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232/422/485
INTERFACE
Data sheet
103827_en_05
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PHOENIX CONTACT 2010-03-12
Features
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1 Description
The FL COMSERVER ... 232/422/485 has been specifically
The FL COMSERVER ... 232/422/485 enables the
developed for industrial applications in the control cabinet. It
integration of serial V.24 (RS-232), RS-422, and RS-485
s.
offers the following features:
interfaces for machine and system access via Ethernet
networks. All control systems and operator panels in Mounting on EN DIN rails
industrial 10/100Base-T(X) networks can thus be
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22.5 mm slim design width
maintained remotely for servicing via the "serial device 10/100Base-T(X), auto negotiation
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server". 24 V AC/DC 20% power supply
Depending on the device type used, the following data Redundant power supply possible
protocols are supported: High-quality 3-way isolation
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NOTE: The FL COMSERVER ... 232/422/485 is designed exclusively for SELV operation according to
IEC 60950/EN 60950/VDE 0805.
It must only be connected to devices, which meet the requirements of EN 60950 ("Safety of Information
Technology Devices").
This data sheet is valid for all products listed on the following page:
FL COMSERVER ... 232/422/485
2 Table of contents
1 Description.................................................................................................................................. 1
2 Table of contents ........................................................................................................................ 2
3 Ordering data.............................................................................................................................. 3
4 Technical data ............................................................................................................................ 3
5 Safety regulations and installation notes..................................................................................... 6
5.1 Installation notes ............................................................................................................................................ 6
6 Installation ................................................................................................................................................................ 6
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6.1 Connection notes ........................................................................................................................................... 6
6.2 Block diagram ................................................................................................................................................ 7
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6.3 Connection and function elements ................................................................................................................. 8
7 Configuration .............................................................................................................................. 9
s.
7.1 Activating/deactivating the
termination network ........................................................................................................................................ 9
7.2
7.3
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Opening/closing the housing .......................................................................................................................... 9
Setting the operating mode ............................................................................................................................ 9
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8 Power supply .............................................................................................................................10
9 Mounting ................................................................................................................................................................. 10
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3 Ordering data
FL COMSERVER
Description Type Order No. Pcs./Pkt.
FL COMSERVER UNI 232/422/485, to convert a serial V.24 (RS-232)/ FL COMSERVER UNI 232/422/485 2313452 1
RS-422/RS-485 interface to Ethernet, data protocols: TCP/IP, UDP,
Modbus/TCP, PPP, with CHAP including CD-ROM with drivers, additional
software, and user documentation (PDF)
FL COMSERVER BASIC 232/422/485, to convert a serial V.24 (RS-232)/ FL COMSERVER BASIC 232/422/485 2313478 1
RS-422/RS-485 interface to Ethernet, data protocols: TCP/IP, UDP, including
CD-ROM with drivers, additional software, and user documentation (PDF)
Accessories
Description Type Order No. Pcs./Pkt.
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V.24 (RS-232) cable, 9-pos. D-SUB female connector to 9-pos. D-SUB female PSM-KA9SUB9/BB/0,5METER 2708520 1
connector
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V.24 (RS-232) cable, 9-pos. D-SUB female connector to 9-pos. D-SUB female PSM-KA9SUB9/BB/2METER 2799474 1
connector
D-SUB connector with one cable entry, 9-pos., female version SUBCON 9/F-SH 2761499 1
T-connector, to connect the system power supply unit ME 17,5 TBUS 1,5/ 5-ST-3,81 GN 2709561 10
s.
T-connector, to connect the FL COMSERVER ME 22,5 TBUS 1,5/ 5-ST-3,81 GN 2707437 50
Switching module to access two control systems with V.24 (RS-232) via one PSI-MODEM-SPLITTER
nt 2708766 1
FL COMSERVER ... 232/422/485
Power supply unit, primary switched, slim design, output: 24 V DC/1.5 A MINI-SYS-PS-100-240AC/24DC/1.5 2866983 1
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4 Technical data
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Power supply
Power supply 1 24 V AC/DC 20% (via COMBICON plug-in screw terminal block)
Frequency 50 ... 60 Hz
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Power supply 2 (alternative or redundant) 24 V DC 5% (via DIN rail bus connector and system power supply unit)
Current consumption
Nominal operation < 100 mA (at 24 V)
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Serial interfaces
According to standard:
V.24 (RS-232) ITU-T V.28, EIA/TIA-232, DIN 66 259-1
in
Connection
on
Serial transmission speed 300, 600, 1200, 2400, 4800, 7000, 9600, 19200, 38400, 57600, 115200,
187500, 230400 bps, can be set via WBM
Supported protocols Transparent, including 3964R protocol
Functions
Configuration and management Using standard web browser and HTTP protocol
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Using FL SWT Factory Manager software
Using SNMP objects
Locally using terminal program via V.24 (RS-232), (emergency access)
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Remotely using Ethernet and Telnet (emergency access)
LED diagnostic indicators
24 V AC/DC power supply Green LED, UL, static ON
s.
Ethernet mode Green LED, full duplex mode active, static ON
Ethernet transmission speed Green LED, 100 Mbps, static ON
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Ethernet link Green LED (LNK), when link signals are received, static ON
Ethernet data Yellow LED (ACT), data transmission via TP port, dynamic
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Device error Red LED, error indicator
V.24 (RS-232)/RS-422/RS-485 receive data Green LED, RD, receive
V.24 (RS-232)/RS-422/RS-485 transmit data Yellow LED, TD, transmit
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Switching output Transistor output on the backplane to connect accessories, can be switched
via WBM
General data
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Ambient temperature
Operation -25C ... +60C
Storage/transport -25C ... +70C
Housing type ME 22,5 with bus connector and functional earth ground contact (FE)
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Approvals
UL approvals
U
LISTED
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Criterion A3 1 kV/5 kHz
Supply 2 kV/5 kHz
Criterion B2
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Surge current load (surge) EN 61000-4-5
Signal 1 kV
Supply 2 kV
Conducted interference EN 61000-4-6 Criterion A3 10 V
s.
Noise emission test according to EN 61000-6-4
Noise emission of housing EN 55022 nt Limiting curve B
1
EN 61000 corresponds to IEC 61000
2 Criterion B: Temporary adverse effects on the operating behavior, which the device corrects automatically.
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3
Criterion A: Normal operating behavior within the specified limits.
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on
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technical regulations, must be observed.
For the safety data, please refer to the
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package slip and certificates (conformity
assessment, other approvals, if necessary).
Do not repair the device yourself, replace it
s.
with an equivalent device.
Repairs may only be carried out by the nt
manufacturer. The manufacturer is not liable
for damage resulting from violation.
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The IP20 degree of protection
(IEC 60529/EN 60529) of the device is
intended for use in a clean and dry
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environment.
The device must not be subject to
mechanical strain and/or thermal loads,
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DCD 1
DCE DTE
TxD 3 (default)
RxD 2
RS-232
RTS 7
CTS 8
SW-Switch
DTR 4
DSR 6
GND 5
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RS-485
RS-422
D(B)
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10/100 Base-T
D(A) RS-232 C RD+ (1)
GND RS-485 RD- (2)
10/100 TD+ (3)
s.
Shield RS-422 MBit/s
TD- (6)
SW-Switch
+5 V
390 W 180 W 390 W
Termination
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RS-422
0V
VCC
U
3,3 V
24 V
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0V
Backplane
Backplane
24 V
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1 2 34
5
18 6
17 FL COMSERVER
UNI RS232/422/485
Ord.-No. 23 13 452
16 UL
7 22
15 8
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14 FD
A A
X
21
13 100
TD
9 B B
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12 RD
11
RS 232
s.
20
61451001
10 19
Figure 2 Structure of the FL COMSERVER ... 232/422/485
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1 24 V AC/DC 20% power supply connection
2 0 V power supply connection
3 T(A), RS-422 connection
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A A
X
7.2 Opening/closing the housing B B
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To set the required operating mode via the termination
network, the housing of the FL COMSERVER ... 232/422/485
must be opened.
s.
To do this, proceed as follows:
Figure 4 Position of the slide switch
1. Open the housing cover using a suitable screwdriver nt
(see Figure 3, 1)
Operating mode/ Switch Resistor
2. Pull the PCB out of the housing as far as possible
device position network
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(see Figure 3, 2)
RS-422 Left Activated
3. Depending on the location on the bus system, activate/
deactivate the termination network (see Section 7.3) RS-485 termination Left Activated
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device
4. Carefully reinsert the PCB as far as it will go
RS-485 device1 Right Deactivated
5. Snap the housing cover into place
1
Default setting
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1
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TD
RD
in
R
VE 5
ER 2/482
MS 2/42 45
CO 23 13
FL I RSo. 23
UN .-N
Ord
2
l
UL
on
1
FD
0
10
TD
RD
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To remove, proceed as follows:
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1. Use a suitable screwdriver to release the locking
mechanism on the snap-on foot of the device
(see Figure 6 B).
24V 0V T(A) T(B)
s.
2. Hold onto the device by the housing cover and carefully
tilt it upwards.
24
V
0V
T(A
) T
(B
)
)
3.
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Carefully detach the device from the DIN rail bus
connector and the DIN rail.
D(A
)
D(B
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D
GN
A B
ET
DN
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101973A008
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on
9.2 DIN rail bus connector (connection station) To remove, proceed as follows:
For modular electronic housing in the ME.../TBUS series, 1. Use a suitable screwdriver to release the locking
DIN rail bus connectors of various widths are required in a mechanism on the snap-on foot of the device
connection station. (see Figure 7 E).
By connecting together the DIN rail connectors 2. Hold onto the device by the housing cover and carefully
(see Figure 7 A) and inserting them in the 35 mm wide DIN tilt it upwards.
rail (see Figure 7 B/C), the power supply is routed to the 3. Carefully detach the device from the DIN rail bus
backplane (see Figure 7). connector and the DIN rail (see Figure 7 E).
By using an additional system power supply unit, a
redundant power supply is provided in the connection
station for other connected devices. A B
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NOTE: Maximum current load
Due to the current load, a connection station with
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the FL COMSERVER ... 232/422/485 may
comprise a maximum of 20 devices. C
The maximum current load of 2 A must not be
s.
exceeded.
1. Place the device onto the DIN rail from above, so that
the upper housing keyway hooks onto the top edge of
the DIN rail (see Figure 7, detail D).
2. Holding the device by the housing cover, carefully push
the device towards the mounting surface so that the
device bus connector is securely fixed onto the DIN rail
bus connector.
3. Once the snap-on foot has been snapped onto the
DIN rail, check that it is fixed securely.
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COMBICON
must only be connected to the Data B (pos.) 6 R(B)
FL COMSERVER ... 232/422/485 on one side. Data A (neg.) 5 R(A)
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Transmit B (pos.) 4 T(B)
Transmit A (neg.) 3 T(A)
GND 7 GND
s.
Shield
)
D(A
)
D(B
D
GN
ET
DN
10.2 V.24 (RS-232) pin assignment cable with a termination network at the two furthest points of
the RS-485 network (see Section 7.3).
The V.24 (RS-232) interface of the
FL COMSERVER ... 232/422/485 can be When switching from an FL COMSERVER... to
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switched via WBM between DTE (data terminal the FL COMSERVER ... 232/422/485,
equipment)/DCE (data communication disconnect the 9-pos. D-SUB connector from the
equipment) assignment. By default upon delivery data cable. Connect the individual conductors of
in
(DTE), the interface acts like a PC. the data cable to the COMBICON plug-in screw
terminal block. Make sure the signal assignment
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is correct.
on
VCC
RTS 7 7 4 RTS TD
RD
ANT
DTR 4 4 20 DTR
RES Data A (neg.) 5 Data A
BT
SIGNAL
Shield
103827A001
103827B006
Figure 9 Pin assignment of the V.24 (RS-232) interface
Figure 11 RS-485 pin assignment
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corresponding shielded RJ45 connectors.
two FL COMSERVER ... 232/422/485 devices, which
Make sure the signal assignment of the connector
removes any range restrictions, such as a maximum of 15 m
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is correct.
for V.24 (RS-232).
Permanent lines phased out by telecommunications
n.c. Pin 8 RJ45 companies can be easily replaced using DSL technology.
s.
n.c. Pin 7
TD- Pin 6
n.c. Pin 5 S1
S2
S3
S4
nt PPC 5315
S9
S10
S11
S12
LAN
TCP/IP
n.c. Pin 4
S5 S13
S6 S14
UDP
S7 S15
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S8 S16
TD+ Pin 3
PLC SYS
RD- Pin 2
RD+ Pin 1
103827A007
Figure 13 Point-to-point connection
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11.2 Point-to-point/PSI-MODEM-SPLITTER
In another application, the PSI-MODEM-SPLITTER add-on
device (Order No. 2708766) enables interface conversion
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S1
S2
PPC 5315
S9
S10
LAN
TCP/IP
S3 S11
S4 S12
S5 S13
S6 S14
S7 S15
UDP
S8 S16
PLC SYS
61451001
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simple broadcast addressing sent out to all network devices
or using intelligent mechanisms. The required destination
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LAN address is read directly from the serial data stream and used
TCP/IP for addressing.
s.
PPC 5315
S1 S9
S2 S10
S3
S4
S5
S6
S7
S8
PLC SYS
S11
S12
S13
S14
S15
S16
S1
nt PPC 5315
S9
LAN
S2 S10
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TCP/IP
S3 S11
S4 S12
S6
S13
S14
MODBUS/TCP
S7 S15
S8 S16
PLC SYS
LAN
TCP/IP
COM 6 = 192.168.0.15 S1
S2
S9
S10
S3 S11
COM 80 = 192.168.0.90
S4 S12
S5 S13
S6 S14
S7 S15
S8 S16
PLC SYS
Figure 16 Redirector
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wireless integration of serial devices in an Ethernet network
with a range of up to 150 m.
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s.
S1
PPC 5315
S9
LAN
TCP/IP
S2 S10
S5
S6
S7
S8
PLC SYS
S13
S14
S15
S16
TD
ALR
DTR
DCD
ERR
RESET / ALR
OH
AA
FAX
EC
TD
ALR
DTR
DCD
ERR
RESET / ALR
OH
AA
FAX
EC
MODBUS/TCP
nt
RS 232
RS 232
UDP
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103827_en_05 PHOENIX CONTACT GmbH & Co. KG 32823 Blomberg Germany Phone: +49 - 52 35 - 30 0 15
PHOENIX CONTACT P.O.Box 4100 Harrisburg PA 17111-0100 USA Phone: +717-944-1300
www.phoenixcontact.com