Fuel Tech Inc.

ADDENDUM System Survey for Cement NOx Control

Applications:

1. General Operation

Kiln Type Production

Diameter x Burners Fuel Ratio
Rating (MT/hr)
Length (m) (Kiln:Calciner)
No. x %: %
No. x %: %
Comment on production excursions:

2. Specific Data of Kilns

No. Kiln No. Kiln

Kiln: Heat Input (unit = )
O2 and CO in the Flue Gas, Exiting Kiln O2: % O2: %
Before Entering Calciner (%) CO: CO: %
%
Temperature at Kiln Exit (unit = ) +/-
NOx Baseline at the Kiln Exit (ppm
Corrected to % O2)
Flue Gas Flowrate at Kiln Exit (unit = ) +/-
Kiln/Clinker Operation Controls: By: Where:

Temp of Combustion Air to Calciner (o C)

Calciner Combustion: O2: % CO: %

Calciner: Heat Input (unit = )

O2 and CO in the Flue Gas in O2: % O2: %
Calciner (%) (Location = ) CO: CO: %
%
Temperature at Calciner Exit (unit = ) +/-
Temperature at Calciner No. (unit = ) +/-
Temperature at Calciner No. (unit = ) +/-
Temperature at Calciner No. (unit = ) +/-
Flue Gas Flowrate at the Calciner Exit
(unit = )
NOx Baseline at the Calciner (ppm
Corrected to % O2)
Calciner/Clinker Operation Controls: By: Where:

Production Load Variations:

High/Low/Frequency

Please attach system drawings & any of temperature profile data.

3. Control of Clinker Quality by with

located at . %O2 % CO

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 FUEL TECH, INC
COMBUSTION UNIT SURVEY

Name of Facility:
Application Location:
Unit Designation(s):
Type of Unit:

Type of Firing System:

Unit Capacity Factor:

Current Emission
Controls:
(NOx, SOx, Dust, HCL)
Type of Emissions
Monitor:
Emission Signals to DCS:

FUEL ANALYSES (values as analyzed) Data Source: Customer, Typical Estimates

Fuel ID: 1 2 3 4 5
Fuel Source:
Type of Fuel:
Ultimate Analysis:
%Carbon
%Hydrogen
%Nitrogen
%Oxygen
%Sulfur
%Chlorine
%Moisture
%Ash
*Ash Fusion Temperature
(F)
Heating Value
Indicate () Heating Value Basis: HHV or LHV and Units: Btu/lb KJ/Kg KCal/Kg
For gaseous fuels, compute ultimate analysis using GASFUEL1.XLS, and attach printout

AS FIRED CONDITIONS
%Moisture
%Ash
*Please attach ash analysis if available

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 FUEL TECH, INC
COMBUSTION UNIT SURVEY

UNIT DESIGN AT MAXIMUM CONTINUOUS RATING (MCR)

Design Fuel: Primary Secondar Tertiary Other
y
Fuel Mix Fuel 1 %wt./%Heat
Fuel 2 %wt./%Heat
Fuel 3 %wt./%Heat
Fuel 4 %wt./%Heat
Fuel 5 %wt./%Heat
Thermal Input 106Btu/hr,MJ/s
HHV, LHV ,

or, Fuel Flow Klb/hr, Kg/s

TPD, Metric
t/d
Steam Output Klb/hr
Metric tons/hr
Steam Pressure @ SHO Psig, MPa
barG
Steam Temp. oF, oC
SH/RH1/RH2

Electric Output (Utility) MWn, MWg

Plant Heat Rate Btu/KWHn

Btu/KWHg
Boiler Efficiency %gross, %net

Combustion Excess Air % of Stoichiometry

Comb. Air & OFA Temp. oF, oC

Flue Gas O2 at %wet, %dry
Boiler Outlet
Flue Gas Flow Nm3/hrSTP,
@Blr Outlet, Stack SI
@ O2 wet, dry SCFM,
ACFM@oF
OverFire Air Distribution %/%/%/etc.
Flue Gas Recirculation % of net Flue Gas
Flow

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 FUEL TECH, INC
COMBUSTION UNIT SURVEY

OPERATING REQUIREMENTS Case:

Case Number ____ of _____

Fuel Name: 1 2 3 4 5
Fuel Mix (%wt/%Heat Input):

Applicable Load Range Minimum Interm. 1 Interm. 2 Maximum

%LOAD %MCR
Heat Input 106Btu/hr,
HHV, LHV MJ/s
Flue Gas Flow Nm3/hrSTP,
@Blr Outlet, Stack SI
@ O2 wet, dry SCFM,
ACFM@oF
Excess Air %
or Boiler O2 %O2:wet, dry
CO, Furnace, Stack lb/106Btu,
PPM-wetdry
at corresponding O2 @%O2 wet,
dry
Baseline NOx lb/106Btu,
PPM-wetdry
@%O2 wet,
dry
Baseline SOx lb/106Btu,
PPM-wetdry
@%O2 wet,
dry
Baseline HCL lb/106Btu,
PPM-wetdry
@%O2 wet,
dry
Desired Reduction NOx %
Desired Reduction SOx %
Desired Reduction %
______
Time at Condition Hours/year

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 FUEL TECH, INC
COMBUSTION UNIT SURVEY

UNIT GEOMETRY AND DIMENSIONS

Drawings Available Source Drw or Sketch No. Location
Sectional Side View

Sectional Front View

Plan Section through Furnace

Section through Convective Heat

Transfer Surfaces
Observation, Instrument, or Soot
Blower Port Locations
Process Flow Diagram (PFD),
Mass & Energy Balance Sheet
Piping & Instrumentation Diagram
(P&ID)

GENERAL DIMENSIONS Data Source

Furnace Width meters, mm,
or Diameter Feet
Furnace Depth meters, mm,
Feet
Furnace Height meters, mm,
(floor to furnace nose or exit) Feet
Firing Zone Height meters, mm,
Feet
Other: meters, mm,
Feet
Other: meters, mm,
Feet

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 FUEL TECH
COMBUSTION UNIT SURVEY
SNCR BUDGETARY INFORMATION

Company Name: Date Submitted:

Customer Reference #: Date Required:

Facility Location:

Type of Combustion Unit - (i.e. Turbine, boiler, heater, incinerator, furnace, etc.):

Furnace Dimensions, Depth x Width, Feet:

(Provide Drawings if available)
Current Emissions Controls - (i.e. OFA, LO-NOx burners, etc.):

Primary Fuel: Secondary Fuel: Tertiary:

Heating Value, Primary Heating Value, Secondary

Fuel (BTU/lb or BTU/SCF): Fuel (BTU/lb or BTU/SCF):
Electrical Area Classification other than NEMA4: Equipment Indoor/Outdoor?

Is Control Room Interface required? Is a Turnkey quote required?

Is this a new unit or retrofit?

Please fill out the chart with as much information as possible representing the conditions of operation.

Primary Fuel Secondary Fuel

MCR % 100 75 50 100 75 50
Heat Input, MMBTU/hr

Operating hours at % load, hrs

Gas Temperature at upper furnace, F

Flue Gas Flow Rate, SCFM (1)

Existing Baseline NOx,

#/MMBTU Dry Uncorrected
ppm Wet Corrected to
Reference O2
Desired Target NOx,
#/MMBTU Dry Uncorrected
ppm Wet Corrected to
Reference O2
Existing O2, % (dry or wet)
Reference or Corrected O2, % (dry)

Moisture Content, %

Existing CO, ppm (in-furnace)

Existing SO2 , ppm

Existing HCl or Cl2, ppm

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