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Actuator
function of
smart
materials
External
stimuli
crucial in the design of intelligent materials and is method. Typically, this function is in the form of
dependent on the type of application. an executable artificial intelligence software that
could produce a logical output in the form of an
electrical voltage that could further be amplified
2 C O N C E P T OF I N T E L L I G E N T and used to activate an actuator mechanism.
MATERIALS
2.3 Actuator function
Designing a material with sensor, processor and
actuator functions is the fundamental step in the
This mechanism is coupled with the material. It
evolution of an intelligent material for achieving
produces an output corresponding to the signal
a desired response adaptable to the environment.
received from the processor function. This output
This concept is illustrated in Fig. 1.
is usually in the form of restoring stress, strain or
2.1 Sensor function change in temperature, or stiffness of the
actuator mechanism that is coupled with the
The concept of a sensor function in a smart material. This change would be designed to
material is defined as the ability of the material neutralize the effect of the change in environ-
to sense the response characteristics of self with ment on the material, thereby adapting the
respect to environmental factors such as mechan- material continuously to its environment.
ical loading, temperature, humidity and electrical A typical intelligent composite cantilever
inputs. An example of this function is that of a beam, which consists of sensor, processor and
piezoelectric sensor embedded in a composite actuator functions, is illustrated in Fig. 2.
material. This sensor diagnoses the mechanical
<
disturbance imposed on the material by gener-
ating a voltage which can be further measured i~mposlte
and analysed.
III ~ --Aotu=ors
2.2 Memory and processor function
The corresponding strain contribution is given by a suitable control algorithm, can simulate a
response of the s e n s o r / a c t u a t o r structure u n d e r
eij Cijkl(~kl "~- dki]~ k (8) active control.
where, in eqns (7) and (8), Eijkt and Cijkt are the
elastic modulus and compliance tensors, 3.1.3 Piezoelectric p o l y m e r as intelligent sensors
respectively. and actuators
Table 1 describes the utilization of direct and Poly(vinylidene fluoride) (PVDF) is a piezoel-
converse effects as applied to the sensor and ectric polymer that can be used for
actuator functions of intelligent materials. sensor/actuator functions. The piezoelectric
polymer may be embedded inside a structural
3.1.2 Piezoelectrics as sensors and actuators member to control actively, for instance, the
As mentioned in the foregoing, mechanical vibrations by dissipating the elastic energy
displacement and electrical voltage are the imposed on the member. 16 For this, a long bar of
varying parameters of the intelligent material the test specimen, coupled with a layer of
when using piezoelectrics as sensors and ac- piezoelectric polymeric substance, has been
tuators. Mechanical disturbance is converted into considered, with the lateral dimensions much
electrical voltage by a piezoelectric sensor. On smaller than the length. The polar direction is
the other hand, a piezoelectric actuator is taken along the length of the specimen. The
activated by an electrical input to produce attenuation of mechanical vibrations in a passive
specific mechanical effect (e.g. strain or vibra- absorbing element has been studied. This
tions) through proper control algorithms. 7 Such attenuation is achieved by converting a large
mechanical effect would then be used to fraction of elastic energy into electrical energy
compensate or control undesired effects, such as using the piezoelectric coupling effect and then
deflections and excessive vibrations caused by the dissipating the electrical energy using a simple
external stimuli on the engineering material or resistive element. For efficient damping charac-
structure with which the intelligent material is teristics, the coupling coefficients must be large.
incorporated. Ha et al. 7 and Honein et al. s have In order to determine the damping factor
successfully demonstrated that this active mecha- (tan 6), constitutive equations of piezoelectric
nical control could be affected on laminated material coupled to the structural member were
composites by the use of distributed piezoelectric derived in a dynamic environment, where a
materials. Fundamental relationships have been harmonic plane wave propagating inside the
derived from the basic principles, presented by material specimen has been considered. The
eqns (1)-(8) in Section 3.1.1. A three- results of the study indicate that it is possible to
dimensional finite element procedure was dissipate the mechanical vibratory energy im-
adopted and supported by experimental results. posed on the material through passive damping
These researchers succeeded in completely by piezoelectric polymers. It has also been
eliminating an axial deflection of 0-5mm by proven through experimental work ~7 that it is
applying 46 V. It is apparent from their work that possible to shift the peak damping to the
the finite element analysis, when integrated with frequency range of interest.
Active vibration control of a cantilever beam structures. Crawley and Luis, 11 for instance, have
using distributed piezoelectric polymers and presented the use of piezoelectric actuators to
ceramics was studied by Honein et al.S Lee et al. 9 suppress vibrational excitation in three different
and Bailey and Hubbard. 12 All these studies test specimens namely, aluminium, glass epoxy
included similar expressions derived from the and graphite epoxy. Both analytical and ex-
fundamental principles of piezoelectricity, where perimental methods are presented and a scaling
piezoelectric sensors and actuators were used analysis has been performed to demonstrate the
with a control algorithm to suppress the effectiveness in transmitting strain to the
vibrational excitement. structure: Electronic damping of a large optical
assembly has been studied by Forward et al. ~9 In
3 . 1 . 4 Strain rate control a l g o r i t h m this, piezoelectric ceramic strain transducers were
L e e et al., 9 used 'strain rate control feedback used as sensors and actuators, and the data taken
mechanism' for the control algorithm. Based on during the study indicated the effectiveness of the
the linear piezoelectric theory, the one- devices even at high levels of acoustic and
dimensional electrical displacement D in a vibrational noise.
piezoelectric material can be related to the
mechanical strain e in the same direction via the 3.2 Optical fibres as sensors
relationship:
Optical fibres have been used effectively as
D = d E e = ee (9)
sensors in intelligent materials. Optical fibres
where d is the one-dimensional piezoelectric may be classified, in general, into the following
strain per charge constant, E is Young's modulus two types:
and e is the one-dimensional piezoelectric stress
(i) An extrinsic sensor which operates only as
per charge constant. A piezoelectric P V D F film
a transmitting medium for light, but
was used in this work as both sensor and
performs none of the sensing functions.
actuator. Using a current amplifier to interface
(ii) An intrinsic fibre optic sensor which
with the high impedance output of the piezoel-
utilizes some intrinsic property of the fibre
ectric material, piezoelectric strain rate sensors
to detect a phenomenon or to quantify
were created.
a measurement. A list of intrinsically
Bailey and Hubbard 12 developed an active
measurable variables through the use of
vibration damper for a cantilever beam using
optical fibres is given in Table 2.
distributed parameter actuators on the basis of
distributed parameter control theory. The dis- Glass and silica fibres form a basis for a broad
tributed parameter actuator was the piezoelectric range of sensors. The latter utilizes fibre
polymer (PVDF). The control algorithm for the properties to provide signals indicative of
damper was based on the work done by Kalmann external parameters such as force, temperature
and Bartram TM on 'Lyapunov's second method' and deflection that are to be measured. 2 The
for distributed parameter systems. intrinsic properties of glass and silica qualify fibre
Numerous other papers have been published in optics as smart materials. Optical fibres are
the area of active vibration control of intelligent capable of performing as a sensor as well as a
(SME)
the transformation strain of the super elastic
SME alloy Transformation Recovery force for loop.
systems temp. a (K) 2% strain in So far, shape memory effect has been
(kg/mm 2)
considered only as a one way effect, where an
Nitinol h 373 17 SMA wire, for instance, deformed below the
Cu-Zn-A1 c 350 9 temperature of the martensitic end of transfor-
CANTIM 75d 480 14
mation Mf temperature, can regain its original
a Temperature of transformation depends upon the compos- shape when heated to a temperature above that
ites of the alloy system. of Af. However, when cooled again to the
49.93% nickel and 50.03% titanium.
c 25.9% zinc, 4-04% aluminium and remainder copper.
temperature of the martensite start of transfor-
a11.68% aluminium, 5.03% nickel, 2.00% manganese, mation Ms, the wire's original shape remains and
0.96% titanium and remainder copper. the material does not assume the 'deformed'
Intelligent materials--an overview 341
3. 4.1 Mechanism o f shape memory in a polymer When an electric field (~) is applied, the shear
Shape memory polymers are unique polymeric stress (r) was found to increase to a critical value
materials, which can recover their original shape (re) which must be overcome before any
before deformation at lower temperature (below significant flow of the fluid O c c u r s . 38'39 That is,
the glass-transition temperature Tg), upon heat-
= rc(~) = r/~, (12)
ing them to a temperature above Tg. 33 This is an
apparent advantage over ordinary polymers. An where z-~ is independent of ~', but increases with
ordinary polymer, when stressed, may not
recover completely to its original undeformed Klass and Martinek 38 used suspensions of silica
configuration if the stress is released, thus particles in napthenic acid, and Uejima 39 used
resulting in permanent deformation. In a shape cellulose in insulator oil, to verify this phenome-
memory polymer, however, the recovery loop is non experimentally. The experimental verifica-
completed upon heating. Thus, a shape memory tion indicates that r is proportional to the square
polymer is able to revert back to its original of the field, i.e., 1-~= ~2. In the electrorheology
shape without undergoing any permanent phenomenon, the magnitude of the electric field
deformation. is the important parameter rather than, for
instance, the spacing between the electrodes. 36
3.5 Eiet,trorh~,~i~ieafl lluitls
3. 5.1 Electrorheological fluids as intelligent
The viscosity of certain fluids is influenced by the materials
applied electric field. This phenomenon, termed With reference to Fig. 6, a mechanical structural
as the 'electroviscous effect' was reported around member which contains electrorheological fluid,
the turn of the century. 34 Researchers 35 have when not activated, has a very low composite
found an increase in the viscosity of conducting stiffness. This state represents the undisturbed
polar liquids of up to 100% upon application of configuration.
electric fields of the order of 1 to 10 kV/cm. For When an environmental input (e.g. mechanical
the electroviscous effect to occur, both polar loading or a difference in thermal gradient)
molecules and conducting impurity ions are causes, for instance, deflection in the structural
needed to be present. Large increases in member, it would be desirable to increase the
viscosity, due to an applied electric field, for stiffness to control the deflection. This is
suspensions of finely divided solids in low achieved by sensing the external mechanical
viscosity oils was found as early as 1949. This loading through incorporated sensors. The
effect, termed as the 'Winslow effect', is sensed signal is then processed in a microproces-
attributed to field induced fibre formation of the sor, which activates an auxiliary electrical input
particles between the electrodes, thereby requir- to produce a desirable voltage. This voltage,
ing additional shear stress for flow? 6 when applied to the electrorheological fluid
The above mentioned phenomenon has re- contained in the mechanical structural member,
cently been termed as 'electrorheology': 37 and increases the viscosity of the fluid, thus
has been applied in the development of actuator practically converting it into a solid. As a result,
mechanisms in intelligent materials. When used the overall stiffness of the specimen is increased,
with suitable sensors and control algorithms,
electrorheological fluids can be made to change
their properties by the application of an electric
field upon them. El~to-
aao~leal
The electrorheological behaviour of a suspen- fluld
sion of fine silica particles in napthenic acid is Compo~te
beam filled
governed by the Newtonian fluid flow principle with ER fluid
(without an externally applied electric field). This Power supply
] jAmplifler
F~J for
principle is expressed as < ~ drcult
r = r/~, (11)
where r is the applied shear stress, ~ is the shear
strain rate, and r/is the Newtonian viscosity. Fig. 6. E l e c t r o r h e o l o g i c a l fluid as a c t u a t o r in a s m a r t b e a m .
Intelligent materials--an overview 343
resisting the external loading and preventing 5. Ikeda, T., Fundamentals of Piezoelectricity. Oxford
deformation. The above mentioned process could University Press, Oxford, 1990, pp. 5-30.
6. Kraut, E. A., New mathematical formulation for
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investigations conducted, for instance, by Gandhi 1450-5.
and Thompson 37 have verified the concept of 7. Ha, S. K., Charles, K. & Chang, F. K., Analysis of
electrorheological fluids as intelligent material laminated composites containing distributed piezoel-
ectric ceramics. J. Intell. Mater. Syst. & Struct., 2 (1991)
actuators. These authors were able to illustrate 59-71.
that robot arms could be made adaptable to 8. Honein, B., Braga, A. M. B. & Barbone, P., Wave
external loading via changing the stiffness. propagation in piezoelectric layered media with some
applications. J. Intell. Mater. Syst. Struct., 2 (1991)
542-57.
9. Lee, C. K., O'Sullivan, T. C. & Chiang, W. W.,
4 CONCLUSION Piezoelectric strain rate sensor and actuator designs for
active vibration control. IBM Research Div., Yorktown
Smart materials have the ability to improve Heights, New York, 1991, pp. 1-11.
mechanical structures to become more advanced 10. Crawley, E. F. & Luis, J. D., Use of piezoceramics as
distributed actuators in large space structures. Ameri-
and reliable. Although the concepts of the can Institute for Aeronautics and Astronautics,
techniques described in this paper were dis- Washington, DC, Paper No. 85-0626, 1985, pp. 126-32.
covered decades ago, it is only recently that such 11. Crawley, E. F. & Luis, J. D., Use of piezoelectric
actuators as elements of intelligent structures. American
techniques have emerged as potential con- Institute for Aeronautics and Astronautics, Washing-
stituents in intelligent materials methodology. ton, DC, 25 (1987) 1373-85.
The formulations for piezoelectrics indicate the 12. Bailey, T. & Hubbard, J. E., Distributed piezoelectric
polymer active vibration control of a cantilever beam. J.
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Discussions relating to SMAs, shape memory reverberation. J. Acoustical Soc. Amer., 28 (1956)
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14. Cady, W. G., Piezoelectricity--An Introduction to the
the usage of these materials as actuators in smart Theory and Applications of Electromechanical Phenom-
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15. Gerber, E. A. & Ballato, A. (eds), Precision Frequency
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distinct advantages in controlling the static and 2-40.
dynamic state of mechanical structures. Also, the 16. Ramachandran, A. R., Xu, Q. C., Cross, L. E. &
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18. Kalmann, R. E. & Bartram, J. E., Control system
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