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Manufacturing piezo components involves several key steps:
1) Raw materials like piezoceramic granules are mixed, ground, and formed into compacts through pressing.
2) The compacts are pre-sintered and milled to shape before undergoing full sintering at high temperatures.
3) Electrodes are applied through screen printing or thin film deposition, then the components are poled to activate their piezoelectric properties.
Manufacturing piezo components involves several key steps:
1) Raw materials like piezoceramic granules are mixed, ground, and formed into compacts through pressing.
2) The compacts are pre-sintered and milled to shape before undergoing full sintering at high temperatures.
3) Electrodes are applied through screen printing or thin film deposition, then the components are poled to activate their piezoelectric properties.
Manufacturing piezo components involves several key steps:
1) Raw materials like piezoceramic granules are mixed, ground, and formed into compacts through pressing.
2) The compacts are pre-sintered and milled to shape before undergoing full sintering at high temperatures.
3) Electrodes are applied through screen printing or thin film deposition, then the components are poled to activate their piezoelectric properties.
EFFICIENT PROCESSES FOR SMALL, MEDIUM-SIZED AND LARGE PRODUCTION RUNS
Piezo Components Made by Pressing
Manufacture of Piezo Components Using Pressing Technology Technology Piezoceramic bulk elements are manufactu- Mixing and grinding red from spray-dried granular material by of the raw materials mechanical hydraulic presses. The compacts are either manufactured true to size, taking into account the sintering contraction, or Pre-sintering (calcination) with machining excesses which are then reworked to achieve the required precision.
Milling The sintered ceramic material is hard and
can be sawn and machined, if required. Screen printing is used to metallize the piezo Granulation, spray drying elements and sputtering processes (PVD) are employed for thin metallizing layers. The sintered elements are then polarized. Pressing and shaping Stack Design for Actuators Piezo actuators are constructed by stacking Thermal processing several piezoceramic bulk elements and Sintering at up to 1300 C intermediate metal foils. Afterwards an outer insulation layer made of polymer material is Lapping, grinding, surface grinding, applied. diamond cutting saws