Revise Cost Estimate - 19.1.2013

A B C D E F G H I J
1 ABSTRACT COST ESTIMATE

2 Priliminary cost estimate for Sacrificial Shuttering railway portion of Rajkot to Morbi ROB at LC No. 119, Rajkot
3 Sr. no. Particulars No. L B H
1 Supply & fabrication of steel girder spans as per the
approved drawings for composite construction ie
( steel +RCC) of superstructure of the road over
bridge with conractors own mile steel conforming to
IS 2062 grade 250B with all welds, rivets, nuts, bolts
etc. with contractors own material fbrication,
macinery, temolates, fixtures, equipments, tools and
plant, transportation, skilled, unskilled labour, all
leads and lifts, decent, loading, unloading, crossing
one or more railway track if required etc complete
and as per RDSO drawings & specificatiions. The
rate is inclusive of transportation of fabricated girder
4
parts to site by contractor's own material at his cost.
The rate also be inclusive of cold straightening of
deformed and bentgirders parts before this
assembly The structural steel to be used shall be
procured from the Railway/RDSO approved
manufacture only. Work has to be done as per
drawings and specifications approved by Railway
1. The
fabrication of girders must be got done from RDSO
approved firms only
2. For payment purpose, nominal weight of
the girder as per drawing will only be considered.
5 (A) Structural Steel Detail
6 (i) MS plate 1 37.350 20.2 0.004 23.69 Tonne
7 (ii) Stiffeners Plate 4.00 Tonne
8 Total 27.69 Tonne
9 10% WASTAGE 2.77 Tonne
10 Total 30.46 Tonne
11 Say 30.00 Tonne 109327.96 3279838.80

A B C D E F G H I J
2. Assembling welding, erecting, riveting, launching,
bolting by HSFG bolts where ever required( as per
approved drawing) with contractors rivet materials,
weld materials, HSFG bolts, service bolts, erection
& launching of steel girder span to railways
approved drawings with other ancillary steel
structures fixed t othe girder where necessary in
proper level and alignment as per technical
specifications. The rate shall be inclusive of supply,
erection and dismantling of staging and scaffolding
and other temporary arrangements required for the
12 purpose of assembly, erection and launching of
girders. The rate shall also be inclusive of cold
straightening of deformed and bent girder parts
before /after their assembly. work has to be done as
per drawings and specificatons approved by railway
For payment purpose, nominal weight of the girder
as per drawing will only be considered.
13 30.00 Tonne 18864.06 565921.80
14 Total Cost of Sacrificial Shuttering 3845760.60

3. Deducation cost of conventional shuttering in 1 37.2 20.201 751.48 Sq.m 165.00 123993.74
15 Railway portion
Total Cost of Sacrificial Shuttering 3721766.86

16 after deducation of Conventional
shuttering
17 Say 3750000.00
Name of Work :- Prepration of Detail Project Report for LC No 119 at Morbi Road for Railway Portion
Construction Division :- Rajkot Muncipal Corporation
Cost Estimate :- Railway Portion
Sub Estimate :-2
Item No.
Specification Estimated
as per Estimated Rates in
MORTH Description of Item Quantity Unit Rs.
1
Marking out the center line of the Bridge
and various other component structures
and complete lining out and leveling with
Sec -100, 109 theodolite /total station, levels,including
constructing necessary masonory pillars
for lines and levels and establishing
nesessary bench marks etc. complete as
directed. 1 No
2 Sec- 300, 304
Excavation for foundations in sand,
gravel, clay, soft soils, murrum etc.
including shoring, strutting and
dewatering as necessary and depositing
of the excavated stuff as directed for all
lead, back filling the excavated pit by
approved excavated material etc.
complete as per specification. (A) Depth
upto 3.0M. Cu.m.
Excavation for foundations in large

boulders and/or soft rock by wedging
including dewatering, shoring, strutting,
depositing the excavated stuff as
directed for all lead, back filling the
excavated pit by approved excavated
Sec- material etc. complete as per
300,304 specification. Cu.m.
Excavation for foundations in hard rock

by dry /wet blasting and chiseling
including dewatering, preparing
foundation base by proper benching and
stepping, depositing the excavated stuff
as directed for all lead, back filling the
excavated pit by approved material etc.
Sec- complete as per specification. (B)
300,304 Blasting Prohibited. Cu.m.
Providing and laying in positions
machine mixed Plain Cement oncrete
M15 grade for levelling course below
foundation as directed by the Engineer in
charge with grade broken stone
aggregate from 6mm to 40mm including
tamping, vibrating, levelling and curing
complete with all formwork dewatering
whereever required including all
Sec- materials, labours, plants, machineries &
1000, tools all lead & lifts etc complete as per
1700 specifications Cu.m.
Providing and casting in-situ controlled

cement concrete of M30 grade for RCC
work for pier, abutment & retaining walls
foundations with 20/40mm down coarse
aggregate for any depth including
dewatering, scaffolding centring,
shuttering, mixing, placing in position,
consolidating with mechanical vibrators,
Sec- curing, deshuttering carefully, making
1000, good the damages, fixing embedment,
1700, inserts, pockets, wherever necessary as
2100 per specification and drawing. Cu.m.
Providing and placing in position High

Yield Strength Deformed (HYSD) bars
reinforcement (TMT Fe 500 D)
conforming to IS 1786 of all categories
for foundation of pier, abutment &
retaining walls foundation including
cutting, bending, hooking and tying with
18 gauge mild steel binding wires,
supporting in position to ensure lines and
levels during concreting,
maintaining proper cover / spacing
etc. including contractor's
ownequipments, labour, supervisor,
taxes, machineries etc complete as per
specification and detailed drawing.
1. The waste cut pices
shall not be
include in the paying quantity
2. Black anneled binding wire shall not
included in the paying quqntity
3. The work shall be done as per
Sec- approved drawing
1000, 4. The steel to be used shall be
2100, procured from the railway /RDSO
1600 approved manufactures only. Tonne
Providing and filling in trenches of
Sec- excavation in rocky strata with ordinary
1000 CC M15 grade. Cu.m.
work in piers, abutments, returns and
retaining wall with 20/40mm down
coarse aggregate of the required size for
heights mentioned below including,
centring, shuttering, scaffolding wherever
necessary, laying, placing in position,
consolidating with mechanical vibrators,
curing, finishing, deshuttering carefully,
making good the damages, fixing
embedment, inserts, pockets, wherever
Sec- necessary as directed and as per
1000, drawing with finish and form mark as
2200, directed by Engineer-in-charge, etc.
1700 complete as per specification.
(A) Height from 0.0 to 5.0 M Cu.m.
(B) Height from 5.0 to 10.0 Cu.m.

for pier, abutment & retaining walls
foundation including cutting, bending,
hooking and tying with 18 gauge mild
steel binding wires, supporting in position
to ensure lines and levels during
concreting, maintaining proper cover /
spacing etc. including contractor's
1. The waste cut pices shall not be
Providing and fixing ISI Mark mild steel

dowel bars of minimum 32mm dia. For
anchoring by drilling holes in foundation
strarta including necessary
bending,hooking of dowel bars and
grouting the holes complete as per
Sec - detailed drawing and as directed by
1900 Engineer-in-charge. Rmt
work in pier cap, abutment cap, dirt wall,
aseismic arrestor with 20/40mm down
coarse aggregate of the required size for
all heights including, centring, shuttering,
scaffolding wherever necessary, laying,
placing in position, consolidating with
mechanical vibrators, curing, finishing,
deshuttering carefully, making good the
damages, fixing embedment, inserts,
Sec- pockets, wherever necessary as directed
1000, and as per drawing with finish and form
1700, mark as directed by Engineer-in-charge,
2200 etc. complete as per specification. Cu.m.

for pier, abutment & retaining walls
foundation including cutting, bending,
hooking and tying with 18 gauge mild
steel binding wires, supporting in position
to ensure lines and levels during
concreting, maintaining proper cover /
spacing etc. including contractor's
1600, proc.ured from the railway /RDSO
Providing & fixing in position true to line
and level POT cum PTFE bearings of
capacity as specified including cost of all
materials, fixtures preparing surface of
receiving bearing grouting of sleeves
with non stream high strength grout, load
testing of bearing, transporting and fixing
in position including all lead & lift etc
.complete as per approved design
/drawings /DSO drawings and
specification The rate is to be finished
item complete and paid only after fixing
in position below girder The bearing shall
be procured from the RDSO approved
manufacturer only. Fixed bearing (as per
Sec- RDSO Drawing) Sliding bearing (as per
2000, RDSO Drawing) Free bearing (as per
2005 MORTH Specification)
Fixed Bearing ( as per RDSO Drawing) No
Sliding Bearing ( As per RDSO Drawing) No
Free Bearing ( MORT&H ) No
Supply & fabrication of steel girder spans

as per the approved drawings for
composite construction ie ( steel +RCC)
of superstructure of the road over bridge
with conractors own mile steel
conforming to IS 2062 grade 250B with
all welds, rivets, nuts, boilts etc. with
contractors own material fbrication,
macinery, temolates, fixtures,
equipments, tools and plant,
transportation, skilled, unskilled labour,
all leads and lifts, decent, loading,
unloading, crossing one or more railway
track if required etc complete and as per
RDSO drawings & specificatiions. The
rate is inclusive of transportation of
fabricated girder parts to site by
contractor's own material at his cost. The
rate also be inclusive of cold
straightening of deformed and
bentgirders parts before this assembly
The structural steel t obe used shall be
procured from the Railway/RDSO
approved manufacture only. Work has to
be done as per drawings and
specifications approved by Railway 1.
The fabrication of girders must be got
done from RDSO approved firms only
2. For payment purpose, nominal weight
of the girder as per drawing will only be
Sec - 1900 considered. MT
Metalising girder/ girder components
such as cross girders, top chord
channels, bracing etc. as directed by
engineer with aluminium spray not less
than two layers after preparing surface
by sand/grit blasting as per provision laid
in Appendix VI of IRS B 1 code (
latest alternation) including one coat
wash primer ( IS 5666) onre coat zinc
chrome primer (IS 104) and towo coats
of aluminium paint (IS 2339) with
bapproved paint comforming to IS
specification for fabrication and erection
of steel girder bridge (IRS B 1) with
contractors own materials, tools, and
plats, labour, loading, unloading,
transportation, handling, re handling, if
any, including all lead lifts, decents,
crossing of track/obstruction etc.
Sec - complete in all respect and as per
1900 direction of engineer sqm
Assembling welding, erecting, riveting,

launching, bolting by HSFG bolts where
ever required( as per approved drawing)
with contractors rivet materials, weld
materials, HSFG bolts, service bolts,
erection & launching of steel girder span
to railways approved drawings with other
ancillary steel structures fixed t othe
girder where necessary in proper level
and alignment as per technical
specifications. The rate shall be inclusive
of supply, erection and dismantling of
staging and scaffolding and other
temporary arrangements required for the
purpose of assembly, erection and
launching of girders. The rate shall also
be inclusive of cold straightening of
deformed and bent girder parts before
/after their assembly. work has to be
done as per drawings and specificatons
approved by railway For payment
Sec - purpose, nominal weight of the girder as
1900 per drawing will only be considered. Tonne
Providing & fixing in position Strip Seal
Type expansion joint for movement of
50mm as per detailed drawing and
RDSO/MORTH specification. The rate is
inclusive of all supplying, fixing with
contractors own materials, equipments,
machinaries, labours, transport, testing,
bolts, socket tubes, neoprene sheet, cal
etc complete. The rate is finished item
complete and will be paid after fixing in
all respect. The contractor shall procure
Strip Seal expansion joint conforming to
relevant MORTH /RDSO specification
from reputed manufactures of strip seal
Sec - expansion joint with prior approval of
2600 Engineer - In charge m

work in T-Beam and Deck slab type
super structure with 20 / 40 mm down
coarse aggregate of the required size
including, centring, shuttering,
scaffolding, ramming, laying, placing in
position, consolidating with mechanical
vibrators, curing, finishing, deshuttering
carefully, making good the damages,
fixing embedment, inserts, pockets,
wherever necessary as directed and as
Sec- per drawing with F3 type exposed
1000, concrete finish and form mark as
1700, directed by Engineer-in-charge, etc.
2300 .complete as per specification.
Deck Slab Cu.m.
for T Beam Deck slab including cutting,
bending, hooking and tying with 18
gauge mild steel binding wires,
levels during concreting, maintaining
proper cover / spacing etc. including
contractor's ownequipments, labour,
supervisor, taxes, machineries etc
complete as per specification and
detailed drawing.
approved drawing
Sec- 4. The steel to be used shall be
1000, approved manufactures only. Deck
2300 Slab Tonne

cement concrete of M-400 grade for
Sec- average 75 mm thick wearing coat laid
1000, as directed including tamping, vibrating,
1700, finishing, curing and filling in joints with
2700. bitumen complete. cum
Providing & cast in situ controlled
cement concrete of Grade M40 for
Sec- Crash barrier including formwork curing
1000 and finishing complete. Cu.m.
for crash barrier including cutting,
bending, hooking and tying with 18
gauge mild steel binding wires,
supporting in position to ensure lines
and levels during concreting, maintaining
proper cover / spacing
etc. including contractor's
approved drawing
Sec- 4. The steel to be used shall be
1600. approved manufactures only. Tonne
Providing and fabricating MS pipe

railing on Crash Barrier with NB50
medium class MS pipe, anchor bars, MS
plate, MS flat etc. as per drawing
including providing and painting with
black anticorrosive bitumastic paint of
approved brand and manufacture to
Sec- give an even shade of two or more
1900, coat. R.m.
Providing, fabricating and fixing in

position GI Drainage Spout
arrangements having 100 mm dia. Pipe
B class with necessary bend, fixing to GI
chamber, GI grating, providing and
applying one coat of primer & two coat of
Sec- anticorrosive paint, etc. complete as per
2705 drawing and as per specifications. No
Providing and fixing Rainwater downtake

pipe arrangement (including railway
portion also) from drainage spout to
collection chamber/ Catch Pit with 100
mm dia UPVC rain water pipe (single
socket) & fittings confirming to IS 5384,
leaving 10 mm gap for thermal
expansion includings all fittings, clamps,
fixing, etc. complete as directed by
Engineer-in Charge. R.m.
Providing and fixing S.W. gully trap with
C.I. grating brick masonary chamber
and water tight C.I. cover with frame of
300 mm x 300 mm Size (inside) with
standard weight. (i) Square mouth traps.
Sec- (C ) 150 mm x 100 mm Size - P
1300 type. No
Providing and applying Premium

Acrylic Smooth Exterior Paint to the
crash barrier with silicone additives of
approved shade, brand and manufacture
on new work of two or more coat applied
over and including base coat of water
proofing cement paint at all levels. Sq. m.
Providing & casting in situ ordinary

cement concrete M 20 for median using
Sec- kerb /kerb block including formwork
1700, curing and finishing complete.. Cu.m.
Road Marking with Hot applied

Thermoplastic compound with
reflectorising glass beads on bituminous
surface. Providing and laying of hot
applied thermoplastic compound 2.5 mm
thick including reflectorising glass beads
@ 250 grams per square meter area.
Thickness of 2.5 mm is exclusive of
surface applied glass beads as per IRC :
35. The finished surface to be level,
uniform and free from streaks and
Sec- 803 holes. Sq.m.
Providing & fixing Cats Eye / Pavement

Marker (M.M.C. vial less) made out of
acrylic-styrene-acrylonitrile or hi-impact
polystyrene fitted with molded of
methacrylate (MMC) reflector cube
corner reflector design, filled with tightly
adhering potting compound as per
ASTMD 788 size 8 cmX8 cmX1.5 cm
provided with bituminous adhesive in
sufficient quantity with each unit for fixing
no nail should be allowed for fixing
Reflectors on both sides minimum
reflective area 12.9 Sq.cm on each face.
Compressive strength 13 tonnes at 230
Sec- 805 C temperature (B) Double Side lenses. No.
Supplying & fixing road sign board of
MS plates and angle iron including
painting , lattering , etc. complete
including fixing in CC 1:4:8 with
Sec - necessary excavation etc complete as
800 per IRC Type A) Non reflective type. No
150 mm Dia PVC pipe for Duct in crash
barrier Rmt
Providing and fixing pre cast Rubber Dye

inter locking concrete block 60mm thick
with grade of concrete M 250 pnumetic
compressed by mechanically pressed
and as per approved design inclluding
75mm sand layer for levelling and filling
joint with sand in proper line and level. Rmt
Providing Parapet of controlled cement

concrete M30 grade with min. cement
420 kg/cum without admixture as per
Sec - Annexure I clause of IS 456:2000 as per
800, detailed drawings with necessary
1000, reinforcement including, shuttering,
1500, laying vibrating and finishing to line and
2300 level complete. Cast in situ. Rmt
Providing G.I.Pipe (SCREWED END
WITH G.I. SOCKET As per I.S.1239) Rmt
Providingandcasting in situ Reinforced

Cement Concrete M30 grade controlled
cement concrete in staircase, beam,
columns, slab, etc. using 6mm to 20 mm
machine crushed well graded stone
aggregate, sand of approved quality,
OPC 53 grade cement with contractor's
own concrete mix design as approved by
railway/RMC ,etc. complete as per
specification. The rate is inclusive of all
materials, including necessary mixing in
fully automatic batch mix plant,transport,
curing, vibrating, placing in position,
shuttering, formworks ,deshuttering
carefully, making good the damages
Sec - ,fixing embedment ,inserts, pockets,
1700, wherever necessary ,with all lead and lift
1000, with contractor's labour ,tools &plants
2200, ,machineries, as required with F3 type
2300 exposed concrete finish and form mark. cum
for stair case, slab, beams including
cutting, bending, hooking and tying with
18 gauge mild steel binding wires,
levels during concreting, maintaining
proper cover / spacing etc. including
contractor's ownequipments, labour,
supervisor, taxes, machineries etc
complete as per specification and
detailed drawing.
Sec - approved drawing
Providing & laying 25mm thick precast

Sec - cement concrete M25 chequered tiles
1800, over 1:4 cement mortar in the stair case
1000, & footpath over corridor as per drawing
2300 and as directed by engineer in charge
ilway Portion
Total
Estimated Rates Amount
in words in Rs.

Revise Cost Estimate - 19.1.2013

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A B C D E F G H I J

1 ABSTRACT COST ESTIMATE

6 (i) MS plate 1 37.350 20.2 0.004 23.69 Tonne

7 (ii) Stiffeners Plate 4.00 Tonne

8 Total 27.69 Tonne

9 10% WASTAGE 2.77 Tonne

10 Total 30.46 Tonne

11 Say 30.00 Tonne 109327.96 3279838.80

13 30.00 Tonne 18864.06 565921.80

14 Total Cost of Sacrificial Shuttering 3845760.60

Total Cost of Sacrificial Shuttering 3721766.86

Construction Division :- Rajkot Muncipal Corporation

Cost Estimate :- Railway Portion

Sub Estimate :-2

Excavation for foundations in large

Excavation for foundations in hard rock

Providing and casting in-situ controlled

Providing and placing in position High

Providing and placing in position High

Providing and fixing ISI Mark mild steel

Providing and placing in position High

Supply & fabrication of steel girder spans

Assembling welding, erecting, riveting,

Providing and casting in-situ controlled

Providing and casting in-situ controlled

Providing and fabricating MS pipe

Providing, fabricating and fixing in

Providing and fixing Rainwater downtake

Providing and applying Premium

Providing & casting in situ ordinary

Road Marking with Hot applied

Providing & fixing Cats Eye / Pavement

Providing and fixing pre cast Rubber Dye

Providing Parapet of controlled cement

Providingandcasting in situ Reinforced

Providing & laying 25mm thick precast

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