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GT2009
June 8-12, 2009, Orlando, Florida, USA
GT2009-60134
[Wc ] = {[ ]T [ ]} [ ]T [A] .
1
and the correction weight required to reduce the vibration to (8)
zero becomes
This method has been widely applied to balancing of large
power generation turbines with many rotor critical speeds and
0.60
30
0.40
0.20
LPC 0.48
10
LPT 0.33
0.00
-1.00 -0.80 -0.60 -0.40 -0.20 0.00 0.20 0.40 0.60 0.80 1.00
-10
-0.20
-0.40
-30
-0.60
-50
Cor Wt 66 238 -0.80
90.00
The interactive balancing method described in this paper
Degrees
0.000
was used to simultaneously evaluate the effects of placing
balance weights on LPC and LPT vibrations. Fig. 3 shows the -90.00
-180.0
anticipated balance weight placement that was calculated using
influence coefficients from the earlier LPC balancing runs. 1.000
0.250
accomplished by left-clicking on the Cor Wt symbol and 0.000
moving it left-right and/or up-down to visualize the effects of 0 1,000 2,000 3,000
R PM
4,000 5,000 6,000
correction weight placement on the vibration vectors. 3,767.5 RPM , Am p: 0.470 IPS p, Phase: 141.9 (Rise)
0.000
levels from installed velocity probes from the gas turbine's -90.00
monitoring system. The key phase sensor was placed just next -180.0
nose cone. Data from the key phase sensor and velocity probes
IPS p
0.500
to generate Bode and Nyquist plots of the vibration data. 3,767.5 RPM, Amp: 0.671 IPS p, Phase: 179.3 (Rise)
RPM
10
0.20
FOBH Hot 0.20
Figure 7. Fan Vibration Changes with Thermal Excursions 5
Demonstrate Repeatability
0.00 FOBA Hot 0.13 0
-0.60 -0.40 -0.20 0.00 0.20 0.40 0.60
A personal communication with Dr. Sastry Cheruvu FOBA Cold
FIBH Hot0.10
0.11
-5
(SwRI) [28] revealed the following supporting experience:
-0.20 FIBH Cold 0.25
-10
The microstructure and physical properties of rotor steel
depends on the composition and how it was heat treated. Years -15
-0.40
ago (in the 50s), some steel forging suppliers would quench
FOBH Cold 0.51
low alloy steel steam turbine rotors in the horizontal position as -20
Figure 9. Fan 107 Recommended Balance Corrections and = Column vector of correction weights for multi-plane
Resultant Vibration Vectors balancing
0.20
FOBA Cold 0.31 40 REFERENCES
FOBH FIBH
Hot 0.15
Hot 0.10
20 [1] Schenck website 100 years of balancing technology
FIBH Cold 0.09
FOBH Cold 0.38 www.schenck-rotec.com/company/history.html
0.00 0
-0.60 -0.40 -0.20 0.00 0.20 0.40 0.60
[2] Martinson, H, 1870, Improvement in the Mode of
-20
Balancing Shafts, Patent No. 110,259.
-0.20
-40
[3] Lifson, A., 1979, SwRI, personal communication.
FOBA Hot 0.37 -60
-0.40 [4] Tessarzik, J. M., Badgley, R. H., and Anderson, W. J.,
Cor Wt 100 304
-80 1972, Flexible Rotor Balancing by the Exact Point-
Speed Influence Coefficient Method, Transactions of
-0.60 -100
the ASME, pp. 148-158.
Figure 10. Fan 105 Recommended Balance Corrections
and Resultant Vibration Vectors [5] Tessarzik, J. M. and Badgley, R. H., 1974,
Experimental Evaluation of the Exact Point-Speed and
CONCLUSIONS
Least-Squares Procedures for Flexible Rotor Balancing
This paper has presented a brief overview of balancing by the Influence Coefficient Method, Journal of
methods for rotating machinery and discussed an interactive Engineering for Industry, pp. 633-643.