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ABSTRACT
The paper will seek to illustrate how important questions such as these
can be addressed in a systematic way that enables field operators to
make logical decisions regarding further investment for field modifications
as well as appropriate financial provision for the eventual
decommissioning.
Index
1. Introduction
2. Condition of facilities
3. Production tail-down and cash flow
4. Removal timing options
5. Legal requirements and industry guidelines
6. Disposal options
7. Selection of preferred scheme
8. Decommissioning Methodologies
9. Decommissioning Technology
10. Environmental impact
11. Safety impact
12. Life of field strategy
13. Decommissioning costs
14. Conclusions and recommendations
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15. Acknowledgements
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1.0 INTRODUCTION
Under UKCS regulations, the operator of an offshore oil and gas field in
the North Sea is required to decommission the facilities at the end of the
field life. The aim of a long term decommissioning study is to assist the
operator and its partners to make long term strategic decisions, including
appropriate financial provision, in a timely manner.
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In the case of the older facilities, it is not unusual to find that the original
design documentation is missing, or incomplete by today's standard. The
older structures were generally 'copied' from the Gulf of Mexico rather
than individually designed, as they would be today. Furthermore, the
current status of the structures often has to be inferred from periodic
inspection reports. Nevertheless, any platform still operating in the North
Sea is required to have a valid Safety Case and it is often this
documentation which provides the best source of reference data.
By comparison, facilities installed within the last ten years are unlikely to
have undergone change of use, and it can generally be assumed that the
facilities are still in good condition and operating as planned. Corrosion
aspects, for example, are therefore not considered a significant factor in
planning the decommissioning process.
Installation methods have also changed. The jackets for the earlier
platforms were generally launched and the piles were driven through the
legs and grouted inplace, which considerably increases the weight of
substructure to be removed. The topsides comprised a module support
frame (MSF) structure supporting various equipment packages and utility
and process modules, each of which could be a separate lift. Padeyes
were normally cut off the MSF to provide an unobstructed deck area for
the modules.
All jackets (except for the very largest) for platforms installed within the
last ten years have been lift installed and secured using a skirt pile
arrangement. Topsides are now more often designed as integrated
structures to minimize the number of offshore lifts and associated hook-up
work. In these cases it is more common to find that the lifting padeyes or
trunnions have been left in place. Structures installed since January 1998
have in fact to be designed with removal operations in mind.
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thorough method, requires that the operator provides the reservoir model
simulation output. These data are analysed to determine the well capacity
forecast and wellhead flowing pressure forecast for individual wells and
groups of wells for each platform. The well capacity figures are further
analysed to develop production rates and revenues for the sales gas.
Charts can then be produced to show periods of uneconomical operations
for the platforms when operating costs exceed revenues.
cash flow forecast for the same three groups of wells, as well as the
overall field forecast, is shown in Figure 5. Based on the production flows
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and simple economics, the earliest dates for removal of the facilities
associated with each group of wells would be Almeria year 6, Benidorm
year 8 and Alicante year 11. The cash flow forecast assumes the facilities
are decommissioned in these years.
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Earliest dates for COP have been discussed above based on production
flows and simple economic criteria. However, in the future, other factors,
such as more sophisticated financial models, the condition of the facilities
and changed processing requirements, may affect the decision.
Firstly, there are different financial models, which could be used to identify
the optimum COP timing:
Any financial model used to identify the optimum point in time for COP will
also be affected by other key factors such as operating and maintenance
costs, decommissioning costs, etc. The way in which these other factors
are likely to influence the COP date is summarized in Table 1.
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In general, there are three possible scenarios for the timing of the removal
of facilities as defined below:
In the case that future legislation should require the removal of pipelines,
a fourth option is also considered:
Option 4 remove all facilities at the end of field life, including the
pipelines
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It should be noted that the operator must retain liability for any remains
left on the seabed. The operator will also be liable for any pollution that
may occur if the pipelines are damaged. Claims can also be expected
from fishermen if they snag their equipment on any remains left on the
seabed. If pipelines and umbilicals are to be left in situ, then burial or
covering of any exposed section should be considered. The pipelines
should be purged and cleaned during decommissioning and left either
inert or with corrosion inhibitor. There will also be a requirement for
periodic monitoring of the remains, usually an annual survey. Specific to
fields nearer to shore is the requirement to pay rent to the Crown Estate.
Nevertheless, it should be recognized that legislation could change
requiring pipelines to be totally removed.
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Re-use/Alternative use
Abandonment in situ (applicable to pipelines only)
Deep sea disposal( no longer an option for steel platform)
Artificial reefs
Onshore disposal (recycle and landfill)
The accepted best practice for disposal of the various waste streams from
decommissioning activities is given in Table 3.
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Environmental
Safety
Technical feasibility
Cost
Public acceptability
7. For each option, calculate the weighted score for each 'want'
objective. Then calculate the total weighted score for each option
8. The option(s) having the highest weighted score are the preferred
option(s).
10. For the options having the highest scores, consider the ways in
which these may not go according to plan (this includes the option
not being feasible at the time of decommissioning and problems
occurring during the actual decommissioning). Determine whether
the probability of failure of the option is high, medium or low and
whether the resulting consequences are high, medium or low.
Use Table 4 below to determine whether the possibility of the
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Jackets
Topsides
Jackets
Pipelines
Topsides
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Drill cuttings
One of the major issues regarding wells is whether the well should be
abandoned with the production tubing left in-place or whether it is
necessary to remove (and then dispose of) the production tubing. Cost
considerations indicate that provided a) all the permeable zones are
isolated and b) there is laterally extensive cementing of all the casing
strings out to the original open hole, then the production tubing should be
left in-place. Thus detailed knowledge of individual wells is required
before a definite decision can be made.
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9.0 DECOMMISSIONING TECHNOLOGY
Regarding heavy lifting equipment, in 1997 there were five crane vessels
in the North Sea, all operated by different contractors, capable of lifting in
excess of 1000 tonnes of structure in a single operation. This reduces to
three crane vessels capable of lifting in excess of 2000 tonnes. The
availability (and cost) of heavy lift crane vessels in the North Sea at some
future date is heavily dependent on the world-wide market for platform
installation work; for example the S7000 has had installation contracts in
the Gulf of Mexico during 1998. Jack-ups have been converted for
performing heavy lifting operations (e.g. the Rowan Gorilla Terminator)
but their availability (and cost) is similarly dependent on the world-wide
market for drilling rigs.
All the disposal options require the expenditure of energy and emissions
of CO2 and other gases to the atmosphere. From this perspective, if the
B B
It can be concluded that the total removal and recycling onshore of steel
platforms will result in a marginal saving of energy in comparison with
disposal at sea, if the energy cost of replacing the lost material is included
in the comparison.
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Flexibility must also be written into the contracts themselves; with flexible
operating windows, elimination of cost penalty clauses related to schedule
variation, or liquidated damage penalties. Contracts for decommissioning
could be placed with prime contractors at least one to two years ahead of
the facility planned shutdown dates thereby allowing contractor input into
the planning of platform shutdown operations and the resulting seamless
transfer of responsibility from the operating Offshore Installation Manager
to the contractors Offshore Decommissioning Manager.
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The cost of decommissioning a Southern North Sea gas field has been
broken down into ten major activity categories and a contingency. The
percentage of the total costs allocated to each activity is shown on Figure HU
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15.0 ACKNOWLEDGEMENTS
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Graphs
Decommissioning Activities UH
consequences UH