INTERACTIVE SCHEMATIC

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 RENR9980-07
July 2013

330D, 336D, and 336D2 Excavator and

336D MHPU
Hydraulic System
330D: 336D: 336D2: 336D MHPU:
MAG1-UP PTB1-UP ZCT1-UP JRX1-UP
B6H1-UP J2F1-UP
LRM1-UP KDJ1-UP
JLP1-UP MYP1-UP
HAS1-UP M4T1-UP
EDX1-UP WET1-UP
T2Y1-UP

Heavy Lift and Fine Swing

2013 Caterpillar, All Rights Reserved Printed in U.S.A.

 COMPONENT LOCATION

Part Machine Schematic

Description
Number Location Location
ACCUMULATOR GP 164-6981 1 B-6
CYLINDER GP - BOOM NOTE A 2 G-3
CYLINDER GP - BUCKET NOTE A 3 G-10
CYLINDER GP - STICK NOTE A 4 G-10
FILTER GP - OIL (CASE DRAIN) 289-8194 5 A-6
FILTER GP - OIL (HYDRAULIC RETURN) 188-4140 6 A-9
FILTER GP - OIL (PILOT) 158-8987 7 A-5
MANIFOLD GP - CONTROL (PILOT OIL) 215-5037 8 B-8
MOTOR GP - HYDRAULIC FAN 234-4638 9 A-10
MOTOR GP - SWING 200-3373 10 G-8
MOTOR GP - TRAVEL (LEFT) 271-6376 11 G-6
MOTOR GP - TRAVEL (RIGHT) 271-6376 12 G-5
PUMP GP - HYDRAULIC FAN 259-0815 13 B-4
PUMP GP - MAIN 322-8733 14 B-3
SWIVEL GP 234-4440 15 F-6
VALVE GP - CHECK (OIL COOLER BYPASS) 190-7745 16 B-9
VALVE GP - CUSHION (CROSSOVER RELIEF) 322-8716 17 F-8
VALVE GP - LOAD CONTROL (BOOM DRIFT RED, RELIEF LINE) 255-5683 18 E-3
VALVE GP - LOAD CONTROL (STICK DRIFT RED, RELIEF LINE) 255-5680 19 E-7
VALVE GP - MAIN CONTROL 285-1345 20 D-4
VALVE GP - PILOT (TRAVEL) 310-0414 21 E-10
VALVE GP - PILOT CONTROL (LEFT JOYSTICK) 297-0533 22 D-10
VALVE GP - PILOT CONTROL (RIGHT JOYSTICK) 297-0532 23 D-9
VALVE GP - PRESSURE REDUCING (BOOM, SWING PRIORITY) 310-0210 24 B-6
VALVE GP - SHUTTLE 185-0462 25 C-10
VALVE GP - SHUTTLE 123-2430 26 B-6
VALVE GP - SOLENOID (HEAVY LIFT) 121-6303 27 B-6
VALVE GP - TRAVEL (COUNTERBALANCE) (LEFT) 204-2819 28 F-7
VALVE GP - TRAVEL (COUNTERBALANCE) (RIGHT) 204-2819 29 F-5
Note A: Refer to Parts Manual for your specific machine.
TAP LOCATION

Tap Schematic
Description
Number Location
AA Pilot Filter Pressure Test Port A-6
BB Drive Pump Pressure Test Port B-2
CC Power Shift Pressure Test Port B-2
DD Idler Pump Pressure Test Port A-2
SOS Hydraulic Oil Sampling Port A-5
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 10 9 8 7 6 5 4 3 2 1
(10) MOTOR GP
SWING
200-3373
PG
(11) MOTOR GP
DR TRAVEL (LEFT) (12) MOTOR GP
R.C.V.-C 271-6376
(3) CYLINDER GP (4) CYLINDER GP TRAVEL (RIGHT)
G BUCKET STICK 271-6376 (2) CYLINDER GP G
MU
BOOM
BG AG

Pp3 Pp3
T1
B1 A1 T1
T2
T2

AR3 BR3 AL3 BL3

AR4 BR4
AG BG BG AG

B A F
F
A B A B
BL2 AL2
(28) VALVE GP (29) VALVE GP
(17) VALVE GP TRAVEL (COUNTERBALANCE) TRAVEL
CUSHION (LEFT) COUNTERBALANCE
(CROSSOVER RELIEF) 204-2819 (RIGHT)
BL1 AL1 BR1 AR1
TP 322-8716 204-2819
(15) SWIVEL GP
TT 234-4440
TRAVEL (L) TRAVEL (R)

E E
BACK FWD FWD BACK
(18) VALVE GP
T1 T5 T2 T4 T6 T3
(19) VALVE GP LOAD CONTROL
aL1 bL1 bR1 aR1 LOAD CONTROL (BOOM DRIFT RED,
BL3 AL3 BR4
(21) VALVE GP (STICK DRIFT RED, RELIEF LINE)

BDr
PILOT (TRAVEL) SP3 SPi SP2 RELIEF LINE) BP3 BPi BP2 255-5683
310-0414 SDr 255-5680 aL2 aL1
AR4
(20) VALVE GP
MAIN CONTROL R.C.V.: B
AL2 AL1 AR1 aR3 aR4
285-1345
BL2 BL1 aR1 BR1 BR3 AR3
R.C.V.: A

AR5
BR5

aR5
AL4

IN aL3
T aL4 SP1 ST Di4 Pi4 aR2 BR2 AR2 Pi1 BP1 BT R3
(23) VALVE GP
PILOT CONTROL UP BL3 R2 BACK DOWN BR4 R1 IN

BACK

CLOSE
(22) VALVE GP D
D PILOT CONTROL (RIGHT JOYSTICK)
(LEFT JOYSTICK) 297-0532
297-0533 JLP JRT
JLT JRP
STICK SWING BUCKET BOOM

OUT IN R L OPEN CLOSE DOWN UP

BOOM (2)

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1

(R)
TRAVEL
STICK (1)

SWING

ATCH

BUCKET

BOOM (1)

STICK (2)
TRAVEL (L)
C OUT R FWD OPEN UP OUT C
Di2 Pi2 Pi3 Di3 DST Pi5 bR2 Di1 bR5
A1 A2 A3 A4 A5 A6 A7 A8
(25) VALVE GP bR1
SHUTTLE HL bL4 bL3 bL2 bL1 bR3 bR4 HR R.C.V.: RETURN CHECK VALVE
185-0462 PL PR
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
PILOT PUMP OUTPUT
IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
HEAVY LIFT CONTROL CIRCUIT
B1 B2 B3 B4 B5 B6 B7 B8
Pi1 (14) PUMP GP FAN PUMP OUTPUT
POWER SHIFT CONTROL CIRCUIT
(26) VALVE GP MAIN SUPPLY LINE
SHUTTLE (13) PUMP GP HR 322-8733 STICK CONTROL AND STICK CYLINDER CIRCUIT
LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 123-2430 HYDRAULIC FAN PR ATTACHMENT CONTROL CIRCUIT

P2 Pi1 P-IN PSA2 DR1 PSA1 A1 B2 A2

(24) VALVE GP 259-0815 SWING CONTROL AND SWING MOTOR CIRCUIT
T-OUT2

(16) VALVE GP DRAIN / RETURN LINE

CHECK (OIL COOLER PRESSURE REDUCING L1 IMPLEMENT AND RIGHT TRAVEL PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
DR2 L
#1 (TRAVEL)

(BOOM, SWING
#2 (SWING)

R.C.V.: C BYPASS) BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT

RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
B R.C.V.: B 190-7745 PRIORITY) D0 Ps1 a4 BOOM CONTROL AND BOOM CYLINDER CIRCUIT B
#3 (LOCK)

C T 310-0210 B a1
B (8) MANIFOLD GP M1
CONTROL
P1 P2 BB LINE PATTERNS
A G
(PILOT OIL) (27) VALVE GP Psv Pressure Line
P1 (1) ACCUMULATOR GP S RIGHT
215-5037 SOLENOID PUMP
R.C.V.: A DE F 164-6981 A Pilot / Load Sensing Pressure
(HEAVY LIFT)
PAC 121-6303 a3 CC Drain / Return Lines

Component Group
DR3 DR4 Pi2 DR5 T-OUT1 DR6 T P LEFT M2
(7) FILTER GP PUMP CALLOUTS
DD
DR

OIL (PILOT) a2 YY Taps (Pressure, Sampling, Sensor - by letter)

DR1 L3 L2 A4 S1 a5

Dr1
158-8987 D1 Ps2
(5) FILTER GP OUT IN Callout Number Component
(52) VALVE GP - CONTROL
OIL (CASE DRAIN)
Name
PL (Machine Location from
Component LocationsTable)
138-1234 Part Number
289-8194 T
A
(9) MOTOR GP A
PG PC
HYDRAULIC FAN THIS SCHEMATIC IS FOR THE 330D, 336D, AND 336D2 EXCAVATOR AND 336D MHPU
234-4638 B A (6) FILTER GP HYDRAULIC SYSTEM / WITH HEAVY LIFT AND FINE SWING
OIL (HYDRAULIC RETURN) AA SOS HL
MEDIA NUMBER: RENR9980-07
188-4140 Pi2 SCHEMATIC PART NUMBER: 259-7414, CHANGE: 02, VERSION: HE
Components are shown installed on a fully operable machine with the key and engine off,
and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

10 9 8 7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

25 22 23 21 4
8

26 3

2
16

24 27 14 13 17
FILTERS
VIEW ALL CALLOUTS

SOS AA

7
MOTOR GP - SWING AND SWIVEL
VIEW ALL CALLOUTS

10 15
MOTOR GP - TRAVEL
VIEW ALL CALLOUTS

28

29

11

12

RIGHT SIDE SHOWN

PUMP GP - MAIN
VIEW ALL CALLOUTS

BB CC 5

9 DD
VALVE GP - MAIN CONTROL
VIEW ALL CALLOUTS

20 18 19