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somewhat longer and coarser than areas. Mexico has been purchasing
sisal, but sisal has a greater average decorticating plants from plantation
tensile strength. owners and building new plants for
Henequn originated in Mexico, the use of small and large producers.
where it has been used since prehis- The methods of cultivating, har-
toric times and where more than 90 vesting, extracting of fiber, and mar-
percent of the world total is now keting of the baled product are
produced. Considerable confusion in essentially the same for henequn as
names derives from lack of recognition for sisal. Henequn plants tend to
in its early history of the difference be- grow a little slower and live a little
tween henequn and sisal. Sisal was longer than sisal plants. They may
the one that spread to the Eastern live for 20 to 25 years, but the useful
Hemisphere; henequn became the life is barely more than half that time.
main hard fiber of Mexico and Cuba, Henequn withstands a dry climate
but henequn is often erroneously better than most plants, but prolonged
called Mexican sisal or Cuban sisal. drought adversely affects quantity and
World production of henequn was quality of production. The land in
330 million pounds in 1963slightly many of the Yucatan fields is so dry
less than the peak of 375 million and stony that it is necessary to make
pounds in i960 and 34 percent more planting holes with a pick and prop
than the annual average of 247 million the young plants up with stones until
pounds during the prewar years. they become well rooted. Weeding
Mexico has maintained its early must be done by hand in such fields.
position as principal producer, and the The first cutting is usually in the
bulk of its henequn is grown in the sixth or seventh year, as in Mexico, or
dry, limestone soils of the Yucatan the fourth year, as in Cuba, largely
Peninsula. Mexican production was according to the amount of rainfall.
340 million pounds (92 percent of the Cutting continues at intervals of about
world total) in 1962. Cuba was second 6 months for the next lo to 12 years.
with an estimated 22 million pounds. Dried fiber is 2 to 5 feet long and is
Henequn plants look much like reddish yellow to nearly white. Length,
sisal, except that the color is more color, and cleanliness determine the
nearly bluish-gray. The leaves have grades. The standard bale is about 400
sharp, slightly hooked prickles along pounds, but the weights vary among
both edges and, like sisal, a dark processing plants.
terminal spine about an inch long. The henequn industryproduc-
As with sisal, a leaf-scarred trunk de- tion, manufacture, and exportis the
velops as the lower leaves are cut in chief factor in the economy of the
successive harvests and new leaves de- Yucatan Peninsula. Yucatan factories
velop in the center. Leaves yield about consumed about 80 percent of the
4 percent in fiber. domestic henequn fiber in 1962. In-
The large-plantation system, with creased demand for cordage to handle
all facilities for growing and processing unusually large grain and other crops
the fiber and for care of the laborers, meant a 7-percent increase in mill con-
is the traditional system in the com- sumption of fiber in 1961. Another
mercial henequn regions of Mexico, 3-percent increase in 1962 raised con-
but a change began to develop about sumption to 266 million pounds. Tte
the middle of the 20th century. In cordage factories of Yucatan were con^
the following 10 years, the Govern- solidated into one corporation in 1961.
ment took steps to restrict the acreage Mexico exports 88 to 90 percent of
of large plantations and set up orga- its henequn products. The United
nizations to finance and establish States receives 95 to 98 percent of
workers on small, individual farms or Mexican exports of raw fiber and
on parts of larger, communal-type about 90 percent of the exported man-
STRUCTURAL, OR LEAF, FIBERS 241
ufactured products. Baler twine is by cordage. Production spread to Indo-
far the largest item. The balance of nesia, North Borneo, Malaya, and
raw fiber is shipped principally to smaller islands of the Pacific, but met
Japan and Europe, but the other man- with little continuing success outside
ufactured goods go chiefly to Central the Philippines and Indonesia.
America and South America. Most early attempts to grow it in
Henequn prices are normally a the Americas were unsuccessful. It was
little below those of sisal. Grade A introduced into Central America in
Mexican henequn, landed New York, 1925 through efforts of the United
was 11.4 cents a pound at the begin- States Department of Agriculture and
ning of 1963. Its postwar peak was the the United Fruit Co. These experi-
annual average of 24.5 cents in 1951. mental plantings were developed into
a source of emergency supply to the
ABACA (Musa textilis), of the banana United States while Philippine supplies
family, provides the strongest and best were cut of* during the Second World
of the cordage fibers. It is one of the War. The plantations were abandoned
few hard fiber plants that is not native later for economic reasons.
to the Western Hemisphere. World production of abaca was 260
Spanish and Portuguese explorers of million pounds in 1963. This repre-
the 16th and 17th centuries found sented 13 percent of the combined
Filipino natives wearing clothing made production of sisal, henequn, and
of abaca fiber. In modern times it is abaca, the three principal cordage
considered primarily as a cordage fibers. Peak production of abaca was
fiber, and it is the preferred vegetable 428 million pounds in 1935. Peak pro-
fiber for the best grades of commercial duction in postwar years was 318
ropes and cables and for marine cord- million pounds in 1951.
age because of its resistance to salt Philippine production was 416 mil-
water and small amount of swelling lion pounds in 1935. Wartime damage
when wet. Some of the finer fibers are to Philippine plantations in 1941-
woven into cloth. Large quantities are 1945, the removal of Japanese pro-
made into pulp for strong, high-quality ducers, and some migration of the
paper and specialty items, tea bags, native population who were not famil-
and mimeograph mats. iar with abaca cultivation from other
Abaca is indigenous to the Philip- parts of the islands to the abaca
pines, where more than 95 percent of regions during the war and in early
it is grown. postwar years all worked together to
The fiber is often called by the trade reduce production. Also, infestation
name, Manila hemp, even though it by mosaic disease and the rising cost
is not a hemp and very little is grown of production continued to keep abaca
as far north as Manila. It received the from regaining its prewar eminence.
unrepresentative common name from Philippine production in 1963 totaled
Europeans who found it in the market only 247 million pounds.
of Manila when they first went to the The principal fiber obtained from
Philippines in 1697. the abaca leaf is 7 to 14 feet long.
True hemp had been the recognized The fiber from the outer leaf sheaths
cordage fiber before that time. It was of the stems is strong, coarse, and
understandable that the newly found brownish in color. Fiber from inside
fiber that was so suitable for cordage leaf sheaths is finer and white, but has
should be called hemp and dif'er- lower strength.
entiated from the familiar true hemp Some of the best Philippine fiber is
by using the name of the port city combed, carefully drawn out in single
Manilawhere it was first discovered. fibers, and knotted to make a long,
It soon became recognized in Eng- continuous strand, called knotted
land as an important fiber for good abaca. This is woven by hand into a
712-2244 17
242 THE YEARBOOK OF AGRICULTURE 1964
cloth, called sinamay, that is used for government supervision and pressed
clothing in the Philippines. into bales that may weigh about 279
Abaca of good quality can be grown pounds. The domestic industry of the
most economically as a plantation crop Philippines uses mostly loose bales of
in a consistently warm, humid climate noninspected, or unbaled, fiber, which
with well-drained, fertile soil. was 14 percent of the crop in 1962.
A mature abaca plant resembles a Cleaned abaca fiber is mostly cream
banana plant and consists of i o to 30 colored, glossy, stiff, and tenacious. It
stalks growing in a cluster. Each stalk is 3 to 14 feet long. All the fibers grow
grows to a height of 10 to 20 feet. in the outer layer of the leaf sheaths,
Its leaves, about 12 inches wide and but those near the margins are shorter.
3 to 6 feet long, extend from long, Those from leaf sheaths near the out-
sheathlike stems that grow out of a side are stiffer and darker colored.
central base and overlap to form a false The basis for standard grading of
trunk 6 to 15 inches in diameter. The Philippine fiber was set up with help
broad, green leaves appear to grow from the United States Department of
from the top of this false trunk, al- Agriculture and became effective in
though the leaf sheaths form it. 1915. Abaca is classified into many
Harvest begins about 2 years after grades. It is designated according to
the suckers are set out. The entire the island where it was grown, and
trunk of the tallest stalks is cut down fiber of each origin is classified as to
for fiber. Shorter stalks are left to degree of cleanliness, color, uniformity,
continue growing. and strength.
After a field is established, it can be Exports of Philippine abaca fiber
harvested two or three times a year for fell from an annual average of 370
10 to 15 years. A trunk weighs 35 up to million pounds in 1935-1939 to 208
120 pounds, but only 2 to 3 percent of million pounds in 1962. It goes
its weight is usually recovered as fiber. principally to the United States (29
The worker separates the leaf sheaths percent in 1962), Japan (26 percent),
from each other and with his knife the United Kingdom (15 percent),
pulls off the outside layer of the leaf in and the other European countries (19
tuxies, or ribbons, that are 2 to 3 percent).
inches wide and the length of the leaf. The Philippines produced 35 million
This is done in the field. pounds of unbaled or noninspected
AH pulp is scraped away in a strip- fiber in 1962 for domestic manufacture
ping shed. The fiber is extracted from into cordage, and factories also used
the tuxies by pulling them under 2.5 million pounds of inspected fiber.
knifelike scrapers, operated by hand or A large share of the cordage was
by crude or semiautomatic machines. exported, and it was shipped chiefly
The work is heavy, and a laborer to the United States, other North
using the hand method can handle American and South American coun-
only about 500 strips a day and obtains tries, and Asia.
about 25 pounds of clean fiber. The Abaca ordinarily commands a better
fiber is dried on long lines in the sun. price than other cordage fibers because
A few plantations use large ma- of its superior strength, appearance,
chines, like sisal decorticators, which and stability in salt water. Abaca
can extract up to i thousand pounds (Davao I) was being quoted in the
an hour and recover a larger portion New York market at 23.2 cents a
of fiber. The decorticated fiber, classed pound in 1962 when Mexican hene-
as deco, lacks sheen, but is becoming qun (grade A) was selling at 9.4
acceptable in the trade as equivalent to cents and British East African sisal
hand-cleaned fiber. Deco fiber is dried (No. i) at 12.7 cents.
in automatic dryers. The three principal cordage fibers
All fiber for export is graded under abaca, sisal, and henequneach has
STRUCTURAL, OR LEAF, FIBERS 243
its own normal place in use prefer- The most important istles are lechu-
ences. Abaca (the highest priced) is guilla, Jaumave, and palma. Lechu-
used in cordage of the best quality. guilla {Agave lophantha var. poselgaeri^
Henequn (priced the lowest) is used formerly known as Agave lecheguilla)
in ropes of lesser value and twines. belongs to the Amaryllis family and
Sisal is used for the great range is the most important istle. It is known
of cordage of various grades and also in trade channels as Tula istle or
sizes in between. Tampico fiber, but the latter designa-
The lower grades of abaca and the tion includes also zamandoque {Hes-
better grades of sisal, however, are peraloe funifera) and some other similar
readily interchanged in most rope fibers of the same region.
uses and are often thus substituted The plant of lechuguilla istle resem-
when any change of supply or price bles a small sisal but does not form a
relationship may warrant. Likewise, trunk. It grows wild on the arid, lime-
lower grades of sisal and better grades stone mesas of northern Mexico, and
of henequn may be interchanged. in parts of southern Mexico, but the
Cotton, jute, hemp, and paper twines fiber of commerce is obtained from the
compete with the cordage fibers. northern growths. Lechuguilla grows
Lesser known native fibers compete best at 3 thousand to 6 thousand feet,
in every category of use when price where the climate is temperate.
relationship, ready availability, or Lechuguilla istle fiber, in general, is
government policies of self-sufficiency the coarsest and stif*est of the com-
favor the substitution. Wire and steel mercial agaves and is especially suited
straps and steel cables have gained to use in scrubbing brushes, but the
importance in such fields as binding grades range from fine and soft to
bales and reinforcing packages. hard and stiff'. It is round, tapered,
Nylon entered the cordage field creamy to green in color, and 7 to 20
about 1940 and polypropylene some- inches long.
what later. They seem established in The tallador, or gatherer of istle,
certain uses where their higher initial gathers cogollos (central stalks) about
price is justified by their properties, once a year after the plants are 6 to i o
such as endurance and light weight. years old. The cogollo is composed of
6 to 15 new, tender leaves wrapped
THE ISTLE FIBERS include principally closely together in an elongated ball,
certain fibers of the Amaryllis and Lily and the fibers are extracted from them.
families. The leaves are up to 20 inches long
They are used in bags of vari- and somewhat less than 2 inches wide.
ous kinds, other protective coverings, The worker uses a stick with an
brushes (especially scrubbing brushes), attached iron ring to hook over the
wrapping twines, small ropes, novelty cogollo and pull it off. He can gather
items, and many twine and fabric 65 to 90 pounds a week, from which he
items for use about the home or farm. can extract 6 to 8 percent as fiber. He
Mexican Indians have long used the obtains the fiber by scraping the leaves
istle plants for food, clothing, beverage, with a heavy knife against a block of
and means of livelihood. wood. He takes the results of his week's
Istle (pronounced issel) is the angli- work to a central collection station,
cized name for "ixtle," the name where fiber is collected, bought, sorted,
used in Mexico, where most of the graded according to length and color,
world supply originates. Some istles and pressed into bales of about 11 o
receive their common or trade names pounds. Both collecting and marketing
from place names of the region where of istle is controlled by government
they are found in greatest abundance. through cooperative societies.
But common names are not applied The tallador uses some of the istle he
consistently and often overlap. collects to make his rope basket to
244 THE YEARBOOK OF AGRICULTURE 1964
carry the cogollos and also ropes to and ranks next to the sugar industry
tether cattle, bags for many purposes, in importance to the island.
rugs for his hut, saddle blankets, and It originated in eastern Brazil, where
brushes for his family's use. He re- it is known as piteria; from there it
ceives barely a living from his sale of spread to Mauritius, St. Helena, Mad-
fiber, and the work is difficult and the agascar, Australia, the West Indies,
living hard in the hot, semiarid regions southern Asia, and Africa.
of the istles. Consequently, less istle is The fiber is known in Mauritius and
collected in years when rainfall favors in the trade as aloe fiber, although it
other crops. only slightly resembles the true aloe of
Mexico produces 25 to 30 million Africa. Production of Mauritius and
pounds of commercial lechuguilla istle similar fibers is relatively smallonly
annually and uses about 15 to 20 per- 2 million or 3 million pounds an-
cent of it in domestic manufacture of nuallybut is important to each pro-
cordage. The other 80 to 85 percent is ducing country as a source of fiber for
exportedprincipally to the United domestic use in cordage, bags, and
States, the Netherlands, and other various other local uses.
European countries.
The short fibers are curled by twist- SOME LEAF, or structural, fibers have
ing before being baled and used in many characteristics of stem fibers and
upholstery and pads for under carpets are relatively pliable. These include
and car mats. Exported brush fiber is phormium, caroa, banana, and pine-
sold almost entirely on order; each lot apple fibers and the sansevierias, or
is cut, dyed, and bunched according bowstring hemps.
to the buyer's specifications. Phorrnium {Phormium tenax), from
Lechuguilla has to compete with the harakeke lily plant of the Lily
palm or palm-type fibers for use in family, is often known as New Zealand
stiff* brushes, but it has greater com- flax or New Zealand hemp because of
petition from nylon and other man- its softness, even though it is a leaf
made fibers. fiber and diff*ers considerably from
Jaumave istle (Agave heterocantha), both flax and hemp, which are stem
formerly known as Agave funkiana, of fibers.
the Amaryllis family, is third in com- Captain Cook, when he visited New
mercial importance among the istles, Zealand in, the late 1700's, found the
but the fiber is superior in quality and New Zealanders using the leaves for
brings the highest price. making their baskets and the fiber for
Production, though small, is entirely clothing and cordage. They used
for export, mostly to the United States, phormium as the first article of barter
where it is used in high-quality brushes. with the Europeans.
The plants grow only in the semiarid, Cultivation spread from New Zea-
limestone soil on the sides of mountains land to St. Helena, Chile, the Azores,
in Tamaulipas, Mexico. They differ and Argentina. Phormium is the only
from lechuguilla in that the leaves are commercial hard fiber found outside
straighter and longer. the Tropics. Attempts to introduce it
into western Europe, some African
MAURITIUS FIBER or Mauritius hemp and other South American countries,
(Furcraea gigantea or Furcraea foetida) and California have met with smaP
is a member of the Amaryllis family. success commercially.
It is another hard fiber for cordage Production has been fairly steady
and bags that has a common misno- since 1957 in the main producing coun-
mer. It is quite different from the true tries. All of the New Zealand produc-
hemp and is not native to Mauritius, tion of 9 million pounds and most of
where it was introduced about 1790. Argentina's 9 to 10 million pounds
It is used for sugar bags in Mauritius are consumed domestically. The crop
STRUCTURAL, OR LEAF, FIBERS 245
of 2 million pounds in St. Helena is Caroa leaves are thorny and are 3
exported. feet or more in length. They are cut
New Zealand began to export from the wild plants by hand with
phormium in the i gth century, mostly stout knives and tied into bundles of
to the United States, Australia, and 90 to 11 o pounds for transport by
the United Kingdom. Competition burro to the nearest processing station.
from sisal caused exports to decline to The fiber is similar to pineapple
negligible quantities during the next fiber, long, silky, white or light tan,
half century. finer than sisal or abaca, and stronger
The fiber is tan or creamy white, but somewhat harsher than jute.
soft, quite flexible, and lustrous. It It is manufactured into cordage,
is stronger than henequn but not so threads, nets, fish lines, and bags, or
strong as sisal. At 4 to 8 feet it is next mixed with other fibers for use in
in length to abaca. cloth. It is a satisfactory source of pulp
Its use is restricted because it de- for manufacture into lightweight paper
teriorates rapidly in color and strength for airmail or cigarette papers. Large
when wet. quantities are used in bags for coflfee
Fiber is obtained from wild and and other Brazilian commodities, espe-
cultivated plants, but the latter yield cially when jute prices are relatively
the finer fiber. high, but its tendency to deteriorate
The principal use of phormium in hampers more widespread use.
New Zealand is for manufacture into Production was 8.6 million pounds in
bags and wool packs, but in other 1961. Peak production averaged about
countries it is used chiefly for rope and 25 million pounds during the war
binder twine, alone or mixed with sisal years, when jute was hard to obtain.
or abaca. Some is made into floor cov- Brazil now grows its own jute and is
erings. It has stiff" competition in the dependent on neither imported jute
world market from other natural nor domestic caroa for bags, but the
fibers, especially sisal. population of the caroa region con-
The African or Guinea bowstring tinues to use the local product and
{Sansevieria metalaea or guineensis) is export some fiber and manufactures.
probably best known of the sansevie- Pineapple fiber {Ananas comosus) is
rias. The common house plant, Spanish obtained from leaves of the plant that
bayonet, is one of this group. produces the pineapple fruit. The
Fibers of this group are soft, long, plant is indigenous to Brazil and
strong, fine, and silky white, but some- Paraguay, but it has spread to many
what brittle, and are used especially other parts of the tropical world, in-
in cordage, fish nets, native bowstrings, cluding the Philippines, Hawaii, Indo-
mats, and coarse cloth. nesia, Puerto Rico, and Cuba.
All species grow in Africa, south- The fiber is not produced in signifi-
eastern Asia, and Latin America, cant quantities for export.
mostly where the climate is warm and Banana fibers can be obtained from
moist and the soil is sweet. several varieties of the banana or
Extraction of fiber is similar to that plantain plants. Unlike their relative,
for sisal, and is from leaves of either abaca, most of them lack suficient
wild or cultivated stands. Production strength for satisfactory commercial
is relatively small, and use is insignifi- use in competition with other fibers.
cant beyond the areas of origin. Their use is quite limited.
Caroa {Neoglaziovia variegata^ Mez.
Bromeliaceae) has long been used in CE CILLE M. PROTZMAN is an agricul-
Brazil, where it grows wild on millions tural economist in the Sugar and Tropical
of acres in the hot, dry, northeastern Products Division, Foreign Agricultural
section of the country. Only a small Service. She holds a bachelor''s degree from
part is harvested. Kansas State University,