SERVICE LOAD DATA ACQUISITION AND ANALYSIS WEL COME TO PRESENTATION BY A.B. KOMAWAR MEASURED QUANTITY MEASURED IN ‘THE FORM OF ELECTRICAL PARAMETERS LEADS TO REDUCTION OF MANUAL ERROR CCONFINUOUS / FREQUENT MEASUREMENE -MULIT POINT SIMULTANEOUS RECORDING AND DISPLAY INFORMATION MANITUL ATION OF SIGNAL IN DIFFERENT FORMAT 3 RETRIEVAL / BACK-UP OF SIGNAL WHY REQUIRE TRANSDUCERS / ‘SENSORS PASSIVE. AND ACIIVE TRANSDUCE CERS ARF USED TO CONVERT O TIME MEASURED ‘QUANTITY UNDER TYPICAL TEST CONDITION FATIGUE LABORATORY, ARAL WHAT IS DATA 2 IN AN EXPERIMENT, THE QUANTITY UNDER INVESTIGATION IS NORMALLY MEASURED WITH A PARTICULAR INSTRUMENT DESIGNED TO OBIAINED AN ACCURATE VALUE OF THE QUANTITY WITH NO DEVIATION DISTURBANCE 10 THE EXPERIMENT. Pal L DATA ACQUISITION SYSTEM CAN BE TAKE MANY [NUMBER OF COMINA TIONS DEPENDING UPON THE. PARTICULAR QUANEITIES/ PARAMETERS FO BE MEASURED. NORMAL PARAMETERS / QUANTITIES. USED IN THE FIELD OF AUTOMONIVE TECHNOLOGY: + ACCELERATION = VELOCITY "DISPLACEMENT TORQUE /LoaD TEMPERATURE, 3 ROTATIONAL SPEED SELECTION CRITERIA FOR ‘TRANSDUCER OR SENSOR {MMITATIONS ON tH VEHICLE 8 OF TRANSDUCERS SIZE OF SENSORS FEASIBILITY OF MOUNTING OPERATING TEMPERATURE FREQUENCY RESTONSE. ‘COMPATIBILITY OF TRANSDUCERS WITH AMPLIFIER REQUIRE ACCURACY / REPEATABILITY 2 SENSITIVEFY OF THESENSOR AND AM GAIN REQUIRED 6 conte,e FORM OF OUTPUL VOLIAGLICURKENT INPUT CRITERIA - INPUT IMPEDANCE - RANGE OF ImANSDUCERS ENVIRONMENTAL CONDITION TYPES OF AN, vource GAIN RANGE : [EXCITATION RANGE : = accuracy zl LINEARISATION FACILITY REQUIREMENT OF MULTIPLEXED/ NON-MULTIPLEXED SYSTEM. 7 NORMALLY MULIFLUXED INCHINIOUE 18 USED \ITEN SINGLE: CHANNEL OF SINGLE MODE OF 7 TRANSMISSION IS USED FO NUUTILE CHANNELS. RECHNT ADVAt “TH ELECTRONIC HAS. PROVIDED FAST MULTIPEEXOR HUT STILL TN SOME CAS MULTIPLEXED SIGNAL 18 NOP ACCT TAL TACK OF FINE SYNCHRONIZA HHON SOME INSTANCES ARE SIMULATION OF THE SIGNAL COURRENCE : REAL TINIE SYNCHRONOUS ANAT YSIS : FATIGUE LABORATORY, ARAI PLIF, MI /AMILITY FOR FILES /LAW APPLICATION , ENVIRONMENTAL REQUIREMENT AC OPERATED /DC OPERATED OPERATING TEMPERATURE LHUBMIDITY / DUST ENVIRONMENT MI REQUIREMENT VIBRATION. REQUIREMENT AUTO ZHRO FACILITY TEMPERATURE / ZERO DRIFT FACILITY OUTPUT / INPUT IMPEDANCE REQUIREMENT SIGNAL / NOISE RATIO LABELING OF CHANNBLS CODIFICATION OF THE FILE FORMAT FOR ACQUISITION, STORAGE AND. ANALYSIS, MAINTENANCE OF EHE HISTORY CARD FOR DATA ACQUISITION ‘COLOUR FORMAT OF CABLE FOR CONNECTION USE OF JUNCTION BOX SHIELDING PRACTICES ‘SUPPRESSION OF AUTOMOTIVE ‘TRANSIENTS: GROUND NOISE PREVENTION PROPER SELECTION OF WIRES / CABLES AND CONNECTORSri SELECTION OF DATA RECORDING TEM NUMBER OF RE AVAILABLE ORDING DEVICES ARE arp pase Mu tare IMICONDUCIOR Mt SOLID STALE psc ‘con, JEYPICALLAYOUL OF Sy siEM. DATA. ACQUISTHON [RSF IN DATA ACQUISHION LOCATION OF Si1E: ANP SURMODNHING ENVIKONMENT ARH; IMPORTANT FACTORS BEFORE DECIDING THE METHODOLOGY HOH DATS ACQUISITION CLASSIFICATION LABORATORY HASH. D4 ACOUISTIION + HELD / OW HOARD DAZA AcQUIsILION FATIGUE LABORATORY, ARAI DIGIFAL BASE RECORDING SYSTEM JS USED FOR ALL APPLICATIONS DUE TO KNOWN ADVANTAGE OF DIGITAL OVER ANALOG. IDENTIFICATION OF CRITICAL LOCATION TO EVALUATE HH PERFORMANCE COMPONENT IT IS VERY IMPORTANT TO LOCATION AND SELECT THE APPROPRIATE. ‘TRANSDUCER FOR THE APPLICATION nv INTTFY RE NORMALLY IDENTIFICATION OF FHE CRITICAL LOCATIONS ARE SELECTED BASED ON : FIELD FAILURE: 5 FEAL ANALYSIS {CLASSICAL MECHANICAL THEORY * ASSUMPTIONS BASED ON EXPERIENCE IMPORIANT CRITERIA FOR LABORATORY BASE DATA ACQUISITION + ENVIRONMENTAL PARAMETERS + NORMAL OPERATING CONDITIONS SUCH AS UNDER OIL, WATER OR AT ELEVALED TEMPERATURE. SELECTION OF SUITABLE SENSOR/SIRAIN GAUGES cle. BASED ON ABOVE PARAMETERS RMI LOCAL INTERHERERCE CONTINUOUS / SHOIT DURATION REQUIREMENT CALIBRATION PROCEDUREled Gases) CRITERIA FOR FIELD / ON BOARD APPLICATION JN ADDITION FO 111 AHORALORY Ast = LOCATION OF EQUIPMEN OPERATOR APPROACHEAMLE, AWAY FROM PRONANTE EME 70% SELECTION OF SAMPLE RATE / FILTERS ReQUIRED SANIT E RAMP VHRsts PREQUINCY. ACCTITABLE ACCURACY HAS BEEN A SOURCE OF LENGIIEY DISCUSSION AMONG DATA C nownven RISHECT 10-1H:PIEEOMENON OF A MUST HB DEALT WITH REGARDLESS OF THEEND USES. OF DATA ALISING PROBLEM 1 LE SAMPLE RATES LISS EAN HE MAXIMUM DATA FREQUENCY (fee 241) TF PIIENOMENA OF AESING OCCUR ALISING FREQUENCY 18 DEFINE fue = fof I> ucts) FATIGUE LABORATORY, ARAI AC OPERATED Dc OPERATED LAVING OF CABLES / SELECTION OF CONNECTORS TELEMETRY REQUIREMENT ~ LABORATORY CALIBRATION PROCEDURE FIELD CALIBRATION viRIRCATION + PROPER IDENTIFICATION, HISTORY CARD, ‘CALIBRATION REPORT FOR REFERENCE AS PER NYQUESI / SHANNA : SAMPLE RATE MUST BE AT LEAST IWICE OF SIGNAL FREQUENCY ASPER LUND DONALDSON : Phar 2° SUNM (IT*%0/ 2418) ue HERCENT ERROR ON PEAK / 109 ‘ IATA FREQUENCY f= SAMPLING FREQUENCY iRKoR HUQuENeY FHEQUINCY NYOUESH | SAMILI Rat: ALISING WILL FOLD OR MIRKOR FREQUENCIES THAT gy OCCUR ABOVE THE NYQUEST FREQUENCY’ 3 i MASS 97/ _~* PREVENTION OF ALISING FILTER AND, SELECTION OF PROPER ANIALISH SAMPLE RATIC SELECTION OF FIL ‘ANALOG F111 DIGITAL EILTER TVPE OF FILTERS. ROLL OFF RAIK EXPRESSED IN alt/ OCTAVE {¢ ob/OcravEROLL OFF RATE FOL) | : [RST RON WIT SCG OT OTIC] [ACTUATOR » SIGNAL ANALYSIS [FEATSTICaT_ ANANSI [FREQUENCT srecrRUM ANTS ‘CORPARE THE FREQUENCY CONTENT TN SIGNAL, WITH REQUIRED RANGE > FATIGUE LABORATORY, ARAL DATA ACQUISITION FLOW DIAGRAM [DENTINCATION OF CRITICAL LOCATION PARAMETERS [suRFACE, TEST CONDITIONS TEST LOADING NO. GF S13 FINALISE THE SENSORS, PROTECTION COVERS, CALIBRATION TECHNIQUE. CABLES / CONNECTORS. 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