2.4607 SG-X 3 CrNi 13 4 G 13 4 ER410NiMo 1.4351
Characteristics Stainless. High corrosion resistance in reducing and, above all, Characteristics Stainless. Corrosion-resistant similar to matching 13 % Cr(Ni)
and field of use in oxidizing environments. For joining and surfacing on matching and field of use steels/cast steel grades. High resistance to corrosion fatigue
and similar alloys and cast alloys. cracking. For joining and surfacing applications on
For welding the cladded side of plates of matching and similar matching 13 % Cr(Ni) and 13 % Cr steels/cast steel grades.
alloys.
Materials (G)X5CrNi13-4 (1.4313) X6CrAl13 (1.4002)
NiMo16Cr16Ti (2.4610) NiCr23Mo16Al (2.4605) Typical analysis C Si Mn Cr Mo Ni
in % 0.03 0.8 0.7 13.0 0.5 4.7
in % 0.01 0.1 <0.5 23.0 16.0 Bal. <1.5 Mechanical proper- Heat- Yield str. Yield str. Tensile Elongation Impact
ties of the weld treatment 0.2 % 1.0% strength (L0=5d0) values Hardness
N/mm2 N/mm2 N/mm2 % in J CVN HB30 HRC
metal according
to EN 1597-1 600 C / 8 h 680 730 800 15 50 250
N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 420 700 40 60
(min. values at RT) Structure Martensite, suitable for quenching and tempering
Welding instruction
Materials Preheating Post weld treatment
Matching steels/ Up to 10 mm wall thick- Tempering or quenching
Welding instruction
cast steel grades ness: none, over 10 mm and tempering, according to
Materials Preheating Post-weld treatment wall thickness: parent metal
Matching and similar metals None None. Otherwise solution annealing: 100-150 C (212-302 F)
1120 C (2048 F)/water
13 % Cr steels/ According to parent Tempering or quenching
cast steel grades metal and tempering, according to
Polarity = + parent metal
Polarity = +
Approvals TV (Certificate No. 6461) Shielding gas (EN 439) M13
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit 14 K
GMAW wire

SG-X 8 CrNi 13 1 G 13 ER410 1.4018

and field of use cast steel grades. For joining applications on matching and simi- Materials Preheating Post-weld treatment
lar 13 % Cr steels/cast steel grades. For surfacing on sealing
faces of water, steam and gas valves and accessories made of Joining: ferritic Cr steels/ Acc. to wall thickness: Tempering at 650-750 C
unalloyed and low-alloy steels/cast steel grades for service tem- cast steel grades 200-300 C (392-572 F) (1202-1382 F)
peratures up to 450 C (842 F). Joining: martensitic Cr steels/ Acc. to wall thickness: Cooling to approx. 120 C
cast steel grades 200-400 C (392-752F) (248 F), then temper or
quench and temper
Surfacing: unalloyed/low-alloy Larger wall thickness: None; if necessary temper
steels/cast steel grades 100-200 C (212-392F) to required hardness
Materials (X8Cr14 (1.4008)) X10Cr13 (1.4006) Surfacing: higher-strength 100-200 C (212-392 F) None; if necessary temper
X6Cr13 (1.4000) steels/cast steel grades to required hardness
in % 0.06 0.3 0.6 12.5 1.3
Polarity = +
Mechanical proper- Heat- Yield strength Tensile Elongation Impact Shielding gas (EN 439) M13
metal according
to EN 1597-1 680C / 8 h 450 650 15 50 180

Structure Martensite with part ferrite, suitable for quenching and tempering 1.2 B300 15.0
Thermanit 14 K Si
GMAW wire
Classifications DIN 8556 DIN 8555 EN 12072 AWS A 5.9 Wst.-Nr.

SG-X 8 Cr 14 MSG 5-GZ-40-C G 13 ER410 1.4009

and field of use steels/cast steel grades. For surfacing applications on matching Materials Preheating Post-weld treatment
and similar 13 % Cr steels/cast steel grades. For surfacing on Surfacing: Acc. to wall thickness: Cooling to around 120 C
sealing faces of water, steam and gas valves and accessories martensitic Cr steels/ 200-400 C (248 F), then tempering or
made of unalloyed and low-alloy steels/cast steel grades for cast steel grades (392-752F) quenching and tempering
service temperatures up to 450 C (842 F).
Surfacing: unalloyed/ Larger wall thickness: None; if necessary tempering
low-alloy steels/cast steel 100-200 C to required hardness
grades (212-392F)
Surfacing: higher-strength 100-200 C None; if necessary tempering
Materials (X8Cr14 (1.4008)) X10Cr13 (1.4006) steels/cast steel grades (212-392 F) to required hardness
X6Cr13 (1.4000)
in % 0.08 0.9 0.65 14.0 0.4
Polarity = +

N/mm2 N/mm2 % HB30 HRC
metal according
to EN 1597-1 680C / 8 h 450 650 15 180

Structure Martensite with part ferrite, suitable for quenching and tempering 1.2 B300 15.0
Thermanit 1610 Si
GMAW wire

SG-X 8 CrTi 18 GZ 17 Ti ER430 1.4502

and field of use cast steel grades (seawater, diluted organic and inorganic Materials Preheating Post-weld treatment
acids). For joining and surfacing work on matching ferritic and
Matching ferritic 200 - 300 C Cooling in air. For the reduction of the stres-
similar Cr steels/cast steel grades, suitable for quenching and
tempering. Lowest possible heat input is required, as ferritic steels (392 - 572 F) ses induced by welding and for restoration
17 % Cr steels are susceptible to embrittlement due to coarse of grain decomposition resistance annealing
grain growth. at 800 C (1472 F), cooling in air.
Matching steels/cast 300 - 400 C Cooling to roughly 120 C (248 F),
steel grades, suitable (572 - 752 F) then temper or quench and temper,
for quenching and according to parent metal
tempering
Materials X6Cr17 (1.4016) X8CrTi17 (1.4502)
Typical analysis C Si Mn Cr Ti
in % 0.065 1.0 0.6 17.5 >8xC
Polarity = +

N/mm2 N/mm2 % HB30
metal according
to EN 1597-1 800C / 1 h 300 500 20 130

1.2 B300 15.0
Structure Ferrite 1.6 B300 15.0
Thermanit 17
GMAW wire

SG-X 8 Cr 18 G 17 ER430 1.4015

and field of use cast steel grades (seawater, diluted organic and inorganic acids). Materials Preheating Post-weld treatment
Resistant to scaling in air and oxidizing combustion gases up to
950 C (1742 F) and particularly, in sulphureous combustion Joining: matching According to Cooling in air. For the reduction of
gases at elevated temperatures. For joining and surfacing work (ferritic) steels/ wall thickness: the stresses induced by welding and
on matching ferritic and similar quenchable and temperable cast steel grades 150-300 C (302-572 F) for restoration of grain decomposition
Cr steels/cast steel grades. Lowest possible heat input is resistance annealing at 800 C
required as ferritic 17 % Cr steels are susceptible to embrittle- (1472 F), cooling in air.
ment due to coarse grain growth. Often used only for final pas- Mostly not necesssary if annealed
ses on tougher austenitic filler layers, above all in sulphureous with service temperature
combustion gases. For surfacing work on sealing faces of water, Surfacing: unalloyed Only for larger None; if necessary tempering to
steam and gas valves and accessories, made of unalloyed and low-alloy steels/ wall thicknesses: required hardness
and low-alloy steels/cast steel grades designed for service tem- cast steel grades 100-250 C (212-482 F)
peratures up to 450 C (842 F).
Surfacing: 100-250 C (212-482 F) None; if necessary tempering to
high-strength steels/ required hardness
Materials X20CrNi17-2 (1.4057) GX40CrSi17 (1.4740) cast steel grades
GX22CrNi 17 (1.4059) X10CrAl18 (1.4742)
Typical analysis C Si Mn Cr
in % 0.07 0.8 0.7 17.5
Polarity = +
Creep and stress In the range of matching heat resistant parent metals Shielding gas (EN 439) M13
rupture properties

N/mm2 N/mm2 % HB30
metal according
to EN 1597-1 800C / 1 h 340 540 20 150
(min. values at RT) AW 240 Packaging Dimensions (mm) Spools Weight (kg)
1.2 B300 15.0
Structure Ferrite/martensite 1.6 B300 15.0
Thermanit 17/06 Thermanit 1720
GMAW wire GMAW wire
Classifications (DIN 8556) EN 12072 AWS A 5.9 Wst.-Nr. Classifications DIN 8556 DIN 8555 EN 12072 Wst.-Nr.
SG-X 3 CrNiMo 16 5 GZ 17 5 ER630 1.4405 SG-X 20 CrMo 17 1 SG 5-GZ-45-C GZ 17 Mo 1.4115
Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/
Characteristics Stainless. Corrosion-resistant similar to matching steels/cast and field of use cast steel grades (water, steam, seawater, diluted organic acids).
and field of use steel grades. Higher resistance to corrosion and corrosion For joining and surfacing on matching and similar stainless
fatigue cracking than Thermanit 13/04. Cr steels/cast steel grades. For surfacing work on sealing faces
Joining and surfacing on matching 13 - 17 % CrNi(Mo) of water, steam and gas valves made of unalloyed/low-alloy
Designed for service temperatures up to 450 C (842 F).
Materials GX5CrNiMo16-5 (1.4405) Materials (G)X35CrMo17 (1.4122)

in % 0.20 0.60 0.40 17.0 1.1 0.40
in % 0.03 0.4 0.6 17.0 1.0 5.5 Mechanical proper- Heat- Yield strength Tensile Elongation
metal according
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values to EN 1597-1 760 C / 2 h 500 700 15 200
ties of the weld treatment 0.2 % strength (L0=5d0) in J (min. values at RT) AW 43
metal according N/mm2 N/mm2 % CVN
to EN 1597-1 620C / 4 h: 570 800 15 40 Structure Martensite, suitable for quenching and tempering
(min. values at RT)
Welding instruction
Structure Martensite, suitable for quenching and tempering Joining: matching steels/ 300-400C (572-752F) Cooling to around 120 C
cast steel grades (248 F), then tempering or
Welding instruction at 1020 C (1868 F)/air or
Materials Preheating Post weld treatment oil and 760 C (1400 F)/air
Matching/similar Up to 10 mm wall thickness: Tempering or quenching Surfacing: unalloyed/low- Acc. to wall thickness: None; if necessary tempering
steels/cast steel 100-150 C (212-302 F). and tempering according alloy steels/cast steel grades 150-350C (302-662F) to required hardness
grades Over 10 mm wall thickness: to parent metal
150-200 C (302-392 F) Surfacing: higher-strength 350 C (662 F) None; if necessary tempering
Polarity = +
Polarity = +
Shielding gas (EN 439) I1, M13
Approvals TV (KTA, Certificate No. 8107)
1.2 B300 15.0 1.2 B300 15.0
1.2 S300 12.0 1.6 B300 15.0
Thermanit 1740
GMAW wire

SG-X 35 CrMo 17 GZ 17 Mo H 1.4122

and field of use cast steel grades (water, steam, seawater, diluted organic acids). Materials Preheating Post-weld treatment
For joining and surfacing on matching and similar stainless
Joining: matching (ferritic) 300-400C (572-752F) Cooling to around 120 C
Cr steels/cast steel grades. For surfacing work on sealing faces
steels/cast steel grades (248 F), then tempering or
of water, steam and gas valves made of unalloyed/low-alloy
Designed for service temperatures up to 450 C (842 F). Surfacing: unalloyed/low- Acc. to wall thickness: None; if necessary tempering
alloy steels/cast steel grades 150-350C (302-662F) to required hardness
Surfacing: higher-strength 350 C (662 F) None; if necessary tempering
Polarity = +
Typical analysis C Si Mn Cr Mo Ni Shielding gas (EN 439) M13
in % 0.40 <0.5 <0.5 16.5 1.0 0.50
Mechanical proper- Heat- Yield strength Tensile Elongation Approvals DB (Registration form No. 43.132.07)
metal according
to EN 1597-1 760 C / 2 h 600 800 12 230

1.2 B300 15.0
Structure Martensite, suitable for quenching and tempering 1.6 B300 15.0
Thermanit 18/17 E
GMAW wire

SG-X 2 CrNiMo 18 16 5 G 18 16 5 NL ER317L 1.4440
and field of use up to 400 C (752 F). High Mo content provides elevated Materials Preheating Post-weld treatment
X2CrNiMoN17-13-3 (1.4429), X10CrNiMoNb18-12 (1.4583)
Polarity = +
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
(min. values at RT) Packaging Dimensions (mm) Spools Weight (kg)
1.0 B300 15.0
1.2 B300 15.0
Thermanit 19/15 H
GMAW wire

SG-X 2 CrNiMnMoN 20 16 G 20 16 3 Mn NL ER316L 1.4455
and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon Materials Preheating Post-weld treatment
CrNiMoMn(N) steels/cast steel grades. Seawater resistant, Matching/similar materials None Mostly not necessary
max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m. Thermanit 21/17 E In case of excessive hardening of the
According to
Non magnetic (permeability in field of 8000 A/m 1.01 max.). claddings parent metal, stress relieving at 510 C
parent metal
Particularly suited for corrosion conditions in urea synthesis (950 F) 20 h max., annealing above
mostly 150 C
plants for welding work on steel X 2 CrNiMo 18 12 and the over- 530 C (986 F) only prior to welding
(302 F)
lay side of Thermanit 21/17 E weld claddings. Well suited for the last pass

X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315),
Polarity = +
Typical analysis C Si Mn Cr Mo Ni N Shielding gas (EN 439) M12, M13
in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 430 450 650 30 80
(min. values at RT)

Structure Austenite with part ferrite, 0.6 % max. 1.2 B300 15.0
Thermanit 20/10
GMAW wire

SG-X 12 CrNiMo 19 10 G 20 10 3 ER308Mo 1.4431
and field of use up to 300 C (572 F). For joining of stainless Cr and similar Materials Preheating Post-weld treatment
between unalloyed/low-alloy steels/cast steel grades or stainless parent metal
cast steel grades. Stainless CrNi steels None None
400600 C (7521112 F), weld as
cold as possible, cooling possibly
Materials TV-certified parent metal with compressed air, or dip workpiece
Combinations of stainless resp. cryogenic austenitic steels such in water. No post-weld heat treat-
as X10CrNiMoNb18-12 (1.4583) and ferritic steels up to boiler ment, quench if possible
plates P295GH
Polarity = +
Typical analysis C Si Mn Cr Mo Ni Shielding gas (EN 439) M12 (max. 3 % CO2), M13
in % 0.05 0.5 1.3 20.5 3.3 10.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 470 520 670 25 50
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with increased amount of ferrite 1.6 B300 15.0
Thermanit 20/16 SM Thermanit 20/25 Cu
GMAW wire GMAW wire
SG-X 2 CrNiMnMoN 22 17 84 GZ 22 17 8 4 NL 1.3954 SG-X 2 CrNiMoCu 20 25 G 20 25 5 Cu L ER385 1.4519

Characteristics Non magnetic; permeability in field of 8000 A/m: 1.01 max.;
and field of use up to 350 C (662 F). Good corrosion resistance similar to
and field of use stainless; resistant to intercrystalline corrosion and wet corrosion
matching steels/cast steel grades, above all in reducing environ-
up to 350 C (662 F). Seawater-resistant. Cold toughness at
ment. For joining and surfacing work on matching austenitic
subzero temperatures. Specially for joining and surfacing work
CrNiMoCu steels/cast steel grades. For joining these steels
on matching/similar non magnetic CrNiMo(Mn,N) steels/
with unalloyed/low-alloy steels/cast steel grades.
cast steel grades.
Materials X4CrNiMnMoN19-13-8 (1.3948) X2CrNiMoN22-15 (1.3951) X1NiCrMoCu25-20-5 (1.4539), X4NiCrMoCuNb20-18-2 (1.4505)
X2CrNiMoN18-14-3 (1.3952) X2CrNiMo18-15 (1.3953) with X1CrNiMoN25-25-2 (1.4465) and others,
X2CrNiMnMoNNb21-16-5-3 (1.3964) as well as ferritic steels up to S355J
in % <0.025 0.20 2.5 20.5 4.8 25.0 1.5
in % 0.03 0.70 7.3 22.2 3.6 18.0 0.24
metal according
N/mm2 N/mm2 N/mm2 % AW 350 370 550 35 55
(min. values at RT)
Structure Austenite
Welding instruction
Welding instruction
Matching/similar None None. If necessary solution
Matching/similar non magnetic None None
steels/cast steel grades Combinations with unal- According to unalloyed/ None
loyed/low-alloy steels/cast low alloy parent metal
steel grades mostly not necessary
Polarity = +
Shielding gas (EN 439) M12 Polarity = +
Mixed gas (15%He+2%CO2+83%Ar) Shielding gas (EN 439) M12

Approvals BWB
and weights 1.0 B300 15.0 1.2 B300 15.0
1.2 B300 15.0 1.6 B300 15.0
GMAW wire GMAW wire
SG-X 2 CrNiMo 22 9 3 G 22 9 3 NL ER2209 1.4462 SG-X 2 CrNiMoCuWN 25 7 4 G 25 9 4 NL ER2553 1.4501

and field of use up to 250 C (482 F). Good resistance to stress corrosion Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
cracking in chlorine- and hydrogen sulphide-bearing environ- and field of use up to 250 C (482 F). Very good resistance to pitting corrosion
ment. High Cr and Mo contents provide resistance to pitting and stress corrosion cracking due to the high CrMo(N) content
corrosion. For joining and surfacing work on matching and (pitting index 40).
similar austenitc steels/cast steel grades. Attention must be paid Well suited for the conditions in the offshore field.
Materials TV-certified parent metal Materials GX3CrNiMoCuN26-6-3 (1.4515)

X2CrNiMoN22-5-3 (1.4462) and others, also combinations of GX3CrNiMoCuN25-6-3-3 (1.4517)
aforementioned steels and ferritic steels up to S355J, 16Mo3 25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
and X10CrNiMoNb18-12 (1.4583) FALC 100
in % Typical analysis C Si Mn Cr Mo Ni N Cu W
0.025 0.5 1.6 23.0 3.0 9.0 0.14 in % 0.02 0.5 0.8 25.5 3.7 7.0 0.2 0.6 0.6
N/mm2 N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according treatment 0.2% 1.0% strength (L0=5d0) in J CVN
AW 510 550 680 20 50 ties of the weld
to EN 1597-1 N/mm2 N/mm2 N/mm2 % 46 C
(min. values at RT)
metal according
to EN 1597-1 AW 600 650 750 25 80 50
(min. values at RT)
Welding instruction
Matching/similar steels/ None Mostly none; if necessary solution
cast steel grades annealing at 1050 C (1922 F)/ water Welding instruction
Polarity = + Matching/similar Mostly none Mostly none; if necessary, solution
Shielding gas (EN 439) M12, M13 steels/cast steel grades annealing at 1070 C (1958 F)/ water.
Approvals TV (Certificate No. 3342) GL (4462)
DNV (W11132) Controlas (0083) Polarity = +
1.2 B300 15.0 and weights 1.0 B300 15.0
1.6 B300 15.0 1.2 B300 15.0
Thermanit 25/09 CuT Thermanit 30/10
GMAW wire GMAW wire
SG-X 2 CrNiMoCuWN 25 9 4 G 25 9 4 NL ER2553 1.4501 SG-X 10 CrNi 30 9 G 29 9 ER312 1.4337
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; wet corrosion up to 300 C (572 F). High resistance
and field of use up to 220 C (428 F). Very good resistance to pitting corrosion and field of use to hot cracking: good toughness at high yield strength.
and stress corrosion cracking due to the high CrMo(N) content For joining and surfacing applications on matching/similar
(pitting index 40). steels/cast steel grades. For fabricating tough joints on
Well suited for the conditions in the offshore field. unalloyed/low-alloy structural steels of higher strength, on high
manganese steel and CrNiMn steels, between dissimilar metals
e.g. between stainless or heat resistant and unalloyed/low-alloy
Materials GX3CrNiMoCuN26-6-3 (1.4515) steels/cast steel grades.
GX3CrNiMoCuN25-6-3-3 (1.4517)
FALC 100 Materials X10Cr13 (1.4006), X120Mn12 (1.3401), S235J, S355J
Typical analysis C Si Mn Cr Mo Ni N Cu W Typical analysis C Si Mn Cr Ni

in % 0.02 0.3 1.5 25.5 3.7 9.5 0.22 0.8 0.6 in % 0.15 0.5 1.6 30.0 9.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
treatment 0.2% 1% strength (L0=5d0) in J CVN ties of the weld treatment 0.2% strength (L0=5d0) in J CVN
N/mm2 N/mm2 N/mm2 % 46 C metal according
metal according
AW 650 700 800 20 80 50 to EN 1597-1 AW 500 750 20 27
to EN 1597-1
Welding instruction
Welding instruction
Stainless and heat resistant, unal- According to Mostly unnecessary
Matching/similar Mostly none Mostly none; if necessary, solution annealing
loyed and low-alloy steels/cast steel parent metal
steels/cast steel grades at 1120 C (2048 F)/ water.
Polarity = + Polarity = +
Shielding gas (EN 439) M12 Shielding gas (EN 439) M13
1.2 B300 15.0 1.2 B300 15.0
Thermanit Nicro 82
GMAW wire


and field of use Cold toughness at subzero temperatures as low as 269 C Materials Preheating Post-weld treatment
CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;
Typical analysis C Si Mn Cr Ni Nb Fe Polarity = +

in % Shielding gas (EN 439) I1
0.02 0.2 2.8 19.5 >67 2.5 <2.0

rupture properties up to 800 C (1472 F). Approvals TV (Certificate No. 3089) TV Wien (Certificate No. 711)
GL (NiCr20Nb) DNV (NV 5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 380 420 620 35 90 Packaging Dimensions (mm) Spools Weight (kg)
(min. values at RT) and weights 0.8 B300 12.5
1.0 B300 15.0
1.2 B300 15.0
GMAW wire GMAW wire
SG-X 2 CrNiMo 22 9 3 G 22 9 3 NL ER2209 1.4462 SG-X 2 CrNiMoCuWN 25 7 4 G 25 9 4 NL ER2553 1.4501

and field of use up to 250 C (482 F). Good resistance to stress corrosion Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
cracking in chlorine- and hydrogen sulphide-bearing environ- and field of use up to 250 C (482 F). Very good resistance to pitting corrosion
ment. High Cr and Mo contents provide resistance to pitting and stress corrosion cracking due to the high CrMo(N) content
corrosion. For joining and surfacing work on matching and (pitting index 40).
similar austenitc steels/cast steel grades. Attention must be paid Well suited for the conditions in the offshore field.
Materials TV-certified parent metal Materials GX3CrNiMoCuN26-6-3 (1.4515)

X2CrNiMoN22-5-3 (1.4462) and others, also combinations of GX3CrNiMoCuN25-6-3-3 (1.4517)
aforementioned steels and ferritic steels up to S355J, 16Mo3 25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
and X10CrNiMoNb18-12 (1.4583) FALC 100
in % Typical analysis C Si Mn Cr Mo Ni N Cu W
0.025 0.5 1.6 23.0 3.0 9.0 0.14 in % 0.02 0.5 0.8 25.5 3.7 7.0 0.2 0.6 0.6
N/mm2 N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according treatment 0.2% 1.0% strength (L0=5d0) in J CVN
AW 510 550 680 20 50 ties of the weld
to EN 1597-1 N/mm2 N/mm2 N/mm2 % 46 C
(min. values at RT)
metal according
to EN 1597-1 AW 600 650 750 25 80 50
(min. values at RT)
Welding instruction
Matching/similar steels/ None Mostly none; if necessary solution
cast steel grades annealing at 1050 C (1922 F)/ water Welding instruction
Polarity = + Matching/similar Mostly none Mostly none; if necessary, solution
Shielding gas (EN 439) M12, M13 steels/cast steel grades annealing at 1070 C (1958 F)/ water.
Approvals TV (Certificate No. 3342) GL (4462)
DNV (W11132) Controlas (0083) Polarity = +
1.2 B300 15.0 and weights 1.0 B300 15.0
1.6 B300 15.0 1.2 B300 15.0
Thermanit 25/09 CuT
GMAW wire

SG-X 2 CrNiMoCuWN 25 9 4 G 25 9 4 NL ER2553 1.4501
and field of use up to 220 C (428 F). Very good resistance to pitting corrosion Materials Preheating Post-weld treatment
and stress corrosion cracking due to the high CrMo(N) content
Matching/similar Mostly none Mostly none; if necessary, solution annealing
(pitting index 40).
steels/cast steel grades at 1120 C (2048 F)/ water.
Well suited for the conditions in the offshore field.

GX3CrNiMoCuN25-6-3-3 (1.4517)
FALC 100
Polarity = +
Typical analysis C Si Mn Cr Mo Ni N Cu W Shielding gas (EN 439) M12
in % 0.02 0.3 1.5 25.5 3.7 9.5 0.22 0.8 0.6
ties of the weld treatment 0.2% 1% strength (L0=5d0) in J CVN
metal according
to EN 1597-1 AW 650 700 800 20 80 50
(min. values at RT)

Structure Austenite/ferrite 1.2 B300 15.0
Thermanit ATS 4 Thermanit C Si
GMAW wire GMAW wire
SG-X 6 CrNi 18 11 G 19 9 H ER19-10H 1.4948 SG-X 12 CrNi 25 20 G 25 20 Mn ER310 1.4842
Characteristics Resistant to scaling up to 1150 C (2102 F). For surfacing
Characteristics High temperature resistant up to 700 C (1292 F); resistant
and field of use and joining on matching/similar heat resistant steels/cast steel
and field of use to scaling up to 800 C (1472 F). For surfacing and joining grades. For tough filler layers beneath cap passes made
applications on matching/similar high temperature resistant with Thermanit L and Thermanit 30 when welding thicker
steels/cast steel grades. cross-sections of Cr steels/cast steel grades to permit use of
such steels in sulphureous atmospheres.
Materials X6CrNi18-11 (1.4948) X12CrNiTi18-9 (1.4878)
X6CrNiNb18-10 (1.4550) max. application temperature in C
Typical analysis C Si Mn Cr Ni Air and oxidizing combustion gases 1150 1100
in % 0.05 0.3 1.8 18.8 9.3 Reducing combustion gases 1080 1040
Materials GX40CrNiSi25-12 (1.4837) GX15CrNi25-20 (1.4840)
Creep and stress In the range of matching high temperature resistant X15CrNiSi25-20 (1.4841)
rupture properties parent metals
in % 0.13 1.0 3.2 25.0 20.5
N/mm2 N/mm2 N/mm2 % Creep and stress In the range of matching heat resistant parent metals
metal according rupture properties
to EN 1597-1 AW 320 350 500 35 70
N/mm2 N/mm2 N/mm2 %
Structure Austenite with part ferrite, 5 % max. metal according
to EN 1597-1 AW 350 380 550 25 80

Matching/ Up to 25 mm wall thickness: Up to 25 mm wall thickness: Welding instruction
similar steels/ none. Over 25 mm wall- none. Over 25 mm wall thickness: Materials Preheating Post-weld treatment
cast steel thickness: max. 200 C (392 F) to avoid stress corrosion
Heat resistant Cr steels/ According to parent According to parent
grades advisable cracking 1050 C (1922 F)/air cast steel grades metal metal
Heat resistant matching/ None None
Polarity = + similar steels/cast steel grades
Polarity = +
Approvals TV (Certificate No. 6522) Shielding gas (EN 439) M13
and weights 1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit CR Thermanit D
GMAW wire GMAW wire
SG-X 40 CrNi 25 21 G 25 20 H ER310 1.4846 SG-X 12 CrNi 22 12 G 22 12 H ER309 1.4829
Characteristics Resistant to scaling up to 950 C (1742 F). For joining

Characteristics Resistant to scaling up to 1000 C (1832 F). and field of use and surfacing applications on matching/similar heat resistant
and field of use For surfacing and joining applications on matching heat- steels/cast steel grades.
resistant cast steel grades. max. application temperature in C
Atmosphere sulphur-free max. 2 g S/Nm3 over 2 g S/Nm3
Materials GX40CrNiSi25-20 (1.4848) GX40CrNiSi22-9 (1.4826) Air and oxidizing combustion gases 950 930 850
GX40CrNiSi25-12 (1.4837) Reducing combustion gases 900 850
Materials X15CrNiSi20-12 (1.4828)

in % 0.45 1.0 1.5 26.0 21.8 Typical analysis C Si Mn Cr Ni
in % 0.11 1.2 1.2 22.0 11.0
Creep and stress In the range of matching cast steel grades Creep and stress In the range of matching heat resistant parent metals
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) N/mm2 N/mm2 N/mm2 %
(min. values at RT)
Welding instruction Heat resistant Cr According to Annealing according to parent metal
Materials Preheating Post-weld treatment steels/cast steel grades parent metal is unnecessary if service temperature
the same or higher
Matching heat resistant cast None None
steel grades Matching austenitic None None

and weights 1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit X
GMAW wire

SG-X 15 CrNiMn 18 8 G 18 8 Mn ER307 1.4370 Materials Preheating Post-weld treatment
Heat resistant According to wall Tempering at 750 C (1382 F) un-
Cr steels/cast steel thickness: 150-300 C necessary if service temperature the
grades (302-572 F) same or higher
and field of use No adequate resistance against sulphureous combustion gases Heat resistant CrNi None None
at temperatures above 500 C (932 F). For joining and surfacing steels/cast steel grades
transition zones.
combined with ferritic steels up to fine-grained structural steel
P460NL2
Polarity = +
Shielding gas (EN 439) M12, M13, M21
in % 0.08 0.8 7.0 19.0 9.0
DB (Registration form No. 43.132.01), GL (4370S),
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 370 400 600 35 100
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with small amount of ferrite 1.6 B300 15.0
Thermanit Nicro 82
GMAW wire


CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;

0.02 0.2 2.8 19.5 >67 2.5 <2.0

GL (NiCr20Nb) DNV (Nv 5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
1.0 B300 15.0
1.2 B300 15.0
GMAW wire GMAW wire
SG-X 15 NiCrNb 32 21 GZ 21 33 Nb 1.4850 SG-X 15 NiCrNb 32 21 GZ 21 33 Mn Nb 1.4850
Characteristics Resistant to scaling up to 1050 C (1922 F). Good resistance Characteristics Resistant to scaling up to 1050 C (1922 F). Good resistance
and field of use to carburizing atmospheres. For joining and surfacing applica- and field of use to carburizing atmospheres. For joining and surfacing applica-
tions on matching/similar heat resistant steels/ tions on matching/similar heat resistant steels/
cast steel grades. cast steel grades.
Atmosphere sulphur-free max. 2 g S/Nm3 Air and oxidizing combustion gases 1050 1000
Air and oxidizing combustion gases 1050 1000 Reducing combustion gases 1000 950
Materials X10NiCrAlTi32-20 (1.4876) Alloy 800 H
Materials X10NiCrAlTi32-20 (1.4876) Alloy 800 H GX10NiCrNb32-20 (1.4859)
GX10NiCrNb32-20 (1.4859)
Typical analysis C Si Mn Cr Ni Nb in % 0.12 0.2 4.8 22.0 33.0 1.2
in % 0.20 0.2 2.3 22.0 33.0 1.7
rupture properties
metal according N/mm2 N/mm2 N/mm2 % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
to EN 1597-1 AW 380 400 600 25 50 N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 380 400 600 25 50
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Materials Preheating Post-weld treatment Welding instruction
steels/cast steel grades Matching/similar None None
1.2 B300 15.0 1.2 B300 15.0
Thermanit 25/24 R Thermanit 25/35 R
GMAW wire GMAW wire
SG-X 35 CrNiNb 25 24 GZ 25 24 Nb 1.4830 SG-X 40 NiCrNb 35 25 GZ 25 35 1.4853
Characteristics Resistant to scaling up to 1050 C (1922 F).

Characteristics Resistant to scaling up to 1000 C (1832 F). and field of use For joining and surfacing work on matching/similar
and field of use For joining and surfacing work on matching cast steel grades. heat resistant cast steel grades.
Materials GX40NiCrSiNb35-25 (1.4852)

in % 0.42 1.2 1.8 26.0 35.0 1.3
in % 0.32 0.60 1.40 25.0 24.0 1.3
Creep and stress In the range of matching cast steel grade
rupture properties
Creep and stress In the range of matching cast steel grade
rupture properties Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
ties of the weld treatment 0.2% 1.0% strength (L0=5d0)
N/mm2 N/mm2 N/mm2 %
metal according
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation to EN 1597-1 AW 400 450 600 8
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) (min. values at RT)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 400 450 600 10
Structure Austenite
(min. values at RT)
Welding instruction
Structure Austenite Materials Preheating Post-weld treatment
cast steel grades
Welding instruction
Polarity = +
Matching/similar None None Shielding gas (EN 439) M13
cast steel grades
Approvals Controlas (0100)

Polarity = +
Shielding gas (EN 439) M13 Packaging Dimensions (mm) Spools Weight (kg)
1.0 B300 15.0
Packaging Dimensions (mm) Spools Weight (kg) 1.2 B300 15.0
and weights 1.2 B300 15.0 1.6 B300 15.0
Thermanit 25/35 Zr Thermanit 35/45 Nb
GMAW wire GMAW wire
Classifications (DIN 8556) EN 12072 Wst.-Nr. Classifications (DIN 8556) EN 12072

SG-X 40 NiCrNb 35 25 GZ 25 35 Zr 1.4853 SG-X 40 CrNiNb 35 45 GZ 35 45 Nb H
and field of use For joining and surfacing work on matching/similar and field of use For joining and surfacing work on matching/similar
heat resistant cast steel grades. heat resistant cast steel grades
Materials GX40NiCrSiNb35-25 (1.4852) Materials GX45NiCrNbSiTi45-35
Typical analysis C Si Mn Cr Ni Nb Zr Typical analysis C Si Mn Cr Ni Nb

in % 0.42 1.2 1.8 26.0 35.0 1.3 <0.15 in % 0.42 1.5 1.0 35.0 45.5 0.8
Creep and stress In the range of matching cast steel grades Creep and stress In the range of matching cast steel grades
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Mechanical proper- Heat- Yield strength Tensile Elongation
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) treatment 0.2% strength (L0=5d0)
N/mm2 N/mm2 N/mm2 %
ties of the weld
metal according
to EN 1597-1 AW 400 450 600 8 to EN 1597-1 AW 245 450 6

Materials Preheating Post-weld treatment Materials Preheating Post-weld treatment
Matching/similar None None Matching/similar None None
cast steel grades cast steel grades
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
GMAW wire GMAW wire
SG-NiCr 22 Co 12 Mo ERNiCrCoMo-1 2.4627 SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831
Characteristics Resistant to scaling up to 1100 C (2012 F), high temperature (2012 F). Temperature limit: 500 C (932 F) max. in sulphureous
and field of use resistant up to 1000 C (1832 F). High resistance to hot gases atmospheres. High temperature resistant up to 1000 C
in oxidizing resp. carburizing atmospheres. (1832 F). Cold toughness at subzero temperatures as low as
196 C (320.8 F). For joining and surfacing work on
Suited for joining and surfacing applications on matching and matching/similar corrosion-resistant materials as well as on
similar heat resistant steels and alloys. matching and similar heat resistant, high temperature resistant
steels and alloys. For joining and surfacing work on cryogenic
Materials X10NiCrAlTi32-20 (1.4876) GX10NiCrNb32-20 (1.4859) Ni steels suitable for quenching and tempering.
NiCr23Fe (2.4851) NiCr23Co12Mo (2.4663) Materials TV-certified parent metal
Typical analysis C Si Mn Cr Mo Ni Co Al Ti Fe
in % Typical analysis C Si Mn Cr Mo Ni Nb Fe
0.05 0.2 0.2 21.0 9.0 Bal. 12.0 1.0 0.5 2.0
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values rupture properties
N/mm2 N/mm2 %
metal according ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
to EN 1597-1 AW 400 700 40 100 metal according N/mm2 N/mm2 N/mm2 % 196 C
(min. values at RT)
Structure Austenite
Welding instruction annealing at 1150 C (2102 F)
Materials Preheating Post-weld treatment Cryogenic CrNi(N) steels/ None None
Matching/similar None Mostly none. If necessary, solution cast steel grades
metals annealing at 1150 C (2102 F) Cryogenic Ni steels (X 8 Ni 9) suitable According to None
for quenching and tempering parent metal
Polarity = +
Polarity = + Shielding gas (EN 439) I1, (Ar + 30% He + 0,5 % CO2)
Shielding gas (EN 439) I1, (Ar + 30% He + 0,5 % CO2)
1.0 B300 15.0
and weights 1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit ATS 4 Thermanit MTS 4 Si
GMAW wire GMAW wire
SG-X 6 CrNi 18 11 G 19 9 H ER 19-10H 1.4948 SG-CrMoWV 12 G CrMoWV 12 Si ER 505 1.4937
Characteristics High temperature resistant up to 700 C (1292 F); resistant Characteristics High temperature resistant up to 550 C (1022 F), resistant to
and field of use to scaling up to 800 C (1472 F). For surfacing and joining and field of use scaling up to 600 C (1112 F). For surfacing and joining appli-
applications on matching/similar high temperature resistant cations on matching/similar high temperature resistant 12 % Cr
steels/cast steel grades. steels/cast steel grades suitable for quenching and tempering.
Materials X6CrNi18-11 (1.4948) X12CrNiTi18-9 (1.4878) Materials X20CrMoV12-1 (1.4922) X23CrMoWV12-1 (1.4937)
X6CrNiNb18-10 (1.4550)
Typical analysis C Si Mn Cr Mo Ni W V
in % 0.20 0.3 0.6 11.0 1.0 0.4 0.5 0.3
in % 0.05 0.3 1.8 18.8 9.3 Creep and stress In the range of matching high temperature resistant parent
rupture properties materials
Creep and stress In the range of matching high temperature resistant
rupture properties parent metals Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 %
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN to EN 1597-1 760 C / 4 h 590 700 15 35
N/mm2 N/mm2 N/mm2 %
to EN 1597-1 AW 320 350 500 35 70
(min. values at RT) Structure Martensite, suitable for quenching and tempering, ferrite-free
Welding instruction
Structure Austenite with part ferrite, 5 % max.
Welding instruction High temperature According to For smaller welding jobs, cool slowly to 120 C
resistant wall thickness: (248 F) (i.e. furnace), tempering for approx.
Materials Preheating Post-weld treatment martensitic 250-450 C 4 h 720-760 C (1328-1400 F) / air or
Matching/ Up to 25 mm wall thickness: Up to 25 mm wall thickness: steels/cast steel (482-842 F) quench and temper at 1050 C (1922 F) /
similar steels/ none. Over 25 mm wall- none. Over 25 mm wall thickness: grades air or oil and 4 h 700-760 C (1292-1400 F) /
cast steel thickness: max. 200 C (392 F) to avoid stress corrosion air. For larger welding jobs, intermediate
grades advisable cracking 1050 C (1922 F)/air stress-relieving at first from welding tempera-
ture 2 h 550 C (1022 F) max. 580 C
Polarity = + (1076 F), cool slowly to 120 C (248 F)
Shielding gas (EN 439) M12 tempering or quenching and tempering as
above
Approvals TV (Certificate No. 6522) Polarity = +
and weights 1.0 B300 15.0 Packaging Dimensions (mm) Spools Weight (kg)
1.2 B300 15.0 and weights 1.0 B300 15.0
1.6 B300 15.0 1.2 B300 15.0
GMAW wire GMAW wire
Classifications (DIN 8575) EN 12070 AWS A 5.28 Wst.-Nr. Classifications (DIN 8575) EN 12070
SG-CrMoVNb 9 1 G CrMo 9 1 ER90S-B9 1.4903 SG-CrMoWVNb 9 0.5 1.5 G Z CrMoWVNb 9 0.5 1.5
Characteristics High temperature resistant, resistant to scaling up to 600 C Characteristics High temperature resistant. Suited for joining and surfacing
and field of use (1112 F). Suited for joining and surfacing applications on and field of use applications on matching high temperature resistant parent
matching high temperature resistant parent metal T91, P91. metal P92 according to ASTM A 335.
Materials X10CrMoVNb9-1 (1.4903) Materials ASTM A 355 Gr. P92, NF 616
Typical analysis C Si Mn Cr Mo Ni Nb V N Typical analysis C Si Mn Cr Mo Ni W V Nb N

in % in % 0.10 0.38 0.45 8.8 0.4 0.6 1.6 0.2 0.06 0.04
0.10 0.3 0.5 9.0 1.0 0.7 0.06 0.2 0.04
Creep and stress According to matching high temperature resitant parent metal Creep and stress According to matching high temperature resistant parent metal

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values treatment 0.2% strength (L0=5d0) in J CVN
treatment 0.2% strength (L0=5d0) in J CVN ties of the weld
metal according A 560 720 16 41
760 C / 2 h 520 620 16 50 to EN 1597-1
to EN 1597-1 (min. values at RT) (750-760C / >2 h)
(min. values at RT)

Welding instruction
Welding instruction Materials Preheating Post-weld treatment
Matching steels/ 200-250 C (392-482 F) Tempering at 760 C (1400 F) grades (392-482 F) at least 2 h
cast steel grades at least 2 h
Polarity = +
Polarity = + Shielding gas (EN 439) M13

and weights 1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
Thermanit MTS 911
GMAW wire

SG-CrMoWVNb 9 1 1 G Z CrMoWVNb 9 1 1 1.4905
Characteristics High temperature resistant. Welding instruction

and field of use Suited for joining and surfacing applications on high temperature Materials Preheating Post-weld treatment
resistant martensitic steels particularly for matching
X11CrMoWVNb9-1-1 (E911) parent metal.
grades (392-482 F) at least 2 h
in % 0.10 0.38 0.45 9.0 1.0 0.7 1.0 0.2 0.06 0.04
Polarity = +
rupture properties

N/mm2 N/mm2 %
metal according
to EN 1597-1 A 560 720 16 41
(min. values at RT) (750-760C / >2 h)

Structure Martensite, suitable for quenching and tempering 1.2 B300 15.0
Thermanit Nicro 82
GMAW wire


CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;

0.02 0.2 2.8 19.5 >67 2.5 <2.0

GL (NiCr20Nb) DNV (NV 5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
1.0 B300 15.0
1.2 B300 15.0
Thermanit 625 Thermanit JE-308L Si
GMAW wire GMAW wire
Classifications DIN 1736 AWS A 5.14 Wst.-Nr. Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr.
SG-NiCr 21 Mo 9 Nb ERNiCrMo-3 2.4831 SG-X 2 CrNi 19 9 G 19 9 L Si ER308LSi 1.4316
Characteristics Stainless; high resistance to corrosive environment. Resistant to Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
and field of use stress corrosion cracking. Resistant to scaling up to 1100 C and field of use up to 350 C (662 F). Corrosion-resistant similar to matching
atmospheres. High temperature resistant up to 1000 C low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
(1832 F). Cold toughness at subzero temperatures as low as steel grades. Cold toughness at subzero temperatures as low as
196 C (320.8 F). For joining and surfacing work on 196 C (320.8 F). For joining and surfacing applications on
matching/similar corrosion-resistant materials as well as on matching and similar stabilized and non-stabilized austenitic
matching and similar heat resistant, high temperature resistant CrNi(N) and CrNiMo(N) steels/cast steel grades.
steels and alloys. For joining and surfacing work on cryogenic For joining and surfacing work on cryogenic matching/similar
austenitic CrNi(N) steels/cast steel grades and on cryogenic austenitic CrNi(N) steels/cast steel grades.
Materials TV-certified parent metal Materials TV-certified parent metal
Alloy 800 H, NiCr22Mo9Nb (2.4856), X1CrNiMoCuN20-18-7 X5CrNi18-10 (1.4301) X2CrNiN18-10 (1.4311)
(1.4547) and combinations of aforementioned materials X6CrNiNb18-10 (1.4550)
with ferritic steels up to S355J, 10CrMo9-10 Typical analysis C Si Mn Cr Ni
Typical analysis C Si Mn Cr Mo Ni Nb Fe in % 0.02 0.9 1.7 20.0 10.0
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
Creep and stress According to matching/similar creep resistant materials ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
rupture properties N/mm2 N/mm2 N/mm2 % 196 C
metal according
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values to EN 1597-1 AW 350 370 570 35 75 35
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN (min. values at RT)
to EN 1597-1 AW 460 500 740 30 60 40
(min. values at RT) Welding instruction
Structure Austenite Materials Preheating Post-weld treatment
Welding instruction Matching and similar non- None Mostly none. If necessary,
Materials Preheating Post-weld treatment stabilized and stabilized autstenitic solution annealing
Matching/similar metals None None; if necessary, solution CrNi(N) steels/cast steel grades at 1000 C (1832 F)
annealing at 1150 C (2102 F) Cryogenic austenitic steels/ None None
Cryogenic CrNi(N) steels/ None None cast steel grades
cast steel grades
Polarity = +
for quenching and tempering parent metal Shielding gas (EN 439) M11, M12, M13
Polarity = +
Shielding gas (EN 439) I1, (Ar + 30% He + 0,5 % CO2) DB (Registration form No. 43.132.08), Controlas (0003),
CWB (ER308L-Si)
1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit Nicro 82
GMAW wire


CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;

0.02 0.2 2.8 19.5 >67 2.5 <2.0

GL (NiCr20Nb) DNV (NV5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
1.0 B300 15.0
1.2 B300 15.0
Thermanit 17/15 TT Thermanit 19/15 H
GMAW wire GMAW wire
Classifications (DIN 8556) EN 12072 Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr.
SG-X 20 CrNiMnW 17 13 GZ 17 15 Mn W SG-X 2 CrNiMnMoN 20 16 G 20 16 3 Mn NL ER316L 1.4455
Characteristics Permitting toughness at subzero temperatures as low as and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon
and field of use 196 C (320.8 F). Suitable for joining applications on CrNiMoMn(N) steels/cast steel grades. Seawater resistant,
cryogenic austenitic CrNi(N) steels/cast steel grades and good resistance to nitric acid (Huey test in acc. ASTM A 262:
cryogenic Ni steels suitable for quenching and tempering. max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m.
Non magnetic (permeability in field of 8000 A/m 1.01 max.).
Materials TV-certified parent metal Particularly suited for corrosion conditions in urea synthesis
X8Ni9 (1.5662) X2CrNiN18-10 (1.4311) plants for welding work on steel X 2 CrNiMo 18 12 and the over-
lay side of Thermanit 21/17 E weld claddings. Well suited for
Typical analysis C Si Mn Cr Ni W joining and surfacing applications on matching and similar
in % 0.20 0.40 10.5 17.5 14.0 3.5 austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315),
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903)
N/mm2 N/mm2 N/mm2 % 196 C and cryogenic 3.5 - 5 % Ni-steels, X8Ni9 (1.5662)
metal according
to EN 1597-1 AW 430 460 600 30 80 50 Typical analysis C Si Mn Cr Mo Ni N
(min. values at RT) in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18
Structure Austenite Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 N/mm2 %
Welding instruction metal according
to EN 1597-1 AW 430 450 650 30 80
Materials Preheating Post-weld treatment (min. values at RT)
Cryogenic CrNi(N) steels/cast steel None None
grades
Welding instruction
Cryogenic Ni steels suitable for According to None
quenching and tempering parent metal
Matching/similar materials None Mostly not necessary
Polarity = +
Shielding gas (EN 439) M12, M13, M21 Thermanit 21/17 E According to In case of excessive hardening of the
claddings parent metal parent metal, stress relieving at 510 C
mostly 150 C (950 F) 20 h max., annealing above
Approvals TV (Certificate No. 2890) TV Wien (Certificate No. 238) 530 C (986 F) only prior to welding
(302 F)
BV (SAW (196)) GL (5680S) the last pass
LR (fuV13R-12) DNV (NV5i[M13])
Polarity = +
and weights 1.0 B300 15.0 Packaging Dimensions (mm) Spools Weight (kg)
1.2 B300 15.0 and weights 1.0 B300 15.0
1.6 B300 15.0 1.2 B300 15.0
Thermanit 625
GMAW wire


and field of use stress corrosion cracking. Resistant to scaling up to 1100 C Materials Preheating Post-weld treatment
steels and alloys. For joining and surfacing work on cryogenic Cryogenic Ni steels (X 8 Ni 9) suitable According to None

with ferritic steels up to S355J, 10CrMo9-10 Polarity = +
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
Creep and stress According to matching/similar creep resistant materials Approvals TV (Certificate No. 3462) TV Wien (Certificate No. 400)
rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite 1.6 B300 15.0
Thermanit Nicro 82
GMAW wire


CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;

0.02 0.2 2.8 19.5 >67 2.5 <2.0

GL (NiCr20Nb) NDV (NV5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
1.0 B300 15.0
1.2 B300 15.0
Thermanit X
GMAW wire

SG-X 15 CrNiMn 18 8 G 18 8 Mn ER307 1.4370 Materials Preheating Post-weld treatment
Heat resistant According to wall Tempering at 750 C (1382 F) un-
Cr steels/cast steel thickness: 150-300 C necessary if service temperature the
grades (302-572 F) same or higher
and field of use No adequate resistance against sulphureous combustion gases Heat resistant CrNi None None
at temperatures above 500 C (932 F). For joining and surfacing steels/cast steel grades
transition zones.
combined with ferritic steels up to fine-grained structural steel
P460NL2
Polarity = +
Shielding gas (EN 439) M12, M13, M21
in % 0.08 0.8 7.0 19.0 9.0

DB (Registration form No. 43.132.01), GL (4370S),
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 370 400 600 35 100
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with small amount of ferrite 1.6 B300 15.0
Thermanit 18/17 E
GMAW wire

Polarity = +
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
1.0 B300 15.0
1.2 B300 15.0
Thermanit 20/10
GMAW wire

SG-X 12 CrNiMo 19 10 G 20 10 3 ER308Mo 1.4431
and field of use up to 300 C (572 F). For joining of stainless Cr and similar Materials Preheating Post-weld treatment
between unalloyed/low-alloy steels/cast steel grades or stainless parent metal
cast steel grades. Stainless CrNi steels None None
400600 C (7521112 F), weld as
cold as possible, cooling possibly
Materials TV-certified parent metal with compressed air, or submerge
Combinations of stainless resp. cryogenic austenitic steels such workpiece in water. No post-weld
as X10CrNiMoNb18-12 (1.4583) and ferritic steels up to boiler heat treatment, quench if possible
plates P295GH
Polarity = +
Typical analysis C Si Mn Cr Mo Ni Shielding gas (EN 439) M12 (max. 3 % CO2), M13
in % 0.05 0.5 1.3 20.5 3.3 10.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 470 520 670 25 50
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with increased amount of ferrite 1.6 B300 15.0
Thermanit 25/14 E-309 L
GMAW wire

SG-X 2 CrNi 24 12 G 23 12 L ER309L 1.4332
and field of use depositing intermediate layers when welding cladded materials. Materials Preheating Post-weld treatment
Materials Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According According to the parent metals.
in % 0.03 0.5 2.0 24.0 13.0
Polarity = +
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals CWB (ER309L-Si)
N/mm2 N/mm2 N/mm2 % TV (KTA Certificate No. 9362)
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with part ferrite 1.6 B300 15.0
Thermanit 25/14 E-309 L Si
GMAW wire

SG-X 2 CrNi 24 12 G 23 12 L Si ER309LSi 1.4332
and field of use depositing intermediate layers when welding cladded materials. Materials Preheating Post-weld treatment
Materials Combinations between X10CrNiMoNb18-12 (1.4583) Cladded plates and cast According to ferri- According to the parent metals.
in % 0.03 0.9 2.0 24.0 13.0
Polarity = +
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 400 430 550 30 55
(min. values at RT)
1.0 B300 15.0
1.2 B300 15.0
Structure Austenite with part ferrite 1.6 B300 15.0
GMAW wire GMAW wire
X3CrNiMoTi25-25 (1.4577), and combinations of afore- Ni steels suitable for quenching and tempering.
mentioned materials with ferritic steels up to S355J
treatment 0.2% 1.0% strength (L0=5d0) in J CVN in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
ties of the weld
N/mm2 N/mm2 N/mm2 %
metal according Creep and stress According to matching/similar creep resistant materials
to EN 1597-1 AW 350 370 550 30 75 rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
Matching metals None (weld as cold as If necessary solution annealing Welding instruction
possible) cooling in air at 1120 C (2048 F) Materials Preheating Post-weld treatment
Polarity = + for quenching and tempering parent metal
Shielding gas (EN 439) I1, I3, Polarity = +
Mixed gas (29,5%He+0,5%CO2+70%Ar) Shielding gas (EN 439) I1, (Ar + 30% He + 0,5 % CO2)
Approvals TV (Certificate No. 5588) Approvals TV (Certificate No. 3462) TV Wien (Certificate No. 400)
and weights 1.0 B300 15.0 1.0 B300 15.0
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit 18/17 E
GMAW wire

Polarity = +
in % 0.03 0.3 3.4 18.5 4.5 17.5

N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 320 350 570 34 65
1.0 B300 15.0
1.2 B300 15.0
Thermanit 19/15 H Thermanit 20/16 SM
GMAW wire GMAW wire
Classifications DIN 8556 EN 12072 AWS A 5.9 Wst.-Nr. Classifications (DIN 8556) EN 12072 Wst.-Nr.
SG-X 2 CrNiMnMoN 20 16 G 20 16 3 Mn NL ER316L 1.4455 SG-X 2 CrNiMnMoN 22 17 84 GZ 22 17 8 4 N L 1.3954
and field of use up to 350 C (662 F). Corrosion-resistant similar to low-carbon Characteristics Non magnetic; permeability in field of 8000 A/m: 1.01 max.;
CrNiMoMn(N) steels/cast steel grades. Seawater resistant, and field of use stainless; resistant to intercrystalline corrosion and wet corrosion
good resistance to nitric acid (Huey test in acc. ASTM A 262: up to 350 C (662 F). Seawater-resistant. Cold toughness at
max. 3.3 m/48 h (0.54 g/m2h), selective attack max. 200 m. subzero temperatures. Specially for joining and surfacing work
Non magnetic (permeability in field of 8000 A/m 1.01 max.). on matching/similar non magnetic CrNiMo(Mn,N) steels/
Particularly suited for corrosion conditions in urea synthesis cast steel grades.
plants for welding work on steel X 2 CrNiMo 18 12 and the over-
lay side of Thermanit 21/17 E weld claddings. Well suited for Materials X4CrNiMnMoN19-13-8 (1.3948) X2CrNiMoN22-15 (1.3951)
joining and surfacing applications on matching and similar X2CrNiMoN18-14-3 (1.3952) X2CrNiMo18-15 (1.3953)
austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades. X2CrNiMnMoNNb21-16-5-3 (1.3964)
X2CrNiMoN17-13-3 (1.4429), X5CrNiN19-9 (1.4315), Typical analysis C Si Mn Cr Mo Ni N
X1CrNiMoTi18-13-2 (1.4561), 10CrNiTi18-10 (1.6903) in % 0.03 0.70 7.3 22.2 3.6 18.0 0.24
in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18 treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld
N/mm2 N/mm2 N/mm2 %
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN to EN 1597-1 AW 430 460 640 30 70
N/mm2 N/mm2 N/mm2 % (min. values at RT)
metal according
to EN 1597-1 AW 430 450 650 30 80
(min. values at RT) Structure Austenite, ferrite-free
Welding instruction
Welding instruction
None Matching/similar non magnetic None None
Matching/similar materials Mostly not necessary
Thermanit 21/17 E According to In case of excessive hardening of the
claddings parent metal parent metal, stress relieving at 510 C Polarity = +
mostly 150 C (950 F) 20 h max., annealing above Shielding gas (EN 439) M12
(302 F) 530 C (986 F) only prior to welding Mixed gas (15%He+2%CO2+83%Ar)
the last pass
Polarity = + Approvals BWB
1.2 B300 15.0 1.2 B300 15.0
Thermanit Nicro 82
GMAW wire


CrNi steels,
Ni base alloys
X8Ni9 (1.5662); 10CrMo9-10;

0.02 0.2 2.8 19.5 >67 2.5 <2.0

GL (NiCr20Nb) DNV (NV5Ni)
N/mm2 N/mm2 N/mm2 %
metal according
1.0 B300 15.0
1.2 B300 15.0
Thermanit Nimo C
GMAW wire

and field of use oxidizing environments. Thermanit Nimo C has the same Materials Preheating Post-weld treatment
corrosion resistance as AWS welding filler metal ER NiCrMo-7. Matching/similar None. Cooling in air. Heat treatment is mostly
alloys and cast alloys (Hastelloy C-type). low C and Si contents): mendations on welding are
thin electrode diameter, observed.
stringer-type beads, low heat Otherwise solution annea-
input, additional cooling of the ling at 1150 C (2102 F)
weld region to avoid precipita- to 1175 C (2147 F) /
Materials TV-certified parent metal tions that cause embrittlement water to restore full corro-
NiMo16Cr16Ti (2.4610), NiMo16Cr15W (2.4819) and reduce corrosion sion resistance
resistance in the temperature
range from 600 C (1112 F)
to 1000 C (1832 F)
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.0
Polarity = +
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN Approvals TV (Certificate No. 4381)
N/mm2 N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 450 470 700 40 60
(min. values at RT)
1.0 B300 15.0
1.2 B300 15.0
Thermanit Nimo C 24 Thermanit 30/40 E
GMAW wire GMAW wire
Classifications (DIN 1736) AWS A 5.14 Wst.-Nr. Classifications DIN 1736 AWS A 5.9 Wst.-Nr.
SG-NiCr 23 Mo 16 ER NiCrMo-13 2.4607 SG-NiCr 29 Mo ER383 2.4656

Characteristics Stainless. High corrosion resistance in reducing and, above all, and field of use up to 450 C (842 F). Good corrosion resistance, especially
and field of use in oxidzing environments. For joining and surfacing on matching in reducing environment. For joining and surfacing work on
and similar alloys and cast alloys. matching and similar non-stabilized and stabilized fully
For welding the cladded side of plates of matching and similar austenitic steels/cast steel grades containing Mo (and Cu).
alloys. For joining aforementioned steels to unalloyed/low-alloy steels.

Materials NiCr21Mo14W (2.4602) NiMo16Cr15W (2.4819) X3CrNiMoTi25-25 (1.4577), and combinations of afore-
NiMo16Cr16Ti (2.4610) NiCr23Mo16Al (2.4605) mentioned materials with ferritic steels up to S355J
in % 0.02 0.20 2.6 29.0 4.3 36.0 1.8
in % 0.01 0.1 <0.5 23.0 16.0 Bal. <1.5
N/mm2 N/mm2 N/mm2 %
ties of the weld treatment 0.2% strength (L0=5d0) in J CVN metal according
N/mm2 N/mm2 % to EN 1597-1 AW 350 370 550 30 75
metal according
AW 420 700 40 60 (min. values at RT)
to EN 1597-1
(min. values at RT)
Structure Austenite, ferrite-free Welding instruction

Matching metals None (weld as cold as If necessary, solution annealing
Welding instruction
possible) cooling in air at 1120 C (2048 F)
Matching and similar metals None None. Otherwise solution annealing: Joining of matching According to parent None
1120 C (2048 F)/water austenitic steels to metal
unalloyed/low-alloy
Polarity = +
Shielding gas (EN 439) I1, Mixed gas Argon/Helium Polarity = +
Shielding gas (EN 439) I1, I3,
Mixed gas (29,5%He+0,5%CO2+70%Ar)
1.2 B300 15.0 1.2 B300 15.0
1.6 B300 15.0 1.6 B300 15.0
Thermanit 625
GMAW wire


and field of use stress corrosion cracking. Resistant to scaling up to 1100 C Materials Preheating Post-weld treatment
steels and alloys. For joining and surfacing work on cryogenic Cryogenic Ni steels (X 8 Ni 9) suitable According to None

with ferritic steels up to S355J, 10CrMo9-10 Polarity = +
in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.5
Creep and stress According to matching/similar creep resistant materials Approvals TV (Certificate No. 3462) TV Wien (Certificate No. 400)
rupture properties
to EN 1597-1 AW 460 500 740 30 60 40
1.0 B300 15.0
1.2 B300 15.0
Thermanit 690
GMAW wire

SG-NiCr 29 Fe ERNiCrFe-7 2.4642
Characteristics High resistance to stress corrosion cracking in oxidizing acids Welding instruction
and field of use and water at high temperatures. Materials Preheating Post-weld treatment
Particularly suited for the conditions in nuklear fabrication.
Useable for joining matching and similar steels, surfacing on
metals
low-alloy and stainless steels.
Materials NiCr29Fe (2.4642)

Alloy 690
Typical analysis C Si Mn Cr Mo Ni Fe Co
Polarity = +
in % 0.03 0.3 0.3 29.0 0.1 Bal. 9.0 <0.1 Shielding gas (EN 439) I1, Mixed gas (30%He+70%Ar)

N/mm2 N/mm2 %
metal according
to EN 1597-1 AW 350 600 35 80
(min. values at RT)

Sub arc wires and fluxes
Page
Summary 562-563
for the submerged welding of unalloyed, creep resistant and

Wires 564-567
Fluxes with all weld metal properties 568-593
Summary
Page Brand name AWS EN Page
for the submerged welding of unalloyed, creep resistant and cryogenic steels
Wires
564-565 ........Union S 1 .................................................A 5.17 ......EL12 ..............................................756 ........ S1 ..............................................................................................564-565

564-565 ........Union S 2 .................................................A 5.17 ......EM12 .............................................756 ........ S2 ..............................................................................................564-565
564-565 ........Union S 2 Si.............................................A 5.17 ......EM12K ...........................................756 ........ S2Si ...........................................................................................564-565
564-565 ........Union S 3 .................................................A 5.17 ......EH10K ...........................................756 ........ S3 ..............................................................................................564-565
564-565 ........Union S 3 Si.............................................A 5.17 ......EH12K ...........................................756 ........ S3Si ...........................................................................................564-565
564-565 ........Union S 2 Mo ...........................................A 5.23 ......EA2 ................................................12070/756 S Mo/S2Mo................................................................................564-565
564-565 ........Union S 3 Mo ...........................................A 5.23 ......EA4 ................................................12070/756 S MnMo/S3Mo...........................................................................564-565
564-565 ........Union S 4 Mo ...........................................A 5.23 ......EA3 ................................................756 ........ S4Mo .........................................................................................564-565
564-565 ........Union S 2 CrMo .......................................A 5.23 ......EB2R .............................................12070 .... S CrMo 1 ...................................................................................564-565
566-567 ........Union S 1 CrMo 2 ....................................A 5.23 ......EB3R .............................................12070 .... S CrMo 2 ...................................................................................566-567
566-567 ........Union S 1 CrMo 2 V.................................A 5.23 ......EG..................................................12070 .... SZ CrMoV 2...............................................................................566-567
566-567 ........Union S 1 CrMo 3 V.................................A 5.23 ......EG..................................................12070 .... SZ CrMoV 3...............................................................................566-567
566-567 ........Union S 1 CrMo 5 ....................................A 5.23 ......EB6 ................................................12070 .... S CrMo 5 ...................................................................................566-567
566-567 ........Thermanit MTS 4 .....................................A 5.23 ......EG..................................................12070 .... S CrMoWV 12 ...........................................................................566-567
566-567 ........Union S 2 Ni 370 .....................................A 5.23 ......EG (ENi1) ....................................756 ........ S2Ni1,5......................................................................................566-567
566-567 ........Union S 2 Ni 2,5 ......................................A 5.23 ......ENi2 ...............................................756 ........ S2Ni2.........................................................................................566-567
566-567 ........Union S 2 NiMo 1 ....................................A 5.23 ......ENi1 ...............................................756 ..........S2Ni1.........................................................................................566-567
566-567 ........Union S 3 NiMo........................................A 5.23 ......EG (EF1)......................................756 ........ S3Ni1,5Mo.................................................................................566-567
566-567 ........Union S 3 NiMo 1 ....................................A 5.23 ......EG (EF3)......................................756 ........ S3Ni1Mo....................................................................................566-567
566-567 ........Union S 3 NiMoCr....................................A 5.23 ......EG (EF6)......................................756 ........ S0 ..............................................................................................566-567
566-567 ........Union S 1 Mo 1,2 .....................................A 5.23 ......EG..................................................756 ........ S0 ..............................................................................................566-567
Fluxes with all weld metal properties
568-569 ........UV 300 ..................................................... ............... .....................................................760 ........ SA MS 1 87 AC H5 ...................................................................568-569

570-571 ........UV 306 ..................................................... ............... .....................................................760 ........ SA AR 1 77 AC H5....................................................................570-571
572-573 ........UV 400 ..................................................... ............... .....................................................760 ........ SA AB 1 67 AC H5....................................................................572-573
574-576 ........UV 418 TT ............................................... ............... .....................................................760 ........ SA FB 1 55 AC H5 ....................................................................574-576
577-581 ........UV 420 TT / UV 420 TT-LH ..................... ............... .....................................................760 ........ SA FB 1 65 DC/SA FB 1 65 DC H5..........................................577-581
582-585 ........UV 420 TTR / UV 420 TTR-W ................. ............... .....................................................760 ........ SA FB 1 65 DC/SA FB 1 65 AC................................................582-585
586-589 ........UV 421 TT ............................................... ............... .....................................................760 ........ SA FB 1 65 DC H5....................................................................586-589
590-591 ........UV 430 TTR-W ........................................ ............... .....................................................760 ........ SA FB 1 55 AC..........................................................................590-591
592 ...............UV 309 P ................................................. ............... .....................................................760 ........ SA AB 1 65 AC H5 ...........................................................................592
593 ...............UA 600 ..................................................... ............... .....................................................760 ........ SA AB 1 65 DC H5...........................................................................593
Sub arc wires for the welding of unalloyed, creep resistant, cryogenic steels
Typical analysis of the wire electrodes

Sub arc Classification Field of application
(%)
wires
C Si Mn Cr Mo Ni others
Union S 1 EN 756 S1 0.10 0.10 0.50 Steels S185 up to S235JR, boiler plates P235GH,
AWS A 5.17 EL12 shipbuilding steels and pipe steels up to S275N, fine grained
structural steels up to P275N, S275N.
Union S 2 EN 756 S2 0.10 0.10 1.00 General structural steels up to S355JR, boiler plates
AWS A 5.17 EM12 up to P295GH, shipbuilding steels, pipe steels up to L360 and
unalloyed boiler tubes, fine grained structural steels
up to P355N, S355N.
Union S 2 Si EN 756 S2Si 0.10 0.35 1.00 General structural steels up to S355JR, boiler plates up to
AWS A 5.17 EM12K P295GH, especially for pipe steels up to L360 and unalloyed
boiler tubes.
Union S 3 EN 756 S3 0.12 0.10 1.50 General structural steels up to S355JR, boiler plates up to
AWS A 5.17 EH10K P355GH, shipbuilding steels and fine grained structural steels
up to P355N, S355N.
Union S 3 Si EN 756 S3Si 0.10 0.30 1.70 General structural steels and fine grained structural steels
AWS A 5.17 EH12K up to S460N, P460N. Especially for offshore steels with flux
UV 418 TT (COD tested).
Union EN 756 S2Mo 0.10 0.10 1.00 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3,
S 2 Mo EN 12070 S Mo fine grained structural steels up to S460N, P460N and
AWS A 5.23 EA2 corresponding pipeline steels up to StE 480 TM.
Union EN 756 S3Mo 0.12 0.10 1.50 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3 and
S 3 Mo EN 12070 S MnMo fine grained structural steels up to S460N, P460N.
AWS A 5.23 EA4
Union EN 756 S4Mo 0.12 0.10 2.00 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3 and
S 4 Mo AWS A 5.23 EA3 surfacing.
Union EN 12070 S CrMo 1 0.12 0.10 0.80 1.20 0.50 CrMo-alloyed boiler plates and boiler tubes of quality
S 2 CrMo AWS A 5.23 EB2 R 13CrMo4-5 and A33 Gr. P11/Gr. P12, A387 Gr.11/Gr.12
and similar steels.
Sub arc wires for the welding of unalloyed, creep resistant, cryogenic steels
Sub arc Classification Typical analysis of the wire electrodes Field of application
wires (%)
C Si Mn Cr Mo Ni others
Union EN 12070 S CrMo 2 0.10 0.10 0.50 2.40 1.00 Creep resistant boiler construction steels 10CrMo9-10;
S 1 CrMo 2 AWS A 5.23 EB3 R 12CrMo9-10 and A335 Gr. P22; A387 Gr. 22.
Union EN 12070 SZ CrMoV 2 0.12 0.10 0.60 2.50 1.00 0.30 V Creep resistant steel of type 2 1/4 % Cr - 1 % Mo - 0,25 % V.
S 1 CrMo 2 V AWS A 5.23 EG 0.02 Nb
Union EN 12070 SZ CrMoV 3 0.13 0.10 0.60 3.10 1.00 0.30 V Creep resistant steel of type 3 % Cr - 1 % Mo - 0,25 % V.
S 1 CrMo 3 V AWS A 5.23 EG 0.02 Nb
Union EN 12070 S CrMo 5 0.08 0.30 0.50 5.80 0.60 Creep resistant and steels resistant to hydrogen such as
S 1 CrMo 5 AWS A 5.23 EB6 12 CrMo 19 5 and similar steels.
Thermanit EN 12070 S CrMoWV 12 0.25 0.30 1.00 11.5 1.00 0.50 0.50 W High temperature resistant martensitic Cr-steels and cast steel
MTS 4 AWS A 5.23 EG 0.30 V grades such as X 20 CrMoWV 12.
Union EN 756 S2Ni1,5 0.08 0.10 0.95 1.30 Fine grained structural steels up to S420NL, P420ML, especially
S 2 Ni 370 AWS A 5.23 EG (ENi1) 15MnNi6-3 and other cryogenic steels. (In combination with
UV 421 TT tested acc. to KTA 1408.)
Union EN 756 S2Ni2 0.10 0.10 1.00 2.30 Cryogenic fine grained structural steels up to S460NL, P460NL
S 2 Ni 2,5 AWS A 5.23 ENi2 and special structural steels such as 12 Ni 14 G 1.
Union EN 756 S2Ni1 0.11 0.10 1.00 0.25 0.90 Creep resistant and cryogenic fine grained structural steels up to
S 2 NiMo 1 AWS A 5.23 ENi1 S460NL, P460NL and corresponding offshore and pipe steels.
Union EN 756 S3Ni1,5Mo 0.08 0.10 1.50 0.45 1.50 Creep resistant and cryogenic fine grained strucural steels up to
S 3 NiMo AWS A 5.23 EG (EF1) S550NL, P550ML and WB 35, WB 36, HY 80.
Union EN 756 S3Ni1Mo 0.12 0.10 1.60 0.60 0.95 Reactor structural steels such as 22 NiMoCr 37, 20 MnMo 44,
S 3 NiMo 1 AWS A 5.23 EG (EF3) 20 MnMoNi55, WB 36, Welmonil 35, Welmonil 43, GS-18 NiMoCr37;
in combination with UV 420 TTR tested acc. to KTA 1408.
Union EN 756 S0 0.14 0.10 1.70 0.35 0.60 2.10 Fine grained structural steels water quenched and tempered up
S 3 NiMoCr AWS A 5.23 EG (EF6) to P690Q such as N-A-XTRA 70, T 1 and HY 100.
Union EN 756 S0 0.06 0.20 0.50 1.25 For the welding of pipe steels with two-run technique.
S 1 Mo 1,2 AWS A 5.23 EG
UV 300
Manganese-silicate type
Classifications EN 760 Mechanical properties of the weld metal at different heat treatments:
SA MS 1 87 AC H5
Wire Heat 0.2%- Tensile Elon- Impact values*
Characteristics UV 300 is an agglomerated welding flux of the manganese- electrodes treat- Yield strength gation J (CVN)
and field of use silicate type. Designed for single and multiple layer welding and used ment strength l0=5d0
especially suited for the two run technique (pipe fabrication). N/mm2 N/mm2 % +20 C 0 C -20 C
Outstanding slag removability. Very low weld metal consumption
Union S 1 AW 355 460 25 50 40 28
about 0.8 kg flux material when welding 1 kg wire.
SR 300 420 25 60 50 28
Suited for welding of unalloyed and low alloyed steels.
Union S 2 AW 355 480 25 60 60 28
Grain size EN 760: 3 - 16 (0.3 - 1.6 mm)
SR 310 480 25 80 80 34
Packaging 25 kg plastic bag (200 kg steel drum)
Union S 2 Si AW 420 500 25 60 60 28
Advice If stored properly the flux can be used without redrying directly SR 355 480 25 80 60 34
from the bag. Flux that has become moist to be redried for
around 2 h at 300-350 C (572-662 F) prior to use. Union S 2 Mo AW 470 550 22 60 50 34
AW = as welded * Average values from 3 tests

Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
SR = stress relieved: 580 C (1076 F) / 5 h / air
in % 40 28 16 5
Basicity Mol.-% Weight %

(Boniszewski) 1.2 0.9
Typical analysis for wire and weld metal in wt. %:
Designation C Si Mn Mo Weld metal classification

acc. to EN 756
AWS A 5.17 - SFA 5.17
AWS A 5.23 - SFA 5.23
Union S 1 0.10 0.10 0.50 - S 35 0 MS S1

Weld metal 0.05 0.65 1.00 - F6A0-EL12
Union S 2 0.10 0.10 1.00 - S 35 2 MS S2

Weld metal 0.05 0.65 1.35 - F7A2-EM12
Union S 2 Si 0.10 0.30 1.00 - S 42 0 MS S2Si

Weld metal 0.05 0.80 1.35 - F7A2-EM12K
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 0 MS S2Mo

Weld metal 0.05 0.65 1.35 0.45 F8A2-EA2-A2
UV 306
Aluminate-rutile type
Classifications EN 760 Mechanical properties of the weld metal, as welded:

SA AR 1 77 AC H5
Wire 0.2%- Tensile Elon- Impact values*
Characteristics UV 306 is an agglomerated welding flux designed for joining electrodes Yield strength gation J (CVN)
and field of use applications on general-purpose structural and pipe steels. used strength l0=5d0
Suitable for use on DC and AC. For single- and multi-wire N/mm2 N/mm2 % +20 C 0 C -20 C -30 C
welding with high welding speed using the two-run technique
as well as for fillet welding. Very good slag removability. Union S 1 360 460 22 80 60 47 28
Grain size EN 760: 3 - 16 (0.3 - 1.6 mm) Union S 2 400 510 22 80 60 47 47

Packaging 25 kg plastic bag (200 kg steel drum) Union S 2 Si 420 540 22 70 50 47 28
Advice If stored properly the flux can be used without redrying directly
from the bag. Flux that has become moist should be redried for Union S 3 420 520 22 80 60 47 47
around 2 h at 300-350 C (572-662 F) prior to use.
Union S 2 Mo 470 550 22 70 60 47 28
Main constituents SiO2+TiO2 Al2O3+MnO CaF2+CaO+MgO
in % 24 50 16 * Average values from 3 tests

Approvals TV DB ABS GL LR DNV Controlas
Union S 1 51.132.04
acc. to EN 756 Union S 2 X 51.132.04 X X X X X
AWS A 5.17 - SFA 5.17
AWS A 5.23 - SFA 5.23 Union S 2 Mo X
Union S 1 0.10 0.10 0.50 - S 35 2 AR S1

Weld metal 0.06 0.60 0.90 - F6A0-EL12
Union S 2 0.10 0.10 1.00 - S 38 3 AR S2

Weld metal 0.06 0.60 1.40 - F7A2-EM12
Union S 2 Si 0.10 0.30 1.00 - S 42 2 AR S2Si

Weld metal 0.06 0.75 1.60 - F7A2-EM12K
Union S 3 0.12 0.10 1.50 - S 42 3 AR S3

Weld metal 0.07 0.60 1.60 - F7A2-EH10K
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 2 AR S2Mo

Weld metal 0.06 0.60 1.40 0.45 F8A2-EA2-A2
UV 400
Aluminate-basic type
Classifications EN 760 Mechanical properties of the weld metal for different treatments:
SA AB 1 67 AC H5 Wire Con- 0.2%-Yield Tensile Elongation Impact values*
Characteristics UV 400 is an agglomerated welding flux of the aluminate basic electrodes dition strength strength l0=5d0 J (CVN)
and field of use type designed for joining and surfacing applications on general- used N/mm2 N/mm2 % +20 C 0 C -20 C -40 C
purpose structural steels, fine grained structural steels, boiler
and pipe steels. The welding flux is characterized by its low sili- Union S 1 AW 355 460 22 100 100 47 28
SR 330 420 25 110 120 80 28
con and moderate manganese pickup. It can be used on DC
and AC. Its good welding characteristics and the technological Union S 2 AW 400 480 22 120 100 60 47
properties of the weld metal produced with different wires permit SR 355 480 25 140 120 100 47
universal use. N 290 460 22 80 60 47 -
Grain size EN 760: 3 - 20 (0.3 - 2.0 mm)
Union S 2 Si AW 420 500 22 100 80 47 47
Packaging 25 kg plastic bag (200 kg steel drum) SR 355 480 25 140 120 80 47
Advice If stored properly the flux can be used without redrying directly
Union S 3 AW 420 500 22 120 120 60 47
from the bag. Flux that has become moist should be redried for
SR 380 500 25 140 120 100 47
around 2 h at 300-350 C (572-662 F) prior to use.
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Union S 2 Mo AW 470 550 22 100 90 47 47
in % SR 470 550 22 100 100 60 47
20 30 26 16
Basicity Mol.-% Weight % * Average values from 3 tests
AW = as welded
Typical analysis for wire and weld metal in wt. %: SR = stress relieved: 580 C (1076 F) / 5 h / air
N = normalized: 920 C (1688 F) / 1 h / air
acc. to EN 756
AWS A 5.17 - SFA 5.17
AWS A 5.23 - SFA 5.23 Approvals TV DB ABS BV GL LR DNV Controlas
Union S 1 0.10 0.10 0.50 - S 35 3 AB S1 Union S 2 X 51.132.03 X X X X X X

Weld metal 0.06 0.35 0.90 - F6A2-EL12
Union S 2 Mo X 51.132.03 X X X X X X
Union S 2 0.10 0.10 1.00 - S 38 4 AB S2
Weld metal 0.06 0.35 1.35 - F7A4-EM12
Union S 2 Si 0.10 0.30 1.00 - S 42 4 AB S2Si

Weld metal 0.06 0.35 1.50 - F7A4-EM12K
Union S 3 0.12 0.10 1.50 - S 42 4 AB S3

Weld metal 0.07 0.35 1.60 - F7A4-EH10K
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 AB S2Mo

Weld metal 0.06 0.35 1.35 0.45 F8A4-EA2-A2
UV 418 TT
Fluoride basic type
Classifications EN 760 Typical analysis for wire and weld metal in wt. %:
SA FB 1 55 AC H5
Designation C Si Mn Cr Mo Ni Weld metal
classification
acc. to EN 756
AWS A 5.17 - SFA 5.17
Characteristics UV 418 TT is an agglomerated welding flux of the fluoride basic AWS A 5.23 - SFA 5.23
and field of use type for joining and surfacing and applications on dissimilar
steels. Mainly for high strength and cryogenic fine grained Union S 2 0.10 0.10 1.00 S 35 4 FB S2
structural steels. The Si and Mn pick-ups and burn-off rates Weld metal 0.07 0.20 0.95 F7A5-EM12
are neutral because of its metallurgical behaviour.
The flux is weldable with almost every wire electrode. Union S 2 Si 0.10 0.30 1.10 S 42 5 FB S2Si
When used in combination with Union S 3 Si wire electrode, Weld metal 0.08 0.30 1.10 F7A6-EM12K
the weld metal displays high toughness properties
up to 60 C (22 F) so that this combination is outstandingly Union S 3 0.12 0.10 1.50 S 38 4 FB S3
Weld metal 0.08 0.20 1.35 F7A6-EH10K
suited for offshore constructions.
The flux can be used for tandem and multi wire welding
Union S 3 Si 0.10 0.30 1.70 S 46 6 FB S3Si
with DC and AC. Weld metal 0.08 0.30 1.55 F7A8-EH12K
Very good slag detachability is a special feature.
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 FB S2Mo
Weld metal 0.07 0.20 0.95 0.45 F8A5-EA2-A2
Grain size EN 760: 3 - 20 (0.3 - 2.0 mm) Union S 3 Mo 0.12 0.10 1.50 0.50 S 46 4 FB S3Mo
Weld metal 0.08 0.20 1.35 0.45 F8A5-EA4-A4
Union S 4 Mo 0.12 0.10 2.00 0.50 S 50 4 FB S4Mo

Weld metal 0.08 0.20 1.65 0.45 F8P5-EA3-A3
Union S 2 Ni 370 0.08 0.10 1.00 1.30 S 42 5 FB S2Ni1,5
Weld metal 0.06 0.25 1.30 1.20 F7A6-EG-G
Union S 2 Ni 2,5 0.10 0.10 1.00 2.30 S 46 8 FB S2Ni2

Advice It is advisable to redry the welding flux for around 2 h Weld metal 0.07 0.20 0.95 2.20 F8A10-ENi2-Ni2
at 300-350 C (572-662 F) prior to use.
Union S 2 NiMo1 0.11 0.10 1.00 0.25 0.90 S 50 6 FB S2Ni1
Weld metal 0.07 0.20 0.95 0.23 0.85 F8A8-ENi1-Ni1
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Union S 3 NiMo 0.08 0.10 1.50 0.45 1.50 S 50 8 FB S3Ni1,5Mo
in % 15 35 20 25 Weld metal 0.06 0.20 1.40 0.40 1.40 F9A8-EG-F1
Union S 3 NiMo 1 0.12 0.10 1.60 0.60 0.95 S 50 6 FB S3Ni1Mo

Weld metal 0.08 0.25 1.55 0.55 0.90 F9A8-EG-F3
Basicity Mol.-% Weight % Union S 3 NiMoCr 0.14 0.10 1.70 0.35 0.60 2.10 -
(Boniszewski) 3.5 2.6 Weld metal 0.08 0.20 1.45 0.32 0.58 2.00 F11A8-EG-F6
UV 418 TT UV 420 TT / UV 420 TT-LH
Fluoride basic type Fluoride basic type
Mechanical properties of the weld metal, as welded: Classifications EN 760

SA FB 1 65 DC / SA FB 1 65 DC H5
Wire 0.2%- Tensile Elon- Impact values*
electrodes Yield strength gation J (CVN)
used strength l0=5d0 Characteristics UV 420 TT/ UV 420 TT-LH is an agglomerated welding flux of
N/mm2 N/mm2 % +20 C 0 C -20 C - 40 C - 60 C -80 C and field of use the fluoride basic type for joining and surfacing applications on
general purpose structural steels, fine grained structural steels
Union S 2 400 480 26 160 140 100 47 and creep resistant steel qualities. It is characterized by its neu-
tral metallurgical behaviour. When used in combination with sui-
Union S 2 Si 420 520 26 160 140 100 60 47
table wire electrodes the weld metal displays high toughness
Union S 3 400 510 26 160 140 100 47 27 properties at subzero temperatures.
Union S 3 Si 460 550 26 160 140 120 70 47 Grain size EN 760: 3 - 20 (0.3 - 2.0 mm); 3 - 25 (0.3 - 2.5 mm)
Union S 2 Mo 470 550 25 160 140 100 47
Union S 3 Mo 470 550 25 160 140 100 47
Advice It is advisable to redry the welding flux for around 2 h
Union S 4 Mo 550 620 18 140 100 60 47 at 300-350 C (572-662 F) prior to use.
Union S 2 Ni 370 420 530 25 160 140 100 70 47 Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
Union S 2 Ni 2,5 470 560 25 160 140 120 100 80 47
in % 15 35 21 25
Union S 2 NiMo 1 500 560 25 180 160 120 100 80 27 Basicity Mol.-% Weight %
Union S 3 NiMo 550 620 22 160 140 120 80 47 27
Union S 3 NiMo 1 550 640 22 160 140 110 70 47 Typical analysis for wire and weld metal in wt. %:
Union S 3 NiMoCr 690 760 18 120 100 80 47 27 Designation C Si Mn Cr Mo Ni V W Cu Weld metal classification
acc. to EN 756
* Average values from 3 tests AWS A 5.17 - SFA-5.17
AWS A 5.23 - SFA-5.23
Approvals TV DB C DNV GL LR BV Union S 2 0.10 0.10 1.00 S 35 4 FB S2

Weld metal 0.07 0.25 1.05 F7A4-EM12
Union S 3 Si X X X X X X X
Union S 3 0.12 0.10 1.50 S 38 4 FB S3
Weld metal 0.08 0.25 1.50 F7A4-EH10K
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 FB S2Mo

Weld metal 0.07 0.25 1.05 0.45 F8A4-EA2-A2
Union S 3 Mo 0.12 0.10 1.50 0.50 S 46 3 FB S3Mo

Weld metal 0.08 0.25 1.50 0.45 F8A4-EA4-A4
Union S 4 Mo 0.12 0.10 2.00 0.50 S 50 3 FB S4Mo

Weld metal 0.08 0.25 1.80 0.45 F8P4-EA3-A3
UV 420 TT / UV 420 TT-LH
Fluoride basic type
Typical analysis for wire and weld metal in wt. %: Mechanical properties of the weld metal, as welded:
Designation C Si Mn Cr Mo Ni V W Cu Weld metal classification Wire 0.2%- Tensile Elon- Impact values*
acc. to EN 756 electrodes Yield strength gation J (CVN)
AWS A 5.17 - SFA-5.17 used strength l0=5d0
AWS A 5.23 - SFA-5.23 N/mm2 N/mm2 % +20 C 0 C - 20 C - 40 C
Union S 2 CrMo 0.12 0.10 0.80 1.20 0.50 - Union S 2 400 510 26 160 140 100 47
Weld metal 0.08 0.25 0.95 1.10 0.45 F8P0-EB2R-B2
Union S 3 400 510 26 160 140 100 47
Union S 1 CrMo 2 0.10 0.10 0.50 2.40 1.00 -
Weld metal 0.07 0.25 0.75 2.25 0.95 F9P0-EB3R-B3R Union S 2 Mo 470 550 24 140 120 80 47
Union S 1 CrMo 5 0.08 0.30 0.50 5.80 0.60 - Union S 3 Mo 470 550 24 140 120 80 47
Weld metal 0.06 0.30 0.75 5.50 0.55 F8PZ-EB6-B6
Union S 2 Ni 370 420 510 24 160 140 80 47
Thermanit MTS 4 0.25 0.30 1.00 11.5 1.00 0.50 0.30 0.50 -
Weld metal 0.15 0.40 1.05 10.5 0.95 0.40 0.25 0.45 F9PZ-EG-G Union S 2 Ni 2,5 470 550 24 160 140 100 47
Union S 2 Ni 370 0.08 0.10 0.95 1.30 S 42 5 FB S2Ni1,5 Union S 3 NiMo 560 620 22 160 140 80 47
Weld metal 0.06 0.25 1.00 1.25 F7A6-EG-G
Union S 3 NiMo 1 560 620 20 160 140 80 47
Union S 2 Ni 2,5 0.10 0.10 1.00 2.30 S 46 6 FB S2Ni2
Weld metal 0.07 0.25 1.05 2.20 F8A8-ENi2-Ni2 Union S 3 NiMoCr 690 760 18 100 80 60 47
Union S 3 NiMo 0.08 0.10 1.50 0.45 1.50 S 50 6 FB S3Ni1,5Mo Union Patinax U 400 510 24 100 100 60 47
Weld metal 0.06 0.25 1.50 0.40 1.40 F9A8-EG-F1
* Average values from 3 tests
Union S 3 NiMo 1* 0.12 0.10 1.60 0.60 0.95 S 50 4 FB S3Ni1Mo
Weld metal 0.08 0.25 1.55 0.55 0.90 F9A8-EG-F3
Union S 3 NiMoCr 0.14 0.10 1.70 0.35 0.60 2.10 - Approvals: TV CONTROLAS Other
Weld metal 0.08 0.25 1.55 0.32 0.58 2.00 F11A6-EG-F6
Union S 2 X
Union Patinax U 0.11 0.10 0.85 0.75 0.50 S 42 2 FB S0 Union S 3 X
Weld metal 0.08 0.25 0.95 0.70 0.45 F7A2-EG-G
Union S 2 Mo X X TV Wien
* Tramp elements Co and Ta, in conformidity with regulations on reactor construction
Union S 3 Mo X
Union S 2 CrMo X FI
Union S 1 CrMo 2 X FI, DB
Union S 3 NiMo X DB
Union S 3 NiMo 1 X X
Union S 3 NiMoCr X
Union Patinax U X DB
Thermanit MTS 4 X
UV 420 TT / UV 420 TT-LH
Fluoride basic type
Mechanical properties of the weld metal for different treatments Mechanical properties of the weld metal at different heat treatments
and test temperatures: and test temperatures:
Test temperature 20 C (68 F) * Test temperature 350C (662 F)* Test temp. 550C (1022 F)*
Wire electrodes Heat 0.2% Yield Tensile Elongation Impact values Wire electrodes Heat 0.2% Yield Tensile Elongation 0.2% Yield Tensile Elongation
used treatment strength strength l0=5d0 J (CVN) used treatment strength strength l0=5d0 strength strength l0=5d0
N/mm2 N/mm2 % N/mm2 N/mm2 % N/mm2 N/mm2 %
Union S 2 Mo SR 470 550 24 165 Union S 2 Mo SR 370 570 24 280 380 26
N+A 280 440 26 125 N+A 190 420 25 170 210 30

N+A 320 510 26 130 N+A 260 470 20 190 330 30

N+A 360 540 26 130 N+A 270 510 22 210 360 30
Union S 2 CrMo A* 460 550 24 140 Union S 2 CrMo A* 380 540 22 280 420 26
N + A* 330 480 30 120 N + A* 200 440 19 180 340 24
Union S 1 CrMo 2 A* 460 560 24 120 Union S 1 CrMo 2 A* 380 500 20 270 360 26
Union S 1 CrMo 5 740 C / 4 h 500 620 18 47 Union S 1 CrMo 5 740 C / 4 h 360+ 450+ 18+ - - -
Thermanit MTS 4 A** 550 660 15 49 Joule/cm2 (DVM) Thermanit MTS 4 A** 450+ 500+ 15+ - - -
Union S 3 NiMo SR 560 600 22 150 Union S 3 NiMo SR 450 600 20 320 410 24
N+A 380 530 24 120 N+A 320 510 25 220 350 28
Union S 3 NiMo 1 SR 560 620 22 140 Union S 3 NiMo 1 SR 420++ 600++ 24++ - - -
SO 500 620 24 150 SO 420++ 580++ 24++ - - -
A = tempered, 580 - 620 C (1076 - 1148 F) / air A = tempered, 580 - 620 C (1076 - 1148 F) / air
A* = tempered, 670 - 720 C (1238 - 1328 F) A* = tempered, 670 - 720 C (1238 - 1328 F)
A** = Special heat treatment, please ask for report A** = Special heat treatment, please ask for report
SR = stress relieved, 580 - 620 C (1076 - 1148 F) SR = stress relieved, 580 - 620 C (1076 - 1148 F)
SO = 60 h 550 C (1022 F) + 40 h 620 C (1148 F) / air SO = 60 h 550 C (1022 F) + 40 h 620 C (1148 F) / air
N = normalized, 920 C (1688 F) / air N = normalized, 920 C (1688 F) / air
* = Average values from 3 tests * = Average values from 3 tests

+ = Values at test temperature 450 C (842 F)
++ = Values at test temperature 400 C (752 F)
UV 420 TTR / UV 420 TTR-W
Fluoride basic type
SA FB 1 65 DC / SA FB 1 65 AC
Designation C Si Mn Cr Mo Ni Weld metal classification
acc. to EN 756
AWS A 5.23 - SFA-5.23
Characteristics UV 420 TTR is an agglomerated welding flux of the fluoride Union S 2 Mo 0.10 0.10 1.00 - 0.50 - S 46 4 FB S2Mo
and field of use basic type, mainly for joining and surfacing applications on Weld metal 0.07 0.25 1.05 - 0.45 - F8A4-EA2-A2
creep resistant steel qualities.
It displays neutral metallurgical behaviour and is characterised Union S 4 Mo 0.12 0.10 2.00 - 0.50 - S 50 3 FB S4Mo
by a high degree of purity. It is particularly suitable for welding Weld metal 0.08 0.25 1.85 - 0.45 - F8P4-EA3-A3
hydrocrackers because of the low P pick-up of 0.004 % max.
Union S 2 CrMo 0.12 0.10 0.80 1.20 0.50 - -
When used in combination with wire electrodes Union S 2 CrMo
Weld metal 0.08 0.25 1.00 1.10 0.45 - F8P2-EB2R-B2
and Union S 1 CrMo 2 it is possible to meet the most stringent
toughness requirements at subzero temperatures even after Union S 1 CrMo 2 0.10 0.10 0.50 2.40 1.00 - -
step-cooling treatment. Weld metal 0.07 0.25 0.75 2.25 0.95 - F9P2-EB3R-B3R
The UV 420 TTR-W variety permits sound welding on AC, Union S 3 NiMo 0.08 0.10 1.50 - 0.45 1.50 S 50 6 FB S3Ni1,5Mo
by this achieving a higher level of toughness when welding Weld metal 0.05 0.25 1.50 - 0.40 1.40 F9A8-EG-F1
with CrMo-alloyed sub arc wires.
Union S 3 NiMo 1 0.12 0.10 1.60 - 0.60 0.95 S 50 4 FB S3Ni1Mo
Weld metal 0.08 0.25 1.55 - 0.55 0.90 F9A8-EG-F3-N
Mechanical properties of the weld metal, as welded:

Grain size EN 760: 3 - 20 (0.3 - 2.0 mm); 3 - 16 (0.3 - 1.6 mm)
Wire electrodes 0.2% Yield Tensile Elongation Impact values*
used strength strength l0=5d0 J (CVN)
N/mm2 N/mm2 % +20 C 0 C - 20 C - 40 C - 60 C
Union S 2 Mo 470 550 25 140 120 100 47
Union S 4 Mo 550 630 18 120 100 80 47
Advice It is advisable to redry the welding flux for around 2 h Union S 3 NiMo 560 660 22 140 120 100 47 47
at 300-350 C (572-662 F) prior to use.
Union S 3 NiMo 1 560 680 22 140 120 100 47 27
* Average values from 3 tests

in % 15 35 21 26

UV 420 TTR / UV 420 TTR-W
Fluoride basic type
Mechanical properties of the weld metal at different heat treatments Mechanical properties of the weld metal of different heat treatments
and test temperatures: and test temperatures:
Test temperature 20 C (68 F) * Test temperature 350C (662 F)* Test temp. 550C (1022 F)*
Wire electrodes Heat 0.2% Yield Tensile Elongation Impact values Wire electrodes Heat 0.2% Yield Tensile Elongation 0.2% Yield Tensile Elongation
used treatment strength strength l0=5d0 J (CVN) used treatment strength strength l0=5d0 strength strength l0=5d0
N/mm2 N/mm2 % N/mm2 N/mm2 % N/mm2 N/mm2 %
N+A 290 440 26 120 N+A 220 420 25 170 310 30

N+A 355 510 26 110 N+A 280 470 20 190 330 30
Union S 2 CrMo A* 470 550 24 140 Union S 2 CrMo A* 380 540 22 280 420 26
N + A* 330 480 26 120 N + A* 200 440 19 180 340 24
Union S 1 CrMo 2 A* 460 560 22 140 Union S 1 CrMo 2 A* 380+ 500+ 20+ 270 360 26
Union S 3 NiMo SR 560 660 22 150 Union S 3 NiMo SR 450 600 20 320 410 24
N+A 420 540 24 120 N+A 320 510 25 220 350 28
Union S 3 NiMo 1 SR 560 660 22 140 Union S 3 NiMo 1 SR 420++ 590++ 24++ 290 410 25
SO 500 620 24 140 SO 420++ 580++ 24++ 190 330 32
A = tempered, 580 - 620 C (1076 - 1148 F) / air A = tempered, 580 - 620 C (1076 - 1148 F) / air
A* = tempered, 670 - 720 C (1238 - 1328 F) A* = tempered, 670 - 720 C (1238 - 1328 F)
A** = Special heat treatment, please ask for report A** = Special heat treatment, please ask for report
SR = stress relieved, 580 - 620 C (1076 - 1148 F)
SR = stress relieved, 580 - 620 C (1076 - 1148 F) SO = 60 h 550 C (1022 F) + 40 h 620 C (1148 F) / air
SO = 60 h 550 C (1022 F) + 40 h 620 C (1148 F) / air N = normalized, 920 C (1688 F) / air
N = normalized, 920 C (1688 F) / air * = Average values from 3 tests
+ = Values at test temperature 450 C (842 F)
* = Average values from 3 tests ++ = Values at test temperature 400 C (752 F)
Approvals:* TV Controlas
Union S 2 x
Union S 3 x
Union S 2 Mo x
Union S 3 Mo x
Union S 2 CrMo x x
Union S 1 CrMo 2 ** x, TV, Wien x
Union S 3 NiMo x
Union S 3 NiMo 1 x, also KTA 1408
Union S 3 NiMoCr x
* only with UV 420 TTR ** also with UV 420 TTR-W
UV 421 TT
Fluoride basic type
SA FB 1 65 DC H5
Designation C Si Mn Cr Mo Ni Weld metal classification
acc. to EN 756
AWS A 5.17 - SFA 5.17
AWS A 5.23 - SFA-5.23
Characteristics Agglomerated fluoride basic flux with high basicity and neutral
and field of use metallurgical behaviour. Union S 2 0.10 0.10 1.00 - - - S 35 4 FB S2
Weld metal 0.07 0.20 1.05 - - - F7A6-EM12
Special flux for double/triple jointing. It is suitable for single (DC)
and tandem (DC and AC) welding. Union S 3 0.12 0.15 1.50 - - - S 38 5 FB S3
Very good slag detachability. Excellent for narrow gap welding. Weld metal 0.08 0.25 1.50 - - - F7A6-EH10K
UV 421 TT can be used in combination with suitable Thyssen
sub arc wires (for example: Union S 2, S 3 Si, S 2 Mo, Union S 2 Ni 370 0.08 0.10 0.95 - - 1.30 S 42 6 FB S2Ni1,5
S 2 NiMo 1, S 3 NiMo 1) for joint welding of mild, medium Weld metal 0.06 0.20 1.00 - - 1.25 F7A6-EG-G
alloyed and high tensile steels as well as pipe steels acc. to
Union S 2 Ni 2,5 0.10 0.10 1.00 - - 2.30 S 46 8 FB S2Ni2
API5L Grade X 42 to X 80.
Weld metal 0.07 0.20 1.05 - - 2.20 F8A10-ENi2-Ni2
Very good impact toughness of weld metal at low temperatures.
Union S 2 Mo 0.10 0.10 1.00 - 0.50 - S 46 4 FB S2Mo
Weld metal 0.07 0.20 1.05 - 0.47 - F8A4-EA2-A2
Union S 4 Mo 0.12 0.10 2.00 - 0.50 - S 50 4 FB S4Mo

Grain size EN 760: 3 - 20 (0.3 - 2.0 mm) Weld metal 0.08 0.20 1.85 - 0.47 - F9A4-EA3-A3
Union S 2 NiMo 1 0.11 0.10 1.00 - 0.25 0.90 S 50 6 FB S2Ni1

Weld metal 0.08 0.20 1.05 - 0.22 0.85 F8A8-ENi1-Ni1
Packaging 25 kg plastic bag (200 kg steel drum) Union S 3 NiMo 0.08 0.10 1.50 - 0.45 1.50 S 50 6 FB S3Ni1,5Mo
Weld metal 0.06 0.20 1.50 - 0.42 1.45 F9A8-EG-F1
Union S 3 NiMoCr 0.14 0.10 1.70 0.35 0.60 2.10 -

Weld metal 0.08 0.20 1.50 0.32 0.58 2.00 F11A8-EG-F6
Advice If stored properly, the flux can be used directly from the bag.
Flux that has become moist should be redried for around 2 h
at 300-350 C (572-662 F) prior to use.

in % 16 34 21 26

UV 421 TT
Fluoride basic type
Mechanical properties of the weld metal, as welded: Mechanical properties of the weld metal, annealed
(annealing temperature 580 C (1076 F)):
Wire electrodes 0.2%Yield Tensile Elongation Impact values* Joule (CVN) Wire electrodes 0.2%Yield Tensile Elongation Impact values* Joule (CVN)
used strength strength l0=5d0 used strength strength l0=5d0
N/mm2 N/mm2 % +20 C 0 C - 20 C - 40 C - 60 C N/mm2 N/mm2 % +20 C 0 C - 20 C - 40 C - 60 C
Union S 2 400 510 26 150 130 100 47 27 Union S 2 360 480 26 160 140 120 60 47
Union S 3 420 530 26 150 150 120 60 27 Union S 3 400 510 26 160 150 130 80 47
Union S 2 Ni 370 420 530 24 150 130 100 60 47 Union S 2 Ni 370 420 520 24 160 140 120 80 47
Union S 2 Ni 2,5 470 550 24 160 140 120 80 60 Union S 2 Ni 2,5** 460 560 24 160 150 130 100 60
Union S 2 Mo 470 560 24 140 120 100 47 - Union S 2 Mo 460 560 24 140 120 100 47 -
Union S 4 Mo 560 620 22 140 120 80 47 - Union S 4 Mo 560 620 22 140 120 80 47 -
Union S 2 NiMo 1 500 560 24 160 140 120 100 47 Union S 2 NiMo 1 480 560 24 160 140 120 100 47
Union S 3 NiMo 560 620 22 140 120 100 80 47 Union S 3 NiMo 560 620 22 140 120 110 80 47
Union S 3 NiMoCr 690 780 18 120 100 80 60 47 Union S 3 NiMoCr 690 780 18 100 80 60 47 -
* Average values from 3 tests * Average values from 3 tests ** (100 C (148 F) > 27 J)
Approvals: TV TV Wien ABS BV BWB GL LR DNV Controlas
Union S 2 x
Union S 2 Ni 370 x x
Union S 2 Ni 2,5 x x x x x x x
Union S 2 Mo x
Union S 3 x
Union S 3 NiMo for HY80 x

Union S 3 NiMoCr x for HY100 x
UV 430 TTR-W
Fluoride basic type
Classifications EN 760 Typical analysis for wire electrodes and weld metal* in wt. %:
SA FB 1 55 AC
Designation C Si Mn Cr Mo V Nb P S
Union S 1 CrMo 2 V 0.12 0.10 0.60 2.55 1.00 0.30 0.020 0.008 0.007
Weld metal 0.09 0.15 0.80 2.45 0.98 0.27 0.016 0.012 0.008
Characteristics UV 430 TTR-W is an agglomerated fluoride basic welding flux
and field of use Union S 1 CrMo 3 V 0.13 0.10 0.60 3.10 1.00 0.28 0.020 0.009 0.007
displaying neutral metallurgical behaviour.
Weld metal 0.10 0.15 0.80 3.00 0.98 0.25 0.016 0.012 0.008
It is suited for single (AC) and tandem (DC and AC) welding.
Especially suited for creep resistant steel qualities of type
3 % Cr - 1 % Mo - 0,25 % V and 2 1/4 % Cr - 1 % Mo - 0,25 % V.
Very good impact toughness of weld metal at subzero Mechanical properties of the weld metal:*
temperatures, even after step-cooling heat treatment.
Designation Heat Test- Yield Tensile Elongation Impact values
treatment temp. strength strength l0=5d0 Joule (CVN)
C N/mm2 N/mm2 % - 20C - 30C
Union S 1 CrMo 2 V 705 C / 10 h RT 530 620 18 47 35

Grain size EN 760: 3 - 16 (0.3 - 1.6 mm) 482 450 500 16
705 C / 30 h RT 500 600 20 80 47
482 380 450 16
Union S 1 CrMo 3 V 705 C / 10 h RT 550 650 18 54 47

Packaging 25 kg plastic bag (200 kg steel drum) 482 450 500 16
705 C / 30 h RT 500 620 20 80 54
482 380 450 16
*) Single wire welding on AC

at 300-350 C (572-662 F) prior to use.

in % 15 35 21 26

UV 309 P UA 600
Aluminate basic type Aluminate basic type
Classifications EN 760 Classifications EN 760

SA AB 1 65 AC H5 SA AB 1 65 DC
Characteristics UV 309 P is an agglomerated welding flux of the aluminate

and field of use basic type with neutral metallurgical behaviour. It is especially
suited for welding single and multi wire (DC and AC) when Characteristics UA 600 is an agglomerated welding flux of the aluminate basic
manufacturing longitudinal and spiral-seam pipes with two-run and field of use type for surface welding of unalloyed and low alloyed steels.
technique. For the two-run welding of pipe steels of API Grade Due to its neutral Si and Mn pick-up behaviour it is possible to
A 25, A, B, X 42, X 46, X 52, X 56, X 60, X 65, X 70, X 90 and apply the flux with different unalloyed and low alloyed sub arc
according to EN 10208-2 L290MB up to L555MB if welded in wires within a large field of use. Very low carbon burn-out of
combination with corresponding sub arc wires (such as weld metal. If used in combination with corresponding wires it is
Union S 2, Union S 2 Mo, Union S 4 Mo, Union S 2 NiMo1, possible to manufacture crack-free weld metal up to about
Union S 3 NiMo, Union S 3 NiMo 1, Union S 1 Mo 1,2). 50 HRC. UA 600 is suited for welding single and multi wire.
Outstanding low consumption of flux and good slag detachability
Note: even at high intermediate layer temperatures.
The mechanical-technological behaviour of the weld metal
produced by the two-run technique (mainly the toughness) is not
only influenced by the wire-/flux-combination but by many other
factors such as:
the influence of chemical composition of the parent metal Grain size EN 760: 3 - 20 (0.3 - 2.0 mm)
due to the high dilution (60 up to 70%)
the influence of the relative long cooling time t8/5 out
of the welding heat by:
welding parameter (heat input) Packaging 25 kg plastic bag (200 kg steel drum)
wall thickness (two resp. three dimensional heat flow)
preheat and interpass temperature
Grain size EN 760: 3 - 20 (0.3 - 2.0 mm)

Advice If transported and stored properly the flux can be used without
redrying directly from the bag. Flux that has become moist
Packaging 25 kg plastic bag, 200 kg steel drum, should be redried for around 2 h at 350-400 C (662-752 F)
500 kg and 1000 kg Big-Bag prior to use.
Advice If transported and stored properly the flux can be used without
redrying directly from the bag. Flux that has become moist should
be redried for around 2 h at 350-400 C (662-752 F) prior to use. Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
in % 18 36 24 20
in % 22 24 28 18
Basicity Mol.-% Weight % Basicity Mol.-% Weight %

(Boniszewski) 2.0 1.4 (Boniszewski) 2.9 2.2
(high alloyed)
Page
Summary 596-597
for the submerged welding of high alloyed and

creep resistant steels and nickel base alloys 598-617
Wires 598-605
Fluxes with all weld metal properties 606-617
Summary
Sub arc wires and fluxes (high alloyed)
Page Brand name Material No. AWS EN Page
for the submerged welding of high alloyed and

creep resistant steels and nickel base alloys
Wires
598-599 ........Thermanit A .........................................1.4576..................................................................A 5.9 .......ER318 ...........................12072 ....S 19 12 3 Nb ..........................598-599
598-599 ........Thermanit ATS 4..................................1.4948..................................................................A 5.9 .......ER19-10H .....................12072 ....S 19 9 H..................................598-599
598-599 ........Thermanit GE-316L .............................1.4430..................................................................A 5.9 .......ER316L .........................12072 ....S 19 12 3 L .............................598-599
598-599 ........Thermanit H-347..................................1.4551..................................................................A 5.9 .......ER347 ...........................12072 ....S 19 9 Nb................................598-599
598-599 ........Thermanit JE-308L ..............................1.4316..................................................................A 5.9 .......ER308L .........................12072 ....S 19 9 L ..................................598-599
598-599 ........Thermanit L .........................................1.4820................................................................................ ....................................12072 ....S 25 4 .....................................598-599
598-599 ........Thermanit MTS 3.................................1.4903..................................................................A 5.23 .....EB 9 ..............................12070 ....S CrMo 9 1 .............................598-599
600-601 ........Thermanit MTS 4.................................1.4936..................................................................A 5.23 .....EG .................................12070 ....S CrMoWV 12.........................600-601
600-601 ........Thermanit MTS 616........................................................................................................A 5.23 .....EG .................................12070 ....S CrMoWVNb 9 0,5 1,5 ..........600-601
600-601 ........Thermanit MTS 911 .............................1.4905..................................................................A 5.23 .....EG .................................12070 ....S CrMoWVNb 9 1 1 ................600-601
600-601 ........Thermanit Nicro 82 ..............................2.4806..................................................................A 5.14 .....ERNiCr-3....................... ............ ..............................................600-601
600-601 ........Thermanit Nimo C ...............................2.4839..................................................................A 5.14 ...ERNiCrMo-7.................. ............ ..............................................600-601
600-601 ........Thermanit X .........................................1.4370..................................................................A 5.9 .....ER307 ...........................12072 ....S 18 8 Mn ...............................600-601
600-601 ........Thermanit 13/04 ..................................1.4351..................................................................A 5.9 .....ER410NiMo...................12072 ....S 13 4 .....................................600-601
602-603 ........Thermanit 17 .......................................1.4015..................................................................A 5.9 .....ER430 ...........................12072 ....S 17 ........................................602-603
602-603 ........Thermanit 17/06 ..................................1.4405..................................................................A 5.9 .....ER630 ...........................12072 ....SZ 17 6 ...................................602-603
602-603 ........Thermanit 17/15 TT ...................................................................................................................... ....................................12072 ....SZ 17 15 Mn W ......................602-603
602-603 ........Thermanit 1720 ...................................1.4115 ................................................................................ ....................................12072 ....SZ 17 ......................................602-603
602-603 ........Thermanit 1740 ...................................1.4122................................................................................ ....................................12072 ....SZ 17 ......................................602-603
602-603 ........Thermanit 18/17 E ...............................1.4440..................................................................A 5.9 .....ER317L .........................12072 ....S 18 16 5 L .............................602-603
602-603 ........Thermanit 19/15 ..................................1.4455..................................................................A 5.9 .....ER316L .........................12072 ....S 20 16 3 Mn N L ...................602-603
604-605 ........Thermanit 20/10 ..................................1.4431..................................................................A 5.9 .....ER308Mo ......................12072 ....S 20 10 3 ................................604-605
604-605 ........Thermanit 20/25 Cu.............................1.4519..................................................................A 5.9 .......ER385 ...........................12072 ....S 20 25 5 Cu N L....................604-605
604-605 ........Thermanit 22/09 ..................................1.4462..................................................................A 5.9 .......ER2209 .........................12072 ....S 2 9 3 N L .............................604-605
604-605 ........Thermanit 25/14 E-309L......................1.4332..................................................................A 5.9 .......ER309L .........................12072 ....S 23 12 L ................................604-605
604-605 ........Thermanit 25/22 H...............................1.4465..................................................................A 5.9 .....ER310 ...........................12072 ....S 25 22 2 N L .........................604-605
604-605 ........Thermanit 617 .....................................2.4627..................................................................A 5.14 .....ERNiCrCoMo-1 ............. ............ ..............................................604-605
604-605 ........Thermanit 625 .....................................2.4831..................................................................A 5.14 .....ERNiCrMo-3.................. ............ ..............................................604-605
Fluxes with all weld metal properties

606-609 ........Marathon 104 ............................................................................................................................... ....................................760 ........SA FB 2 55 AC .......................606-609
610-611 ........Marathon 213 ............................................................................................................................... ....................................760 ........SF CS 2 63 DC .......................610-611
612-613 ........Marathon 431 ............................................................................................................................... ....................................760 ........SA FB 2 DC ............................612-613
614-615 ........Marathon 444 ............................................................................................................................... ....................................760 ........SA FB 2 AC ............................614-615
616-617 ........Marathon 543 ............................................................................................................................... ....................................760 ........SA FB 2 55 DC .......................616-617
Sub arc wires and fluxes (high alloyed) for the submerged welding
of high alloyed and creep resistant steels and nickel base alloys
Wire Classifications Typical analysis Field of use Flux

EN 12072 of the wire electrode (%)
DIN 8556
AWS A 5.9 C Si Mn Cr Mo Ni Nb others
Thermanit Material No. Marathon
A S 19 12 3 Nb 0.05 0.6 1.7 19.5 2.8 11.5 12xC Joints and surfacing on matching 431/213
UP-X5CrNiMoNb19 12 stabilized and non stabilized CrNiMo
ER318 steels such as 1.4571; 1.4583;
1.4576 316; 316 Cb; 316 Ti
ATS 4 S 19 9 H 0.06 0.5 1.6 18.8 9.3 Joints and surfacing on matching 104
(UP-X6CrNi18 11) high temperature resistant steels
ER19-10H such as 1.4948
1.4948
GE-316L S 19 12 3 L 0.02 0.6 1.7 18.5 2.8 12.2 N Joints and surfacing on matching 431/213
UP-X2CrNiMo19 12 0.04 CrNiMo steels such as 1.4404;
ER316L 1.4541; 1.4435;
1.4430 316; 316 Cb; 316 Ti
H-347 S 19 9 Nb 0.06 0.6 1.8 19.5 9.5 12xC Joints and surfacing on matching 431
UP-X5CrNiNb19 9 stabilized and non stabilized auste-
ER347 nitic steels such as 1.4301; 1.4541;
1.4551 304; 304L; 347
JE-308L S 19 9 L 0.025 0.6 1.8 20.0 10.0 0.04 Joints and surfacing on matching 431/213
UP-X2CrNi19 9 stabilized and non stabilized steels
ER308L such as 1.4301; 1.4306; 1.4311;
1.4316 304; 304L
L S 25 4 0.10 0.9 1.2 26.0 4.5 Joints and surfacing on matching 431/213
UP-X12CrNi25 4 stainless heat resistant CrNi steels
- such as 1.4340; 1.4821
1.4820
MTS 3 S CrMo 9 1 / EN 12070 0.10-0.14 0.3 0.6 9.0 1.0 0.7 0.06 V Creep-resistant 9 % Cr steel such 543
EB9 / AWS A 5.23 0.2 as X 10 CrMoVNb 9 1, A 213-T 91,
1.4903 N A 335-P 91
0.04

DIN 8556
MTS 4 S CrMoWV 12 / EN 12070 0.20-0.30 0.3 0.7 11.5 0.9 0.5 W Creep resistant martensitic 543
UP-S2CrMoWV12 / DIN 8575 0.5 Cr steels and cast steel
EG / AWS A 5.23 V grades e.g. X 20 CrMoWV 12
1.4936 0.3
MTS 616 SZ CrMoWVNb 9 0.5 1.5/EN 12070 0.10-0.14 0.45 0.45 8.8 0.45 0.65 0.06 W Creep resistant martensitic 543
- 1.65 steels of the type P 92
EG/AWS A 5.23 V according to ASTM A 355
- 0.20
MTS 911 SZ CrMoWVNb 9 1 1/EN 12070 0.10-0.14 0.45 0.45 9.0 1.0 0.7 0.06 W Creep resistant martensitic 543
- 1.05 steels of the type
EG/AWS A 5.23 V X11CrMoWVNb9-1-1,
1.4905 0.20 E 911
Nicro 82 - 0.02 0.2 3.2 20.5 Bal. 2.6 Fe Austenite ferrite joints; joints 444
UP-NiCr20Nb / DIN 1736 2 of stainless, heat resistant,
ER NiCr-3 / AWS A 5.14 creep resistant and cryogenic
2.4806 steels
Nimo C - 0.010 0.1 0.9 20.0 15.0 Bal. Fe Joints and surfacings on 444
UP-NiCr20Mo15 / DIN 1736 1.5 matching and similar alloys
ER NiCrMo-7 / AWS A 5.14 V and cast alloys
2.4839 0.4
X S 18 8 Mn 0.10 1.0 7.0 19.0 9.0 Joints and surfacings on 104

UP-X15CrNiMn18 8 heat resistant Cr steels and
ER307 austenitic steels
1.4370
13/04 S 13 4 0.02 0.2 0.6 12.2 0.5 4.7 Joints and surfacings on 104
UP-X3CrNi13 4 matching 13 % Cr steels
ER410NiMo such as 1.4313; 1.4002
1.4351

DIN 8556
17 S 17 0.08 0.8 0.6 17.5 Surfacings of sealing faces on 213/UA 600

(UP-X8Cr18) fittings made of low alloyed steels
ER430
1.4015
Joints and surfacings on matching
17/06 SZ 17 6 0.03 0.6 0.7 17.0 0.9 5.5 13 - 17 % CrNi(Mo) steels such as 213/UA 600
(UP-X3CrNiMo16 5) 1.4313; 1.4405;
ER630 ACI Grade CA 6 N M
1.4405
Joints on cryogenic-austenitic
17/15 TT SZ 17 15 Mn W 0.25 0.5 10.5 17.5 14.0 W Ni steels, suitable for quenching 104
(UP-X20CrNiMnW17 13) 3.5 and tempering such as 1.5662;
- 1.6903
-
Joints on matching steels; surfa-
1720 SZ 17 0.25 0.8 0.40 17.0 1.1 0.40 cings of sealing faces on fittings UA 600
UP-X20CrMo17 1 made of low alloyed steels
-
1.4115
Joints on matching steels; surfa-

1740 SZ 17 0.45 0.8 0.6 16.5 1.1 0.40 cings of sealing faces on fittings UA 600
(UP-X35CrMo17) made of low alloyed steels
-
1.4122
18/17 E S 18 16 5 L 0.02 0.4 3.4 18.5 4.5 17.5 N steels such as 1.4415; 1.4429, 104
UP-X2CrNiMo18 16 0.08 1.4439
ER317L
1.4440
19/15 S 20 16 3 Mn N L 0.02 0.6 7.5 20.5 3.0 15.5 N steels such as non magnetic and 104/213
UP-X2CrNiMnMoN20 16 0.18 cryogenic; 1.3965, 1.4404, 1.5662
ER316L
1.4455

DIN 8556
20/10 S 20 10 3 0.07 0.8 1.3 20.0 3.3 10.0 Joints on stainless CrNiMo steels 431/213
UP-X12CrNiMo19 10 and of dissimilar materials
ER308Mo
1.4431
20/25 Cu S 20 25 5 Cu N L 0.02 0.2 2.3 21.0 4.9 25.0 Cu Joints and surfacings on matching 431/104
UP-X2CrNiMoCu20 25 1.5 austenitic CrNiMoCu steels/cast
ER385 steel grades; N 08904
1.4519
22/09 S 22 9 3 N L 0.02 0.5 1.6 23.0 3.2 8.8 N Joints on matching Duplex steels 431
(UP-X2CrNiMo22 9 3) 0.15 such as 1.4462; S 31803
ER2209
1.4462
25/14 S 23 12 L 0.02 0.7 1.8 24.0 13.2 Joints of low alloyed steels with 431/213
E-309L UP-X2CrNi24 12 austenitic steels
ER309L
1.4332
25/22 H S 25 22 2 N L 0.02 0.2 6.0 25.0 2.2 22.5 N Joints and surfacings on matching 104/431
(UP-X2CrNiMnMoN25 22) 0.12 steels such as 1.4465; especially
ER310 suited for urea synthesis plants
1.4465
617 - 0.07 0.2 0.2 20.5 8.8 Bal. Co Joints of high temperature resistant 444
UP-NiCr22Co12Mo / DIN 1736 10.4 steels such as 1.4876 and
ER NiCrCoMo-1 / AWS A 5.14 Fe NiCr23Cu12Mo-, NiCrMo alloys
2.4627 2
625 - 0.03 0.3 0.20 22.0 9.0 Bal. 3.6 Fe Austenite ferrite joints; joints of 444
UP-NiCr21Mo9Nb / DIN 1736 1.5 stainless, heat resistant, high tem-
ER NiCrMo-3 / AWS A 5.14 perature resistant and cryogenic
2.4831 steels
Marathon 104
Fluoride basic type
SA FB 2 55 AC
Brand name C Si Mn Cr Mo Ni Nb W N others
Characteristics Marathon 104 is an agglomerated fluoride basic flux for welding Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 0.65 - - -
and field of use of stainless and heat resistant steels and for Ni base alloys. Weld metal 0.042 0.60 1.4 19.3 2.8 11.5 0.50 - - -
This flux is above all recommended for highest demands on
crack resistance and the mechanical technological properties of Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 - - 0.04 -
Weld metal 0.018 0.60 1.4 18.3 2.8 12.2 - - 0.04 -
the weld metal, especially with heavy wall thickness. The flux is
without Cr support. Its metallurgical behaviour in regard of car- Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 0.65 - - -
bon, silicon and manganese is neutral. Weld metal 0.042 0.60 1.5 19.3 - 9.5 0.50 - - -
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - - - -

Grain size EN 760: 2 - 16 (0.2 - 1.6 mm) Weld metal 0.018 0.60 1.5 19.8 - 9.8 - - - -
Thermanit Nicro 82 0.010 0.15 3.2 20.5 - Bal. 2.6 - - Fe <2.0

Packaging 25 kg plastic bag Weld metal 0.013 0.25 2.8 20.3 - Bal. 2.4 - - Fe <2.0
Thermanit Nimo C 0.007 0.04 0.9 20.0 15.0 Bal. - - - Fe <1.5

Advice It is advisable to redry the welding flux for around 2 h Weld metal 0.011 0.15 0.7 19.8 15.0 Bal. - - - Fe <1.5
at 300-350 C (572-662 F) prior to use.
Thermanit 17/15 TT 0.20 0.40 10.5 17.5 - 14.0 - 3.50 - -
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Weld metal 0.18 0.50 9.3 17.3 - 14.0 - 3.40 - -
in % 15 36 20 25 Thermanit 18/17 E 0.011 0.30 3.4 18.5 4.5 17.5 - - 0.08 -
Weld metal 0.016 0.40 2.8 18.3 4.5 17.5 - - 0.08 -
Basicity Mol.-% Thermanit 19/15 0.016 0.50 7.5 20.5 3.0 15.5 - - 0.18 -
(Boniszewski) 2.7 Weld metal 0.019 0.60 6.9 20.3 3.0 15.5 - - 0.18 -
Thermanit 20/25 Cu 0.009 0.10 2.3 21.0 4.9 25.0 - - - Cu 1.50

Weld metal 0.019 0.25 1.8 20.8 4.9 25.0 - - - Cu 1.50
Thermanit 22/09 0.015 0.40 1.6 23.0 3.2 8.8 - - 0.15 -

Weld metal 0.020 0.50 1.3 22.8 3.2 8.8 - - 0.15 -
Thermanit 25/14 E-309L 0.013 0.50 1.8 24.0 - 13.2 - - - -

Weld metal 0.019 0.65 1.5 23.8 - 13.2 - - - -
Thermanit 25/22 H 0.011 0.10 6.0 25.0 2.2 22.5 - - 0.12 -

Weld metal 0.020 0.25 5.2 24.8 2.2 22.5 - - 0.12 -
Thermanit 625 0.010 0.10 0.2 22.0 9.0 Bal. 3.60 - - Fe <1.5
Weld metal 0.014 0.25 0.2 21.8 9.0 Bal. 3.20 - - Fe <1.5
Thermanit 13/04 0.010 0.10 0.6 12.2 0.5 4.7 - - - -

Weld metal 0.020 0.25 0.4 12.0 0.5 4.7 - - - -
Thermanit ATS 4 0.048 0.40 1.6 18.8 - 9.3 - - - -

Weld metal 0.048 0.50 1.3 18.6 - 9.3 - - - -
Marathon 104
Fluoride basic type
Mechanical properties of the weld metal (as welded): Examples of application:
Designation 0.2% Yield Tensile Elongation Impact value Material specification Material No. Designation
strength strength l0=5d0 at RT
N/mm? N/mm? % J (CVN) X2CrNi19-11 1.4306 Thermanit JE-308L
X4CrNi13-4 1.4313 Thermanit 13/04
Thermanit A 350 550 30 65 X2CrNiMo18-10 1.4404 Thermanit GE-316L
Thermanit GE-316L 320 550 35 70 X10CrNiMoNb18-12 1.4583 Thermanit GE-316L
Thermanit H-347 350 550 30 65 X2CrNiMoN17-12-2 1.4406 Thermanit 19/15
Thermanit JE-308L 320 550 35 70 X10CrNiMoNb18-12 1.4583 Thermanit 19/15
Thermanit Nicro 82 350 600 35 100 X10CrNiMoNb18-12 1.4583 Thermanit GE-316L
Thermanit Nimo C 420 700 35 70 X2CrNiMoN13-5 1.4439 Thermanit 18/17 E
Thermanit 17/15 TT 430 620 30 80 X2CrNiMoN22-5 1.4462 Thermanit 22/09
Thermanit 18/17 E 320 550 34 80 X1CrNiMoN25-25-2 1.4465 Thermanit 25/22 H
Thermanit 19/15 400 620 35 80 X2NiCrMoCu25-20-5 1.4539 Thermanit 20/25 Cu
Thermanit 20/25 Cu 320 550 35 80 X5CrNiNb18-10 1.4550 Thermanit H-347
Thermanit 22/09 450 680 25 80 X10CrNiMoNb18-12 1.4583 Thermanit A
Thermanit 25/14 E-309L 350 550 35 80 Inconel 800 (H) 1.4876 Thermanit Nicro 82
Thermanit 25/22 H 320 580 35 80 X12CrNiTi18-9 1.4878 Thermanit ATS 4
Thermanit 625 420 720 35 80 X8Ni9 1.5662 Thermanit 17/15 TT
Thermanit 13/04* 550 800 15 50 Thermanit 19/15
Thermanit ATS 4 320 550 35 80 Thermanit 625
NiMo16Cr16Ti 2.4610 Thermanit Nimo C
*) after heat treatment 600 C (1112F) / 8 h / furnace cooling NiCr22Mo9Nb 2.4856 Thermanit 625
Approvals TV TV Wien DNV GL LR
Thermanit A x
Thermanit GE-316L x
Thermanit H-347 x
Thermanit JE-308L x
Thermanit 17/15 TT x
Thermanit 18/17 E x x
Thermanit 19/15 x x x
Thermanit 20/25 Cu x
Thermanit 22/09 x
Thermanit ATS 4 x
Marathon 213
Calcium silicate type
Classifications EN 760 Mechanical properties of the weld metal (as welded):

SF CS 2 63 DC
Designation 0.2% Yield Tensile Elongation Impact value
Characteristics Marathon 213 is a molten calcium silicate welding flux for joining strength strength l0=5d0 at RT
and field of use and surfacing of creep resistant, stainless and heat resistant N/mm? N/mm? % J (CVN)
steels and dissimilar steels as well as for austenite ferrite Thermanit JE-308L 320 350 35 70
joints. In combination with wire Thermanit JE-308L and
Thermanit GE-316L 380 560 30 70
Thermanit 19/15 the cold toughness up to 196 C ( 320.8 F)
has been proved. Thermanit H-347 350 550 30 70
Good slag detachability. Thermanit A 400 600 30 70
Thermanit 19/15 380 600 30 80
Grain size EN 760: 1 - 16 (0.1 - 1.6 mm) Thermanit 25/14 E-309L 380 580 30 80
Packaging 25 kg plastic bag
Examples of application:
Material specification Material No. Designation
at 400-450 C (752-842 F) prior to use.
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 X2CrNi19-11 1.4306 Thermanit JE-308L
X5CrNi18-8 1.4301
in % 30 35 5 20 X2CrNiN18-10 1.4311
Basicity Mol.-% X2CrNiMo17-13-2 1.4404 Thermanit GE-316L

X2CrNiMoN17-12-2 1.4406
(Boniszewski) 1.3 X2CrNiMo18-14-3 1.4435
Typical analysis for wire and weld metal in wt. %: X6CrNiTi18-10 1.4541 Thermanit H-347
X6CrNiTi18-10 1.4550
Brand name C Si Mn Cr Mo Ni N Nb
X6CrNiMoTi17-12-2 1.4571 Thermanit A
X10CrNiMoNb18-12 1.4583
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - -
Weld metal 0.016 0.70 1.2 19.5 - 9.8 - - X4CrNiMnMoN19-13-8 1.3948 Thermanit 19/15
X2CrNiMoN17-12-2 1.4406
X8Ni9 1.5662
Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 0.04 - X5CrMnNiN18-9 1.6909
Weld metal 0.012 0.70 1.1 18.0 2.8 12.2 0.04 -
Buffer layers for claddings; Thermanit 25/14 E-309L
Claddings and joints
Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 - 0.65 of unalloyed and medium alloyed steels
Weld metal 0.041 0.70 1.2 19.0 - 9.5 - 0.50 with high alloyed steels
Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 - 0.65

Weld metal 0.041 0.70 1.1 19.0 2.8 11.5 - 0.50 Approvals TV GL LR
Thermanit JE-308L x
Thermanit 19/15 0.016 0.50 7.5 20.5 3.0 15.5 0.18 - Thermanit GE-316L x x x
Weld metal 0.021 0.70 6.5 20.0 3.0 15.5 0.18 - Thermanit H-347 x
Thermanit A x
Thermanit 25/14 E-309L 0.014 0.50 1.8 24.0 - 13.2 - - Thermanit 19/15 x
Weld metal 0.021 0.70 1.4 23.5 - 13.2 - - Thermanit 25/14 E-309L x
Marathon 431
Fluoride basic type

SA FB 2 DC
Characteristics Marathon 431 is an agglomerated basic welding flux for welding strength strength l0=5d0 at RT
and field of use stainless high alloyed CrNi(Mo) steels. N/mm? N/mm? % J (CVN)
The weld seams are smooth and finely rippled without any slag
residue. Thermanit JE-308L 350 550 30 65
Besides the good slag detachability the flux also provides good Thermanit GE-316L 320 550 35 70
fillet weld properties.
The weld metals show high degree of purity and good Thermanit H-347 350 550 30 65
mechanical property values.
Thermanit A 320 550 35 70
Grain size EN 760: 3 - 16 (0.3 - 1.6 mm)
Thermanit 25/14 E-309L 350 600 35 100
Advice It is advisable to redry the welding flux for around 2 h Thermanit 22/09 450 680 25 80
at 300-350 C (572-662 F) prior to use.
Thermanit 20/10 450 650 30 80
Main constituents SiO2+TiO2 Al2O3 CaF2
in % 10 38 50
Basicity Mol.-% Examples of application:
(Boniszewski) 2.3
X2CrNi19-11 1.4306 Thermanit JE-308L
Brand name C Si Mn Cr Mo Ni Nb N
X6CrNiNb18-9 1.4550 Thermanit H-347
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - -
Weld metal 0.015 0.60 1.3 19.5 - 9.8 - - X6CrNiMoTi17-12-2 1.4571 Thermanit A
Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 - - X2CrNiMo17-13-2 1.4404 Thermanit GE-316L
Weld metal 0.012 0.60 1.2 18.0 2.8 12.2 - -
X2CrNiMoN22-5 1.4462 Thermanit 22/09
Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 0.65 -
Weld metal 0.038 0.60 1.3 19.0 - 9.5 0.50 - X10CrNiMoNb18-12 / HII 1.4583 / 1.0425 Thermanit 20/10
Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 0.65 -

Weld metal 0.038 0.60 1.2 19.0 2.8 11.5 0.50 -
Approvals TV Controlas DNV GL ABS LR
Thermanit 25/14 E-309L 0.014 0.50 1.8 24.0 - 13.2 - -
Weld metal 0.013 0.60 1.3 23.8 - 13.2 - - Thermanit JE-308L x x
Thermanit GE-316L x x
Thermanit 22/09 0.015 0.40 1.6 23.0 3.2 8.8 - 0.15 Thermanit H-347 x
Weld metal 0.013 0.50 1.1 22.5 3.2 8.8 - 0.15
Thermanit A x
Thermanit 20/10 0.055 0.70 1.3 20.0 3.3 10.0 - - Thermanit 22/09 x x x x x
Weld metal 0.040 0.80 1.0 19.5 3.3 10.0 - - Thermanit 20/10 x
Marathon 444
Fluoride basic type

SA FB 2 AC
strength strength l0=5d0 at RT
N/mm? N/mm? % J (CVN)
Characteristics Marathon 444 is an agglomerated fluoride basic welding flux
and field of use with high basic slag characteristics. Thermanit Nicro 82 350 600 35 80
For sub-arc wire welding of Ni base alloy metals and special
metals if the use of wire electrodes with high Ni content is Thermanit Nimo C 400 700 35 60
requested. The weld metals show excellent mechanical
properties with high hot cracking resistance. Thermanit 625 420 700 40 80
It is applicable for chemical apparatus construction on high
temperature metals as well as in low temperature sections
up to 196 C (320.8 F).
Grain size EN 760: 3 - 16 (0.3 - 1.6 mm) Examples of application:

heat resistant alloys
NiCr15Fe 2.4816 Thermanit Nicro 82
Advice X10NiCr32-20 1.4861 Thermanit Nicro 82
It is advisable to redry the welding flux for around 2 h
X10NiCrAlTi32-20 1.4876 Thermanit Nicro 82
at 400-450 C (752-842 F) prior to use.
high temperature alloys
X3CrNiMoN17-13 1.4910 Thermanit Nicro 82
Main constituents SiO2+TiO2 Al2O3 CaO+MgO+MnO CaF2 NiCr20Ti 2.4630 Thermanit Nicro 82
in % 7 30 40 20 NiCr15Fe 2.4815 Thermanit Nicro 82
NiCr23Fe 2.4851 Thermanit Nicro 82
NiCr22Mo9Nb 2.4856 Thermanit 625
Basicity Mol.-% cryogenic steels
(Boniszewski) 4.5 10Ni14 1.5637 Thermanit Nicro 82
X8Ni9 1.5662 Thermanit Nicro 82
Thermanit 625
Marke C Si Mn Cr Mo Ni Nb Fe
Thermanit Nicro 82 0.010 0.15 3.2 20.5 - Bal. 2.6 <2.0

Weld metal 0.012 0.25 2.8 20.3 - Bal. 2.4 <2.0
Approvals TV
Thermanit Nimo C 0.007 0.04 0.9 20.0 15.0 Bal. - <1.5
Thermanit Nicro 82 x
Weld metal 0.011 0.16 0.7 19.8 15.0 Bal. - <1.5
Thermanit 625* x
Thermanit 625 0.010 0.10 0.2 22.0 9.0 Bal. 3.6 <1.5
Weld metal 0.012 0.16 0.2 21.8 9.0 Bal. 3.2 <1.5
*only claddings of unalloyed and medium alloyed steels
Marathon 543
Fluoride basic type
SA FB 2 55 DC
Designation C Si Mn Cr Mo Ni V Nb N W
Characteristics Marathon 543 is an agglomerated welding flux of the fluoride Union S 1 CrMo 5 0.08 0.30 0.50 5.80 0.60 - - - - -
and field of use basic type with a high basicity. Weld metal 0.07 0.30 0.60 5.70 0.58 - - - - -
Outstanding good welding properties.
For joining and surfacing applications of creep resistant Thermanit MTS 3 0.11 0.30 0.50 9.00 1.00 0.80 0.20 0.06 0.05 -
CrMo steels such as e.g. 12CrMo19-5 (1.7362), P 91/T 91, Weld metal 0.10 0.30 0.60 8.90 0.98 0.75 0.20 0.05 0.05 -
X10CrMoVNb9-1 (1.4903), X20CrMoWV12-1 (1.4935).
Thermanit MTS 4 0.25 0.25 0.70 11.50 0.90 0.50 0.30 - - 0.50
In combination with the new sub arc wires Thermanit MTS 616 Weld metal 0.18 0.25 0.65 11.40 0.88 0.45 0.30 - - 0.50
the flux is suited for welding steels of type P 92 according to
ASTM A 335 and with Thermanit MTS 911 for steels of type Thermanit MTS 616 0.11 0.38 0.45 8.8 0.45 0.65 0.20 0.06 0.05 1.65
X11CrMoWVNb9-1-1 (1.4905), E 911. Weld metal 0.10 0.38 0.60 8.7 0.43 0.60 0.20 0.05 0.05 1.65
Thermanit MTS 911 0.11 0.35 0.45 9.0 0.98 0.75 0.20 0.06 0.07 1.05
Grain size EN 760: 3 - 20 (0.3 - 2.0 mm) Weld metal 0.10 0.35 0.60 8.9 0.96 0.70 0.20 0.05 0.06 1.05

Mechanical properties of the weld metal (as welded):
Designation Heat Test 0.2% Yield Tensile Elongation Impact
Advice It is advisable to redry the welding flux for around 2 h treatment temp. strength strength l0=5d0 value at RT
at 300-350 C (572-662 F) prior to use. C N/mm2 N/mm2 % J (CVN)
Union S 1 CrMo 5 740 C / 2 h RT 450 590 18 47

Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 450 350 480 14
in % 14 32 18 31
Thermanit MTS 3 750 C / 4 h RT 540 700 18 47
760 C / 2 h 400 400 540 14
Basicity Mol.-% Gew.-% 460 380 500 14
(Boniszewski) 3.8 2.9 500 360 480 14
Thermanit MTS 4 760 C / 4 h* RT 550 700 18 47

Approvals TV Controlas 450 450 500 14
Thermanit MTS 3 x x Thermanit MTS 616 760 C / 4 h RT 560 700 18 41

600 290 350 16
Thermanit MTS 4 x
Thermanit MTS 911 760 C / 4 h RT 620 740 18 41
Thermanit MTS 616 x
600 300 360 16
Thermanit MTS 911 x
*Special heat treatment
Flux cored wires
(low, medium and high alloyed)
Page
Summary 620-621
for the welding of low and medium alloyed steels 622-635
for the welding of high alloyed steels 636-647
Summary
Flux cored wires
(low, medium and high alloyed)
Page Designation Mat. No. EN EN AWS Page
for the welding of low and medium alloyed steels
622..........Thyssen MV 70............................758 .....T 42 4 M M 2 H 5 ................................................ ............ ................................A 5.18 ....E70C-6MH4........................................622

623..........Thyssen TG 50 Fe.......................758 .....T 42 2 M M 1 H5 ................................................. ............ ................................A 5.18 ....E70C-6MH4........................................623
624..........Thyssen TG 55 Fe.......................758 .....T 46 5 M M 1 H 5 ................................................ ............ ................................A 5.18 ....E70C-6MH4........................................624
625..........Thyssen RV 71 ............................758 .....T 42 2 P M 1 H 5................................................. ............ ................................A 5.20 ....E71T-1MJH4.......................................625
626..........Thyssen TG 50 M ........................758 .....T 46 3 P M 1 H5 .................................................. ............ ................................A 5.20 ....E71T-1/E71T-12M H8.........................626
627..........Thyssen RV 72 ............................758 .....T 42 2 P C 1 H 5 ................................................. ............ ................................A 5.20 ....E71T-1 H4 ..........................................627
628..........Thyssen TG 50 C ........................758 .....T 50 2 P C 1 H5 .................................................. ............ ................................A 5.20 ....E71T-1/E71T-9/E71T-9M H8 ..............628
629..........Thyssen TG 50 Ni........................758 .....T 50 3 1 Ni P M 1 H5 .......................................... ............ ................................A 5.29 ....E81T1-Ni1M H4..................................629
630..........Thyssen BA 70 ............................758 .....T 42 4B M3 H5/T 42 4B C3 H5 ........................... ............ ................................A 5.20 ....E70T-5/E70T-5M H4...........................630
631..........Thyssen TG 50 B.........................758 .....T 42 5B M1 H5/T42 4B C1 H5 ............................ ............ ................................A 5.20 ....E71T-5/E71T-5MJ H4 .........................631
632..........Thyssen TO 15 ............................758 .....T 42 ZZ N 2 ......................................................... ............ ................................A 5.20 ....E71T-GS.............................................632
633..........Thyssen TO 80 Ni........................758 .....T 42 4 1 Ni Y N 1 H5........................................... ............ ................................A 5.29 ....E71T-8-Ni1 H8....................................633
634..........Thyssen MV Mo...........................758 .....T 46 2 Mo M M 2 H 5 ..........................................12071 ....T Mo MM 2 H5 ..........A 5.28 ....E80C-G H4 .........................................634
635..........Thyssen MV CrMo....................... ....................................................................................12071 ....T CrMo 1 MM 2 H5....A 5.28 ....E80C-B2 H4 .......................................635
for the welding of high alloyed steels
636..........Thyssen TG 308 L .........1.4316.....12073 .T 19 9 LRM3/T19 9LRC3 .................................... ............ ................................A 5.22 ....E308LT0-4/E308LT0-1........................636
637..........Thermanit 308 L FD.......1.4316.....12073 .T 19 9 L P M1/T19 9LPC1 .................................. ............ ................................A 5.22 ....E308LT1-4/E308LT1-1........................637
638-639 ..Thyssen TG 309 L .........1.4332.....12073 .T 23 12 LRM3/T23 12 LRC3 ............................... ............ ................................A 5.22 ....E309LT0-4/E309LT0-1 ................638-639
640-641 ..Thyssen TG 309 Mo L...1.4459.....12073 .T 23 12 2 LRM3/T23 12 2 LRC3......................... ............ ................................A 5.22 ....E309LMoT0-4/E309LMoT0-1......640-641
642-643 ..Thermanit 309 L FD.......1.4332.....12073 .T 23 12 L P M1/T23 12LPC1 .............................. ............ ................................A 5.22 ....E309LT1-4/E309LT1-1 ................642-643
644-645 ..Thyssen TG 316 L .........1.4430.....12073 .T 19 12 3 LRM3/T19 12 3 LRC3......................... ............ ................................A 5.22 ....E316LT0-4/E316LT0-1 ................644-645
646-647 ..Thermanit 316 L FD.......1.4430.....12073 .T 19 12 3 L P M1/T19 12 3 LPC1 ....................... ............ ................................A 5.22 ....E316LT1-4/E316LT1-1 ................646-647
648-649 ..Thyssen TG 22/09 .........1.4462.....12073 .T 22 9 3NLRM3/T22 9 3NLRC3.......................... ............ ................................A 5.22 ....E2209LT0-4/E2209LT0-1 ............648-649
650-651 ..Thermanit 22/09 FD.......1.4462.....12073 .T 22 9 3 N L P M 1/T 22 9 3 N L P C 1 ..................... ............ ................................A 5.22 ....E2209LT1-4/E2209LT1-1 ............650-651
Thyssen MV 70 Thyssen TG 50 Fe
Flux cored wire Flux cored wire

T 42 4 M M 2 H 5 E70C-6MH4 T 42 2 M M 1 H5 E70C-6MH4
Characteristics Thyssen TG 50 Fe is a high-efficiency flux cored wire with metal

Characteristics Thyssen MV 70 is a high-efficiency wire, with metal powder
and field of use powder filling for all-position welding using mixed gas M21.
and field of use filling for welding PA, PF, PC and PB position, according to
High burn-off factor and very good penetration with high deposi-
EN 439, when using mixed gas M21 - M39 and C1.
tion efficiency of 98% approx. Outstanding weldability because
With stable arc and secure penetration the deposition efficiency
of stable arc and smooth droplet transfer.
comes up to 98% approx. It is furthermore characterized by
Suited for manual and mechanized welding when manufacturing
almost spatter free welding, good side wall wetting, flat and
single and multilayers. Multilayer welding without intermediate
concave weld shape, radiographical soundness and porosity
cleanings due to the low oxide build-up.
free weld metal.
This flux cored wire is characterized by almost spatter free
It is outstandingly suited for single and multilayers as well as for
welding, good side wall wetting, flat and concave weld shape,
manual and mechanized welding.
radiographical soundness, porosity free weld metal.
It is approved for wall thicknesses up to 75 mm.
Materials S185, S235JR, S275JR, S355JR, P235GH, P265GH, Root weldability is proved for all positions.
S275N - S355N, P295GH, P355GH, P275NH - P355NH, L210,
L240, L290, L360, X42 - X52 (API-5LX), GS-38 - GS-52; Materials S185, S235JR, S275JR, S355JR, P235GH, P265GH,
shipbuilding steels grade A - D, AH32 - DH36 S275N - S355N, P295GH, P355GH, P275NH - P355NH, L210,
L240, L290, L360, X42 - X52 (API-5LX), GS-38 - GS-52;
Typical analysis C Si Mn P S Gas shipbuilding steels grade A - D, AH32 - DH36
in % 0.05 0.45 1.4 0,025 0,025 M21
Typical analysis C Si Mn P S Gas
in % 0.05 0.6 1.3 0,025 0,025 M21
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % 0C -20C -40C treatment gas 0.2% strength (L0=5d0) in J CVN
to EN 1597-1 AW M21 420 520 24 120 100 70 47 N/mm2 N/mm2 % 0C -20C
metal according
(min. values at RT) to EN 1597-1 AW M21 460 560 24 110 70 50
(min. values at RT)
Shielding gas (EN 439) M21 - M33 and C1, Welding position Polarity = + / =
Consumption: 12 - 18 l/min. Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min.
Approvals TV (Certificate No. 7187) GL (4YH5S), ABS, BV, Controlas Approvals TV (Certificate No. 6625) DB (Registration No. 42.132.24)
UDT, LR, DNV DB (Registration No. 42.132.33) Controlas (1374) LR (3S/3YSH15)
GL (3YHHS) ABS (E70C-6M)
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts UDT
and amperages 1.0 B300 16.0 90-280 16-30
1.2 B300 16.0 120-350 17-32 Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
1.4 B300 16.0 150-400 18-33 and amperages 1.2 B300 15.0 100-320 17-33
1.6 B300 16.0 200-450 20-34 1.6 B300 15.0 170-450 20-34
Other diameters and spools upon request Other diameters and spools upon request
Thyssen TG 55 Fe Thyssen RV 71

T 46 5 M M 1 H 5 E70C-6MH4 T 42 2 P M 1 H 5 E71T-1MJH4
Characteristics Thyssen TG 55 Fe is a high-efficiency flux cored wire with metal Characteristics Thyssen RV 71 is a rutile flux cored wire with fast freezing
and field of use powder filling, for all-position welding, using mixed gas M21. and field of use slag for all-position welding, according to EN 439, when using
It features outstanding mechanical properties in temperature mixed gas M21, M33 and C1. It shows good mechanical-
range up to 50 C ( 58 F) with very low fume level and oxide technological properties. The outstanding welding properties are
build up. The stable arc, the smooth droplet transfer, the secure the stable arc, the good modelling characteristic, the very low
penetration, its high burn-off factor in the spray arc range and spatter proportion, finely rippled and notch free weld interface,
the high deposition efficiency of 98% approx. are only some of and good slag detachability.
the positive properties of this wire. Due to the fast freezing slag out-of-position welding with
It is characterized by almost spatter-free welding with good wall increased current is possible for manual as well as for mechani-
wetting, flat and concave weld shape, radiographical soundness zed welding.
and porosity free weld metal.
It is suited for manual and mechanized welding for single and
multilayers. Materials S185, S235JR, S275JR, S355JR, P235GH, P265GH, P295GH,
P355GH, S275N - S355N; P275NH - P355NH; St 35, St 35.4,
Materials S185, S235J2G3, S275J2G3, S355K2G3, E295, St 35.8 - St 45.8; St 52.4; L210 - L360; X 42 - X 52 (API-5 LX);
P235GH - P265GH, P295GH - P355GH, S275N - S420NL, GS-38 - GS-52; shipbuilding steels grade A - E, AH32 - EH36
P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1,
St 35, St 35.4, St35.8 - St 45, St 52-4; L210, L240, L290, Typical analysis C Si Mn P S Gas
L360MB, L415MB; X42 - X65 (API-5 LX); GS-38 - GS-52; in % 0.06 0.5 1.4 0.025 0.025 M21
shipbuilding steels grade A - E, AH32 - EH36
Typical analysis C Si Mn P S Gas Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
in % 0.045 0.6 1.6 0.02 0.02 M21 ties of the weld
N/mm2 N/mm2 % 0C -20C -40C
metal according
to EN 1597-1 AW M21 420 520 24 140 110 70 27
treatment gas 0.2% strength (L0=5d0) in J CVN (min. values at RT)
ties of the weld
N/mm2 N/mm2 % 0C -30C -50C
metal according
to EN 1597-1 AW M21 460 560 24 150 120 80 50 Polarity = +
Welding position
(min. values at RT) Shielding gas (EN 439) M21, M33 and C1,
Shielding gas (EN 439) M21, Approvals TV (Certificate No. 7185), GL (3YH5S), ABS, Controlas
Consumption: 12 - 18 l/min. UDT, DB (Registration No. 42.132.32), LR, DNV
Approvals TV (Certificate No. 6538) DB (Registration No. 42.132.28)
UDT Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
and amperages 1.0 B300 16.0 130-270 21-30
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts 1.2 B300 16.0 150-300 22-32
and amperages 1.2 B300 15.0 120-350 18-33 1.4 B300 16.0 150-350 23-32
1.6 B300 15.0 170-450 20-34 1.6 B300 16.0 180-375 24-33
Thyssen TG 50 M Thyssen RV 72

T 46 3 P M 1 H5 E71T-1/E71T-12M H8 T 42 2 P C 1 H 5 E71T-1 H4
Characteristics Thyssen TG 50 M is a rutile flux cored wire with fast freezing
and field of use slag for all-position welding, according to EN 439, when using Characteristics Thyssen RV 72 is a rutile flux cored wire with fast freezing
mixed gas M21. and field of use slag for all-position welding, according to EN 439, when using
The flux cored wire shows very good mechanical-technological mixed gas C1.
properties in as welded condition as well as in annealed The flux cored wire shows good mechanical-technological pro-
condition. The outstanding welding properties are the stable arc, perties. The outstanding welding characteristics are the stable
the good modelling characteristic, the low spatter proportion, arc, the good modelling characteristic, the low spatter proportion,
finely rippled and notch free weld interface and good slag the deep penetration, finely rippled and notch free weld interface
detachability. and the good slag detachability.
The root weldability is proved on ceramic backing bar. Due to the fast freezing slag, out-of-position welding with
Due to the fast freezing slag, out-of-position welding with increased current is possible for manual as well as for
increased current is possible for manual as well as for mechani- mechanized welding.
zed welding.
Materials S185, S235JR, S275JR, S355JR, P235GH, P265GH, P295GH,
Materials S185, S235J2G3, S275J2G3, S355K2G3, E295, P355GH, S275N - S355N, P275NH - P355NH; St 35, St 35.4,
P235GH - P265GH, P295GH - P355GH, S275N - S420NL, St 35.8 - St 45.8, St 52.4; L210 - L360; X42 - X52 (API-5 LX);
P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1, GS-38 - GS-52; shipbuilding steels grade A - D, AH32 - DH36
St 35, St 35.4, St 35.8 - St 45, St 52-4; L210, L240, L290,
L360MB, L415MB; X42 - X65 (API-5 LX), GS-38 - GS-52; Typical analysis C Si Mn P S Gas
shipbuilding steels grade A - E, AH32 - EH36 in % 0.06 0.45 1.30 0,025 0,025 C1
in % 0.05 0.5 1.25 0.02 0.015 M21 Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
ties of the weld
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values N/mm2 N/mm2 % 0C -20C -30C
metal according
ties of the weld to EN 1597-1 AW C1 420 520 22 130 110 80 50
N/mm2 N/mm2 % -20C -30C
to EN 1597-1 AW M21 460 560 24 140 120 70
(min. values at RT)
Polarity = + Shielding gas (EN 439) C1,
Welding position
Shielding gas (EN 439) M21, Consumption: 12 - 18 l/min.
Approvals TV (Certificate No. 7186) GL (3YH5S)
Approvals TV (Certificate No. 6622) Controlas (1418) UDT
LR (3S/4Y40SH15) GL (3YHHS)
ABS (3YSA) UDT
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts and amperages 1.2 B300 16.0 150-350 23-33
and amperages 1.2 B300 15.0 150-300 22-32 1.4 B300 16.0 150-375 23-33
1.6 B300 15.0 160-375 32-33 1.6 B300 16.0 180-400 24-33
Thyssen TG 50 C Thyssen TG 50 Ni

T 50 2 P C 1 H5 E71T-1/E71T-9/E71T-9M H8 T 50 3 1 Ni P M 1 H5 E81T1-Ni1 MH4
Characteristics Thyssen TG 50 C is a rutile flux cored wire with fast freezing Characteristics Thyssen TG 50 Ni is a rutile-basic flux cored wire for GMAW wel-
and field of use slag for all-position welding, according to EN 439, when using and field of use ding of cryogenic steels, for all position welding, when using
mixed gas M31 and C1. mixed gas M21. The flux cored wire shows excellent mechanical
Outstanding low fume level and spatter proportion. properties in as welded condition as well as in annealed
Due to the smooth arc and the fast freezing slag it is possible condition. It also provides low spatter proportion, smooth and
to have excellent welding conditions in out-of-position with notch free weld interfaces, good slag detachability and radiogra-
increased current. phically soundness. Analogous to E8018-C3 (covered electrode)
The flux cored wire provides wide and deep penetration, good the nickel-alloyed weld metal is applicable in petrochemical
modelling characteristic and shows finely rippled and notch free plants and in offshore technique.
weld interface with outstanding slag removability. Due to the fast freezing slag, out-of-position welding with
The root weldability is proved in all positions on ceramic increased current is possible for manual as well as for
backing bar. mechanized welding.
The root weldability is proved for all positions on ceramic backing
Materials S185, S235J2G3, S275J2G3, S355K2G3, E295, bar.
P235GH, P355GH, P275NH, P355NH, P460NH, S275N,
S355NL, S420NL, S460NL, St 35, St 35.4, St 35.8 - St 45.8, Materials S185, S235J2G3, S275J2G3, S355K2G3, E295,
St 52.4; L210, L240, L290, L360 - L360NB; P235GH - P265GH, P295GH - P355GH, S275N - S420NL,
P275NH, P355NH, P460NH, P275NL1, P355NL1, P460NL1;
X42 - X60 (API-5LX), GS-38 - GS-52;
St 35, St 35.4, St 35.8 - St 45, St 52-4; L210, L240, L290,
shipbuilding steels grade A - D, AH32 - DH36 L360MB; L415MB; X42 - X65 (API-5 LX); GS-38 - GS-52;
in % 0.04 0.60 1.4 0.02 0.015 C1 Typical analysis C Si Mn Ni P S Gas
in % 0.05 0.4 1.4 0.95 0.02 0.015 M21
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % -20C -30C treatment gas 0.2% strength (L0=5d0) in J CVN
N/mm2 N/mm2 % -20C -40C -50C
to EN 1597-1 AW C1 500 560 24 130 90 50 metal according
(min. values at RT) to EN 1597-1 AW M21 500 560 24 150 120 90 60
(min. values at RT)
Shielding gas (EN 439) M31 and C1,
Shielding gas (EN 439) M21,
Approvals TV (Certificate No. 6621) DB (Registration No. 42.132.25) Approvals TV (Certificate No. 6624) DB (Registration No. 42.132.30)
Controlas (0550) LR (3S/3YSH15) ABS (3YSA) Controlas (1272)
GL (3YHS[C1/M31]) UDT GL (3Y46S) LR (3S/5Y40SH15) UDT
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
and amperages 1.2 B300 15.0 150-300 23-32 and amperages 1.2 B300 15.0 120-300 21-32
1.6 B300 15.0 180-375 24-32 1.6 B300 15.0 160-350 23-33
Thyssen BA 70 Thyssen TG 50 B

T 42 4 B M3 H5/T 42 4 B C3 H5 E70T-5/E70T-5M H4 T 42 5 B M1 H5/T 42 4 B C1 H5 E71T-5/E71T-5MJ H4
Characteristics Thyssen BA 70 is a high-basic flux cored wire with very good Characteristics Thyssen TG 50 B is a basic flux cored wire and according to
and field of use properties in means of cracking, elongation and toughness. and field of use covered electrode E7018-1 the weld metal provides good pro-
According to covered electrode E7018 it provides high mechani- perties in means of cracking, elongation and toughness. It is
cal properties, notch free weld seams and good slag detach- applicable for joint welding in all positions in diameter range 1.2
ability. It is mostly used with mixed gas M21 (18 % Co2, 82 % Ar) up to 1.6 mm when using mixed gas M21. It shows outstanding
and 100 % Co2. Good root weldability without wall thickness high mechanical properties even in annealed condition, notch
limitation, approved for temperatures up to 40 C ( 40 F). free weld seams and good slag detachability. The root weldabili-
ty is prooved for all positions. In out-of-position work it is advis-
able to use the negative pole. The flux cored wire is proved for
Materials S185, S235JR, S275JR, S355JR, P235GH, P265GH, temperatures up to 50 C (58 F) in as welded and annealed
P295GH, P355GH, S275N - S355N; P275NH - P355NH; condition without wall thickness limitation.
P275NL1 - P355NL1; P275NL2 - P355NL2;
St 35, St 35.4, St 35.8 - St 45.8; St 52.4; L210 - L360MB; Materials S185 - S355J, P235GH - P265GH, P295GH - P355GH,
X42 - X52 (API-5 LX); GS-38 - GS-52; 2C10 - 2C35; S275N - P355NL2, P275NH - P355NH;
shipbuilding steels grade A - E, AH32 - EH36 St 35, St 35.4, St 35.8 - St 45.8, St 52.4; L210 - L360MB;
X42 - X52 (API-5LX); GS-38 - GS-52; 2C10 - 2C35;
Typical analysis C Si Mn P S Gas ship building steels grade A - E, AH32 - EH36
in % 0.06 0.45 1.5 0,02 0,02 M21
in % 0.06 0.5 1.4 0.02 0.015 M21
ties of the weld Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
N/mm2 N/mm2 % -20C -40C
metal according ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN
to EN 1597-1 AW M21 420 520 24 140 80 50 N/mm2 N/mm2 % -20C -40C -50C
metal according
(min. values at RT) AW M21 420 520 24 140 100 70 50
to EN 1597-1
(min. values at RT)

Shielding gas (EN 439) M21, M33 and C1, Welding position Polarity = + / =
Consumption: 12 - 18 l/min. Shielding gas (EN 439) M21 and C1,
Approvals TV (Certificate No. 7184) DB (Registration No. 42.132.31)
UDT, ABS, Controlas, LR, DNV Approvals TV (Certificate No. 6623) DB (Registration No. 42.132.27)
Controlas (1135[M21]) LR (3S/3YSH15[M21])
GL (5YHHS[M21]) UDT
and amperages 1.2 B300 16.0 120-350 18-32 Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
1.4 B300 16.0 150-400 18-33 and amperages 1.2 B300 15.0 100-350 18-32
1.6 B300 16.0 200-450 20-34 1.6 B300 15.0 160-450 20-34
Thyssen TO 15 Thyssen TO 80 Ni

T 42 ZZ N 2 E71T-GS T 42 4 1 Ni Y N 1 H5 E71T-8-Ni1 H8
Characteristics Thyssen TO 80 Ni is a self-shielding cored wire. Preferably used

Characteristics Tyssen TO 15 is a self-shielding cored wire. It is used preferably and field of use for single and multipass welding in the positions PA, PF, PC and
and field of use for single layer welding in all positions. It is outstandingly suited PB (only for manual welding). The weld metal contains roughly
for work on thin galvanized and zinc-coated plates made of 1 % Ni which provides high toughness (impact toughness).
unalloyed steel. The stable arc which is not suceptible to draft is suited for
It provides a stable arc and low spatter proportion on direct cur- outside work, in open air and in combination with a fume-
rent pole. Due to a whole slag covering there will be a smooth exhaust equipment in closed shops. It provides root
weld pattern left. The flux cored wire provides good slag remo- welding on butt welds with and without backing run, but the
vability and is applicable without shielding gas. It is excellent welding of a sealing run is recommended.
suited for lap and butt weld seams on thin sheets. It is used on constant-voltage rectifiers with neagtive pole,
Because of the low current intensity needed, the welding of provides good penetration and slag detachability.
sheets of less than 1 mm thickness is possible. Wire diameter
0.8 and 0.9 are very suitable on small GMAW transformers with Materials S185, S235JR, S275JR, S355JR, S460NL, P235GH, P265GH,
only 160 ampere. P295GH, P355GH, P420M, S275N, S355N, P275NH - P355NH,
St 35, St 35.4, St 35.8 - St 45.8; L210, L240, L290, L360,
Materials S185 - S275JR, P235GH, P265GH; GS-38 - GS-52; 2C10 - 2C35;
S220GD + Z - S550GD + ZF; S220GD + ZA - S550GD + ZA; shipbuilding steels grade A - E; AH32 - EH36;
DX 51 D + ZA - DX 54 D + ZA general purpose steel construction including bridge fabrication,
shipbuilding and offshore technique
Typical analysis C Si Mn P S Al Typical analysis C Si Mn P S Ni Al

in % 0.23 0.4 0.7 0.02 0.01 1.75 in % 0.04 0.3 1.25 0.015 0.015 0.95 0.85
Mechanical proper- Heat Yield strength Tensile Elongation Impact values

Mechanical proper- Heat Yield strength Tensile Elongation Impact values
treatment 0.2% strength (L0=5d0) in J CVN N/mm2 N/mm2 0C -20C -40C
ties of the weld metal according
%
N/mm2 N/mm2 %
metal according to EN 1597-1 AW 420 550 22 130 110 90 70
to EN 1597-1 AW 420 480 22 25
(min. values at RT)
(min. values at RT)

Approvals TV (KTA Certificate No. 9161) DB (Registration No. 42.132.34)

GL (6Y42H5) LR
and amperages 0.8 S200 4.5 40-160 14-22 Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
0.9 S200/B300 4.5/15.0 80-200 14-24 and amperages 1.6 B300 15.0 100-230 19-24
1.2 S200/B300 4.5/15.0 95-250 15-26 2.0 B300 11.3 120-280 19-24
Thyssen MV Mo Thyssen MV CrMo
Classifications EN 758 EN 12071 AWS A 5.28 Classifications EN 12071 AWS A 5.28

T 46 2 Mo M M 2 H 5 T Mo M M 2 H5 E80C-G H4 T CrMo 1 M M 2 H5 E80C-B2 H4
Characteristics Thyssen MV MO is a molybdenum-alloyed wire with metal pow- Characteristics Thyssen MV CrMo is a chromium-molybdenum alloyed wire with
and field of use der filling, suited for welding on creep resistant boiler, pressure and field of use metal powder filling. It is suited for welding on CrMo alloyed boi-
vessel and pipe steels with high creep and stress strength up to ler, pressure vessel and pipe steels with high creep and stress
500 C (932 F). strength up to 500 C (932 F).
It is applicable in positions PA, PC, PF, PB, according to EN 439, It is applicable in position PA, PC, PF, PB according to EN 439,
when using mixed gas M21. It provides very low oxide build-up, when using mixed gas M21. It provides very low oxide build-up,
stable and smooth arc, smooth droplet transfer and safe stable and smooth arc, smooth droplet transfer and safe
penetration. It is excellent suited for manual and mechanized, penetration. It is excellent suited for manual and mechanized
single and multilayer welding. single and multilayer welding.
Materials Pressure vessel steels P235GH, P265GH, P295GH, P355GH, Materials Pressure vessel and pipe steels 13 CrMo 4 5, 15 CrMo 3,
P460NH; 16Mo3 and corresponding TM-grades; 13 CrMoV 42;
X52, cast steel GS-52, GS-22 Mo 4 an others, cast steel GS-17 CrMo 55, GS-22 CrMo 5, GS-22 CrMoV 32,
fine-grained structural steels up to S460N; GS-22 CrMo 54
pipe steels L210 - L360NB, StE445.7TM
Typical analysis C Si Mn P S Mo Gas Typical analysis C Si Mn P S Cr Mo Gas

in % 0.06 0.35 1.0 <0.015 <0.015 0.5 M21 in % 0.07 0.35 1.0 <0.015 <0.015 1.0 0.5 M21
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
treatment gas 0.2% strength (L0=5d0) in J CVN treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld ties of the weld 2 2
N/mm2 N/mm2 % -10C -20C N/mm N/mm % -10C -20C
to EN 1597-1 AW M21 490 560 22 100 80 50 to EN 1597-1 A 680C/15 h M21 470 560 20 100 80 50

Shielding gas (EN 439) M21, Shielding gas (EN 439) M21,
Consumption: 12 - 18 l/min. Consumption: 12 - 18 l/min.
Approvals TV (Certificate No. 7838) UDT Approvals TV (Certificate No. 7192) UDT
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
and amperages 1.2 B300 16.0 120-300 17-32 and amperages 1.2 B300 16.0 120-300 17-32
1.6 B300 16.0 200-400 20-34 1.6 B300 16.0 200-400 20-34
Thyssen TG 308 L Thermanit 308 L FD
Classifications EN 12073 AWS A 5.22 Wst.-Nr. Classifications EN 12073 AWS A 5.22 Wst.-Nr.
T 19 9LRC3/T 19 9LRM3 E308LT0-1/E308LT0-4 1.4316 T 19 9 L P M1 E308LT1-4 1.4316
Characteristics Thyssen TG 308 L is an austenitic CrNi flux cored wire with
and field of use rutile slag characteristic. It is suited for GMAW welding with Characteristics Thermanit JE/FD is an austenitic CrNi flux cored wire with rutile
mixed gas M21 and C1 (acc. to EN 439) on matching and and field of use fast freezing slag. It is suited for GMAW welding with mixed
similar, non stabilized and stabilized corrosion resistant CrNi(N) gas M21 (all positions) on matching and similar, non stabilized
steels/cast steel grades. The weld metal is stainless and pro- and stabilized, corrosion resistant CrNi(N) steels/cast steel
vides good resistance to nitric acid, resistance to intercrystalline grades. The weld metal is stainless and provides good resist-
corrosion wet corrosion up to 350 C (662 F), cold toughness ance to nitric acid, resistance to intercrystalline corrosion wet
up to 196 C (320 F) and resistance to scaling up to corrosion up to 350 C (662 F), cold toughness up to 196 C
800 C (1472 F). Weldable almost spatter free and due to the (320 F) and resistance to scaling up to 800 C (1472 F).
very slow freezing rutile slag the weld metals shows very fine Thermanit JE/FD provides very fine and smooth weld pattern
and smooth weld pattern. Very good slag detachability and and almost spatter free welding behaviour. Very good slag
notch free seams with low annealing colouring, easy to clean detachability and notch free, clean seams with low annealing
and pickle. colouring, easy to clean and pickle.
The root welding is proved on ceramic backing bar.
Materials X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306), Materials X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306),
G-X6CrNi18-9 (1.4308), X2CrNiN18-10 (1.4311)*, G-X6CrNi18-9 (1.4308), X2CrNiN18-10 (1.4311),
X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550), X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550),
G-X5CrNiNb18-9 (1.4552), X6CrNi18-11 (1.4948) G-X5CrNiNb18-9 (1.4552), X6CrNi18-11 (1.4948)
*Material No. 1.4311 certified only with shielding gas M21
Typical analysis C Si Mn Cr Ni Gas Typical analysis C Si Mn Cr Ni Gas

in % in % 0.03 0.7 1.4 19.5 10.5 M21
0.035 0.6 1.5 20.5 10.5 M21
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN ing
ties of the weld ties of the weld treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN ing
ment N/mm2 N/mm2 N/mm2 % -196 C** gas
metal according ment N/mm2 N/mm2 N/mm2 % -196 C gas
AW 350 380 560 35 47 32 M21
metal according
to EN 1597-1 to EN 1597-1 AW 320 350 560 35 47 32 M21
(min. values at RT) **only with shielding gas M21 acc. to EN 439
(min. values at RT)

Shielding gas (EN 439) M21 and C1,
Consumption: 15 - 20 l/min. Welding position Polarity = +
Shielding gas (EN 439) M21, and C1
Approvals TV (Certificate No. 7538) GL (4550) Consumption: 15 - 20 l/min.
UDT Controlas (1033)
Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts Approvals TV UDT
and amperages 0.9 B300 15.0 100-180 18-29
1.2 B300 15.0 120-280 20-30 Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
1.6 B300 15.0 180-350 22-32 and amperages 1.2 S300 12.5 120-250 21-30
Thyssen TG 309 L
Flux cored wire
Classifications EN 12073 AWS A 5.22 Wst.-Nr. Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
T 23 12 LRC3/ E309LT0-1/ 1.4332 ties of the weld
ment N/mm2 N/mm2 N/mm2 % - 60 C gas
T 23 12 LRM3 E309LT0-4 metal according
to EN 1597-1 AW 360 380 520 30 47 32 M21
(min. values at RT)
Characteristics Thyssen TG 309 L is an austenitic CrNi flux cored wire with

and field of use rutile slag characteristic. It is suited for GMAW welding with
mixed gas M21 and C1 (acc. to EN 439).
For joint welding of high-alloyed CrNi(Mo, N) steels/cast steel
grades with unalloyed/low alloyed steels (austenite ferrite joints) Structure Austenite with part ferrite
with a maximum application temperature of 300 C (572 F).
It is also suited for joint welding of high alloyed CrNi(Mo, N)
steels/cast steel grades with stainless and heat-resistant
Cr steels/cast steel grades. For intermediate layers when
welding the clad side of plates and cast materials clad with non
stabilized and stabilized CrNi(Mo, N) austenitic metal. The weld
metal is stainless (wet corrosion up to 350 C / 662 F).
Weldable almost spatter-free and due to the very slow Welding position Polarity = +
freezing slag the weld metal shows fine and smooth weld Shielding gas (EN 439) M21 and C1,
pattern. Very good slag detachability and notch free seams with Consumption: 15 - 20 l/min.
low annealing colouring, easy to clean and pickle.
Materials Combinations between X10CrNiMoNb18-12 (1.4583), Approvals TV (Certificate No. 7540)

X5CrNi18-10 (1.4301), G-X6CrNi18-9 (1.4308), Controlas (1133)
X2CrNiMo17-13-2 (1.4404), X2CrNiMo18-14 (1.4435), GL (4332)
X6CrNiTi18-10 (1.4541), G-X5CrNiNb18-9 (1.4552), UDT
X6CrNiMoTi17-12-2 (1.4571), X6CrNiMoNb17-12-2 (1.4580),
X6CrNi18-11 (1.4948), X2CrNiMoN17-13-3 (1.4429),
X2CrNiN18-10 (1.4311), X2CrNiMoN17-12-2 (1.4406)
and ferritic steels P265GH - P295GH, S255N - S355N;
and amperages 0.9 B300 15.0 100-180 18-29
Typical analysis C Si Mn Cr Ni Gas 1.2 B300 15.0 120-280 20-30
in % 0.03 0.6 1.5 24.0 13.0 M21 1.6 B300 15.0 180-350 22-32
Thyssen TG 309 Mo L
Flux cored wire
T 23 12 2 LRC3/ E309LMoT0-1/ 1.4459 ties of the weld
T 23 12 2 LRM3 E309LMoT0-4 metal according
to EN 1597-1 AW 450 500 590 25 47 32 M21
(min. values at RT)
Characteristics Thyssen TG 309 Mo L is an austenitic CrNiMo flux cored wire
and field of use with rutile slag characteristic. It is suited for GMAW welding with
mixed gas M21 and C1 (acc. to EN 439). It is appropriate for
joint welding high alloyed CrNi(Mo, N) steels/cast steel grades
with unalloyed/low alloyed steels (austenite ferrite joints) with a
maximum application temperature of 300 C (572 F). It is also
suited for joint welding of high alloyed CrNi(Mo, N) steels/cast
steel grades with stainless and heat resistant Cr steels/cast Structure Austenite with part ferrite
steel grades. For intermediate layers when welding the clad
side of plates and cast materials clad with non stabilized and
stabilized CrNi(Mo, N) austenitic metal. In the whole field of
application this flux cored wire provides high resistance to hot
cracking even at high dregree of dilution.
The content of molybdenum provides a better corrision resist-
ance and simultaneously increases the ductility of austenitic Polarity = +
Welding position
joining combinations at higher temperatures. Weldable almost Shielding gas (EN 439) M21 and C1,
spatter free and due to the very slow freezing slag the weld Consumption: 15 - 20 l/min.
metal shows fine and smooth weld pattern.
Very good slag detachability and notch free seams with low
annealing colouring, easy to clean and pickle.
This material can also be supplied under the product name
Thermanit 309 Mo L FD.
Approvals TV (Certificate No. 7688)) GL (4459[C1/M21])

Materials Combinations between X10CrNiMoNb18-12 (1.4583), ABS (E308MoL/T0-H) DNV (309MoL)
X5CrNi18-10 (1.4301), G-X6CrNi18-9 (1.4308), LR (Stainless Steel DH36) Controlas (1361)
X2CrNiMo17-13-2 (1.4404), X2CrNiMo18-14 (1.4435),
X6CrNiTi18-10 (1.4541), G-X5CrNiNb18-9 (1.4552),
X6CrNi18-11 (1.4948), X2CrNiMoN17-13-3 (1.4429),
X2CrNiN18-10 (1.4311), X2CrNiMoN17-12-2 (1.4406)
and amperages 0.9 B300 15.0 100-180 18-29
Typical analysis C Si Mn Cr Mo Ni Gas 1.2 B300 15.0 120-280 20-30
in % 0.03 0.6 1.5 23.0 2.8 13.0 M21 1.6 B300 15.0 180-350 22-32
Thermanit 309 L FD
Flux cored wire
T 23 12 L P M1 E309LT1-4 1.4332 ties of the weld
T 23 12 L P C1 E309LT1-1 metal according
to EN 1597-1 AW 360 380 520 30 47 32 M21
(min. values at RT)
Characteristics Thermanit 25/14 E/FD is an austenitic CrNi flux cored wire with
and field of use rutile, fast freezing slag. It is suited for all-position GMAW
welding with mixed gas M21. It is appropriate for joint welding of
high alloyed CrNi(Mo) steels/cast steel grades with unalloyed/
low alloyed steels (austenite ferrite joints) with a maximum
application temperature of 300 C (572 F). For joint welding of
high alloyed CrNi(Mo, N) steels/cast steel grades with stainless
and heat resistant Cr steels/cast steel grades.
For intermediate layers when welding the clad side of plates
and cast materials clad with non stabilized and stabilized
CrNi(Mo, N) austenitic metals. The weld metal is stainless
(wet corrosion up to 350 C / 662 F).
annealing colouring, easy to clean and pickle. Welding position Polarity = +
Materials Combinations between X10CrNiMoNb18-12 (1.4583),

X5CrNi18-10 (1.4301), G-X6CrNi18-9 (1.4308),
X2CrNiMo17-13-2 (1.4404), X2CrNiMo18-14 (1.4435),
X6CrNiTi18-10 (1.4541), G-X5CrNiNb18-9 (1.4552),
X6CrNi18-11 (1.4948), X2CrNiMoN17-13-3 (1.4429), Approvals TV UDT
X2CrNiN18-10 (1.4311), X2CrNiMoN17-12-2 (1.4406)
Typical analysis C Si Mn Cr Ni Gas Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
in % 0.03 0.7 1.4 23.0 12.5 M21 and amperages 1.2 S300 12.5 120-250 21-30
Thyssen TG 316 L
Flux cored wire
T19 12 3 LRM3/ E316LT0-4/ 1.4430 ties of the weld
ment N/mm2 N/mm2 N/mm2 % -120 C gas
T19 12 3 LRC3 E316LT0-1 metal according
to EN 1597-1 AW 320 350 520 30 47 32 M21
(min. values at RT)
Characteristics Thyssen TG 316 L is an austenitic CrNiMo flux cored wire with

and field of use rutile slag characteristic. It is suited for GMAW welding with
mixed gas M21 and C1 (acc. to EN 439) for joining of matching
and similar, non stabilized and stabilized, corrosion resistant Structure Austenite with part ferrite
CrNi(N) and CrNiMo(N) steels/cast steel grades.
The weld metal is stainless and resistant to intercrystalline
corrosion (wet corrosion up to 400 C / 752 F), cold tough
up to 120 C (184 F) and resistant to scaling up to 800 C
(1472 F).
Thyssen TG 316 L provides almost spatter free welding
behaviour and due to the slow freezing rutile slag, the weld
metal shows very fine and smooth weld pattern. Welding position Polarity = +
Very good slag detachability and notch free seams with low Shielding gas (EN 439) M21 and C1,
annealing colouring, easy to clean and pickle. Consumption: 15 - 20 l/min.
Materials X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306), Approvals TV (Certificate No. 7539)

G-X6CrNi18-9 (1.4308), X5CrNiMo17-12-2 (1.4401), GL (4571)
X2CrNiMo17-13-2 (1.4404), G-X6CrNiMo18-10 (1.4408), UDT
X2CrNiMo18-14 (1.4435), X5CrNiMo17-13-3 (1.4436), Controlas
X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550),
G-X5CrNiNb18-9 (1.4552), X6CrNiMoTi17-12-2 (1.4571),
X10CrNiMoTi18-12 (1.4573), X6CrNiMoNb17-12-2 (1.4580),
G-XCrNiMoNb18-10 (1.4581), X6CrNi18-11 (1.4948)
and amperages 0.9 B300 15.0 100-180 18-29
Typical analysis C Si Mn Cr Mo Ni Gas 1.2 B300 15.0 120-280 20-30
in % 0.03 0.6 1.5 19.0 2.8 12.5 M21 1.6 B300 15.0 180-350 22-32
Thermanit 316 L FD
Flux cored wire
T 19 12 3 L P M1 E316LT1-4 1.4430 ties of the weld
T 19 12 3 L P C1 E316LT1-1 metal according
to EN 1597-1 AW 320 350 520 35 47 32 M21
(min. values at RT)
Characteristics Thermanit GE/FD is an austenitic CrNiMo flux cored wire with

and field of use rutile, fast freezing slag. It is suited for all position GMAW
welding with mixed gas M21 for joining of matching and similar,
non stabilized and stabilized corrosion resistant CrNi(N) and
CrNiMo(N) steels/cast steel grades. The weld metal is stainless, Structure Austenite with part ferrite
resistant to intercrystalline corrosion (wet corrosion up to
400 C / 752 F), cold tough up to 120 C (184 F) and
resistant to scaling up to 800 C (1472 F).
It shows very fine and smooth weld pattern and almost spatter
free welding behaviour. Very good slag detachability and notch
free and clean seams with low annealing colouring, easy to
clean and pickle.
Materials X5CrNi18-10 (1.4301), X2CrNi19-11 (1.4306),

G-X6CrNi18-9 (1.4308), X5CrNiMo17-12-2 (1.4401),
X2CrNiMo17-13-2 (1.4404), G-X6CrNiMo18-10 (1.4408),
X2CrNiMo18-14 (1.4435), X5CrNiMo17-13-3 (1.4436),
X6CrNiTi18-10 (1.4541), X6CrNiNb18-10 (1.4550),
G-X5CrNiNb18-9 (1.4552), X6CrNiMoTi17-12-2 (1.4571), Approvals TV UDT
X10CrNiMoTi18-12 (1.4573), X6CrNiMoNb17-12-2 (1.4580),
G-XCrNiMoNb18-10 (1.4581), X6CrNi18-11 (1.4948)
Typical analysis C Si Mn Cr Mo Ni Gas Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
in % 0.03 0.7 1.4 19.0 2.8 12.0 M21 and amperages 1.2 S300 12.5 120-250 21-30
Thyssen TG 22/09
Flux cored wire
T22 9 3NLRM3 / E2209LT0-4 / 1.4462 ties of the weld
ment N/mm2 N/mm2 N/mm2 % -20C -40C gas
T22 9 3NLRC3 E2209LT0-1 metal according
to EN 1597-1 AW 600 650 800 25 60 50 32 M21
(min. values at RT)
Characteristics Thyssen TG 22/09 is an austenitic-ferritic CrNiMo flux cored

and field of use wire with rutile slag characteristic. It is suited for GMAW welding
of Duplex steels with mixed gas M21 and C1 (acc. to EN 439).
It is appropriate for joining and surfacing (cladding) applications
on matching and similar austenitic/ferritic steels/cast steel
grades. The weld metal is resistant to intercrystalline corrosion Structure Austenite/Ferrite
(wet corrosion up to 250 C / 482 F) and provides a good
resistance to pitting corrosion and stress corrosion cracking in
chloride bearing environment. Suitable for use in chemical
apparatus and plant construction, in chemical tank and general
construction and on/offshore industry.
The flux cored wire is also suited for mixed structures of diffe-
rent steels (black/white) with high resistance to hot
cracking. Thyssen TG 22/09 provides almost spatter free Welding position Polarity = +
welding behaviour and due to the very slow freezing rutile slag, Shielding gas (EN 439) M21 and C1,
the weld metal shows very fine and smooth weld pattern. Consumption: 15 - 18 l/min.
annealing colouring, easy to clean and pickle.
Materials X2CrNiMoN22-5-3 (1.4462), GX6CrNiMo24-8-2 (1.4463),

Approvals TV (Certificate No. 7656) LR (Duplex Mn-steel)
X2CrNiMoSi19-5 (1.4417), and similar alloyed ferritic-austenitic
GL (4462[C1/M21]) DNV (Duplex Mn-steel)
materials with higher strength and combinations between
ABS (E2209T0-4)
mentioned steels and ferritic steels such as
P235GH - P295GH, S255N - S355N, 16Mo3,
and steels corresponding to X10CrNiMoTi18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni N Gas Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
in % 0.03 0.7 1.1 22.5 3.2 9.0 0.12 M21 and amperages 1.2 B300 15.0 130-220 22-30
Thermanit 22/09 FD
Flux cored wire
T 22 9 3 N L P M 1 / E2209LT1-4 / 1.4462 ties of the weld
ment N/mm2 N/mm2 N/mm2 % -20C -40C gas
T 22 9 3 N L P C 1 E2209LT1-1 metal according
to EN 1597-1 AW 600 650 780 25 60 45 32 M21
(min. values at RT)
Characteristics Thermanit 22/09 FD is an austenitic ferritic CrNiMo flux cored

and field of use wire with rutile slag characteristic. Due to the fast freezing slag it
provides all position welding with mixed gas M21 (acc. to
EN 439). It is appropriate for joining and surfacing (cladding)
applications on matching and similar austenitic/ferritic
Structure Austenite/Ferrite
steels/cast steel grades. The weld metal is resistant to inter-
crystalline corrosion (wet corrosion up to 250 C / 482 F) and
provides a good resistance to pitting corrosion and stress corro-
sion cracking in chloride bearing environment. Suitable for use
in chemical apparatus and plant construction, in chemical tank
and general construction and on/offfshore industry. The flux
cored wire is also suited for mixed structures of different steels
("black"/"white") with high resistance to hot cracking. Welding position Polarity = +
In comparsion to covered electrodes or solid wires, the fast Shielding gas (EN 439) M21 and C1
freezing rutile slag of this flux cored wire supports higher Consumption: 15 - 18 l/min.
welding efficiency (deposition rate) especially in out of position
work .
Materials X2CrNiMoN22-5-3 (1.4462), GX6CrNiMo24-8-2 (1.4463), Approvals TV (KTA Certificate No. 9106)
X2CrNiMoSi19-5 (1.4417), X2CrNiN23-4 (1.4362) LR (Duplex Mn-steel)
and similar alloyed ferritic-austenitic materials with higher DNV (4462 Mn-steel)
strength and combinations between mentioned steels and ABS (E2209T1-4)
ferritic steels such as P235GH - P295GH, S255N - S355N, GL (4462 Mn-steel)
16Mo3, shipbuilding steels grade A - E, AH32 - EH36
and steels corresponding to X10CrNiMoTi18-12 (1.4583)
Typical analysis C Si Mn Cr Mo Ni N Gas Packaging, weights Diameter (mm) Spool type Weight (kg) Amperage Volts
in % 0.03 0.7 1.0 22.5 3.2 9.0 0.13 M21 and amperages 1.2 S300 15.0 130-220 22-30
Welding rods / bare wire electrodes
(aluminium)
Page
Note 655
Summary 656-657
for the welding of aluminium alloys 658-665
Aluminium and aluminium alloy welding filler metals
There is increasing use of aluminium materials in engineering. Especially in modern

vehicle manufacturing the tendency towards lightweight construction is recognizable.
The quality of welds depends upon the filler metals and the auxilary materials used
(e.g. shielding gases).
When welding tungsten inert gas (TIG) and metal inert gas (MIG) high quality
standards can be achieved if welded competently and the right filler metal is chosen.
Increasingly the pulsed MIG welding method is applied. Important informations
refering to MIG welding of aluminium are shown on "DVS-Merkbltter/leaflets 0913,
0933 and 0961".
The shielding gases preferably used are welding-grade argon or argon/helium mixes.
All mentioned welding filler metals conform to DIN 1732, part 1.

Corresponding EN is projected. References to registrations of classification societies
or inspection companies are shown on the respective data sheet.
Summary
Welding rods / bare wire electrodes (aluminium)
Page Brand name DIN AWS NFA Material No. Page
for the welding of aluminium alloys
658 ........Union AI 99,5 ..............1732 ...SG-AI 99,5.................................... .......................................81-331 ... A-5(1050) .......................................3.0259.........................................658
659 ........Union AI 99,5 Ti ..........1732 ...SG-AI 99,5 Ti................................ ....................................... ............ .....................................................3.0805.........................................659
660 ........Union AIMg 3 ..............1732 ...SG-AIMg3..................................... .......................................81-331 ... A-G 3 C (5154) ..............................3.3536.........................................660
661 ........Union AIMg 5 ..............1732 ...SG-AIMg5 ......................A 5.10.... ER5356..........................81-331 ... A-G 5 MC (5356) ...........................3.3556.........................................661
662 ........Union AIMg 4,5 Mn.....1732 ...SG-AIMg 4,5 Mn............A 5.10.... ER5183..........................81-331 ... A-G 4,5 MC (5183) ........................3.3548.........................................662
663 ........Union AIMg 4,5 MnZr .1732 ...SG-AIMg 4,5 MnZr ........A 5.10 ..( ER5183).........................81-331 ... A-G 4,5 MC (5183) ........................3.3546.........................................663
664 ........Union AISi 5................1732 ...SG-AISi 5.......................A 5.10.... ER4043..........................81-331 ... A-S 5 (4043) ..................................3.2245.........................................664
665 ........Union AISi 12..............1732 ...SG-AISi 12.....................A 5.10.... ER4047..........................81-331 ... A-S 12 (4047) ................................3.2585.........................................665
Union Al 99,5 Union Al 99,5 Ti
Welding rod / bare wire electrode Welding rod / bare wire electrode
Classifications DIN 1732 NFA 81-331 Wst.-Nr. Classifications DIN 1732 Wst.-Nr.
SG-Al 99,5 A-5(1050) 3.0259 SG-Al 99,5 Ti 3.0805
Characteristics Welding rods and bare wire electrodes for oxyacetylene, GTA
and field of use and GMA welding of pure aluminium. Grain refinement in the
and field of use and GMA welding.
weld metal as a result of titanium addition.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F). Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 C (302 F).
Materials Al 99,0: Al 99,5; E Al 99,5

Materials Al 99,0; Al 99,5;
for E Al qualities Union Al 99,5 is recommended
Typical analysis Al Others

in % >99.5 <0.5 Typical analysis Al +Ti Ti Others
in % >99.5 0.1-0.2 <0.5
Mechanical proper- Yield strength Tensile Elongation Electrical

0.2 % strength (L0=5d0) conductivity Mechanical proper- Yield strength Tensile Elongation Electrical
ties of the weld 0.2 % strength (L0=5d0) conductivity
metal according N/mm2 N/mm2 % Sm/mm2 ties of the weld
N/mm2 N/mm2 % Sm/mm2
to EN 1597-1 40 70 25 33 metal according
to EN 1597-1 40 70 25 33
(min. values at RT)
(min. values at RT)
Welding position Polarity GTAW ~ / GMAW = + Polarity GTAW ~ / GMAW = +

Shielding gas (EN 439) I Welding position
and weights 1.6 x 1000 10.0 and weights 1.6 x 1000 10.0
2.0 x 1000 10.0 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
3.2 x 1000 10.0 3.2 x 1000 10.0
4.0 x 1000 10.0 4.0 x 1000 10.0
0.8 B300 5.0 0.8 B300 5.0
1.0 B300 7.0 1.0 B300 7.0
1.2 B300 7.0 1.2 B300 7.0
1.6 B300 7.0 1.6 B300 7.0
Union AlMg 3 Union AlMg 5
Classifications DIN 1732 NFA 81-331 Wst.-Nr. Classifications DIN 1732 AWS A 5.10 NFA 81-331 Wst.-Nr.
SG-AlMg3 A-G 3 C (5154) 3.3536 SG-AlMg5 ER5356 A-G 5 MC (5356) 3.3556
Characteristics Welding rods and bare wire electrodes for oxyacetylene, GTA and field of use and GMA welding of AlMg alloys containing up to 5 % Mg.
and field of use and GMA welding of AlMg alloys containing up to 3 % Mg. Seawater resistant weld metal.
Seawater resistant weld metal.
For welding almost identically coloured joints on anodically oxid- Thicker plate materials require preheating to 150 C (302 F).
ziable materials.
Materials AlMg 5; AlMg 3; AlMg 4 Mn; AlMgSi 0,5; AlMgSi 0,7;
AlMgSi 1; AlMgSiCu; AlZn 4,5 Mg 1; G-AlMg 5; G-AlMg 5 Si;
G-AlMg 3; G-AlMg 3 Si
Typical analysis Mg Mn Cr Ti Al
Materials AlMg 3; AlMg 2; AlMg 1; G-AlMg 3; G-AlMg 3 Si
in % 4.5-5.5 0.1-0.5 <0.3 <0.15 Balance
Typical analysis Mg Mn Cr Ti Al Mechanical proper- Yield strength Tensile Elongation Electrical

0.2 % strength (L0=5d0) conductivity
in % 2.6-3.6 0.10-0.6 <0.3 <0.15 Balance ties of the weld 2 2
N/mm N/mm % Sm/mm2
metal according
to EN 1597-1 110 235 18 14-19
Mechanical proper- Yield strength Tensile Elongation Electrical (min. values at RT)
ties of the weld
N/mm2 N/mm2 % Sm/mm2 Welding position Polarity GTAW ~ / GMAW = +
metal according
to EN 1597-1 80 180 18 16-22 Shielding gas (EN 439) I
(min. values at RT)
Approvals TV (Certificate No. 2198 [GTAW] and 2197 [GMAW])

Welding position Polarity GTAW ~ / GMAW = + DB (Registration form No. 61.132.01 [GTAW and GMAW])
Shielding gas (EN 439) I GL (S-AlMg5 [GMAW])
ABS (ER5356 [GMAW])
LR (5083 odF [GMAW])
2.0 x 1000 10.0 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
3.2 x 1000 10.0 3.2 x 1000 10.0
4.0 x 1000 10.0 4.0 x 1000 10.0
0.8 B300 5.0 0.8 B300 5.0
1.0 B300 7.0 1.0 B300 7.0
1.2 B300 7.0 1.2 B300 7.0
1.6 B300 7.0 1.6 B300 7.0
Union AlMg 4,5 Mn Union AlMg 4,5 MnZr
Classifications DIN 1732 AWS A 5.10 NFA 81-331 Wst.-Nr. Classifications DIN 1732 AWS A 5.10 NFA 81-331 Wst.-Nr.
SG-AlMg 4,5 Mn ER5183 A-G 4, 5MC (5183) 3.3548 SG-AlMg 4,5 MnZr (ER5183) A-G 4,5 MC (5183) 3.3546
and field of use and GMA welding of AlMg alloys. Seawater resistant weld Characteristics Zirconium micro alloyed welding rods and bare wire electrodes.
metal. and field of use The weld metal is insusceptible to hot cracking. Particularly
advantageous for complicated weldments involving infavourable
Thorough cleaning of the workpiece bevels is necessary. clamping conditions.
Materials AlMg 4,5 Mn; AlMg 4 Mn; AlMg 5; AlMgSi 0,5; AlMgSi 0,7; Thicker plate materials require preheating to 150 C (302 F).
AlMgSi 1; AlMg 1 SiCu; AlZn 4,5 Mg 1; G-AlMg 5; G-AlMg 5 Si
Materials AlMg 4,5 Mn; AlMg 4 Mn; AlMg 5; AlMgSi 0,5; AlMgSi 0,7;
Typical analysis Mg Mn Cr Ti Al AlMgSi 1; AlMg 1 SiCu; AlZn 4,5 Mg 1; G-AlMg 5; G-AlMg 5 Si
in % 4.3-5.2 0.6-1.0 0.05-0.25 <0.15 Balance
Mechanical proper- Yield strength Tensile Elongation Electrical Typical analysis Mg Mn Cr Ti Zr Al

ties of the weld 0.2 % strength (L0=5d0) conductivity in % 4.3-5.2 0.6-1.0 0.05-0.25 <0.15 0.1-0.2 Balance
metal according
to EN 1597-1 125 275 16 15-19 Yield strength Tensile Elongation Electrical
Mechanical proper-
(min. values at RT) 0.2 % strength (L0=5d0) conductivity
ties of the weld
Polarity GTAW ~ / GMAW = + metal according
Welding position 125 275 16 15-19
Shielding gas (EN 439) I to EN 1597-1
(min. values at RT)
Approvals TV (Certificate No. 2196 [GTAW] and 2195 [GMAW]) Welding position Polarity GTAW ~ / GMAW = +
TV Wien (Registration form No. 27 [GMAW]) Shielding gas (EN 439) I
DB (Registration form No. 61.132.03 [GTAW and GMAW])
GL (S-AlMg4.5Mn [GMAW])
DNV (5183 [GMAW])
Approvals DB (Certificate No. 61.132.04 [GMAW and GTAW])
ABS (ER5183 [GMAW])
GL (S-AlMg4.5MnZr [GMAW and GTAW])
LR (5083 odF [GMAW])
2.0 x 1000 10.0 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
3.2 x 1000 10.0 3.2 x 1000 10.0
4.0 x 1000 10.0 4.0 x 1000 10.0
0.8 B300 5.0 0.8 B300 5.0
1.0 B300 7.0 1.0 B300 7.0
1.2 B300 7.0 1.2 B300 7.0
1.6 B300 7.0 1.6 B300 7.0
Union AlSi 5 Union AlSi 12
Classifications DIN 1732 AWS A 5.10 NFA 81-331 Wst.-Nr. Classifications DIN 1732 AWS A 5.8 AWS A 5.10 NFA 81-331 Wst.-Nr.
SG-AlSi 5 ER4043 A-S 5 (4043) 3.2245 SG-AlSi 12 B AlSi-4 ER4047 A-S 12 (4047) 3.2585
and field of use and GMA welding. The weld metal is not anodically oxidizeable Characteristics Welding rods and bare wire electrodes for oxyacetylene, GTA
for decorative purposes. Very fluid weld pool. and field of use and GMA welding. Seawater resistant weld metal.
Thicker plate materials and castings require preheating to Very fluid weld pool. Usable primarily in the flat position.
150 - 200 C (302 - 392 F). Thorough cleaning of the workpiece bevels is necessary.
Weld seams on workpieces made of hardenable alloys must not Thicker plate materials require preheating to 150 - 200 C
be located in very highly stressed zones. (302 - 392 F)
Materials AlMgSi 0,5; AlMgSi 0,7; AlMgSi 1; AlMg 1 SiCu; G-AlSi 6 Cu 4 Materials G-AlSi 12; G-AlSi 12 (Cu); G-AlSi 11; G-AlMg 3 Si
Typical analysis Si Al
in % 4.5-5.5 Balance Typical analysis Si Mn Al
in % 11.0-13.5 <0.3 Balance
N/mm N/mm % Sm/mm2
metal according ties of the weld 0.2 % strength (L0=5d0) conductivity
to EN 1597-1 70 130 16 15-19 N/mm 2
N/mm 2
% Sm/mm2
metal according
(min. values at RT) 80 170 5 18-22
to EN 1597-1
(min. values at RT)
Welding position Polarity GTAW ~ / GMAW = +
Welding position Polarity GTAW ~ / GMAW = +
Approvals DB (Certificate No. 61.132.02 [GTAW and GMAW])
2.0 x 1000 10.0 2.0 x 1000 10.0
2.4 x 1000 10.0 2.4 x 1000 10.0
3.2 x 1000 10.0 3.2 x 1000 10.0
4.0 x 1000 10.0 4.0 x 1000 10.0
0.8 B300 5.0 0.8 B300 5.0
1.0 B300 7.0 1.0 B300 7.0
1.2 B300 7.0 1.2 B300 7.0
1.6 B300 7.0 1.6 B300 7.0
Appendix
Content Page
Key to abbreviations 669
Spools, coils, drum packagings and stacker frames for wire products 670-676
Weights of weld seam of different weld forms 677
Recommendations for redrying covered electrodes and welding fluxes 678-679
Joint welding of dissimilar materials 680-681
Diagrams 682-685
The problem of dilution;
Recommendations and examples of calculation 686-690
Weld claddings 691
Joints on clad products 692-696
Groove preparation 697-699
Welding of clad plates 700-701
Material test certificates according to EN 10 204 702-703
Comparsion chart of approvals for all welding consumables 704-706
Approvals and approval authorities 707
Covered electrodes 708-717
Flux cored wires 718-721
Wire electrodes, welding wires and welding rods 722-735
Gas welding rods 736
Wire/flux combinations 738-745
SAW wires and welding fluxes 746-747
VdTV Kennblatt 1000 / included base materials 748-751
VdTV Kennblatt 1000 / old and new base material designations 752
Included base materials - Deutsche Bahn 753-754
Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades 755-761
Hardness conversion table 762-763
Conversion table C F 764
Key to abbreviations
Welding positions
PE
PA Horizontal welding of butt weld and
PC fillet weld in flat position
PF PG PB Horizontal welding of fillet weld

(downhand position)
PB
PC Transverse position
PA PD Horizontal overhead position
PE Overhead position
PF Vertical up position
PG Vertical down position
Heat treatment
AW as welded
SR stress relieved
N normalised
V quenched and tempered
A tempered
RT room temperature
Hardness
HB Brinell hardness
HRC Rockwell hardness
Type of current
= DC direct current (electrode negative)
=+ DC direct current (electrode positive)
~ AC alternating current
Spools for GMAW-wires (* acc to EN 759)
Designation: B 300* Designation: Adapter for B 300 Designation: S 200* Designation: S 100*
Material: steel wire Material: plastic Material: plastic Material: plastic
for wire weights of: 12,5 / 15 / 18 / 20 kg for wire weights of: 5 kg for wire weights of: 0,7 kg
Designation: BS 300*
Material: steel wire, coated
for wire
weights of: 12,5 / 15 / 18 kg
40,5 mm
Designation: S 300* Designation: S 760*

Material: plastic Material: wood/steel sheet
for wire weights of: 15 kg for wire weights of: 250 / 300 kg
Designation: Thyssen Marathon Pac Designation: Thyssen Multi Pac
for wire weights of: 250 kg for wire weights of: 250 kg
Please mention liner length when ordering. Please mention liner length when ordering.
*Additional accessories on request
Liner connector
Pivoted guide pulley

Liner
Liner connector *
Perspex cover
Perspex cover
Securing clamp ring for Securing clamp ring
drum cover or perspex cover
Transport ring with handles * Steel rod with elastic
Steel rod with elastic retainer retainer for transport
for transport purposes purposes
Lid
Lid
Wire electrode
Wire electrode
Inner core
Multi Pac container
Outer cover
Coil dimensions for sub-arc wires Pay-off-packs for sub-arc wires
Heavy duty steel dispenser,

large size
Material: steel sheet
wire weights: 800 kg
Spool Spooltype Dimensions (mm) approx. Material

designations EN 759 A I B weight (kg)
K 435 - 70 1) - 435 300 70 25 steel wire
K 435 - 100 1) B 450 435 300 100 25 steel wire
K 300 - 20 2) B 300 300 180 100 20 steel wire
1) 2)
for wire diameter 2.0 - 4.0 mm for wire diameter 1.2 - 2.0 mm
Coil Dimensions (mm) Weight Tubular dispenser

designation A I B (kg) Material: steel tubes
wire weight approx. 750 kg
AA1) 770 570 100 100
C 320 220 50 10
1)
on request
Packing units for sub-arc fluxes

In plastic bags of 25 kg each In steel drums of 200 kg each
Vacuum packagings Extra Dry

Number of pieces and units of weight on request
Pay-off-packs for sub-arc wires Weights of weld seam of different weld forms
(Guide values)
Steel drum*
The values allow a weld reinforcement of 1.5 mm
on wooden pallet V-butt weld 70
V-butt weld 60
(740 x 740 mm) 10 V-butt weld 50
9 DV-butt weld 70
8
DV-butt weld 60
7
6 DV-butt weld 50
Weight: 5
850 kg max. 4
1.5
1.0
0.9
Weld weight kg/m

0.8
0.7
0.6
0.5
0.4
0.3
0.2
0.15
0.10
0.09
0.08
0.07
*each pallet one drum 0.06 Fillet weld 120
0.05
Fillet weld 90
0.04
Fillet weld 60
0.03
0.02
Pay-off-pack*
on wooden pallet
0.01
(1200 x 800 mm) 1 2 3 4 5 6 7 8 9 10 12 15 18 20 22 25 30 35 40 45 50
Wall thickness mm
Weight:
350 kg max.
*each pallet two drums
Recommendations for the redrying covered electrodes
and welding fluxes
Covered electrodes and welding fluxes can absorb moisture, depending on their Vakuum packaging EXTRA DRY
coating, grain composition as well as the surrounding atmosphere.
Covered electrodes can also be supplied vacuum-packed upon request.
The necessity to redry these welding filler metals prior to welding is dependent upon
the type of coating or flux as well as upon the yield strength and thickness of the steel With this type of packaging the covered electrodes can be used without problems
sheet/plate to be welded. With increasing content of alloys, yield strength of the within 9 hours (1 shift) without redrying after opening the packaging.
base material and stress condition of the construction, the risk of hydrogen-induced In this case H2 contents of < 5 ml/100 g in the deposited weld metal can be achieved.
cracking will increase too.
Electrodes stored in opened packaging a longer time can be regenerated by redrying
In general low alloyed basic covered electrodes and basic welding fluxes, which are for 2 hours at 300 - 350 C (572 - 662 F).
used predominantly for the welding of higher-strength steels, should be redried.
For low alloyed basic covered electrodes and welding fluxes used for welding steels
with a minimum yield strength of 355 N/mm, a redrying time of 2 hours at 250 C
(482 F) is generally sufficient.
Very low H2 contents of < 5 ml/100 g in the deposited weld metal of covered electro-
des and submerged-arc weld metal, as often required for the welding of creep
resistant steels and fine grained structural steels with yield strengths of 355 N/mm,
can be achieved only by redrying for at least 2 hours at 300 - 350 C (572 - 662 F).
Low alloyed iron-oxide, rutile and rutile basic covered electrodes (according to EN
499: A, R, RR, RC, RA, RB) do not generally require any redrying, provided that the
covered electrodes are stored dry in undamaged packages. If, as a result of inproper
storage, the covering of the aforementioned electrode type has an excessibly high
moisture content, which is recognizable by their varying behaviour during welding,
redrying can be performed for one hour at 100 - 110 C (212 - 230 F).
Cellulose covered electrodes require a defined moisture content to display optimum

welding properties. It is for this reason that they are packed mainly in tins.
These electrodes must not be redried.
For security reasons, to avoid any start pores it is advisable to redry high alloyed
electrodes for 2 hours at 300 C (572 F) 25 C (77 F). Intermediate storage
temperature of the redried consumables should be around 150 C (302 F).
Redrying can be repeated several times for all types of electrodes and fluxes
(except cellulose electrodes) within a maximum drying time of 10 hours.
Joint welding of dissimilar materials
Austenite-ferrite joints 3. Heat treatment
Stress relieving may only be carried out on austenitic or austenitic-ferritic welding

1. Requirements consumables at temperatures up to max. 300 C (572 F), as at higher temperatures
a Cr-carbide zone arises in the transition zone of the weld deposit, dangerously redu-
Most important is the structure of the dilution zone martensite-free (poor in martensite) cing the strength of the joint. Naturally higher (service) temperatures should not occur
and adherence to the strength values of the component. during use.
2. Welding consumables and processes 4. The special status of Thermianit Nicro 82, 182 and 625
The most critical point in austenite-ferrite joints is the transition/dilution zone between The Ni-based alloys Thermanit Nicro 82, 182 and 625 are much less critical with refe-
the ferritic base material (ferrite) and the high alloyed austenitic or austenitic-ferritic rence to dilution because of their high alloy content and also allow proper stress
welding consumable (austenite). This zone should by no means contain high marten- relieving. However, these welding consumables should not only be used for inter-
site proportions, as the resulting brittleness of the structure will endanger the welded mediate layers. In the event that the seam is filled up with an austenitic-ferritic wel-
joint and can lead to cracking. ding material, a ferrite-free, fully austenitic zone with a high hot cracking tendence
would arise in the transition zone due to Ni-absorption from the Ni-based alloy.
The following Thermanit welding consumables meet this requirement:
2.1 Austenitic (ferrite-free and ferrite-containing) welding consumables with composi-

tions of which the structure points are favorably located in the Schaeffler-Diagram
(see page 683). They are mainly welded by using processes with a low dilution ten-
dency (GTAW and coated electrodes).
Thermanit CM, X, 18/17 E, 20/10, 22/09, 23/11 MoZL, 25/14 E, 30/10.
For Thermanit X also the GMAW process can be used and for Thermanit 20/10 it is
possible to use either the GMAW or SAW wire provided that the instructions shown
under section B.2.2 are strictly observed.
2.2 The nickel-based welding consumables Thermanit Nicro 82, Nicro 182 and 625.
*Ferritic base material or in short form ferrite means the unalloyed and low alloyed
and ferritic stainless/heat resistant Cr steels/cast steel grades.
Rocha Intergranular Corrosion Diagram Schaeffler Diagram
850 30
ite
rr
Nickel-Equivalent = % Ni + 30 x % C + 0,5 x % Mn
28
Fe
800 26 0%
0,09 % C 24 5
750 Austenite
22 10
Annealing temperature [C]
0,06 % C 20
700 20
18
0,04 % C
16 40
650 A+M A+F
0,03 % C 14
80
600 12
0,02 % C
10
Martensite
550 8 100
A+M+F
6
500
4 F
M+F Ferrite
+
2
450 M
0
0,01 0,1 1 10 100 1000 10000 100000
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Annealing time [h]
Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb + 2 x % Ti
Range of intergranular corrosion for 18/8 chromium-nickel steels
depending upon dissolved carbon content (acc. to H.J. Rocha )
Schaeffler - Diagram
(acc. to A. L. Schaeffler, Metal Progress Nov. 1949, page 680 up to 680-B)
DeLong Diagram WRC 92 Diagram
21 18
x % Cu
Nickel-Equivalent = % Ni + 30 x % C + 30 x % N + 0,5 x % Mn
20
x % Cu
17 0
N + 0,25
19 WRC
2 4
16
+ 0,25
Austenite Ferrite A 6
8
18 Number 12
0 10 16
N%
2 15
17 14 20
%x
Prior 4 AF 18 24
C +x20
6 22
16 Magnetic
8
14 28
26 35
+ 20
Percent
10 30
Ferrite 45
15 12
% xC%
13 40
[%] 0 14 55
Sc 16 50
h
A + aeffl
14 2 65
35+x35
18 60
M er 4 12 FA 70 75
Lin 6
13 e 85
alent = % =Ni%+Ni
7,6 80
Austenite 95
9,2 11 90
12 10,7 +
12,3 F 100
Ferrite
Nickel-Equivalent
11
13,8 10
10 9
16 17 18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb Chromium-Equivalent = % Cr + % Mo + 0,7 x % Nb
DeLong - Diagram WRC - 92 - Diagram

(acc. to W. T. DeLong, Welding Journal, July 1974, page 273-s up to 286-s) (acc. to D. J. Kotecki und T. A. Siewert, Welding Journal; May 1992, page 171-s up to 178-s)
The problem of dilution
Recommendations and examples of calculation
A. With regard to three fields of application Similar effects occur with regard to hardfacing alloys for surfacing/hard-surfacing and
welding consumables for tool steels etc. where the dilution with the low/unalloyed
austenite-ferrite joints base materials leads to similarly negative property changes of the weld deposit. This
weld claddings can only be compensated by multiple-layer surfacing.
joints on clad products
the diluting effect causes problems which strongly resemble each other and thus lead 2. Influencing factors
to comparable choice criteria for welding consumables, welding processes and wor-
king sequences. 2.1 Dependence on the welding process
As it is well known, the degree of dilution depends on the welding process

B. Fundamentals (acc. to EN 24063). The typical values are as follows:
1. Penetration and dilution RES strip (72) 8 - 15 %

SAW strip (122) 15 - 23 %
1.1 During each welding operation a certain quantity of the surface layer of the base GTAW rod/wire( (141) 15 - 30 %
material is melted due to the arc and dilutes with the fluid filler material. In this con- SMAW covered electrodes (111) 15 - 30 %
nection penetration is defined as the depth of melting which e.g. can be measured in GMAW wire (13) 25 - 40 %
mm (metallographic section). In practice, however, this measurable variable is of no SAW wire (121) roughly 50 %
importance. In comparison, the dilution which is quantifiable as the percentage of
melted base material in the weld deposit is a suitable means to evaluate the proper- Thus, the GMAW and SAW wires show the poorest results for the direct use of high
ties of the weld deposit. Furthermore, it is relatively simple to determine the degree of alloyed welding consumables on ferritic base materials.
dilution: either by means of a chemical analysis of the weld deposit or even in
advance with sufficient precision by graphic or mathematical determination.
2.2 Influence of the welding parameter
1.2 When welding with a matching filler material, the dilution has no perceptible
influence on the weld seam. However, a strong influence can be recognized when The strongly differing dilution percentages result from the various possible parameter
welding with austenitic (ferrite-containing) welding consumables on ferritic base ranges of the individual processes.
materials. In order to achieve acceptable results, especially when using processes with a strong
In this case the result is a diluted weld deposit with following characteristics: inclination to dilution, it is indispensable to keep the electric heat input low by means
of optimum welding conditions (low amperage, stringer bead welding no weaving,
decrease in the Cr, Ni (Mo, ...) alloy-contents use of welding consumables in small diameters, possibly intermediate cooling and
increase in the C-content and highest possible welding speed). The welding speed is limited by the following con-
structural changes. ditions:
(a) the arc should prefereably burn on the already deposited weld metal and not on
The consequences are: a reduced corrosion resistance and possibly even embrittle- the ferritic base material;
ment and danger of cracking due to martensite formation. (b) a faultless fusion should be guaranteed.
3. The choice of welding processes C. Graphic and mathematical determination of the structure and the chemical
composition of the weld deposit
Taking into account the special conditions and requirements and based on the values
as per section 2.1, it is possible to derive for the three applications the following 1. The structure
recommendations with regard to the respectively most suitable welding processes.
1.1 The Schaeffler Diagram (see page 683) offers the possibility to read off structu-
3.1 Austenite-ferrite joints: res in most cases with sufficient precision and to easily determine base metal,
Covered electrodes, GTAW rod/wire, welding material and weld deposit structure graphically. It is, therefore, necessary to
GMAW and SAW wire only with especially suitable alloyed welding consumables. know the chemical composition of the materials in question.
The structure points are calculated from the chemical composition of the welding
3.2 Weld cladding: materials with the help of the formulas for the so-called Cr- and Ni-equivalents which
RES strip, SAW strip, covered electrodes, GTAW rod/wire. are indicated on the abscisse and ordinate. When joining these points in the diagram,
the dilution straight line is obtained from where it is possible to read off the structure
3.3 Joints on clad products: for any percentage of dilution whatsoever.
In order to obtain the point for the required mixed structure, the length of the straight
Single-layer welding: RES strip, SAW strip, covered electrodes, line is equated to 100 % and from the welding material - base material the per-
GTAW rod/wire. centage of dilution for the used welding process (e.g. the average value of the ranges
mentioned in section B 2.1) is laid off.
Multiple-layer welding: 1st or intermediate layers: According to the location of this point in the diagram it is possible to estimate the sui-
Covered electrodes, GTAW rod/wire, tability of the chosen conditions (welding materials, processes and parameter) with
(possibly RES strip or SAW strip). regard to the requirements the seam has to meet.
Top-layer(s): 1.2 The DeLong Diagram (see page 684), a further development of the Schaeffler-
RES strip, SAW strip, covered electrodes, Diagram, additionally considers the austenitzing effect of nitrogen. Thus, a more
GTAW rod/wire, GMAW wire. precise structure determination in the austenite-ferrite range is possible. As this
diagram only comprises a small section, it is in most cases not or only seldom
suitable for the estimation of mixed joints as these are generally not in this range.
1.3 For the determination of ferrite-contents (> 18 FN) for Duplex and Superduplex
stainless steels the WRC Diagram developed in 1992 (see page 685) can be used.
2. The composition
The chemical composition can only be estimated very roughly from the coordinates of
the mixed structure point in the Schaeffler Diagram as it is very difficult to convert
the Cr- and Ni-equivalents to Cr-,Ni- (Mo, ...) contents. In particular, it is impossible to
determine the C-content which is of importance for the corrosion behaviour.
Weld claddings
On the other hand, it is possible to determine all alloy constituents with sufficient pre- Besides explosive and roll cladding a likewise important manufacturing process is the
cision by means of a simple dilution calculation. In this connection, the dilution factor weld cladding. This procedure is universally applicable as it renders the production of
M = percentage of Dilution : 100 is used. As the diluted weld deposit consists to high alloyed claddings on all kinds of base materials (steels and cast steels) possible
M parts of base material and to (1 M) parts of welding material, the consequence is: without any restrictions regarding sizes or constructional forms.
Alloy constituents of the base material x M 1. Requirements

+ Alloy constituents of the welding material x (1 M)
1.1 Corrosion
= Alloy constituents of the diluted weld deposit
With regard to all applications it is necessary to adhere to a stipulated clad surface
composition (more precisely: a certain layer thickness of the surface).
Example:
.
1.2 Mechanical-technological values
1. Ferritic parent material: 19 Mn 5
Usually, the base material is the structural wall part. The strength values of the clad-
2. Overlaying with covered electrode: Thermanit 25/14 EW 309L-17
ding material are, therefore, only to be considered by means of choosing welding
Dilution 25 % so that M = 0.25 consumables with higher strength values if the static calculation requires this.
In both cases, however, the cladding combination has to meet the ductility require-
Alloy contents C Si Mn Cr Ni Factor ments. Consequently, neither hard martensitic structure proportions or Cr-carbide
1. 0.20 0.50 1.2 - - 0.25 (= 1a) precipitations in the transition zone nor an embrittlement of the weld deposit should
2. 0.04 0.90 0.8 24.5 13 0.75 (= 2a) arise.
1a 0.05 0.13 0.3 - -
2. Heat treatment
2a 0.03 0.68 0.6 18.4 9.8
1a + 2a *) 0.08 0.81 0.9 18.4 9.8 Heat treatments (annealing time and temperature, heating and cooling speed) have
Cr-equivalent - 1.2 - 18.4 - = 19.6 to be stipulated in such a manner that the aforementioned conditions are observed.
Ni-equivalent 2.4 - 0.5 - 9.8 = 12.7 The following has to be considered: the tempering curve of the base material, resist-
ance to intercrystalline corrosion and the embrittlement behaviour of the austenitic
Result: cladding (see also the Intergranular Corrosion Diagram acc. to H. J. Rocha,
Structure according to Schaeffler-Diagram: austenite with approximately 3 % ferrite. page 682). In case of multiple-layer cladding, stress relieving may possibly be carried
out before welding the last layer.
*) Chemical composition of the mixed structure: 0.08 C, 0.81 Si, 0.9 Mn, 18.4 Cr, 9.8 Ni 3. Welding consumables and processes
Due to the diluting effect, the welding consumables for single-pass surfacing or for
welding of intermediate layers (multiple-layer welding) have to be accordingly over-
alloyed. Only welding processes which result in low dilution come into consideration.
Determination of required number of layers can be calculated by (repeating) the
dilution calculation according to page 690.
Joints on clad products
General hints 2. Mechanical values
The following advice and recommendations for the welding of high alloyed claddings The mechanical-technological values of the welded joint may not impair the strength
are independent of the manufacturing process valid for all products manufactured of the component.
either by roll, explosive or weld cladding.
The tables P1 (page 700) and P2 (page 701) only show the Thermanit welding When joining the overlaying materials of claddings, austenite-ferrite fusions are
consumables and processes for the claddings, but not for the ferritic base materials. unavoidable. In order to prevent a critical dilution of the alloy constituents as well as
a brittle martensitic structure in the transition zone due to dilution, it is necessary to
A. Clad plates / material combinations work with optimum welding conditions (welding processes and parameter) and to use
the highest possible alloyed welding consumables for single layer joints and for the
Clad plates are to be understood as clad products made of boiler structural and fine- first or intermediate layer when multiple-layer welding.
grained structual steels as base material and with claddings of high alloyed stainless
or heat-resistant steels or Ni-based alloys in any desired combinations. See the follo- The second requirement regarding the strength is almost only valid for which seams
wing tables. are only accessible on one side (page 697) and less for those accessible on both
sides. The base material is usually the structural wall part and the clad layer is not
Usual base materials and cladding materials considered. In both cases, however, the ductility values have to be adhered to.
Base materials Cladding materials (material No.)

C. Welding consumables
P235GH StE 255, WStE 255, TStE 255 1.4000 1.4439
P265GH P275N, P275NH, P275NL 1.4002 1.4462 Austenitic (ferrite-containing) clad layers
H III StE 315 1.4301 1.4539
P295GH P355N 1.4306 1.4571 When evaluating the suitability of welding consumables for joining clad layer materi-
19 Mn 5 StE 380 1.4311 1.4573 als, the various weld shapes have to be considered separately.
16Mo3 S420N 1.4541 1.4580
16 Mo 5 15MnNi6-3 1.4550 1.4876 1. Seams accessible on both sides
13CrMo4-5 20MnMoNi4-5 1.4404 2.4816
10CrMo9-10 20MnMoNi5-5 1.4429 2.4856 Where weld seams are accessible on both sides, the base material should first be
1.4435 2.4858 welded with a matching or similar welding consumable. The clad side is then welded
1.4438 2.4610 with the corresponding welding consumable.
B. Requirements for joint weldings Under no circumstances should low or unalloyed welding consumables be welded on
to the cladding material or the matching or higher alloyed welding metal, as this will
Generally, two requirements should be observed: certainly lead to formation of non-permissible martensitic mixed zones which are hard
and difficult to form.
1. Corrosion resistance
The side of the welded joint subject to corrosion attack must fulfil the same require- See groove preparation section F 1 and working sequence section G.
ments for corrosion resistance as the cladding material.
1.1 Single-layer finish 2.2 Welding the base material side
Only welding consumables are to be used which are alloyed as high as possible For welding the base material side the recommendations of dissimilar materials are to
(higher than the cladding layer). Corresponding Thermanit welding consumables are be observed.
mentioned in table P1 (page 700). They have to be welded by means of the indicated When choosing the welding consumable, care must of course, be taken to ensure that
processes which cause low dilution. Of course, attention should additionally be paid to the mechanical-technological values of the seam are sufficient for the component.
optimum welding parameters. For further details regarding these welding consuma- See section B.
bles see the corresponding Thermanit data sheets
Groove preparation according to section F2.
1.2 Multiple-layer finishes
1.2.1 First layer / intermediate layer Note:
Preferably, only very high alloyed welding consumables are to be used. Basically, The Schaeffler-Diagram as well as the dilution calculation give a sufficiently safe
however, only austenitic (ferrite-containing) welding consumables should be applied, idea of the structure occuring in the austenite-ferrite interface and of the composition
but never Ni-based consumables such as e.g. Thermanit Nicro 82/182. Due to the of the diluted weld deposit.
Ni-pickup from the weld deposit of such a consumable the ferritic top layer would
become fully austenitic and susceptible to hot cracking. When welding Ni-base Ferritic chromium steel clad layers
claddings, the intermediate layer should be welded with Ni-base consumables.
For ferritic chromium steel clad layers, the clad sides can usually be welded com-
Thermanit welding consumables best suited for intermediate layers are described pletely with austentitic welding consumables if not ruled out for chemical corrosion
in the data sheets. For further information on the application ranges see table P2 reasons, e.g. sulphur-containing environment. For this application we can especially
(page 701). recommend Thermanit CM. Thermanit Nicro 82 and 182 can also be used.
For atmospheres containing sulphur with service temperatures above 450 C (842 F),
1.2.2 Top layer(s) we recommend Thermanit 17 for welding the layer material.
All Thermanit welding consumables which correspond to the cladding material. See
table P2 and the relevant data sheets Thermanit. D. Welding processes
2. Seams only accesssible from the base material side Covered electrodes are suitable for all single and multiple-layer finishes and for
seams which are only accessible from the base material side.
2.1 Welding the layer material side
As far as R-covered electrodes are available within the delivery programme, these are
When welding the layer material side, any dilution with the base material must be to be preferred due to the lower penetration.
avoided. Normaly the welding can only be done by GTAW with matching or in special
cases higher alloyed consumables, whilst protecting the root with shielding gas at the The GTAW process is mainly used for welding the roots of seams which are only
same time. accessible from the base material side.
This process is also very suitable for the welding of clad sides, particularly of low-
C-types. Because of the low C-content of the welding rods (max. 0.025 %) a few
welding layers are sufficient to adhere to the low C-specification (max. 0.04 % in the
weld deposit). Calculation of the required number of layers by means of the repeated
dilution calculation as per page 690.
The GMAW process, however, should not be used for welding the 1st layer on the F. Groove preparation
base material in case of single-layer finishes or as intermediate layer in case of
multiple-layer finishes. The welding of the top layer on a sufficiently alloyed intermedi- For the base material side the grooves are prepared, according to choice, in a V or
ate layer is possible with optimized welding parameters. U form. The included angle a on the single V-joint is approximately 60, the angle of
slope on the U-joint approximately 10. The following sketches only show the prepara-
SAW (especially suitable for welding thick base materials) is completely unsuitable tion for the single V-joint.
for welding the clad side due to the high diluting effects (martensite formation,
carburization, dilution of the alloy contents). 1) Seams accessible on both sides
Finish A Finish B
any clad material thickness clad material thickness 2,5 mm
E. Heat treatment
If a heat treatment is necessary, the properties of all the materials involved must
be observed (in order to meet the aforementioned requirements) when considering
annealing temperature and time, heating and cooling rates. This includes the tempe-
ring temperature of the base material and its welding consumables, the sensibility,
the suceptibility to intercrystalline corrosion (see Intergranular Corrosion Diagram
acc. to H. J. Rocha, page 682) and the tendency towards embrittlement of the clad
material and the relevant welding consumable.
See also AD-Merkblatt W 8. Size b can be up to 2 mm. Size c is aligned in accordance with the chosen weld pro-
cess. For finish B the cladding material should be machined only so far on the side edge
of root face that cladding material will definitely not be melted by the consumable for
the base material.
2) Seams only accessible on the base material side

Finish A single V-joint Finish B V-joint upon V-root
The safety distance of min. 3 mm is indispensable for both finishes in order to avoid
that the dilution of the weld deposit with the base material affects the clad joint.
Size b is aligned in accordance with the chosen weld process.
Welding of the seam: the whole seam is welded with the consumable for the
cladding material.
G. Work sequences during welding of seams accessible on both sides 3) Welding of cladding
The following sketches show the work sequences for the single V-joint finishes
F. 1A and F. 1B.
1) Welding of parent material

Finish A Finish B
Finish welding of the joint on the clad side with a consumable matching to or higher
alloyed than the cladding, which is sufficient to meet the demands made on the clad-
ding with regard to durability.
The parent material is welded with suitable matching or similar consumable.

The cladding must not be melted by the root layer.
2) Preparation on the clad side and welding of cap pass
The root is machined out until perfect weld deposit of the parent material is achieved.
Basically the cap pass for both finishes can be welded with a high alloyed consuma-
ble sufficient for the cladding (as long as the strength of the joint is not adversely
affected) as well as with the consumable for the parent material. If the cap pass for
finish A is welded with the chosen consumable for the parent material, then a safety
distance e is necessary, in order to avoid melting the cladding material.
Welding of clad plates Welding of clad plates
Single-layer finishes table P1 Multiple-layer finishes table P 2
Layer materials Layer 1st layer or intermediate layer Top layers
materials
AISI/SAE Welding consumables Welding process Welding consumables Welding Welding consumables Welding
Mat. No. Short name UNS/Alloy Thermanit Mat. No. Thermanit process Thermanit process
1.4000 X6Cr13 403 CM 111 1.4000 CM 111 CM 111
1.4002 X6CrAl13 405 Nicro 82 111, 141 1.4002 Nicro 82 111, 141 Nicro 82 111, 131, 141
Nicro 182 111 Nicro 182 111 Nicro 182 111
14 K 111, 141 14 K 111, 141 14 K 111
1.4301 X5CrNi18-10 304 25/14 E 111, 141 1.4301 25/14 E 111, 141 H, HE 111, 135, 141
1.4306 X2CrNi19-11 304L 25/14 E 111, 141 1.4306 25/14 E 111, 141 JE, H, HE 111, 135, 141
1.4311 X2CrNiN18-10 304LN 1.4311
1.4401 X5CrNiMo17-12-2 316 18/17 E 111, 141 1.4401 23/11 MoZl 111, 141 GE, A, 18/17 E 111, 135, 141
1.4404 X2CrNiMo17-12-2 316L 19/15 1) 111, 141 1.4404 23/11 MoZl 111, 141 GE, A, 18/17 E 111, 135, 141
1.4429 X2CrNiMoN17-13-3 316LN 1.4429 25/14 E 111, 141
1.4435 X2CrNiMo18-14-3 316L 1.4435 18/17 E 111, 141
1.4438 X2CrNiMo18-15-4 317L 30/40 E 111, 141 1.4438 18/17 E 111, 141 18/17 E 111, 135, 141
1.4439 X2CrNiMoN17-13-5 S31726 625 1.4439
1.4571 X6CrNiMoTi17-12-2 316 Ti 18/17 E 1) 111, 141 1.4462 22/09 111, 141 22/09 111, 141
1.4573 X10CrNiMoTi18-12 316 Ti 1.4541 25/14 E 111, 141 H, HE 111, 135, 141
1.4580 X6CrNiMoNb17-12-2 316 Cb 1.4550
2.4610 NiMo16Cr16Ti C-4 Nimo C 111, 141 1.4571 23/11 MoZl 111, 141 A, GE, 18/17 E 1) 111, 135, 141
2.4816 NiCr15Fe 600 Nicro 82 111, 141 1.4573 25/14 E 111, 141
Nicro 182 111 1.4580
2.4856 NiCr22Mo9Nb 625 625 111, 141 2.4610 Nimo C 111, 141 Nimo C 111, 131, 141
2.4858 NiCr21Mo 825 30/40 E 111, 141 2.4816 Nicro 82 111, 141 Nicro 82 111, 131, 141
1.4876 X10NiCrAlTi32-20 800 (H) 21/33 (So) 111, 141 Nicro 182 111 Nicro 182 111
Nicro 82 111, 141 2.4856 625 111, 141 625 111, 131, 141
Nicro 182 111 2.4858 30/40 E 111, 141 30/40 E 111, 141
617 111, 141
1.4876 21/33 111, 141 21/33 111, 141
625 111, 141
Nicro 82 111, 141 Nicro 82 111, 131, 141
Nicro 182 111 Nicro 182 111
Heat treatment: Mostly none. If necessary, see section E. 625 111, 141 625 111, 131, 141
617 111, 141 617 111, 131, 141
1) Service temperatures up to max. 300 C (572 F) due to C-pickup
from the parent material. Heat treatment: Mostly none. If necessary, see section E.
Welding process according to EN24063: 111 = SMAW 1) Service temperatures up to max. 300 C (572 F).
141 = GTAW
Welding process according to EN24063: 111 = SMAW
131 = GMAW-pulsed method
135 = GMAW-pulsed method
141 = GTAW
Material test certificates according to EN 10 204
Increasingly, certificates attesting the characteristics and property values of the wel- Confirmation Content
ding filler metals are required by customers or inspection authorities within the frame-
Type of certificate of certificate by of the certificate
work of the acceptance testing of weldments.
A few explanatory notes are given below with the request that they be kept in mind Test report 2.2 Manufacturer Non specific values,
when making inquiries or ordering. based on continuous
production records
The EN standard 10 204 is taken as a basis to determine the schedule of such
certificates in the case of inquiries and orders. EN 10 204 defines who is responsible Inspection certificate The manufacturers Specific test results determined
for testing and authorized to sign, and whether the certificates must contain details 3.1.B authorized representative from the consignment
concerning general typical values or specific test results relating to the particular independent of the or representative lot of this
delivery in question.
manufacturing department consignment
We would like to emphasize strongly that the EN standard 10 204 does not contain
the following details and that these must be specified by the customer when ordering: Inspection certificate The purchasers Specific test results determined
3.1.C authorized representative from the consignment
Scope of testing: e.g. type and number of tests, or representative lot of this
individual elements in case of chemical analyses consignment
Consumables: e.g. type of shielding gas, etc.
Test paramenters: e.g. postweld heat treatment of the test piece,

test temperature
Requirements: e.g. minimum values for yield strength, tensile strength,

elongation, impact values, chemical composition tolerances
Inspection society: e.g. TV, Germanischer Lloyd, DB
All certificates issued in conformity with EN 10 204 must be paid for and are charged
separately.
On next page are examples of standard certificates

issued for filler metals:
Comparsion chart of approvals for all welding consumables
The following comparsion charts of qualification tests and approvals should allow In addition to the approval authorities mentioned in the tables the following approvals
you to find out quickly by which authorithy or classification companies the welding also exist:
consumable you are searching for is approved.
1.) Certificate of conformity according to Bauregelliste A / -Zeichen
For each society the grade or number of approvals or the Kennblatt-Nr. is mentioned.
With reference to TV registrations we would like to draw your attention to the fact All welding consumables and auxiliary products which are registered by Deutsche
that among VdTV approvals there are some with preliminary approval. They have Bahn or classified accordingly to Bauregelliste A are delivered with -sign.
the same validity, because normaly they are a substitute for the original when some-
thing has been changed. The period of validity is shown on the preliminary approval 2.) UDT-approval
(at present 2 years max.). During this time they will be replaced by the final approval.
All consumables approved by TV are also approved by URZEDU DOZURU
If required please ask for the approval certificate in question. TECHNICZNEGO, Warsaw/Poland official for technical inspection
(registration No. M-2713-97).
The VdTV approval certificates as well as the Deutsche Bahn approval certificates
specify only some base materials/groups which are listed in the approval range as 3.) VUZ-approval
Bescheinigte Werkstoffe.
Following consumables are registered by VYSKUMNY USTAV ZVARACSKY Institute
In VdTV-Merkblatt 1000 (published by: Verband der Technischen berwachungs- Bratislava SKTC-115.
vereine e.V., Essen) base materials are listed under Miterfasste Werkstoffe inclu-
ded materials which are also approved by testing. Type Quality Certificate No.
SE Phoenix 120 K P/00383/115/97
The chart old and new material designations shows the comparsion of previous
SE SH Chromo 2 KS P/00061/115/98
material designations according to DIN and the new one according to EN.
SE SH Kupfer 1 K P/00060/115/98
SE SH Schwarz 3 K P/00384/115/97
Followed by the table Included base materials Deutsche Bahn this shows for each
SE Thermanit 23/11 MoZLW P/00056/115/98
approval group those materials that are included in the approval range Miterfasste
SE Thermanit AW P/00058/115/98
Werkstoffe.
SE Thermanit C P/00062/115/98
SE Thermanit GE P/00055/115/98
SE Thermanit Nicro 82 P/00057/115/98
SE Thermanit X P/00053/115/98
SE Thyssen Chromo 9 V P/00059/115/98
Approvals and approval authorities
3.) VUZ-approval (continuation) ABS American Bureau of Shipping

BV Bureau Veritas
Type Quality Certificate No. BWB Bundesamt fr Wehrtechnik und Beschaffung
C Controlas Vereiniging voor Controlle op Lasgebied
DE Thyssen SG2-H P/00281/115/97
CWB Canadian Welding Bureau
DE Thermanit X P/00067/115/98
DB Deutsche Bahn
DE Union I CrMo 910 P/00068/115/98
DNV Det Norske Veritas
SS/SD Thermanit A Si P/00069/115/98
DSRK
SS/SD Thermanit H Si P/00070/115/98
FI Force Institute (Dansk Standard)
SS Union I Mo P/00064/115/98
Gaz de France
SS Union I CrMo P/00065/115/98
GL Germanischer Lloyd
DEU Union S 2 Mo P/00066/115/98
KTA 1408.1 TV approval acc. KTA-Regelwerk 1408.1
(TV Kennblatt-Nr. beginning with 8000)
4.) Registration according to VNIIST LR Lloyds Register of Shipping
NV Nederlandse Gasunie
Type Quality BB sterreichische Bundesbahnen
RS Maritima Register of Shipping, UdSSR
SE Phoenix K 50 R Mod.
Snamprogetti
DE Thyssen K Nova
Stamicarbon
TV Technischer berwachungsverein
5.) Registration according to VNIIGAZ TV Wien Technischer berwachungsverein, Vienna
UDT URZEDU DOZURU TECHNICZNEGO, Warsaw/Poland
Type Quality VdTV Verein der Technischen berwachungsvereine
VNIIST Engineering Research Company, Russia
SE SH Schwarz 3 K Mod. VUZ VYSKUMNY USTAV ZVARACSKY, Bratislava/Slowakia
Note:
The approval range concerning the base metals, welding positions, heat treatment
conditions, diameter of the welding consumables, shielding gases, welding fluxes etc.
Abbreviations: are shown on the applicable certificate.
covered electrodes (SE)

wire electrodes (DE), welding wire (SD) and welding rods (SS)
gas welding rods (GS)
flux cored wires (FD)
wire/flux combinations (DPU)
sub-arc wire electrodes (DEU) and welding fluxes (PUL)
Approvals and qualification tests for welding consumables
Covered electrodes
Designation ABS BV C CWB DNV FI (DS) GL LR RS TV TV Wien DB Other or Note
Phoenix 120 K 3H10/3Y 3/3YHH 0172 96.05 3YH10 E51 3B(H) 3YHH 3/3YH15 3/3Y 0348.07 10.132.17 VUZ,BB,E7018-1
Phoenix Blau 2/2Y 2 0527 96.05 E41013 2 E 51 2R 2Y 2/2Y 2Y 0425.03 714 10.132.19 BB,E6013
ABS no H2 test
Phoenix Blau Mo 6542.00
Phoenix Chromo 1 K EV 18H 1752.02
Phoenix Grn 10.132.10
Phoenix Grn M 3714.02 10.132.41
Phoenix Grn S 3094.02 80.132.02
Phoenix Grn T 2 2 0113 96.05 E41013 2 E43 0RR 2 2 2 0350.07 35 80.132.01 BB,E6013
Phoenix K 50 3H10 3/3YHH 3YH10 3YHH 3/3YH15 1586.03 384 10.132.05
Phoenix K 50 R 3H10/3Y 3YH10 3YHH 3H15 1587.01 29 10.132.18
Phoenix K 50 R Mod. 6987.00 VNIIST
Phoenix K 90 S 1807.01 10.132.39
Phoenix Rot AR 160 2/2Y 3/3Y 0938 96.05 3 E51 3AR 3Y 3/3Y 0535.04 36 10.132.29
Phoenix Rot B 160 H 3/3YHH 3YH5 3YH5 3/3YH15
Phoenix Rot BR 160 3/3Y 3/3Y 0760 96.05 3 E51 3B 3Y 3/3Y 3/3Y 1700.02 10.132.36
Phoenix Rot R 160 2 2 0499 96.05 2 E51 2RR 2Y 2 2 0349.02 724 10.132.09 BB,E7024
Phoenix Rot R 160 S 2 2 0200 96.05 2 2Y 2/2Y 2Y 1495.02
Phoenix Spezial D 3H10 3, 3YHH 0088 98.06 3YH10 E42 3B12 3YH10 3/3Y 3282.04 10.132.42
SH Blau 2Y 2 0342.02 80.132.03
SH Chromo 2 KS 0492 93.01 EV 19H 1823.02 432 VUZ
SH Gelb 1589.00 10.132.01
SH Gelb B 3H15 1441 94.03 3 3H 3 1590.01 595 10.132.08 BB,DSRK
SH Gelb R 3/3Y 3Y 0533 96.05 3 3Y 3/3Y 1591.03 723 10.132.20
SH Gelb S 0279 96.05 3 2 2 1592.01 10.132.25
SH Gelb T 3 3 3 3 3 1593.01 10.132.03
SH Grn K 45 1594.02 713 10.132.33
SH Grn K 50 W 3H10/3Y 3/3YHH 0040 94.03 3YH10 3/3YH15 1824.00 10.132.12
SH Grn K 52 W 3H10/3Y 0614 96.05 3YH10 E51 3 B(H) 3YHH 3/3YH15
SH Grn K 65 N 0582.02
SH Grn K 70 3H10/3Y 3YH10 3Y38HH 3/3YH15 1751.01 10.132.06
SH Grn K 70 W 10.132.13
SH Grn TB 1496.02 10.132.23
Covered electrodes
SH Kupfer 1 K 0248 93.01 1756.03 279 10.132.15 VUZ

SH Kupfer 1 KC 4746.00
SH Kupfer 1 TR 1595.04 280
SH Kupfer 3 K 0546.04 579
SH Kupfer 3 KC 3187.00
SH Lila R 2 2 2 1596.02 715 10.132.22
SH Multifer 130 2 2 0266 96.05 2 2 0583.01 10.132.28 BB
SH Multifer 180 2 2 1009 96.05 2 E51 2RR 2Y 2/2Y 2/2Y 1598.01 10.132.07
SH Multifer 200 3188.00 10.132.40
SH Ni 2 K 100 6Y69HH 0548.02 10.132.35 BWB**
SH Ni 2 K 130 10.132.46
SH Ni 2 K 70 2Ni (-60) SAW (-60) 5YH10 7Y42HH 3/3YH15 1599.02
SH Ni 2 K 90 6Y55HH 0547.02 10.132.34 BWB*
SH Patinax 150 10.132.30
SH Patinax Kb 1600.00 10.132.24
SH Schwarz 3 1828.01 10.132.04
SH Schwarz 3 K 3H15 0432 97.03 3YH10 3Y46HH 1829.05 632 10.132.14 VUZ
20.132.15
SH Schwarz 3 K Ni 1491 95.03 0512.02
8100.00 474
SH Schwarz 3 KR 1754.02
SH Schwarz 3 MK 3H15 3YH15 EV 17H 3/3Y 3/3Y 0902.02 10.132.31
SH Schwarz 3 T 1602.02 633 10.132.16
SH Schwarz 3 TR 1603.04 281
SH V1 0439 94.03 5Y42H10 6Y46HH 5Y40H15 0531.02 10.132.37
SH V 370 0103 94.03 2199.02
8011.00
Thermanit 13/04 1582.01
Thermanit 13/65 TTW 150 5680 9379.00
Thermanit 14 K 1436.00
Thermanit 17/15 TT 2887.02
Thermanit 1740 8113.01
Thermanit 18/17 E 2070.02 365
Thermanit 18/17 EW 0004 97.03 4438 3842.03 366
* for HY80 acc. to AWS A 5.5 ** for HY100 and Suprafort 700
Covered electrodes
Thermanit 19/15 H 4429 1813.05 30.132.12 Stamicarbon,

Snamprogetti
Thermanit 19/15 W 2849.01
Thermanit 20/10 W 0738 96.05 4431 gvV4P-12 1772.01 30.132.10
Thermanit 20/16 SM BWB
Thermanit 20/16/510 3984 BWB
Thermanit 20/25 Cu 3990.01 370
Thermanit 20/25 CuW 4112.02 371
Thermanit 21/33 3931.00 248
Thermanit 21/33 So 0626 96.05 7255.00 249 BWB
Thermanit 22/09 4300.04
Thermanit 22/09 W E2209-17 1050 96.05 W11131 4462 Duplex 3297.04
CMn-Steel
Thermanit 23/11 MoZLW 0965 93.01 4146.02 VUZ
Thermanit 25/09 CuW 5200.01
Thermanit 25/14 E 0423.03 247
Thermanit 25/14
EW 309 L-17 0287 93.01 E309L-17 0424.05 486
Thermanit 25/22 H 4171.01
Thermanit 25/35 R 0520 93.01 temp.reg.
156 672
Thermanit 30/10 W 30.132.11
Thermanit 30/40 E 0119.07 394
Thermanit 30/40 EW 4587.01
Thermanit 617 6844.02
Thermanit 625 0920 00.02 W10651 3463.04 398
Thermanit A Spezial 7663.00
Thermanit A 0603.02 741 30.132.02
Thermanit ATS 4 0194 93.01 1526.03 665
Thermanit AW 1074 93.01 0607.05 410 30.132.09 VUZ
Thermanit C 1232.02 VUZ
Thermanit CM 1314.01
Thermanit CW 310-16 0566 93.01
Thermanit D 1249.01
Thermanit DW 1315.02
Thermanit GE 0487.02 742 VUZ
Covered electrodes
Thermanit GE Spezial 316 6521.01

Thermanit GEW 316L-17 0024 96.05 E316L-17 4429 316L 0484.05 243 30.132.14
Thermanit H 0606.00 30.132.05
Thermanit HE Spezial 7665.00
Thermanit HEW 2074.00
8076.01
Thermanit HW 0208 93.01 0608.05 409
Thermanit JE 0554.03 654 30.132.06
Thermanit JE Spezial 6523.01 30.132.13
Thermanit JEW 308 L-17 0627 93.01 E308L-17 0558.07 241 30.132.07
Thermanit MTS 3 9168.01
Thermanit MTS 4 1898.01 245
Thermanit Nicro 182 2073.01
8109.00
Thermanit Nicro 82 0820 96.05 NiCr 19 Nb 1775.06 252 VUZ
Thermanit Nimo C 1789.06 658
Thermanit Nimo C 24 9272.00
Thermanit Nimo CW 2080.03
Thermanit X 5650.01 264 30.132.01 VUZ
Thermanit XW 4370 fuV4R-12 1235.02 411 30.132.08
Thyssen Cel 70 0420 94.03 3 3 3/3Y 0247.06 10.132.44 Gaz de France,
VNIIST, E6010
Thyssen Cel 75 0334 93.01 3/3Y 3199.01 E7010-P1
Thyssen Cel 80 0316 94.03 3/3Y 0536.06 Gaz de France,
N.V., E8010-P1
Thyssen Cel 80 Extra 0858 00.02 3/3Y E8010-G
Thyssen Cel 90 1068 93.01 0105.04 Gaz de France
Thyssen Chromo 1 1073 96.09 6535.00
Thyssen Chromo 5 9182.00
Thyssen Chromo 9 V 1353 98.01 6173.06 VUZ
Covered electrodes
Thyssen E 7018 LH 1357 96.09 3/3YH15 7250.02

Thyssen Nautica 20 AWS D 3.6
Thyssen Nickel N 62.132.01
Thyssen Ni 55 SLV-Duisburg
Union 6013 2 2 2/2Y
Union 7016 3H10/3Y
Union 7018 3H10/3Y 0484 94.03 3YH10 3/3YH15
Flux cored wires
Thermanit 22/09 FD E2209T1-4 4462 4462S Duplex 9106.01

CMn Steel CMn Steel CMn Steel
Thermanit 308 L FD UDT
Thermanit 309 L FD
Gas: M21 UDT
Thermanit 316 L FD
Gas: M21 UDT
Thyssen BA 70
Gas: C1, M21 applied applied applied applied 7184.01 42.132.31 UDT
Thyssen MV 70
Gas: C1, M21-M33 applied applied applied applied 4YH5S applied 7187.02 42.132.33 UDT
Thyssen MV CrMo
Gas: M21 7192.00 UDT
Thyssen MV Mo
Gas: M21 7838.01 UDT
Thyssen RV 71
Gas: C1, M21-M33 applied applied applied 3YH5S applied 7185.01 42.132.32 UDT
Thyssen RV 72
Gas: C1 3YH5S 7186.01 UDT
Thyssen TG 22/09 E2209T0-4 Duplex 4462 Duplex 7656.00
Gas: C1, M21 CMn Steel (C1/M21) CMn-steel
Thyssen TG 308 L 1033
Gas: C1, M21 00.02 4550 7538.00 UDT
Thyssen TG 309 L 1133
Gas: C1, M21 00.02 4332 7540.00 UDT
Thyssen TG 309 Mo L E308MoL/ 1361 309MoL 4459 Stainless Steel 7688.01
Gas: M32, C1 T0-4 00.02 (C1/M21) DH 36
Thyssen TG 316 L
Gas: C1, M21 4571 7539.00 UDT
Thyssen TG 50 B
Gas: M21, C1 6623.02 42.132.27 UDT
Thyssen TG 50 B
Gas: M21 1135 97.12 5YHHS 3S/3YSH15
Thyssen TG 50 C 3YHS
Gas: C1 0550 97.12 (C1/M31) 3S/3YSH15 6621.02 42.132.25 UDT
Thyssen TG 50 Fe
Gas: M21 E70C-6M 1374 97.12 3YHHS 3S/3YSH15 6625.02 42.132.24 UDT
Flux cored wires
Thyssen TG 50 M
Gas: M21 3YSA 1418 97.12 3YHHS 3S/4Y40SH15 6622.01 UDT
Thyssen TG 50 Ni
Gas: M21 3YSA 1272 97.12 3Y46S 3S/5Y40SH15 6624.02 42.132.30 UDT
Thyssen TG 55 Fe
Gas: M21 6538.00 42.132.28 UDT
Thyssen TO 300 20.132.20
Thyssen TO 80 Ni 6Y42H5 applied 9161.00 42.132.34
Wire electrodes, welding wires and welding rods
TV Other
Designation Type ABS BV C CWB DNV FI (DS) GL LR RS TV Wien DB or Note
Thermanit 13/04 Si SS
Gas: I1 1582.01
Thermanit 14 K SS
Gas: I1 1437.01
Thermanit 1610 DE
Gas: M11 43.132.04
Thermanit 17/15 TT SS
Gas: I1 3090.01 237
Thermanit 17/15 TT DE
Gas: M11 SAW (-196) 5680S fuV13R-12
Thermanit 17/15 TT DE
Gas: M11 bis M21 2890.03 238
Thermanit 17/15 TT DE SAW (-196) NV5Ni 5680S
Gas: M21 (M13)
Thermanit 1720 DE
Gas: M11, I1 8107.02
Thermanit 1740 DE
Gas: M11 43.132.07
Thermanit 18/17 E SS
Gas: I1 0539 94.05 2071.03 367
Thermanit 18/17 E DE
Gas: M11, M12 2077.02 368 43.132.09
Thermanit 19/15 H SS Stami-
Gas: I1 3497.03 401 carbon
Thermanit 19/15 DE 0142 93.01 NV5Ni
Gas: M11 (M13)
Thermanit 19/15 DE
Gas: M11, M12 6005.02 43.132.12
Thermanit 19/15 DE
Gas: M12 4429S
Thermanit 20/10 SS
Gas: I1 1774.03
Thermanit 20/10 DE *see da-
Gas: M11, M12* 1773.03 454 ta sheet
Thermanit 20/16 SM SS
Gas: I1 3954 BWB
Thermanit 20/16 SM DE
Gas: M11 BWB
TV Other
Thermanit 20/25 Cu SS
Gas: I1 4301.02 372
Thermanit 20/25 Cu DE
Gas: M12 4302.02
Thermanit 21/33 So SS
Gas: I1 0658 96.05 7256.00
Thermanit 22/09 SS
Gas: I1 applied 0416 96.05 applied 4462 applied 3343.11
Thermanit 22/09 DE
Gas: M11 + M12 3342.08
Thermanit 22/09 DE
Gas: M12 0083 96.05 W11132 4462S
Thermanit 23/11 MoZL SS
Gas: I 1 3500.01
Thermanit 23/11 MoZL DE
Gas: M11 3498.01
Thermanit 24/12 ENb SS
Gas: I1 4051.00
Thermanit 25/09 CuT SS 0923
Gas: I1 00.01
Thermanit 25/14 E DE
Gas: M11 0404 98.10
Thermanit 25/14 E-309L SS
Gas: I1 0651 93.01 ER309L-Si 246
Thermanit 25/14 E-309L DE 9362.00
Thermanit 25/14 E-309L/

ER309L-Si
25/14E-309L Si SS
Gas: I1 2661.03
Thermanit 25/22 H SS Stamic.
Gas: I1 4875.02 Snampr.
Thermanit 25/35 Nb Si SS 701
Thermanit 25/35 R SS
Gas: I1 0637 93.01 temp. reg. 673
Thermanit 25/35 R DE
Gas: M11 0100 93.01
Thermanit 30/40 E SS
Gas: I1 0118.05 395
TV Other
Thermanit 30/40 E DE *see TV

Gas: I1, I3, M* 5588.01 Certificate
Thermanit 617 Gas: I1 SS 6845.02
Thermanit 625 Gas: I1 DE 3462.04 400
Thermanit 625 Gas: I1 SS 1006 93.01 W10652 399
Thermanit 625 Gas: I1 SS/SD 3464.06
Thermanit A Si Gas: I1 DE 0601.07 43.132.02
Thermanit A Si Gas: I1 SS 0582 93.01 266 43.132.02
Thermanit A Si SS/SD
Gas: I1 bis I3 4149.04 VUZ
Thermanit A Si DE
Gas: M11 0242 93.01 265
Thermanit ATS 4 SS
Gas: I1 0948 93.01 666
Thermanit ATS 4 SS/SD
Gas: I1, R2 1616.04
Thermanit ATS 4 DE
Gas: M12 6522.01
Thermanit GE - 316L SS/SD
GE-316L Si / Gas: I1 0488.12
Thermanit GE 316L SS
Gas: I1 0433 93.01 316L 4429 244
Thermanit GE 316L Si SS
Gas: I1 0165 99.02 ER316L-Si 244 43.132.10
Thermanit GE 316L Si DE
Gas: M11 0972 93.01 ER316L-Si
Gas: M11, M12 0489.08 415 43.132.10
Gas: M12 4429S ftV3R-12
Thermanit H Si Gas: I1 SS 270 43.132.06
Thermanit H Si SS/SD
Gas: I1 bis I3 4163.02 VUZ
Thermanit H Si DE
Gas: M11, M12 0604.05 269 43.132.06
Thermanit HE Gas: I1 SS 2075.03
TV Other
Thermanit HE Si Gas: I1 SS 0796 93.01 250

Thermanit HE Si SS/SD 4173.02
Gas: I1 bis I3 8112.00
Thermanit HE Si DE
Gas: M11 0490 93.01
Thermanit JE 308L SS/SD
JE-308L Si Gas: I1 0003 00.02 4164.06
Thermanit JE 308L Si SS
Gas: I 1 1362 99.02 ER308L-Si 242 43.132.08
Thermanit JE 308L Si DE
Gas: M11 0003 93.01 ER308L-Si
Thermanit JE 308L Si DE
Gas: M11,M12,Corgon1 0555.12 414 43.132.08
Thermanit MTS 3 Gas: I1 SS 1451 98.01 6166.06
Thermanit MTS 4 Si Gas: I1 SS 2624.01 61
Thermanit MTS 616 Gas: I1 SS 9290.01
Thermanit MTS 911 Gas: I1 SS 7992.02
Thermanit Nicro 82 Gas: I1 SS/SD 1703.07
Thermanit Nicro 82 Gas: I1 DE NV5Ni NiCr 20 Nb 3089.06 711
Thermanit Nicro 82 Gas: I1 SS 0503 96.05 253 43.132.11
Thermanit Nimo C Gas: I1 DE 4381.01
Thermanit Nimo C Gas: I1 SS 1790.06 659
Thermanit Nimo C 22 SS
Gas: I1 5881.00
Thermanit Nimo C 24 DE
Gas: I1 6461.03
Thermanit Nimo C 24 SS/SD
Gas: I1 6462.03
Thermanit X Gas: I1 SS/SD 1234.05 412
Thermanit X Gas: I1 SS 0229 93.01 43.132.01
Thermanit X Gas: M11 DE 0595 93.01 413
Thermanit X DE
Gas: M11 - M21 5651.03 43.132.01
Thermanit X Gas: M12 DE 4370S
TV Other
Thyssen K Nova (Union) DE

Gas: M 21 1459 95.03 IVY46MS
Thyssen K Nova DE
Gas: C, M 21 5926.01
Thyssen K Nova Ni DE
Gas: M21 IVY46MS
Thyssen NiMo 80 DE
Gas: C, M21 6525.00
Thyssen Rob 2 DE
Gas: C, M1, M2, M3 4168.02 492 42.132.16
Thyssen Rob 3 DE
Gas: C, M1, M2, M3 4169.02 42.132.17
Thyssen Rob 3 Gas: C1 DE 20.132.08
Thyssen SG 2-H DE 3SA 0153
Gas: C1 3YSA 00.06 3YS 3/3Y 42.132.15
Thyssen SG 2-H DE 3SA
Gas: C1, M13, M21, M31 3YSA 3640.05 42.132.15
Thyssen SG 2-H DE 3YSA 0825
Gas: M21 3SA 00.06 3YS 3/3Y 42.132.15
Thyssen SG 2-H DE
Gas: M32 3YS 3/3Y
Thyssen SG 3-H DE
Gas: C1, M13, M21, M31 7461.01 42.132.29
Union A 600 IG DE
Gas: C1, M21 20.132.17
Union AlMg 4,5 Mn DE ER5183 S-AlMg 5083 odF
Gas: I1 5183 4,5Mn 2195.00 27 61.132.03
Union AlMg 4,5 Mn SS
Gas: I1 2196.00 61.132.03
Union AlMg 4,5 MnZr DE/SS S-AlMg
Gas: I1 4,5MnZr 61.132.04
Union AlMg 5 Gas: I1 DE ER5356 S-AlMg5 5083 odF 2197.00 61.132.01
Union AlMg 5 Gas: I1 SS 2198.00 61.132.01
Union AlSi 5 Gas: I1 DE/SS 61.132.02
TV Other
Union I 1,2 Ni Gas: I1 SD 3711.02

8009.00
Union I 1,2 Ni Gas: I1 SS VY46 0513.04
8012.00
Union I 2,5 Ni Gas: I1 SS 0342 94.03 7500.01
Union I 52 Gas: I1 SD 3890.00
Union I 52 Gas: I1 SS 0714 94.03 IIIYS 1656.05
Union I CrMo DE
Gas: C, M1, M2, M3 0905.01 42.132.19
Union I CrMo Gas: I1 SD 3709.01
Union I CrMo Gas: I1 SS 0834 93.01 EV 18H 0906.01 725 42.132.19
Union I CrMo 910 Gas: I1 SD 3712.01
Union I CrMo 910 Gas: I1 SS 0151 93.01 EV 19H 0908.02 726 42.132.06
Union I CrMo 910 DE
Gas: M1, M21 0907.02 42.132.06
Union I Mo Gas: C, M21 DE 1831.02 42.132.14
Union I Mo Gas: I1 SD 3710.01
Union I Mo Gas: I1 SS 0322 93.01 EV 17H 1250.03 223 42.132.14
Union I Mo Gas: M21 DE 1041 94.03
Union K 5 Ni Gas: C, M21 DE 0514.02 594 42.132.13
Union K 52 DE
Gas: C, M1, M2, M3 0106.09 668 42.132.02
Union K 52 Gas: C1 DE 3SA/2YSA 1108 96.05 IIIYMS E 51 3 3YHS 3S/3YSH15 3Y42S
Union K 52 Gas: M21 DE 3SA/3YSA 0896 96.05 IIIYMS E 51 3 3YHS 3S/3YSH15 4Y42S BB
Union K 52 Gas: M24 DE 3SA/3YSA 0896 96.05 IIIYMS 3YHS 3S/3YSH15
Union K 52 T DE
Gas: TIME-Gas 42.132.20
Union K 56 DE
Gas: C, M1, M2, M3 0376.06 28 42.132.01 BB
Union FeNi 60 IG DE 60.132.02
TV Other
Union K 56 Gas: C1 DE 3SA/2YSA SA3/3YM 1367 96.05 ER480S-6 IIIYMS E 51 3 3Y46HS 3S/3YSH15 3Y46S 20.132.12
Union K 56 Gas: M21 DE 3SA/3YSA SA3/3YM 0186 96.05 IIIYMS E 51 3 3YHS 3S/3YSH15 4Y46S LR:
ceram. back.
Union K 58 DE
Gas: C, M1, M2, M3 2537.03 42.132.07
Union MoNi Gas: M21 DE IIIY55MS 3Y55S 0926.01 BWB
Union MoNi DE
Gas: M21 + M32 42.132.09
Union Ni 2,5 Gas: M21 DE x (-60) SAW (-60) VYMS 7YS 3S/3YSH15 5Y50S 1627.02
Union NiMoCr DE
Gas: C1, M21, M33 42.132.08
Union NiMoCr DE
Gas: M21 x (-60) SAW (-60) VY69MS 6Y69S 2760.04
Union Patinax DE
Gas: C, M21 0337.01 42.132.05
Union X 85 Gas: M21 DE temp.reg. 42.132.21
Union X 90 Gas: M21 DE temp.reg.
982018 42.132.12
Union X 96 Gas: M21 DE 42.132.26
Gas welding rods
Designation TV TV Wien DB Other or Note
Union 37 70.132.01
Union CrMo 2190.02 70.132.07
Union Gelb B 2189.02 70.132.02
Union Mo 2188.01 383 70.132.06
Union Rot N 2191.01 70.132.05
Union Schwarz 70.132.04
Union Silber 70.132.03
Wire/flux combinations
Marathon 104
Thermanit 17/15 TT NV5Ni
Marathon 104
Thermanit 18/17 E ftV4R-12 6480.01
Marathon 104
Thermanit 19/15 NV5Ni 3911.02 475
Marathon 104
Thermanit 20/25 Cu 7213.01
Marathon 104
Thermanit 22/09 4462M
Marathon 104
Thermanit A 6086.00
Marathon 104
Thermanit ATS 4 7371.00
Marathon 104
Thermanit GE-316L 6085.00
Marathon 104
Thermanit H-347 6084.01
Marathon 104
Thermanit JE-308L 6083.00
Marathon 213
Thermanit 19/15 4429M
Marathon 213
Thermanit 20/10 4431M ftV4R-12 7801.00
Marathon 213
Thermanit 25/14 E-309L 9617.00
Marathon 213
Thermanit A 9616.00
Marathon 213
Thermanit GE-316L 4429M ftV7P-12 9615.00
Marathon 213
Marathon 213
Thermanit HE 9614.00
Marathon 213
Thermanit JE-308L 9612.00
Marathon 431
Thermanit 20/10 7801.01
Marathon 431 /
Thermanit 22/09 ER2209 W11133 4462TM 4462TM 6112.03
Marathon 431 /
Thermanit A 6985.03
Marathon 431 /
Thermanit GE / GE-316L 1372 96.09 6113.05
Marathon 431 /
Marathon 431 /
Thermanit JE / JE-308L 1428 96.09 6114.03
Marathon 444 /
Thermanit 625 temp.reg.
Marathon 444 /
Thermanit Nicro 82 temp.reg.
Marathon 543 /
Thermanit MTS 3 1373 98.01 6527.04
Marathon 543 / 7814.00
Thermanit MTS 4
Marathon 543 /
Marathon 543 /
OP 76 S /
Thermanit 20/16 SM BWB
UV 306 / Union S 1 51.132.04
UV 306 / Union S 2 2M/2YM 0268 97.03 IIIYTM 3YTM 2M/2YM 2590.03 51.132.04
UV 306 / Union S 2 Mo 7739.01
UV 400 / Union S 2 3YTM A3YTM 1266 95.03 IIIYTM 3YTM 3YTM 6170.01 51.132.03
UV 400 /
Union S 2 Mo 3YT/4YM 3YTM 1370 97.03 IIIYT/IVYM 3YT/4YM 3YTM 6233.02 51.132.03
UV 418 TT / SAW-
Union S 3 Si KV-60 1379 96.03 VY42(H5) 6Y42M 5Y42H5/5Y42sr 7276.01 51.132.05
UV 420 TT /
UV 420 TT /
Union Patinax U 1799.04 51.132.02
UV 420 TT /
Union S 1 CrMo 2 EV 19H 5209.03 51.132.02
UV 420 TT /
Union S 2 3358.04
UV 420 TT /
Union S 2 CrMo EV 18H 1794.04
UV 420 TT /
Union S 2 Mo 0179 96.09 EV 17H 1793.09 177
UV 420 TT /
Union S 3 1795.04
UV 420 TT /
Union S 3 Mo 1796.05
UV 420 TT /
Union S 3 NiMo 1797.05 51.132.02
UV 420 TT /
Union S 3 NiMo 1 0189 96.05 3020.05
UV 420 TT /
Union S 3 NiMoCr 2206.03
UV 420 TTR /
UV 420 TTR /
Union S 1 CrMo 2 0167 93.01 2734.03 574
UV 420 TTR /
Union S 2 3437.02
UV 420 TTR /
Union S 2 CrMo 0162 93.01 3439.02
UV 420 TTR /
UV 420 TTR /
Union S 3 3440.01
UV 420 TTR /
UV 420 TTR /
Union S 3 NiMo 3442.01
UV 420 TTR / 3021.02
Union S 3 NiMo 1 8015.01
UV 420 TTR /
Union S 3 NiMoCr 3443.02
UV 420 TTR-W /
Union S 1 CrMo 2 6541.01
UV 421 TT /
Union S 2 5497.01
UV 421 TT /
UV 421 TT /
Union S 2 Ni 2212.04
UV 421 TT /
Union S 2 Ni 2,5 Ni2 UP-KV-60 0064 95.05 VYM 7YM 3M/5Y40M 2213.02 F8A10-ENi
UV 421 TT / 5210.02
Union S 2 Ni 370 8010.01 702
UV 421 TT /
Union S 3 5498.02
UV 421 TT /
Union S 3 NiMo 5Y55M BWB for HY80
UV 421 TT /
Union S 3 NiMoCr 5Y69M 5063.01 BWB for HY100
UV 421 TT /
Union S 3 Spezial IVYM 4Y40M
SAW wires and welding fluxes
TV Other
Designation Art ABS BV C CWB DNV FI (DS) GL LR RS TV Wien DB or Note
UV 306 PUL 51.132.04

UV 400 PUL 51.132.03
UV 420 PUL 51.132.01
UV 420 TT PUL 51.132.02
Thermanit 18/17 E DEU 369 52.132.12
Thermanit A DEU 52.132.11
Thermanit H DEU 52.132.10
Union Patinax U DEU 52.132.09
Union S 1 DEU 52.132.01
Union S 1 CrMo 2 DEU 52.132.13
Union S 2 DEU 52.132.02
Union S 2 CrMo DEU 52.132.08
Union S 2 Mo DEU 52.132.06
Union S 3 DEU 52.132.03
Union S 3 Si DEU 52.132.14
Union S 4 DEU 52.132.04
Union S 6 DEU 52.132.05
VdTV Kennblatt 1000
Comparable unalloyed materials
Material DIN Material Material DIN Material Material DIN Material Material DIN Material
category Designation specification category Designation specification category Designation specification category Designation specific.
1 St 44-2 DIN 17100 TStE 355 DIN 17102 StE 385.7 TM DIN 17172
Leading H I / H II DIN 17155 St 44-3 DIN 17100 WSt 52.3 DIN 17100 TStE 280 DIN 17102
material C 16.8 VdTV-Wbl. 370 St 44.0 DIN 1626/1629 WSt 52-3 WStE 380 DIN 17102
GS-38 DIN 1681 St 44.4 DIN 1628/1630 WStE 255 bis X 56 (API 5LX) DIN 17172
GS-45 DIN 1681 St 45.4 DIN 1629 WStE 315 DIN 17102
HI DIN 17155 St 45.8 DIN 17175 WStE 355 DIN 17102
H II DIN 17155 StE 240.7 DIN 17172 WTSt 52-3 SEW 087 9
RSt 37-2 StE 255 X 46 (API 5 LX) DIN 17172 Leading StE 420 DIN 17102,
SPH 235 DIN EN 10207 TTSt 41 N X 52 (API 5 LX) DIN 17172 material 17179
SPH 265 DIN EN 10207 TTSt 41 V (SEW 680) StE 415.7 DIN 17172
St 33 DIN 17100 TTSt 45 N StE 415.7 TM DIN 17172
St 35 DIN 1629 TTSt 45 V 5 TStE 420 DIN 17102
St 35.4 DIN 1629 Leding 15 Mo 3 DIN 17155/17175/ WStE 420 DIN 17102
St 35.8 DIN 17175 material 17177/17243/45 X 60 (API 5LX) DIN 17172
St 37 3 GS-22 Mo 4 DIN 17245
St 37-3 DIN 17100 Leading 17 Mn 4 DIN 17155/
St 37.0 material 17175/17243 10
St 37.4 DIN 1628/1630 H IV 6 Leading StE 460 DIN 1702,
St 37.8 DIN 17177 StE 285 DIN 17102,17179 Leading 13 CrMo 4 4 DIN 17155/17175/ material 17179
St 38.7 StE 290.7 DIN 17172 material 17243 StE 445.7 TM DIN 17172
StE 210.7 DIN 17172 StE 290.7 TM DIN 17172 GS-17 CrMo 5 5 DIN 17245 TStE 460 DIN 17102
TTSt 35 N DIN 17173, 17174 X 42 (API 5 LX) DIN 17172 WStE 460 DIN 17102
TTSt 35 V DIN 17173, 17174 X 65 (API LX5) DIN 17172
U St 37.0 DIN 17100 7
WSt 37-2 DIN 17100 4 Leading GS-18CrMo 9 10 DIN 17245
WSt 37-2 Leading StE 355 DIN 17102,17179 material 10 CrMo 9 10 DIN 17155/17175/
WSt 37-3 11
material 19 Mn 5 DIN 17175 17243 Leading StE 500 DIN 17102
19 Mn 6 DIN 17155 12 CrMo 9 10 VdTV-Wbl. 404 material StE 480.7 TM DIN 17172
20 Mn 5 DIN 17243 TStE 500 DIN 17102
2 21 Mn 6 VdTV-Wbl. 373 WStE 500 DIN 17102
Leading StE 255 DIN 17102, 17179 GS-21 Mn 5 SEW 685 8 X 70 (API 5 LX) DIN 17172
material C 21 VdTV-Wbl. 399 St 52 Leading StE 380 DIN 17102
C 22.3 VdTV-Wbl. 364 St 52-3 DIN 17100 material StE 385.7 DIN 17172
C 22.8 DIN 17243/ St 52.0 DIN 1626/1629 StE 385.7 (TM) DIN 17172
VdTV-Wbl. 350 St 62.4 DIN 1628/1630
C 22.8 S1 VdTV-Wbl. 453 StE 315 DIN 17102
GS-C 25 DIN 17245 StE 320.7 DIN 17172
H III StE 320.7 TM DIN 17172
SPH 275 DIN EN 10207 StE 360.7 DIN 17172
St 42.8 DIN 17177 StE 360.7 TM DIN 17172
St 44 StE 315 DIN 17102
VdTV Kennblatt 1000
Comparable austenitic materials and ferritic-austenitic materials
also covered by the testing
Material DIN Material Material Material DIN Material Material

category Designation Number specification category Designation Number specification
21 28 also covered:
Leading material X 5 CrNi 18 10 1.4301 DIN 17440 groups 21 and 24
G-X 6 CrNi 18 9 1.4308 DIN 17445 VdTV-Wbl. 286 Leading material X 5 CrNiMo 17 13 3 1.4436 DIN 17440
X 12 CrNi 18 9 1.6900
G-X 8 CrNi 18 10 1.6901 SEW 685 VdTV-Wbl. 411 29 also covered:
X 6 CrNi 18 10 1.6902 SEW 685 groups 21 and 22
X 6 CrNi 18 10 1.6902 Leading material X 6 CrNiNb 18 10 1.4550 DIN 17440
X 10 CrNiTi 18 10 1.6903 X 6 CrNiTi 18 10 1.4541 DIN 17440
G-X 5 CrNiNb 18 9 1.4552 DIN 17445
22 also covered: group 21 X 6 CrNi 18 11 1.4948 VdTV-W.Bl. 313, SEW 640
Leading material X 2 CrNi 19 11 1.4306 DIN 17440
30 also covered: groups 21, 22,
23 24, 25, 27, 28 and 29
Leading material X 2 CrNiN 18 10 1.4311 DIN 17440 Leading material X 10 CrNiMoNb 18 12 1.4583
X 6 CrNiMoTi 17 12 2 1.4571 DIN 17440
24 also covered: X 10 CrNiMoTi 18 12 1.4573
groups 21 and 22 X 6 CrNiMoNb 17 12 2 1.4580 DIN 17440
Leading material X 5 CrNiMo 17 12 2 1.4401 DIN 17440 G-X 5 CrNiMoNb 18 10 1.4581 DIN 17445 VdTV-Wbl. 286
25 also covered: Mat. 1.4308 31

and 1.4408 Leading material X 2 CrNiMoN 22 5 3 1.4462 VdTV-W.Bl. 418
Leading material X 2 CrNiMo 17 13 2 1.4404 DIN 17440 X 2 CrNiN 23 4 1.4362
G-X 6 CrNiMo 18 10 1.4408 DIN 17445 VdTV-Wbl. 286 X 2 CrNiMoSi 19 5 1.4417 VdTV-W.Bl. 385
26
Leading material X 2 CrNiMoN 17 13 3 1.4429 DIN 17440
X 2 CrNiMoN 17 12 2 1.4406 DIN 17440
X 2 CrNiMoN 17 11 2 1.4406 DIN 17440
27 also covered:
groups 21, 22, 24 and 25
Leaing material X 2 CrNiMo 18 14 3 1.4435 DIN 17440
X 2 CrNiMo 17 12 2 1.4404 DIN 17440
VdTV-Kennblatt 1000 Included base materials Deutsche Bahn
Old and new base material designation
The national standards DIN 17 100, DIN 17 102 (only plate materials) and DIN 17 155 Besides those materials specified in the scope of bereinstimmungszertifikat certificate of
are replaced by european standard EN 10025, EN 10028-2 and EN 10028-3. compliance the following materials are also included.
The following table shows the comparsion of old and new material designation.
1. Unalloyed and low-alloy steels, cast steel, fine-grained structural steels
and stainless steels
Old material designation New material designation
Material Certified materials Materials also covered
Short name Material specification Short name Material specification category
UST 37-2 S235JRG1
USt 37-2 S235JRG1 1 S355J2G3 DIN EN 10 025 S235JR up to S355J2G3 DIN EN 10 025
RSt 37-2 S235JRG2 S275N, M up to S355N, M DIN EN 10 113
GS 38, GS 45, GS 38.3, GS 45.3, GS 52,
St 37-3 N DIN 17 100 S235J2G3 DIN EN 10025 GS 52.3 DIN 1681
St 44-2 S275JR BSt 420S, BSt 500S, BSt 500M DIN 488
St 44-3 N S275J2G3 2 E335 DIN EN 10 025 E295, E335 DIN EN 10 025
St 52-3 N S355J2G3 3 E360 DIN EN 10 025 E295, E335, E360 DIN EN 10 025
GS 60, GS 52, GS 52.3, GS 60.3, GS 62.3
DIN 1681
HI P235GH
4 S420N DIN EN 10 113 like category 1, additionally:
H II P265GH
S275N, M up to S420N, M DIN EN 10 113
17 Mn 4 P295GH
5 S460N DIN EN 10 113 like category 4, additionally:
19 Mn 6 DIN 17 155 P355GH DIN EN 10028-2 S275N, M bis S460N, M DIN EN 10 113
15 Mo 3 16Mo3 6 S550Q DIN EN 10 137-2 NAXTRA 56, DSE 550 VB, VT, VE
13 CrMo 4 4 13CrMo4-5 7 S620Q DIN EN 10 137-2 like category 6, additionally:
10 CrMo 9 10 10CrMo9-10 NAXTRA 63, XABO 63, DSE 620 VB, VT, VE
8 S690Q DIN EN 10 137-2 like category 6 and 7, additionally:
StE 285 P275N DSE 690 VB, VT, VE, NAXTRA 70, T1,
OX 812 M2
WStE 285 P275NH
9 X 5 CrNi 18 10 (1.4301) X 5 CrNi 18 10 (1.4301)
TStE 285 P275NL1
10 X 6 CrNiTi 18 10 (1.4541) X 5 CrNi 18 10 (1.4301)
EStE 285 P275NL2
11 X6CrNiMoTi17-12-2 X 5 CrNi 18 10 (1.4301)
StE 355 P355N (1.4571) 1) DIN EN 10 088 X 5 CrNiMo 17 12 2 (1.4401)
WStE 355 DIN 17 102 P355NH DIN EN 10028-3 X 6 CrNiTi 18 10 (1.4541)
TStE 355 P355NL1 X 5 CrNiMo 17 12 2 (1.4571)
DIN 17 440, DIN 17 441
EStE 355 P355NL2 X5CrNi18-10 (1.4301)
StE 460 P460N X5CrNiMo17-12-2(1.4401)
WStE 460 P460NH X6CrNiTi18-10 (1.4541)
X6CrNiMo17-12-2(1.4571)
TStE 460 P460NL1
DIN EN 10 088
EStE 460 P460NL2
1) also still valid 1.4583 alternatively
Included base materials Deutsche Bahn Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades
2. Aluminium and aluminium-wrought alloys Parent material Thermanit filler metal
Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed
Material Weld. consumable Certified Materials also covered No. UNS/Alloy ability similar
category acc. to DIN 1732 materials
Materials with special physical properties (non magnetic)
1 SG-AlMg 5 bzw. AlZn4,5Mg1 AlMgSi 0,5 - AlMgSi 1, AlMg1,8, 1.3805 X35Mn18 + 19/15 20/16 SM
SG-AlMg5Zr AlMg4,5Mn AlMg 3, AlMg2Mn0,8, AlMg2,7, 1.3914 X2CrNiMnMoNNb21-15-7-3 + 20/16 SM 20/16-510
or AlMg 5, AlMg4,5Mn, AlZn4,5Mg1, 1.3941 (G-)X4CrNi18-13 + 18/17 E, 19/15 20/16 SM
SG-AlMg4,5Mn AlMn1Mg1, AlCuMg1,
e.g. AlZnMgCu0,5 DIN 1712 1.3945 X2CrNiN18-11 + 19/15
SG-AlMg4,5MnZr 1.3948 X4CrNiMnMoN19-13-8 + 19/15 20/16 SM
EN AW-AlMg, EN AW-AlSiMg, 1.3951 X2CrNiMoN22-15 /
EN AW-AlSiMgMn, DIN EN 573 GX4CrNiMoN22-15 + 20/16 SM 20/16-510
EN AW-AlMg3, EN AW-AlMg2,5,
1.3952 (G)X2CrNiMoN18-14-3 + 18/17 E, 19/15 20/16-510
EN AW-AlMg2Mn0,8, EN AW-AlMg5,
EN AW-AlMg4,5Mn0,7, 1.3953 (G-)X2CrNiMo18-15 + 18/17 E, 19/15 20/16 SM
EN AW-AlZn4,5Mg1 DIN EN 573 1.3955 GX12CrNi18-11 + 18/17 E, 19/15 20/16 SM
2 SG-AlMg 3 AlMg3 AlMg2Mn0,8 DIN 1712 1.3957 X2CrNiMoNbN21-15 + 20/16 SM 20/16-510
EN AW-AlMg3 DIN EN 573 1.3958 X5CrNi18-11 + 18/17 E
3a SG-AlSi 5 AlMgSi1 AlMgSi 0,5 - AlMgSi 1 DIN 1712 1.3964 (G-)X2CrNiMnMoNNb21-16-5-3 50 + 20/16 SM 20/16-510
AlSi cast EN AW-AlMg, EN AW-AlSiMg,
alloy EN AW-AlSi1MgMn DIN EN 573 1.3965 X8CrMnNi18-8 + 19/15 20/16 SM
3b AlSi- and AlSiMg cast alloy 1.3974 X2CrNiMnMoNNb23-17-6-3 202 + 20/16-510
acc. DIN 1725-2
3c Category 3b in combination with Stainless steels
category 1 1.4000 X6Cr13 403 + 14 K CM, Nicro 82
4 SG-Al 99,5 or Al99,5 Al99,5 - Al99,8 DIN 1712 1.4001 X7Cr14 / G-X7Cr13 429 + 14 K CM, Nicro 82
SG-Al 99,5 Ti 1.4002 X6CrAl13 405 + 14 K CM, Nicro 82
EN AW-Al99,5,
EN AW-Al99,8 DIN EN 573 1.4003 X2CrNi12 / X2Cr11 + 14 K JE, X, Nicro 82
1.4006 (G)X12Cr13 410 + 14 K JE, X, Nicro 82
1.4008 GX8CrNi13 (GX7CrNiMo12-1) + 14 K 13/04, Nicro 82
1.4016 X6Cr17 430 o 1610, 17 JE
1.4021 X20Cr13 420 o 14 K Nicro 82
1.4024 X15Cr13 o 14 K Nicro 82
1.4027 GX20Cr14 o 14 K Nicro 82
1.4057 X17CrNi16-2 431 o 17
1.4059 GX22CrNi17 o 17
1.4107 GX8CrNi12 o MTS 4
1.4113 X6CrMo17-1 434 o JE, HE, X
1.4120 (G)X20CrMo13 o Nicro 82
1.4122 X39CrMo17-1 / (G)X35CrMo17 440C o 1740
754 Thyssen Schweitechnik Deutschland GmbH 05_2001 + = good weldability / o = poor weldability / = no weldability 755
Recommendations of Thermanit welding consumables Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades for high alloyed steels/cast steel grades
Parent material Thermanit filler metal Parent material Thermanit filler metal
Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed
No. UNS/Alloy ability similar No. UNS/Alloy ability similar
1.4301 X5CrNi18-10 304 + JE H, HE 1.4437 GX6CrNiMo18-12 + GE, A 18/17 E, 19/15
1.4303 X4CrNi18-12 308 + JE H, HE 1.4438 X2CrNiMo18-15-4 317L + 18/17 E 20/25 Cu, 30/40 E
1.4306 X2CrNi19-11 304L + JE H, HE, 30/14 EW 1.4439 X2CrNiMoN17-13-5 31726 + 18/17 E 30/40 E, 625
1.4308 GX5CrNi19-10 / 1.4446 GX2CrNiMoN17-13-4 + 18/17 E
GX6CrNi18-9 CF-8 + JE H, HE 1.4448 GX6CrNiMo17-13 + 18/17 E
1.4311 X2CrNiN18-10 304LN + JE H, HE 1.4460 X3CrNiMoN27-5-2 329 + 22/09
1.4312 GX10CrNi18-8 + JE H, HE 1.4462 X2CrNiMoN22-5-3 2205 + 22/09
1.4313 X3CrNiMo13-4 / 1.4463 GX6CrNiMo24-8-2 + 22/09
X4CrNi13-4 / GX5CrNi13-4 CA6-NM + 13/04 17/06
1.4464 GX40CrNiMo27-5 o 22/09
1.4315 X5CrNiN19-9 + JE 19/15
1.4465 X1CrNiMoN25-25-2 /
1.4318 X2CrNiN18-7 + JE, HE GE, 19/15 GX2CrNiMoN25-25-2 + 25/22 H 30/40 E
1.4335 X1CrNi25-21 + 25/22 H, 30/40 E 1.4466 X1CrNiMoN25-22-2 + 25/22 H 30/40 E
1.4339 GX32CrNi28-10 + 30/10 1.4467 X2CrMnNiMoN26-5-4 + 25/09 CuT
1.4340 GX40CrNi27-4 o L 30/10 1.4468 GX3CrNiMoN26-6-3
1.4347 GX8CrNiN26-7 (GX2CrNiMoN25-6-3) + 25/09 CuT
(GX6CrNiN26-7) + L 30/10 1.4469 GX2CrNiMoN26-7-4 /
1.4362 X2CrNiN23-4 32.304 + 22/09 G-X2CrNiMoN25-7-4 SX + 25/09 CuT
1.4401 X5CrNiMo17-12-2 316 + GE, A 18/17 E 1.4500 GX7NiCrMoCuNb25-20 + 20/25 Cu 30/40 E
1.4404 X2CrNiMo17-12-2 / 1.4501 X2CrNiMoCuWN25-7-4 32760 + 25/09 CuT
GX2CrNiMoN18-10 316L + GE, A 18/17 E, 19/15 1.4503 X3NiCrCuMoTi27-23 + 30/40 E
1.4405 X5CrNiMo16-5 / 1.4505 X4NiCrMoCuNb20-18-2 + 20/25 Cu 30/40 E
GX4CrNiMo16-5-1 + 17/06
1.4506 X5NiCrMoCuTi20-18 + 20/25 Cu 30/40 E
1.4406 X2CrNiMoN17-11-2 316LN + GE, A 18/17 E, 19/15
1.4507 X2CrNiMoCuN25-6-3 32550 + 25/09 CuT
1.4407 GX5CrNiMo13-4 + 13/04 17/06
1.4509 X2CrTiNb18 o HE, X
1.4408 GX5CrNiMo19-11-2/
1.4510 X3CrTi17 439 o 1610 H, JE
GX6CrNiMo18-10 CF-8M + GE, A 19/15
1.4410 X2CrNiMoN25-7-4 32750 + 25/10/4, 1.4511 X3CrNb17 o 1610 H
25/09 CuT 1.4512 X2CrTi12 / X6CrTi12 409 + X
1.4414 GX4CrNiMo13-4 + 13/04 17/06 1.4515 GX3CrNiMoCuN26-6-3 + 25/09 CuT
1.4418 X4CrNiMo16-5-1 + 17/06 1.4517 GX2CrNiMoCuN25-6-3-3 /
1.4420 X5CrNiMo18-11 + GE, A 19/15 GX3CrNiMoCuN26-6-3-3 + 25/09 CuT
1.4529 X1NiCrMoCuN25-20-7
1.4429 X2CrNiMoN17-13-3 316LN + GE, A 18/17 E, 19/15
(X1NiCrMoCuN25-20-6) 31254 + 26/22/5 625, Nimo C
1.4435 X2CrNiMo18-14-3 316L + GE, A 18/17 E, 19/15
1.4531 GX2NiCrMoCuN20-18 + 20/25 Cu 30/40 E, 625
1.4436 X3CrNiMo17-13-3 316 + GE, A 18/17 E, 19/15
1.4536 GX2NiCrMoCuN25-20 + 20/25 Cu 30/40 E
756 + = good weldability / o = poor weldability / = no weldability + = good weldability / o = poor weldability / = no weldability 757
1.4538 X2NiCrMoCuN20-18 + 20/25 Cu 30/40 E 2.4642 NiCr29Fe 690 + 690
1.4539 X1NiCrMoCu25-20-5 904L + 20/25 Cu 30/40 E, 625 1.4652 X1CrNiMoN24-22-7 32654 + Nimo C 24
1.4541 X6CrNiTi18-10 321 + H, HE, JE A 2.4660 NiCr20CuMo 20Cb3 + 30/40 E 625, Nimo C
1.4550 X6CrNiNb18-10 347 + H, HE, JE A 2.4663 NiCr23Co12Mo 617 +/o 617
1.4552 GX5CrNiNb19-11 /
GX5CrNiNb18-9 + H, HE, JE A Heat-resistant steels
1.4558 X2NiCrAlTi32-20 + Nicro 82, 625, 617 1.4710 GX30CrSi6 o 9 X, D
1.4561 X1CrNiMoTi18-13-2 + 19/15 1.4712 X10CrSi6 o 9 X, D
1.4562 X1NiCrMoCu32-28-7 31 + Nimo C 1.4713 X10CrAl7 (X10CrAlSi7) o 9 X, D
1.4563 X1NiCrMoCu31-27-4 / 1.4724 X10CrAl13 (X10CrAlSi13) Sicromal 9 o 14 H L, D
X1NiCrMoCuN31-27-4 Sanicro 28 + 30/40 E Nimo C, 625 1.4729 GX40CrSi13 o 14 H D
1.4565 X2CrNiMnMoNbN25-18-5-4 34565 + 26/22/5 Nimo C, 1.4740 GX40CrSi17 o 17 D
Nimo C 24
1.4742 X10CrAl18 (X10CrAlSi18) Sicromal 10 o 17 L, D
1.4569 GX2CrNiMnMoNNb21-15-4-3 + 20/16 SM
1.4745 GX40CrSi23 o 30 L, C
1.4571 X6CrNiMoTi17-12-2 316Ti + A, GE 19/15
1.4746 X8CrTi25 o 30 L, C
1.4573 X10CrNiMoTi18-12 316Ti + A, GE 19/15
1.4762 X10CrAl24 (X10CrAlSi25) 446 o 30 L, C
1.4577 X3CrNiMoTi25-25 + 25/22 H 30/40 E
1.4776 GX40CrSi29 o 30 L, CR
1.4580 X6CrNiMoNb17-12-2 316Cb + A, GE 19/15
1.4815 GX8CrNi19-10 + ATS 4 X, D
1.4581 GX5CrNiMoNb19-11-2 /
GX5CrNiMoNb18-10 + A, GE 2.4816 NiCr15Fe (NiCr15Fe8) 600 + Nicro 82 625, 617
2.4817 LC-NiCr15Fe 602 + Nicro 82
1.4582 X4CrNiMoNb25-7 + 22/09 25/09 CuT
2.4819 NiMo16Cr15W C-276 + Nimo C 276 Nimo C 24
1.4583 (G)X10CrNiMoNb18-12 318 + A, GE
1.4821 X20CrNiSi25-4
1.4585 GX7CrNiMoCuNb18-18 + 20/25 Cu 30/40 E
(X15CrNiSi25-4) o/+ L C
1.4586 X5NiCrMoCuNb22-18 + 20/25 Cu 30/40 E
1.4822 GX40CrNi24-5 o L C, CR
1.4589 X5CrNiMoTi15-2 + JE, X
1.4823 GX40CrNiSi27-4 o L C, CR
Creep resistant and/or corrosion resistant steels / alloys 1.4825 GX25CrNiSi18-9 + X, D
2.4602 NiCr21Mo14W C-22 + Nimo C 22 Nimo C 24 1.4826 GX40CrNiSi22-9 + D CM, CR
2.4605 NiCr23Mo16Al 59 + Nimo C 24 1.4827 GX8CrNiNb19-10 + ATS 4
2.4606 NiCr21Mo16W 686 + 686 Nimo C 24 1.4828 X15CrNiSi20-12 309 + D C, CM
2.4610 NiMo16Cr16Ti C-4 + Nimo C Nimo C 24 1.4832 GX25CrNiSi20-14 + D CM
2.4630 NiCr20Ti 75 + Nicro 82 625 1.4833 X7CrNi23-14 / X12CrNi24-12
(X12CrNi23-13) 309S + CM
2.4631 NiCr20TiAl 80A + Nicro 82 625
1.4837 GX40CrNiSi25-12 + C, CR
2.4633 NiCr25FeAlY 602CA + 617
1.4840 GX15CrNi25-20 + C, CR 25/24 R 1.4923 X22CrMoV12-1 o MTS 4
1.4841 X15CrNiSi25-20 1.4926 X21CrMoV12-1 o MTS 4
(X15CrNiSi25-21) 310 + C, CR 1.4931 GX23CrMoV12-1 o MTS 4
1.4845 X12CrNi25-21 1.4935 X20CrMoWV12-1 422 o MTS 4
(X8CrNi25-21) 310S + C, CR
1.4948 X6CrNi18-11 (X6CrNi18-10) 304H + ATS 4 Nicro 82
1.4847 X8CrNiAlTi20-20 334 o 21/33 (So)
1.4949 X3CrNiN18-11 + ATS 4 Nicro 82
1.4848 GX40CrNiSi25-20 HK + CR
2.4951 NiCr20Ti 75 + Nicro 82 617, 625
1.4849 GX40NiCrSiNb38-18 + 16/36, 21/33 25/35 R
2.4952 NiCr20TiAl 80A + Nicro 82 617, 625
2.4851 NiCr23Fe 601 + Nicro 82 617, 625
1.4959 X8NiCrAlTi32-21 800HT + 21/33 617
1.4852 GX40NiCrSiNb35-25 + 25/35 R
1.4961 X8CrNiNb16-13 + Nicro 82
1.4855 GX30CrNiSiNb24-24 + 25/24 R
1.4968 GX7CrNiNb16-13 + Nicro 82
2.4856 NiCr22Mo9Nb 625 + 625 617
1.4981 X8CrNiMoNb16-16 + Nicro 82
1.4857 GX40NiCrSi35-25 + 25/35 R
1.4988 (G)X8CrNiMoVNb16-13 + Nicro 82
2.4858 NiCr21Mo 825 + 30/40 E 625
1.4859 GX10NiCrNb32-20 + 21/33 (So) Nicro 82 Alloyed stainless steels
1.4861 X10NiCr32-20 + 21/33 (So) Nicro 82, 625 1.5637 12Ni14 / 10Ni14 A350-LF3 + 17/15 TT, 19/15,
1.4864 X12NiCrSi36-16 Nicro 82/182
(X12NiCrSi35-16) 330 + 16/36, 21/33 1.5638 G9Ni14 / GS-10Ni14 + 17/15 TT, 19/15,
1.4865 GX40NiCrSi38-18 + 16/36, 21/33 25/35 R Nicro 82/182
1.4876 X10NiCrAlTi32-20 1.5662 (G)X8Ni9 A353 + 13/65 TTW 150,
(X10NiCrAlTi32-21) 800(H) + 21/33 (So) Nicro 82, 617 17/15 TT,
1.4877 X6NiCrNbCe32-27 AC66 o 617, 625 Nicro 82, 625
1.4878 X12CrNiTi18-9 1.5680 12Ni19 / X12Ni5 2515 + 17/15 TT, 19/15,
Nicro 82, 625
(X10CrNiTi18-10) 321 + ATS 4 X, D
1.5681 GX10Ni5 / GS-10Ni19 + 17/15 TT, 19/15,
2.4879 G-NiCr28W o 30/50
Nicro 82, 625
1.4885 X12CrNiMoNb20-15 + CM
1.6902 G-X6CrNi18-10 (GX6CrNi18-10) + JE, 17/15 TT, Nicro 82, 625
1.4893 X8CrNiSiN21-11 30815 + D C 19/15
1.6905 GX5CrNiNb18-10 + JE, 17/15 TT, Nicro 82, 625
High temperature resistant steels 19/15
1.4903 X10CrMoVNb9-1 P91 + MTS 3 1.6907 X3CrNiN18-10 + JE, 17/15 TT, Nicro 82, 625
1.4905 X11CrMoWVNb9-1-1 + MTS 911 19/15
1.4919 X6CrNiMo17-13 316H + Nicro 82 1.6909 X5CrMnNiN18-9 + JE, 17/15 TT, Nicro 82, 625
19/15
1.4921 X19CrMo12-1 o MTS 4
1.6967 X3CrNiMoN18-14 + JE, 17/15 TT, Nicro 82, 625
1.4922 X20CrMoV12-1 o MTS 4 19/15
Hardness conversion table Hardness conversion table
Rm = Tensile strength (N/mm2) HB = Brinell hardness Rm = Tensile strength (N/mm2) HB = Brinell hardness
HV = Vickers hardness HRC = Rockwell hardness HV = Vickers hardness HRC = Rockwell hardness
Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC
200 63 60 545 170 162 890 278 264 1260 392 372 40 1620 497 49 1980 596 55
210 65 62 550 172 163 900 280 266 27 1270 394 374 1630 500 1990 599
220 69 66 560 175 166 910 283 269 1280 397 377 1640 503 1995 600
225 70 67 570 178 169 915 285 271 1290 400 380 1650 506 2000 602
230 72 68 575 180 171 920 287 273 28 1300 403 383 41 1660 509 2010 605
240 75 71 580 181 172 930 290 276 1310 407 387 1665 510 2020 607
250 79 75 590 184 175 940 293 278 29 1320 410 390 1670 511 2030 610
255 80 76 595 185 176 950 295 280 1330 413 393 42 1680 514 50 2040 613
260 82 78 600 187 178 960 299 284 1340 417 396 1690 517 2050 615 56
270 85 81 610 190 181 965 300 285 1350 420 399 1700 520 2060 618
280 88 84 620 193 184 970 302 287 30 1360 423 402 43 1710 522 2070 620
285 90 86 625 195 185 980 305 290 1370 426 405 1720 525 2080 623
290 91 87 630 197 187 990 308 293 1380 430 409 1730 527 51 2090 626
300 94 89 640 200 190 995 310 295 31 1390 431 410 1740 530 2100 629
305 95 90 650 203 193 1000 311 296 1400 434 413 44 1750 533 2105 630
310 97 92 660 205 195 1010 314 299 1410 437 415 1760 536 2110 631
320 100 95 670 208 198 1020 317 301 32 1420 440 418 1770 539 2120 634
330 103 98 675 210 199 1030 320 304 1430 443 421 45 1775 540 2130 636
335 105 100 680 212 201 1040 323 307 1440 446 424 1780 541 2140 639 57
340 107 102 690 215 204 1050 327 311 33 1450 449 427 1790 544 52 2145 640
350 110 105 700 219 208 1060 330 314 1455 450 428 1800 547 2150 641
360 113 107 705 220 209 1070 333 316 1460 452 429 1810 550 2160 644
370 115 109 710 222 211 1080 336 319 34 1470 455 432 1820 553 2170 647
380 119 113 720 225 214 1090 339 322 1480 458 435 46 1830 556 2180 650
385 120 114 730 228 216 1095 340 323 1485 460 437 1840 559 2190 653
390 122 116 740 230 219 1100 342 325 1490 461 438 1845 560 53 2200 655 58
400 125 119 750 233 221 1110 345 328 35 1500 464 441 1850 561 675 59
410 128 122 755 235 223 1120 349 332 1510 467 444 1860 564 698 60
415 130 124 760 237 225 1125 350 333 1520 470 447 1870 567 720 61
420 132 125 770 240 228 1130 352 334 1530 473 449 47 1880 570 745 62
430 135 128 780 243 231 21 1140 355 337 36 1540 476 452 1890 572 773 63
440 138 131 785 245 233 1150 358 340 1550 479 455 1900 575 800 64
450 140 133 790 247 235 1155 360 342 1555 480 456 1910 578 54 829 65
460 143 136 800 250 238 22 1160 361 343 1560 481 1920 580 864 66
465 145 138 810 253 240 1170 364 346 37 1570 484 48 1930 583 900 67
470 147 140 820 255 242 23 1180 367 349 1580 486 1940 586 940 68
480 150 143 830 258 245 1190 370 352 1590 489 1950 589
490 153 145 835 260 247 24 1200 373 354 38 1595 490 1955 590
495 155 147 840 262 249 1210 376 357 1600 491 1960 591
500 157 149 850 265 252 1220 380 361 1610 494 1970 594
510 160 152 860 268 255 25 1230 382 363 39
520 163 155 865 270 257 1240 385 366 Caution: Because of their approximate nature, conversion tables must be regarded as only an esti-
530 165 157 870 272 258 26 1250 388 369 mate of comparative values. It is recommended that hardness conversions be applied primarily to
540 168 160 880 275 261 1255 390 371 values such as specification limits, which are established by agreement or mandate, and that the
conversion of test data be avoided whenever possible.
Conversion table
= 25.4 mm
[F] = 5/9*(F-32) C
inch [] = 0.0254 m kg = 453.6 g
C F C F pound [lb] = 0.4536 2
-269 -452.2 500 932 [ksi] = 62,895 N/mm2 J
-196 -320.8 510 950 [ft.lb/in ] = 0.16812
-120 -184 530 986
-110 -220 550 1022
-105 -157 570 1058
-100 -148 580 1076
-90 -130 600 1112

-80 -112 610 1130
-70 -94 620 1148
-60 -76 650 1202
-50 -58 670 1238
-40 -40 680 1256
-30 -22
-20 -4 700 1292
-17.8 0 720 1328
-10 14 750 1382
760 1400
0 32
20 68 800 1472
25 77 850 1562
32 69.6
900 1652
100 212 920 1688
110 230 950 1742
120 248 980 1796
150 302
1000 1832
200 392 1020 1868
220 428 1050 1922
250 482
1100 2012
300 572 1120 2048
350 662 1150 2102
1175 2147
400 752 1180 2156
450 842
With the publication of this edition of the Thyssen welding filler metals welding guide
all earlier editions cease to be valid.
Due to the continual improvement of the Thyssen consumables, we reserve the right
to change data given in this handbook without notice.
Details regarding the nature and application purpose of our products are intended for
the information of the user. The data concerning the mechanical properties always
refer to the all-weld metal deposit in accordance with the applicable standards. In the
area of the weld joint, the weld metal properties are influenced by the base metal, the
welding position and the welding parameters.
A guarantee of the suitability for a specific type of application requires in each indivi-
dual case an implicit agreement in writing.
Edition May 2001

Welding guide of Thyssen Schweitechnik Deutschland GmbH
Printed in Germany TSDG HB E 05.2001 5000
768 Thyssen Schweitechnik Deutschland GmbH 05_2001

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Welding filler metals Thyssen

Thyssen welding filler metals

Covered electrodes (high alloyed)

Sub arc wires and fluxes Page Appendix Page

for the welding of unalloyed steels 12-39

for the welding of creep resistant steels 40-63

for the vertical down welding of pipelines 75-78

for the welding of weatherproof steels 79

for gauging, chamfering and cutting 80-81

Page Brand name EN AWS Page

for the welding of unalloyed steels

12 ..........Phoenix Blau .............................499 ...........E 42 0 RC 11 .......................................................A 5.1 ....E6013 .......................................................................................................12

for the welding of creep resistant steels

Page Brandname EN AWS Page

Characteristics Rutile cellulose covered electrode.

Approvals TV (Certificate No. 0425) TV Wien (714) Welding position Polarity = / ~

Characteristics Rutile covered electrode.

Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH; GS-38,

Typical analysis C Si Mn Typical analysis C Si Mn

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = / ~

Approvals TV (Certificate No. 3714) DB (Reg. form No. 10.132.41)

Approvals TV (Certificate No. 1589) DB (Reg. form No. 10.132.01)

Welding position Polarity = / ~

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = / ~

Approvals TV (Certificate No. 0342) DB (Reg. form No. 80.132.03)

Characteristics Rutile basic electrode. Characteristics Rutile basic electrode.

Typical analysis C Si Mn Typical analysis C Si Mn

Welding position Polarity = / ~ Welding position Polarity = / ~

Characteristics Basic covered electrode with very good welding characteristics

Approvals ABS (Grade 2) Approvals ABS (3H10/3Y) Controlas (0484)

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = + / ~

Characteristics Basic covered electrode.

Typical analysis C Si Mn Typical analysis C Si Mn

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = + / ~

Approvals TV (Certificate No. 1824) DB (Reg. form No. 10.132.12)

Characteristics Basic covered electrode.

Materials Pipe steels St 35, St 45, St 35.8, St 45.8, X 42, X 46;

Welding position Polarity ~ / = +

Approvals TV (Certificate No. 0348) DB (Reg. form No. 10.132.17)

Characteristics Basic covered electrode.

Characteristics Rutile covered high performance electrode with 160 % weld

Welding position Polarity = / ~

Characteristics Rutile acid covered high performance electrode with roughly

Welding position Polarity = / ~

Welding position Polarity = / ~

Approvals TV (Certificate No. 1700) DB (Reg. form No. 10.132.36)

Materials P295GH, P355GH, 16 Mo 3, St 35.8, St 45.8;

Welding position Polarity = / ~

Approvals TV (Certificate No. 1602) TV Wien (633, acc. to TV)

Materials P235GH, P265GH, StE 255, P295GH, P355GH, 16 Mo 3

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = / ~

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A

Welding position Polarity = +

Approvals TV (Certificate No. 0902) DB (Reg. form No. 10.132.31)

Characteristics CrMo alloyed electrode.

Materials 13 CrMo 4-5; GS-22 CrMo 54

Welding position Polarity = +

Approvals TV (Certificate No. 1752) FI (EV 18 H)