QUALITY ASSURANCE PLAN

PO No- LOI Dt-27/JULY/2010 O. A. No.110103151 & 110103147 Dt. 30/06/10

PROJECT NAME:
PROJECT BIO-FUEL
NAME: DUNG ETHANOL
QUAT PLANT IN NORTHEN
BIO-FUELS REGION
ETHNOL PLANT SPIRAX MARSHALL LTD. QAP NO. : SQTD3DM
MUMBAI-PUNE ROAD, PRODUCT : REV. NO. : 00
spirax CLIENT: ALFA LAVAL(INDIA) LTD KASARWADI, P.B. 29 TD-3 THERMODYNAMIC STEAM TRAP & PISTON VALVE DATE : 26.02.10
PUNE 411 034 PAGE : 1 OF 1
Sr. NO. COMPONENT CHARACTER- CLASS TYPE OF QUANTUM REFERENCE ACCEPTANCE FORMAT OF AGENCY REMARKS
& ISTICS CHECK OF CHECK DOCUMENT NORM RECORD
OPERATION V S C
1 2 3 4 5 6 7 8 9 10 11
1 Body & Cap Material Critical Chemical/ One sample Approved Drawing Approved Drawing IBR Cert. P R R
Castings Physical per heat
(TD3) Surface Defects Major visual 100% WI-PUR-408 WI-PUR-408 GIRS R R -

2 Body & cap Dimensions Major Dimensional As per Approved Drawing Approved Drawing SIR - R -
Machining (TD3) WI/MFG/509
3 Base & Bonnet forgings Material Critical Chemical/ One sample ASTM A 105 ASTM A 105 Foundry P R R
(Piston Vlave) Physical per heat Certificate

4 Body & Bonnet Machining Dimensions Major Dimensional As per Drawing Drawing SIR - P -
(Piston Valve) WI/MFG/509
5 Steam Functioning of Critical Tested on 100% PTS PTS PTS - P W 10% Max. Witness by TPI
functional test trap & leak steam line
tightness at 10 kg/sq.cm
6 All other items Material, Critical Chemical/Physical One/batch Approved Drawing/ Approved Drawing Material T.C. P R R
Pipe** Spec Spec
Dimensions Major Dimensional As per Approved Drawing Approved Drawing SIR - P R
WI/MFG/509
7 T / W Set up Dimensions Major Dimensional 100% Approved Drawing ApprovedDrawing SIR P - -
8 Hydro Porosity & Leakage Visual Dimensional Approved Drawing Approved Drawing - P W 10% Max. Witness by TPI

Visual & Dimensions,

9 Final Inspection Surface, dim. identification Visual Dimensional Approved Drawing Approved Drawing - P W 10% Max. Witness by TPI
& marking
Note : 1. Performance test for flow rate is not possible. SIR - Self Inspection Report GIRS - Goods Inspection Report Sheet
2. Hydro test for body can be shown only before P - Performed by V - VENDOR Doc No
assembly at 2 times the working pressure . W - Witnessed by S - SPIRAX
V -Varified by C - CUSTOMER
R - Review R- REVIEW
PTS-Product Test Specification
AS PER INDIAN BOILER REGULATION ACT MATERIAL TEST CERTIFICATE FORM IIIA/IIIC SHALL BE PROVIDED

Prepared by ___________________ Checked & Authorised by ______________

PALLAV PATIL PERCY KORKHAU Name and Sign of App. authority & Seal
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