Automotive Aftermarket

TSS-I-MML/360
15.02.2016
Fuel injection equipment for MDI2500 3AD 45HP Engine
Customer : Mahindra & Mahindra, AFS
Application : Tractor
Engine details
Engine model : MDI2500 3AD
Features : 4-cylinder, 4-stroke, water cooled, Turbo Charged Engine
Power : 45 HP @ 2000 rpm
Bore x Stroke : 88.9 mm x 110 mm
Total Swept volume : 682cc/Cylinder
Compression ratio : 19.8:1
Static Timing : 4.5 1 BTDC
High pressure pipe : 6 x 1.8 x 390 mm (OD x ID x Length)
Details of fuel injection equipment
Pump assembly : F002.A2Z.A07-E040.278.900
Pump : F002.A10.302 - PES4A85D320RS2000
Governor : F002.A24.387 - RSV400...1000A5C1797R
Feed pump : 9440.030.029 - FP/KS22AD62
Feed pump - Alternate : F002.A50.040 - FP/KSG22AD105
Injector : F002.C7Z.366
Nozzle holder : F 002 C70 552 - KBAL 90 P 94
Nozzle : F 002 C40 720 -DSLA 144 P 5522
Sealing washer : F002.C71.403
Sealing washer/NTP : 3 mm /1.9 mm
Opening pressure : 250-258 bar
(using new NH/NH spring and for resetting)
Allowable drop in opening pressure: 212 bar (should not be declared as defective when
referred under warranty)
Filter : F002.H20.170 ( 0.7 Ltr Dual)
Features
Pump F002.A10.302 has the following features:
Pump housing : 9413.035.223
Element : F002.B10.639
Delivery Valve : 9411.038.529
DV holder : 1413.372.090
Camshaft : 1416.124.361
Overflow valve : F002.A10.627
TSS-I-MML/360 15.02.2016
Governor F002.A24.387 is having the following features:
Governor cover : F002.A21.305
Adaption Capsule : 1420.506.640
Flyweight assembly : 1428.194.031
Governor spring : 1424.650.060
Feed pump : F002.A50.040 is a running type
Filter : F002.H20.170 ( 0.7 Ltr Dual)
Injector F002.C7Z.366 consists of
Nozzle Holder : F002.C70.552
Nozzle : F002.C40.720

Nozzle F002.C40.720 details are as follows

Number of spray holes :5
Spray Hole diameter : 0.198 mm
Needle Lift : 0.25 mm
Characteristic Group :2
Identification : Inscription "902" and "5522" on Nozzle Shaft
Other information
Since the ball profile of DSLA Nozzle is not hardened, extreme care to be exercised
in handling the Injectors and Nozzles at all levels. Do not use emery sheet or any
hard material to clean the ball profile of DSLA nozzles
This pumps is Engine oil Lubricated pump
Exclusive parts
Pump assembly : F002.A2Z.A07
Governor : F002A24.387
Introduction : April'15
Caution: Prior to operation, the fuel injection pump camshaft chamber must be filled
with 400 ml of the same type of oil as used in the engine.
TSS