MCT

Packing System
 MCT Packing System

The MCT Packing System is the optimal multi cable transit,

gland, fire stop system.
Adaptable sealing system is protected against hazards induced by fire, smoke, gas, water and
EMC environment.

The MCT Packing System is the excellent fireproof, low smoke, water and gastight method of
passing cables from one compartment to another. lt is simple, expedient and economical-giving much
more protection than conventional stuffing tubes while drastically reducing time and installation cost.

Application
- Penetrations of bulkhead and deck for water and gas sight, fireproof
and low smoke.
- Penetration for weather deck.
- Penetration for electrical equipment.
- Fire and explosion-proof of hazardous areas
- Thermal barrier for all penetrations
- Sound and vibration-free in entries for cables and pipes

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RGS Frame Application

RGS
RGS is standard frame of MCT Packing System.
lt has standard dimensions of internal width 120mm and depth 60mm.
There are four sizes df RGS 2, RGS 4, RGS 6, and RGS 8 according to their
height.
Multiple frames consist two or more arranged either horizontally, vertically or a
combination of both.

RGS frame is made of mild steel, stainless steel or aluminium alloy.

RGSF
RGSF is standard RGS frame with flange, and is use where the opening is not
exactly adapted the dimension of RGS frame.

RGSF has four standard sizes of 2,4,6 and 8.

The flange is width 60mm and thickness 10mm.

RGSS / RGSW
RGSS is extended frame in combination with standard RGS frame extended
using a welded collar.
RGSS frame are recommemnded when lock of space or accessibikity make it
necessary to mount the frame at a distance from the deck or bulkhead.

RGSS is available in the four standard sizes of 2,4,6 and 8.

RGSR
RGSR is a frame with round corners, and is used for deck and bulkhead which
ars subjected to high degree of stress to avoid crack or distortion by high
stresses.

These frames has also four standard sizes of 2,4,6 and 8.

The radius of corners is 70mm.

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 MCT Frame Size Chart

RGS Type

unit : mm

H W(Width)
Frame Size (Height) n=1 n=2 n=3 n=4 n=5 n=6 n=x
RGS-2xn 121 140.5 271 401.5 532 662.5 793 w=10+
RGS-4xn 271 401.5 532 662.5 793 130.5 x n
179.5 140.5
RGS-6xn 238 140.5 271 401.5 532 662.5 793
RGS-8xn 296.5 140.5 271 401.5 532 662.5 793
RGS-2+2xn 242 271 401.5 532 662.5 793
RGS-2+4xn 300.5 271 401.5 532 662.5 793
RGS-2+6xn 359 271 401.5 532 662.5 793
RGS-2+8xn 417.5 271 401.5 532 662.5 793
RGS-4+4xn 359 271 401.5 532 662.5 793
RGS-4+6xn 417.5 271 401.5 532 662.5 793
RGS-4+8xn 476 271 401.5 532 662.5 793
RGS-6+6xn 476 271 401.5 532 662.5 793
RGS-6+8xn 534.5 271 401.5 532 662.5 793
RGS-8+8xn 593 271 401.5 532 662.5 793
RGS-2+2 232 140.5
RGS-2+4 290.5 140.5
RGS-2+6 349 140.5
n=Number of Frame width
RGS-2+8 407.5 140.5
Tolerance of single frame : Height1mm
RGS-4+4 349 140.5 Width0.8mm
RGS-4+6 407.5 140.5 Material Thickness is 10mm

RGS-4+8 466 140.5

RGS-6+6 466 140.5
RGS-6+8 524.5 140.5
RGS-8+8 583 140.5

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MCT Frame Size Chart

RGSF Type

unit : mm

H W(Width)
Frame Size (Height) n=1 n=2 n=3 n=4 n=5 n=6 n=x
RGSF-2xn 241 260.5 391 521.5 652 782.5 913 w=10+
RGSF-4xn 391 521.5 652 782.5 913 130.5 x n
299.5 260.5
RGSF-6xn 358 260.5 391 521.5 652 782.5 913
RGSF-8xn 416.5 260.5 391 521.5 652 782.5 913
RGSF-2+2xn 362 391 521.5 652 782.5 913
RGSF-2+4xn 420.5 391 521.5 652 782.5 913
RGSF-2+6xn 479 391 521.5 652 782.5 913
RGSF-2+8xn 537.5 391 521.5 652 782.5 913
RGSF-4+4xn 479 391 521.5 652 782.5 913
RGSF-4+6xn 537.5 391 521.5 652 782.5 913
RGSF-4+8xn 596 391 521.5 652 782.5 913
RGSF-6+6xn 596 391 521.5 652 782.5 913
RGSF-6+8xn 654.5 391 521.5 652 782.5 913
RGSF-8+8xn 713 391 521.5 652 782.5 913
RGSF-2+2 352 260.5
RGSF-2+4 410.5 260.5 n=Number of Frame width
RGSF-2+6 469 260.5 Tolerance of single frame : Height1mm
RGSF-2+8 527.5 260.5 Width0.8mm
RGSF-4+4 Material Thickness is 10mm
469 260.5
RGSF-4+6 527.5 260.5
RGSF-4+8 586 260.5 RGSF-frame are normally supplied with straight corners but
RGSF-6+6 are also available with round corners with a radius of 63mm
586 260.5
RGSF-6+8 644.5 260.5
RGSF-8+8 703 260.5

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 MCT Frame Size Chart

RGSS/RGSW Type
unit : mm

H W(Width)
Frame Size (Height) n=1 n=2 n=3 n=4 n=5 n=6 n=x
RGSS-2xn 121 140.5 271 401.5 532 662.5 793 w=10+
RGSS-4xn 179.5 140.5 271 401.5 532 662.5 793 130.5 x n

RGSS-6xn 238 140.5 271 401.5 532 662.5 793

RGSS-8xn 296.5 140.5 271 401.5 532 662.5 793
RGSW-2+2xn 121 140.5 271 401.5 532 662.5 793
RGSW-2+4xn 179.5 140.5 271 401.5 532 662.5 793
RGSW-2+6xn 238 140.5 271 401.5 532 662.5 793
RGSW-2+8xn 296.5 140.5 271 401.5 532 662.5 793

RGSR Type
unit : mm

H W(Width)
Frame Size (Height) n=1 n=2 n=3 n=4 n=5 n=6 n=x
RGSR-2xn 241 140.5 271 401.5 532 662.5 793 w=10+
RGSR-4xn 299.5 140.5 271 401.5 532 662.5 793 130.5 x n
RGSR-6xn 358 140.5 271 401.5 532 662.5 793
RGSR-8xn 416.5 140.5 271 401.5 532 662.5 793

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RGP Frame Application
RGP / RGPO for Round Penetrations
RGP is a round penetration to effecively
seal cables and pipes passing through
circuar apertures.

There are four standard sizes that is

formed by tightening the compression bolts
to be able to expand the seal radially.

The compression bolts and the endplate is

made of galvanized steel pr stainless steel.

RGPO is the open versions of RGP

available in all sizes for applications where
cables & pipes are already in position

unit : mm
RGP Frame Endpacking
Frame Size
Pipe Size D(O.D) d (I.D) L(Min) A B C d
RGP(O)-50 STPG38-50A#40 60.5 52.7 90 30 40 - 50.5
RGP(O)-100 STPG38-100A#40 114.3 102.3 90 60 85 - 99.5
RGP(O)-150 STPG38-150A#40 165.2 151.1 90 90 114 114 148.5
RGP(O)-200 STPG38-200A#40 216.3 199.9 90 120 146 146 196.5

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 LB Type Component
- The LB type module installation procedures is simple and can
always be finished on sit since the modules themselves
compensate for any surprise or last minute changes.
An exisiting seal can easily be re-opened at a later time for cable
or pipe additions and re-configurations.

The LB modules are designed not only to meet the specific

demands in this industry.
They also provide an unmatched flexibility that will save time and
reduce costs.

- The LB(layered insert blocks) types has removable layers

for multidiameter modules and a center cores.
One single module can seal cables or pipes of several
different diameters simply by peeling layers away from the
module halves until a perfect fit a achieved.

- Peel away layerys to adjust to different cable or pipe diameters.

Presswedge
- This is provides an alternative method of sealing the transit. Used in
place of the endpacking compression plate and bolt it can be inserted
at the top or bottom of a frame or between row of packing blocks.

Jack
-This is the incoming wires to the Insert Block, Endpacking for easy
insertion of Stayplate between Frame and the space is to secure the
equipment

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LB Type Modules

Layered Insert Blocks(LB)

LB type Module consists of twin half blocks
made out of an EPDM rubber, and those
has removable layers.
Layered insert blocks ate available in 7
basic module sized accommadating an
extensive range of cable or pipe sizes from
3.5mm to 99.0mm.
Insert Blocks(LB)

unit : mm
LB - 15 LB - 20 LB - 30 LB - 40 LB - 60 LB - 90 LB - 120
A=15 A=20 A=30 A=40 A=60 A=90 A=120
B=7.5 B=10 B=15 B=20 B=30 B=45 B=60
D=15 D=20 D=30 D=40 D=60 D=90 D=120
Cable Groove Cable Groove Cable Groove Cable Groove Cable Groove Cable Groove Cable Groove
O.D I.D O.D I.D O.D I.D O.D I.D O.D I.D O.D I.D O.D I.D
- - - 0 - 0 - 0 - 0 - 0 - 0
3.0~4.3 3.5 3.5~4.8 4.0 9.5~10.8 10.0 21.5~22.8 22.0 27.5~29.5 28.0 47.5~49.5 48.0 68.5~70.5 69.0
4.3~5.6 4.8 4.8~6.1 5.3 10.8~12.1 11.3 22.8~24.1 23.3 29.5~31.5 30.0 49.5~51.5 50.0 70.5~72.5 71.0
5.6~6.9 6.1 6.1~7.4 6.6 12.1~13.4 12.6 24.1~25.4 24.6 31.5~33.5 32.0 51.5~53.5 52.0 72.5~74.5 73.0
6.9~8.2 7.4 7.4~8.7 7.9 13.4~14.7 13.9 25.4~26.7 25.9 33.5~35.5 34.0 53.5~55.5 540 74.5~76.5 75.0
8.2~9.5 8.7 8.7~10.0 9.2 14.7~16.0 15.2 26.7~28.0 27.2 35.5~37.5 36.0 55.5~57.5 560 76.5~78.5 77.0
9.5~10.8 10.0 10.0~11.3 10.5 16.0~17.3 16.5 28.0~29.3 28.5 37.5~39.5 38.0 57.5~59.5 580 78.5~80.5 79.0
11.3~12.6 11.8 17.3~18.6 17.8 29.3~30.6 29.8 39.5~41.5 40.0 59.5~61.5 60.0 80.5~82.5 81.0
12.6~13.9 13.1 18.6~19.9 19.1 30.6~31.9 31.1 41.5~43.5 42.0 61.5~63.5 62.0 82.5~84.5 83.0
13.9~15.2 14.4 19.9~21.2 20.4 31.9~33.2 32.4 43.5~45.5 44.0 63.5~65.5 64.0 84.5~86.5 85.0
21.2~22.5 21.7 45.5~47.5 46.0 65.5~67.5 66.0 86.5~88.5 87.0
22.5~23.8 23 47.5~49.5 48.0 67.5~69.5 68.0 88.5~90.5 89.0
23.8~25.1 24.3 49.5~51.5 50.0 69.5~71.5 70.0 90.5~92.5 91.0
71.5~73.5 72.0 92.5~94.5 93.0
94.5~96.5 95.0
96.5~98.5 97.0
98.5~100.5 99.0

Center Core
These solid center cores of Type No. Dimension C Application
elastomer are used to fill
C-15 3.5 LB-15 Module
void of layered insert blocks
C-20 4.0 LB-20 Module
or to allow for the addition of
cables or pipes at a future C-30 10.0 LB-30 Module
date. C-40 22.0 LB-40 Module
The layred insert blocks (LB) C-60 28.0 LB-60 Module
are available without a solid C-90 48.0 LB-90 Module
center cores C-120 69.0 LB-120 Module

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 IB Type Modules
Insert Block
Grooved Insert Blocks(IB)
Twin half blocks of specially formulated elastomer
with a centered semi-circular groove.
When matched around a cable, these half blocks
from a single block with a tight fit.
Insert blocks are available in 7 basic module sizes
accommodating an extensive range of cable sizes
from 4mm to 100mm.

unit : mm
IB - 15 IB - 20 IB - 30 IB - 40 IB - 60 IB - 90 IB - 120
A=15 A=20 A=30 A=40 A=60 A=90 A=120
B=7.5 B=10 B=15 B=20 B=30 B=45 B=60
D=15 D=20 D=30 D=40 D=60 D=90 D=120
Cable Module E Cable Module E Cable Module E Cable Module E Cable Module E Cable Module E Cable Module E
O.D O.D O.D O.D O.D O.D O.D
3.5~4.5 15/4 4 3.5~4.5 20/4 4 11.5~12.5 30/12 12 21.5~22.5 40/22 22 31.5~33.5 60/32 32 49.5~51.5 90/50 50 71.5~73.5 120/72 72
4.5~5.5 15/5 5 4.5~5.5 20/5 5 12.5~13.5 30/13 13 22.5~23.5 40/23 23 33.5~35.5 60/34 34 51.5~53.5 90/52 52 73.5~75.5 120/74 74
5.5~6.5 15/6 6 5.5~6.5 20/6 6 13.5~14.5 30/14 14 23.5~24.5 40/24 24 35.5~37.5 60/36 36 53.5~55.5 90/54 54 75.5~77.5 120/76 76
6.5~7.5 15/7 7 6.5~7.5 20/7 7 14.5~15.5 30/15 15 25.5~27.5 40/26 26 37.5~39.5 60/38 38 55.5~57.5 90/56 56 77.5~79.5 120/78 78
7.5~8.5 15/8 8 7.5~8.5 20/8 8 15.5~16.5 30/16 16 27.5~29.5 40/28 28 39.5~41.5 60/40 40 57.5~59.5 90/58 58 79.5~81.5 120/80 80
8.5~9.5 15/9 9 8.5~9.5 20/9 9 16.5~17.5 30/17 17 29.5~31.5 40/30 30 41.5~43.5 60/42 42 59.5~61.5 90/60 60 81.5~83.5 120/82 82
9.5~10.5 20/10 10 17.5~18.5 30/18 18 31.5~33.5 40/32 32 43.5~45.5 60/44 44 61.5~63.5 90/62 62 83.5~85.5 120/84 84
10.5~11.5 20/11 11 18.5~19.5 30/19 19 33.5~35.5 40/34 34 45.5~47.5 60/46 46 63.5~65.5 90/64 64 85.5~87.5 120/86 86
11.5~12.5 20/12 12 19.5~20.5 30/20 20 47.5~49.5 60/48 48 65.5~67.5 90/66 66 87.5~89.5 120/88 88
12.5~13.5 20/13 13 20.5~21.5 30/21 21 49.5~51.5 60/50 50 67.5~69.5 90/68 68 89.5~91.5 120/90 90
13.5~14.5 20/14 14 21.5~22.5 30/22 22 51.5~53.5 60/52 52 69.5~71.5 90/70 70 91.5~93.5 120/92 92
14.5~15.5 20/15 15 22.5~23.5 30/23 23 53.5~55.5 60/54 54 93.5~95.5 120/94 94
15.5~16.5 20/16 16 23.5~24.5 30/24 24 95.5~97.5 120/96 96
97.5~99.5 120/98 98
99.5~101..5 120/100 100

Spare Block Spare Blocks(SB)

These solid blocks of elastomer are used to fill
voids or to allow for the addition of cables at a future
date. Spare block are available in ten modular
sizes. They may be used in any combination to
match the seven Grooved Insert Block sizes

Block Size Module Type Block Size Module

Type Width x Height A Width x Height A
SB-1 5x5 24 x 5/0 SB-6 40 x 40 40/0
SB-2 10 x 10 12 x 10/0 SB-7 60 x 60 60/0
SB-3 15 x 15 15/0 SB-8 90 x 90 90/0
SB-4 20 x 20 20/0 SB-9 120 x 120 120/0
SB-5 30 x 30 30/0 SB-10 120 x 60 120 x 60/0

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IB Type Component
Stayplate
placed between each row of blocks to facilitate the installstion
and increase mechanical anchorage. They are available in
galvanized or stainless steel, aluminium or berylium copper.

Compression plate
is inserted on top of the blocks. The bolt is expanded against the
frame to compress the block assembly.

Endpacking STG 1
facilities the installation of the transit from one side by one
operative. The special tongue is removed from the endpacking
and wrapped around the compression bolt. The endpacking is
then inserted in the frame and compression fittings tightened to
expand the unit and complete the seal.

Endpacking STG2
consist of two halves which are inserted around the
compression bolt one from each side. Once in place the
compression fittings are tightend to expand the unit and
complete the seal. The STG2 endpacking is recommended for
situations where the transit will be subjected to constant
pressure.

Lubricant
used to grease all insert blocks and the endpacking. This ensure
easy assembly and correct compression inside the frame

Cable Diameter - 4-9 4-16 12-24 22-34 32-54 50-70 72-100

Insert Blocks
- 15 20 30 40 60 90 120
Module
Chose the correct insert
Spare Blocks blocks for each pipe or cable
5 10 15 20 30 40 60 90 120
Module according to the table and the
RG plan

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 EMP / EMI Application
- Protection Against Electromagnetic Pulse and Interference

Benefit of EMP/EMI MCT Packing System

Pre-lubricated insert blocks for faster installation with

The EMP/EMI MGF Packing System is an
effective shield against EMP/EMI and other
electrical surges.
assured continuity.
protects against eletromagnetic interference(EMI), bugging,
Eletronic Sabotage(SEMP) and static electricity(ESD).
Assists cable management.
Intergral earthing between cables and wall screen.
Also seals the penetration against the passage of fire,
water, gas, sound and environmental hazards.

EMP/EMI Type Components

The EMP/EMI MCT Packing series frames and components
provide the same protection as the standard MCT Packing
System but with added, built-in protection against
electromagentic pulse(due to lightning or nuclear blast) and
interference, electronic sabotage(synthetic EMP) and static
electricity.

The secret is a tempered metal sheet which systematically stops

electrical current from passing along the cable screening through
the seal and successfully functions as an extended wall screen.

All dimensions are exactly the same as the standard MCT

Packing System components.
A more detailed description of the EMP/EMI
MCT Packing System and how to order the parts are available as
contact to KESKOM.

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EMP / EMI Blocks Component

E-insert blocks(E-IB)
seal each cable and pipe individually. The copper sheet forms a
contact between the cable braid or pipe and fram. insert blocks with
hole diameters from 4 up to 54mm, are available as standard.
Material : EPDM

E-spare blocks(E-SB)
seal the unused space in the frame for future installation.
The copper sheet forms contact between surrounding blocks and
the frame.
Material : EPDM

Stayplates
placed between each row of insert blocks to aid installation and in
order to increase mechanical stability.
Material : Stainless Steel. galvanized steel,
Aluminium or brass.

Compression plate
fited before the last row of insert blocks.
The bolt in the compression plate is tightened to seal the cables.
Material : Cast iron or Stainless Steel

Endpacking E-STG 1
The endpacking E-STG 1 is installed between the compression
plate and the frame in order to make the seal complete and EMC-
tight. The copper sheet forms a contact between the frame and the
compression plate.

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 Planning the packing Space

RGS-Maximum Number of Cables RGS-Maximum Number of Cables

Module Size Module Size
15 20 30 40 60 90 120 15 20 30 40 60 90 120
Frame size Maximun number of cables Frame size Maximun number of cables
RGS-2 32 18 8 3 2 - - RGS-50 4 1 1 - - - -
RGS-4 64 36 16 9 4 1 1 RGS-100 16 9 4 1 1 - -
RGS-6 96 54 24 12 6 2 1 RGS-150 36 16 9 4 1 1 -
RGS-8 128 72 32 18 8 2 2 RGS-200 64 36 16 9 4 1 1

Combination width vs Cable Tray width

Cable trays width in mm
Remark
150 200 300 400 600
Signal Type 6 6x2 6x3 6x4 6x5 Frame size
Power cable 4 4x2 4x3 4x5 4x5 Frame size
Combined 6 6x2 6x3 6x5 6x5 Frame size

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MCT Installation Guide
RGS / RGP Type
1.Lubricate the inside of the frame,
stayplates, compression plate
and all the insert blocks
4.Insert the Presswedge into the
frame
1.Lubricate the inside of the frame
and all the insert blocks.
2.Begin packing the frame.
A stayplate is inserted between
each layer of inserted blocks.
5.The nuts of the presswedge
are tightened to compress it
and complete all components.
Approximately 12mm of thread
should protrude on each bolt.
2.Begin packing the frame from the
bottom to the top.
3. The bolt in the Jack is tightened with
wrench of 19mm anti-clockwise until
there is a 32mm space between the
plate and frame
8.Slide the two or four endplates
together and tightened the nuts
2mm each time, applying equal
pressure to both endplates.
Approximately 12mm of thread
should protrude on each bolt.
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 Tel.+82-51-266-0050
www.kukdongelecom.com

KUKDONG ELECOM CO., LTD.
KOREA HEAD OFFICE & FACTORY
1509-12, DADAE-DONG, SAHA-GU, BUSAN, KOREA
TEL : + 82-51-266-0050 FAX : + 82-51-265-0985 LOCAL AGENT

YEOSU BRANCH OFFICE

476-1, DUNDUCK-DONG, YEOSU, JEONNAM, KOREA
TEL : + 82-61-642-0050 FAX : + 82-61-651-0051
CHINA DALIAN HEAD OFFICE & FACTORY
#49, GUSHAN STREET, DAGUSHAN, DEVELOPMENT ZONE, DALIAN, CHINA
TEL : + 86-411-39218000 FAX : + 86-411-39218008
CHINA SHANGHAI OFFICE
701 WORLD TRADE TOWER
TEL : + 86-21-63620566 FAX : + 86-21-63606659