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An introduction to steam traps
Each steam application has its own steam trap requirements. Selecting the right steam trap for your application could have a
significant, positive impact on your process, potentially improving efficiency, reducing energy costs and giving you a safer working
environment.
For example: condensate must be removed promptly from a plant where maximum heat transfer is sought at all times. The presence
of excess condensate in an item of heat transfer equipment will reduce its efficiency, preventing it from achieving its maximum rated
output and may also reduce its service life.
However, in other applications, it may be required to hold back the condensate to extract some of its heat and thus save
on steam. Furthermore, by discharging condensate well below steam temperature, flash steam losses can be reduced or avoided
altogether.
Spirax Sarco offers a complete range of steam traps to ensure you can
select the perfect trap for your application.
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s t e a m t r a p p i n g
Steam trap
Thermodynamic Mechanical Thermostatic
operation
Steam
trap
types
High capacity
Robust design giving
excellent resistance to
Excellent air High capacity Utilizes sensible
waterhammer and
venting heat in the
vibration
capabilities Robust design Utilizes sensible heat in the condensate,
condensate, reducing flash steam reducing flash
Inexpensive
Main Continuous Near continuous losses, which saves energy steam losses,
features Positive discharge
discharge of discharge of which saves
condensate for condensate Excellent air venting properties for energy.
with tight shut-off
maximum heat quick start-up
transfer Minimal back-up Discharge <212F
Discharge condensate
of condensate adjustable
close to steam
Will not back-up
saturation temperature
with condensate
Size 1 " 4" " 2" " 1" " 4" " "
Maximum
body
3625 psig 1450 psig 910 psig 580 psig 6090 psig 300 psig
pressure
rating
Maximum
operating 3625 psig 1160 psig 900 psig 464 psig 3045 psig 300 psig
pressure
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s t e a m t r a p p i n g
Reducing production running costs Universal steam traps for use with pipelin
Spirax Sarco can supply fabricated steam trap stations UTD52SL and UTD52SH UTD52L & UTD52H
and a range of quick-fit solutions that will allow rapid up to 450 psig up to 450 psig
steam trap replacement and significantly reduce Thermodynamic UTD52L-HP
labor costs. steam trap 300 - 600 psig
Thermodynamic
steam trap
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s t e a m t r a p p i n g
Cool Blue Series steam traps with pressures of 300 psig or less have a standard 5 year warranty
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TD52* 600
TDT 150
No No
Stainless
TDC NPT
Steel
600
Inline
Horizontal
TD62LM SW, NPT
Alloy
900 Optional NPT and
ANSI 300 Standard
Steel SW Only
ANSI 600
TD62M 900
Forged
SW, BW
TD120
ANSI 1500
Alloy 3,625
Steel
No
NPT, Tube,
Stainless
or
BTD52L
Sanitary
Steel 150 No
316L
Clamp
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4. Any air reaching the trap will also give the bucket buoyancy and close the valve preventing condensate flow. The
small vent hole positioned at the top of the bucket will lead air into the top of the trap. Because the vent hole at the top of
the bucket is small in diameter it will vent air very slowly. Where the venting of air may be a particular problem, this can
be overcome simply by fitting an external air vent in parallel.
Stainless steel internals are attached to the cover for ease of maintenance
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Inline
B Series
Horizontal Yes Optional
Multiple operating
Cast
NPT pressure ranges
Iron
up to 250 psig
Inline
Series
200
Vertical No
Up
Multiple operating
Inline Carbon
HM34 NPT, SW
Horizontal Steel
pressure ranges Standard
up to 464 psig
Multiple operating
Series 600 pressure ranges
up to 600 psig
Inline Forged
ANSI 600 Vertical Alloy
No
Up Steel
Multiple operating
Series 900 pressure ranges
up to 900 psig
No
Multiple operating
SIB30
and SIB30H
pressure ranges
up to 435 psig
Inline Stainless
NPT, SW
Horizontal Steel
Multiple operating
SIB45 pressure ranges
up to 652 psig
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1. On start-up, cold air and condensate enter the trap. As the capsule is also cold, the valve
is open and the air and condensate are discharged.
2. The capsule warms up as the condensate approaches steam temperature. Its liquid
filling boils, and the resultant vapor pressure acting on the diaphragm pushes the valve
head towards the seat, fully closing at the selected discharge
temperature before any steam is lost. 2 3
Condensate is discharged at below steam saturation temperature, utilizing sensible heat in the condensate and
reducing flash steam losses
Automatically discharges air and other incondensable gases to aid rapid warm-up of plant
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RTA Angle
NPT Forged
Union Inlet Brass
RTH Straightway 125
NPT Cast No
RTV
Union
Vertical
Bronze
T-250 Angle
Cast
NPT 250
Iron
T-250
Inline
BPC32
NPT, SW, Horizontal
Carbon
ANSI 150 465 Standard
Steel
ANSI 300
BPC32Y
TM600,
TM600L
NPT Angle Ductile Iron No
600
Inline Cast
TM600N NPT, SW
Horizontal Steel Standard
TSS300
Optional
DTS300 300
Vertical or Stainless
MST21 & NPT
Horizontal Steel
MST21H
Standard
SBC30LC 435
BT6-BL
Vertical 87
BT6-BH Sanitary
Clamp
Horizontal Parallel
BT6 Horizontal
Sanitary Stainless
Steel No
BTM7 Clamp, Tube,
316L
or NPT
100
Sanitary
BTS7.1
Clamp Vertical
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1. On start-up, the bimetallic element is relaxed and the valve is open. Cooled condensate,
plus air, is immediately discharged.
2. Hot condensate flowing through the trap heats the bimetallic element causing it to pull
the valve towards the seat.
The bimetal elements can work over a wide range of steam pressures
without any need for on-site adjustment
The SMC32 series has a two bolt cover design for ease.
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NPT, SW
HP45
ANSI 600
652
Standard
HP80 1160
HP100 Horizontal
Alloy
1450
SW, BW
Steel
HP150 2175
HP210 3045
Stainless
Bydrain Vertical
Steel
200 No 32-40
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s t e a m t r a p p i n g
Compact design
Simple repair.
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Product line
Key features:
To tracer From
lines tracer lines
Minimizes on-site fabrication and testing
Easy to maintain
Condensate
MSC
Collection
Forged
Steel
Vertical Condensate
CMAV
Collection
Fabricated
Steel
Vertical Steam
SMAV
Distribution
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s t e a m t r a p p i n g
Blocked Leaking
Sensor in cool
condensate Sensor in steam
User Benefits:
Reduced energy losses and improved system efficiency leading to increased profits
Remote test points allow inaccessible traps to be monitored during trap surveys.
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Type 30
Hand SSL1 9 Volt Battery Steam loss only None
Held
SSL1, WLS1 with 96-240 volt AC or Steam loss or steam loss and Master switch
R16C
diode pack 24 volt AC water logging combined open or closed circuit.
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STAPS
Wireless steam trap monitoring
The STAPS Wireless steam trap monitor from Spirax Sarco has been designed for
easy, non-intrusive installation with accurate wireless monitoring and reporting to help
improve your steam system performance.
A head unit assembly mounted on the pipe upstream of a receiver that is connected to the PC software via a LAN
the trap to be monitored listens to the sound signature of connection or via another intelligent head or a head unit
the trap in operation. This sound signature is categorised acting as a repeater. The PC software can be installed onto
and transmitted via 2.4 Ghz wireless network to a central the site internal network, or onto a stand-alone local PC. The
PC. The PC determines the trap condition and calculates STAPS head, repeater and receiver create a network and can
any steam loss. communicate with each other, passing on the steam trap data
to the coordinating PC. The illustrations below and opposite
Each STAPS head unit assembly is powered by a long life
show typical networks.
Lithium battery. It can communicate directly to
Building 2 Building 1
PC
Head Unit
Assembly
Head Unit
Assembly acting
as a repeater
Steam Trap
Receiver Unit
LAN
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Significantly faster commissioning than a wired alternative for lower installation costs
Extends monitoring to remote and hard-to-access areas of the plant such as high
level pipe racks
Low transmission signal strength ensures minimal risk of interference with other systems
Suitable for use across a wide range of applications, can be used with pressures of up to 667 psig and temperatures
of up to 797F*
High accuracy algorithm created by Spirax Sarco that detects traps that are leaking or cold.
*for non-explosive environments only
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A trap that is cycling too slowly or failed closed will result in:
Poor quality/wet steam
Waterhammer (and the resultant danger to plant and
personnel)
Increased maintenance
Longer start-up times
Increased production time and unit costs
Reduction in process performance and plant efficiency
The steam trap survey can also identify steam leaks with the
goal of targeting and prioritizing areas of the plant, which
with further investigation, could lead to greater savings and
improvements.
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Condensate main
Steam
Steam main to jacket
Steam
into
chamber
Condensate Condensate
from jacket from chamber
to condensate to waste
system
Platen Press
Steam in
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Condensate
out
Air vent
Condensate
Drainage of a separator
and heat exchanger
Secondary flow
Steam
Condensate
Condensate
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US Regional Offices
SPB1009