CROE RCCL SWTU Operators Manual

CROE / RCCL
Scrubber Water Treatment

Unit Operators Manual
Langh Tech SWTU May 10, 2016

CROE/RCCL Scrubber Water Treatment Unit operators manual
Important Safety Information
Improper operation of this product can be dangerous and could result in injury or death to
person and damage to the equipment. Every user or crew member must know the safety
provisions and comply with them at all times.
Do not operate this product until you verify that you are authorized to perform this work, and
that you have read and understood the operation manual. If the operation, maintenance or
repair technique used is not specifically recommended by Langh Tech, you must satisfy
yourself that it is safe for you and for others. You should also ensure that you are
authorized to perform this work, and that the product will not be damaged or become
unsafe by the operation, maintenance or repair procedures that you intend to use.
Langh Tech cannot anticipate every possible situation which may involve potential hazards.
The warnings in this publication and on the product are, therefore, not all inclusive.
Personal close attention to detail plus common sense operation of equipment are major
accident prevention measures.
You must not use this product in any manner different from that considered by this manual
without first satisfying yourself that you have considered all safety rules and precautions
applicable to the operation of the product in the location of use, including site-specific rules
and precaution applicable to the worksite.
All information, illustration and specification in this manual are based on the latest
information available at the time of publication. Langh Tech Oy Ab reserves the right to
change specifications, equipment, operating and maintenance instructions without prior
notice.
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Table of contents
Important Safety Information ................................................................................................ 2
Table of contents .................................................................................................................. 3
Description of SWCU parts ................................................................................................... 5
SWTU Working Principle ...................................................................................................... 7
Dirty and purified water ......................................................................................................... 7
Dirty and purified water tanks ............................................................................................... 8
Purified water flow control................................................................................................... 10
Backflush ............................................................................................................................ 12
Control system.................................................................................................................... 14
General system functions ................................................................................................... 16
SYSTEM ALARMS ............................................................................................................. 17
Cleaning water .................................................................................................................... 18
Procedures for loop cleaning .............................................................................................. 19
Belt filter system ................................................................................................................. 23
Belt filter unit operation ....................................................................................................... 24
Changing the belt filter belt ................................................................................................. 26
Specification list: ................................................................................................................. 34
Attachments: ....................................................................................................................... 35
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Description and Technical data of SWCU System
Make Langh Tech Oy Ab
Type SWCU
Serial no x/2015 (missing)
Cleaning capacity 55m3/ day 10%
Cleaning technology Membrane filters connected to loop
Sludge drying system Belt filter
Circulation water flow in loop 240 m3/ h
Circulation water temperature in loop 50-60C
Circulation water pressure in loop Varies (Range 0-3,2bar)
Residual sludge depends on dirty scrubber water properties. Estimation is kg/ 1m3
scrubber water.(missing)
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Description of SWCU parts
Main components of SWCU are:
- Control system
- Dirty water tank for scrubber water 300TK1
- Backflush tank 450TK1
- Purified water tank 400TK1
- Cleaning water tank 700TK1
- Mixing tank for wet sludge 500TK1
- Belt filter purified water tank 400TK2
- Polymer container 550TK1
- Membrane filters 300F2/300F3
- Belt filter unit 500BF1
- Feed pump for feeding dirty water to loop 300P1
- Loop pump to circulate dirty water through membrane filters 300P2
- Back flush pump for membrane filters back flushing 450P1
- Purified water discharge pump 400P1
- System discharge/sludge transfer pump 500P1
- Feed pump for feeding wet sludge to belt filter 500P2
- Polymer dosing pump to feed polymer to polymer mixing unit 550P1
- Belt filter purified water discharge pump 400P2
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- Process water pre filter 300F1
- Purified water fine filter 400F1
- Residue container for storage of dried sludge
Note: Waste to be delivered ashore for adequate reception facility. Instrumentation of

system consists of several flow-meters, thermo- and manometers, control valves as well as
simple stop valves.
Picture 1. Simplified water treatment unit system diagram
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membranes. Purified water is stored in the

SWTU Working Principle
purified water tank 400TK1.
Langh Tech Scrubber Water Treatment Purified water can be pumped overboard,
Unit purifies the process water used in a to the zero discharge tank or back to the
scrubber system. scrubber process. Remaining sulphates in
In order to avoid process residual the cleaned process water are neither
accumulation in the scrubber system toxic nor harmful but they increase the
certain amount of process water is consumption of the caustic soda,
extracted from the main circulation and therefore recycling of the process water
should be only part of the process water
led to the water treatment unit. Sludge
and harmful hazardous substances e.g. replacement. Purified water is pumped to
soot, metals, oil, hydrocarbons etc. are the purified water tank.
removed from the water by means of a Residual waste sludge is stored in the
filtration. The end product of the cleaning residue container. Full containers are
process is dry residual sludge and purified delivered ashore to an adequate reception
water. facility.
Langh Tech scrubber water cleaning unit

uses membrane filters to purify dirty
scrubber water. Feed pump 300P1 takes Dirty and purified water
dirty scrubber water from dirty water tank
300TK1 and feeds it to loop pump 300P2. Dirty water is water from the scrubber
There are several ceramic tubes inside process. The dirty water tank 300TK1 is
the filter housings. Loop pump P300P2 used as a buffer tank for the water
pushes dirty water to circulation via the treatment unit. From time to time a portion
inner channels of the membranes. Dirt will of the scrubber process water is pumped
accumulate in the walls of the channels to the dirty water tank. The feed pump
and clean water will go through the 300P1 pumps from the dirty water tank to
the loop pump 300P2. Dirty water tank is
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equipped with low- and high level alarm, Dirty and purified water
temperature sensor, sample cocks, vent
line and feed- and drain connections. The tanks
dirty water tank is also connected to the
Both tanks have continuous level
backflush tank via overflow line.
measuring and dirty water tank is also
equipped with 2 level switches for low and
Purified water can be reused as: high-level alarm indication. All control and
alarm level settings are adjustable from
-scrubber process water
the user interface.
-system backflush water
-system rinse water

Water flow to dirty water tank (permission
If there is no use for the purified water it to pump water from external system) is
can be pumped overboard or to the zero activated when low level is reached and
discharge tank. The discharge line is respectively deactivated after high level
equipped with the turbidity sensor QT403 signal.
in order to control that purified water
quality fulfils the SECA -regulations.
Dirty water tank low-level switch or level
Purified water tank is equipped with low-
measurement below alarm level activates
and high level alarms, sample cock, vent
low level alarm and stops the purifier
line, technical water connection and
system until the water level is again above
discharge line.
adjusted low level.
Dirty water tank high-level switch or level

measurement above alarm level activates
high level alarm and stops the process
water supply pump (external scrubber
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control system) until the water level is scrubber system) until water level is again
again below adjusted high level. above adjusted low limit.
Dirty water tank temperature is Purified water tank high level alarm signal
continuously monitored. If the water activates high level alarm and stops the
temperature is out of defined limits during purifier system until water level is again
system operation, low or high temperature below adjusted high limit.
alarm is tripped.
Picture 3. Purified water tank level

settings
Picture 2. Dirty water tank level settings
Purified water tank low level alarm signal

activates low level alarm and stops the
purified water transfer pump (to external
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Purified water flow (picture 5), low pressure alarm is

activated.
control
Starting the Purifier can be done remotely

from the external scrubber system or
locally from the system control panel
(manual operation needs to be selected
first, picture 4). System run / stop buttons
are located at the upper right corner of the
main screen (picture 1). In auto mode
these buttons are visible and they indicate
system status with changing color, but
cannot be used to control the system. If
system run status is activated and dirty Picture 4. Loop settings view
water tank level is above low-limit and
purifier tank level below high-limit, feed
pump 300P1 and loop pump 300P2 Loop pump 300P2 (default setpoint 3 bar,
receive run command. picture 4) keeps water circulating through
membrane cylinders (clockwise rotation).
Loop pressure is monitored continuously
Feed pump 300P1 speed is controlled by and alarm limit (picture 5) violation
PID-control circuit (PLC) according to a activates low- or high pressure alarm.
pressure transmitter PCT301 located Temperature of the loop is monitored
before 300P2 (suction side). PID- continuously. If the loop temperature falls
controller maintains constant water flow to below alarm limit (picture 5), low temp.
supply the membrane loop (default alarm is activated.
setpoint 1 bar, picture 4). If the measured
pressure is below adjusted alarm limit
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PID-controller is keeping cylinder 300F2

pressure before flow control valve higher
(default setpoint 1.8 bar, picture 4) than
pressure before 300F3 flow control valve
(low pressure side). PID-controller opens
the valve if the pressure difference is too
high and closes the valve if the pressure
difference is too low. Second PID-
controller is adjusting 300F3 flow control
valve position according to the actual
water flow measurement in order to keep
the water flow constant (default setpoint
24l/min, picture 4) from the cylinders. If
the flow to the purified water tank falls
below adjusted alarm limit (picture 5), low
purified water flow alarm is activated.
Picture 5. Loop alarm limits
PID-controller and signal limit settings

Constant purified water flow to the purified
should not be adjusted without
water tank is maintained with two remote
manufacturers detailed instructions.
controlled valves PCT401 and PCT402
(one for each cylinder, adjustable 0-100%)
which adjust water flow from the
membranes to the purified water tank. In
order to maintain similar working
conditions for both of the cylinders, equal
amount of water flow needs to be adjusted
from both cylinders. This is achieved by
two separate PID-control circuits. First
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Backflush
Backflush is a cleaning sequence for the

membrane filters 300F2 and 300F3.
Separate backflush pump 450P1 is used
to generate a pressure shock to the
membranes in order to detach adhered
particles.
Backflush should be activated periodically,

usually in 2 hour intervals when the water
treatment unit is running. Backflush
operation takes only a few seconds and
has following phases (PLC control
sequence):
Picture 6. Membrane filters connected to 1. Close normally open valve V414 to
loop; two purified water remote controlled purified tank and start backflush pump
valves PCT 401/402 450P1 (duration 1000ms)
2. Open normally closed valve between

membrane cylinders V456 and open
normally closed backflush valve V457 to
backflush water tank (duration 500ms)
3. Open normally closed backflush main

valve V454 after 450P1 (duration 3500ms)
Picture 7. Dirty scrubber process water on 4. Stop backflush pump 450P1 and wait
the left and purified water on the right. for pressure stabilization (duration
1000ms)
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5. Close all backflush valves and open In normal working conditions bleed off
again valve V414 to purified tank water flow of 4-15l/min from the loop
system keeps backflush tank full at all the
time. Cleaner water is lighter and flows via
overflow line to the dirty water tank and
sludge will accumulate on the bottom of
the backflush tank. Depending on the
water quality in the bottom of the
backflush tank, 200-500 litres is drained
out to belt filter mixing tank in a 24h time.
Please see the belt filter section for further
information.
Picture 8. Backflush settings
At all times, the parameters as well as the

standby period are adjustable from the
user interface. Press the membrane filter
button to see the given backflush set point
and parameters.
The backflush water tank is used to collect

dirty backflush water. The tank is
equipped with overflow line to dirty water
tank, vent line, sample cocks and drain-
and discharge connection. Bleed off water
from the loop system is also connected to
the backflush tank.
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Control system during service operations. Manual / auto

mode can be selected individually for all.
PLC control system is based on ABB
The water cleaning unit is fully automatic.
CP650 control panel and ABB AC500 -
By pressing the RUN/STOP buttons on
series programmable logic controller. 15
the screen, the system will start/stop
touch panel is the main user interface of
automatically. Make sure that all pumps
the system. All necessary information for
and valves are in AUTO position. In every
the user is presented on the display in
equipment which are shown in the control
graphical form including system status,
mimics, green colour indicates the auto
alarms, manual controls etc. Navigation
mode, yellow colour manual mode.
buttons are used to change between
Manual modes are only for the
main, setup and alarm screens. Direct
maintenance purposes.
links to single device related pop-up
CAUTION! If the system is started
windows are provided just by pressing the
in partly manual mode, the automation
graphical symbol of the selected device
does not have full control over the
on the screen.
system. Risk for technical failure
Modbus communication link is provided exists.
for communication with the external
scrubber control system. All remote
controlled pumps, motors and valves can
be operated in automatic or manual mode.
Manual operation should be used only
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Picture 9. User interface on the control panel, main screen (WATER TREATMENT)
15 / 35

General system functions
All remote controlled pumps, motors and

valves can be operated in automatic or
manual mode.
Manual operation should be used only
during service operations.
CAUTION! If the system is started
in partly manual mode, the automation
does not have full control over the
system. Risk for technical failure Picture 11. Pump control view
exists.
Manual / auto mode can be selected
individually for all controlled devices. Manual operation of controlled valve or
pump can be activated by first selecting
the device from the main screen (pop-up
window opens) and then pressing
MANUAL button. In this mode manual
control buttons are visible and the pump
or valve can be controlled fully manually.
Press AUTO button in order to return the
controlled device back to the normal
operating (auto) mode.
System sensors (420mA) are monitored

Picture 10. Valve control view
continuously against wire breaks and
short circuits. If a sensor signal fault
(signal out of range) is detected, system
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alarm message, including name and troubled device and also additional time
position of faulty sensor is activated. stamp and status information. Alarm
status can be active or inactive. All alarms
must be first acknowledged before
All system pumps and motors run-signals clearing (reset) from the alarm list is
and circuit breakers position-signals are possible. If the cause of a single alarm
connected to the PLC system. Tripped disappears, the alarm message will stay
motor circuit breaker or missing run-signal on the screen until acknowledgement and
during run command activation will reset is done.
activate fault alarm including tripped
device name and position information.
Following buttons are available:
Emergency stop activation stops all

system operations and sets the system to ACK = Acknowledge selected alarms
stop-mode. System can be activated only
RESET = Clear selected alarms
after resetting the emergency stop button
and acknowledging the alarm from the CHECK/UNCHEK ALL = Choose all
user interface. messages in the window
HISTORY = Show alarm buffer (alarm

System alarms history)
RESET ALARM OUTPUT = Reset alarm

output to external system
System alarms can be viewed by
selecting the system alarm -screen. All
system alarms appear in a list which
includes detailed description about the
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Picture 12. Alarm window
- remote controlled valve PCT402 is 85%

Cleaning water
open or more
If the purified water flow from loop starts

to drop (feed pump 300P1 filter 300F1 is Cleaning process:
clean) or if the purified water valve
- Drain the system
PCT402 gives alarm (85% open when
loop temperature is 50-60C) it indicates - Black side alkaline cleaning with HL10
that the loop is blocked and needs to be - Black- and Clean side alkaline cleaning
cleaned. Cleaning schedule is hard to with Ultrasil 115
predict, most accurate indications are:
- Black- and Clean side acid cleaning with
- purified water flow drops in to level 2-3l/h Ultrasil 73 or 75
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- System flushing - Drain the loop by opening valves

V307;V455;V456;V411(100% open)
V412(100% open)
Alkaline and acid cleaning agents are
V414;V703;V704;V416;V417;V502;V506;
used. Estimated cleaning time is approx.
V507;V511
3hrs. Cleaning water tank is used for filling
membranes with cleaning mixture and - Close the valves V509;V458;V415;V700
rinsing the loop. Tank level is maintained
- Start the sludge pump 500P1 and drain
manually.
the system to backflush tank 450TK1
NOTE: When user starts new cleaning - Close the valves
step, make sure that the water V511;V455;V456;V307;V417;V301;V401
temperature difference is not more than Step 2

10C.
- Open the valve V700
- Start feed pump 300P1

Procedures for loop
- Start loop pump 300P2
cleaning
- Adjust V704 abt. 25-30% open
- Add to cleaning tank 700TK1
Step 1 approximately 5 liters of HL10
- Stop the cleaning unit - Run the loop for 15 minutes at

temperature 55-60C
- Fill the cleaning water tank 700TK1 with
50-60C technical water
- Switch all valves and pumps to manual Step 3
mode - Stop the loop pump 300P2
- Switch loop backflush to manual mode - Stop the feed pump 300P1
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- Drain the loop by opening valves - Run the loop until the loop water
V456;V455;V307;V417;V704;V502;V506; temperature will exceed 75C
V507;V509 to mixing tank 500TK1
- Start sludge pump 500P1 (pump until the

- Cool down cleaning solution to 55-60C
loop and the cleaning water tank 700TK1
are empty)
- Stop the sludge pump 500P1 - Stop the loop pump 300P2
-Close the valves - Stop the feed pump 300P1
V509;V307;V455;V456;V417 - Drain the loop by opening valves
- Fill the cleaning tank 700TK1 with hot V456;V455;V307;V417;V704;V502;V506;
water 55-60C V507;V509 to mixing tank 500TK1
- Open V700 - Start sludge pump 500P1 (pump until the

loop and the cleaning water 700TK1 tank
- Start the feed pump 300P1
are empty)
- Start the loop pump 300P2
- Adjust V704 so that the loop pump

Step 4
300P2 suction side pressure will be close
to 1bar
- Add 6-7l of Ultrasil 115 to cleaning water - Fill cleaning water tank with 50-60C
tank 700TK1 technical water
- Run the loop approx..15 minutes and - Close the valves V307;V455;V456;V417
then carefully open V417 approx. 30% - Start feed pump 300P1
- Adjust V704 at the same time so that - Start loop pump 300P2
loop suction side pressure stays close to
- Carefully open V417 approx. 30%
1bar
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- Adjust V704 so that loop suction - Adjust V704 so that the loop pump
pressure is close to 1bar 300P2 suction side pressure will be close
to 1bar
- Rinse the system 10 minutes
- Add 6-7l of Ultrasil 73/75 to cleaning
water tank 700TK1
- Stop the loop pump 300P2
- Run the loop arp.15 minutes and then
- Stop the feed pump 300P1 carefully open V417 approx. 30%
- Drain the loop by opening valves - Adjust V704 at the same time so that
V456;V455;V307;V417;V704;V502;V506; loop suction side pressure stays close to
V507;V509 to mixing tank 500TK1 1bar
- Start sludge pump 500P1 (pump until the - Run the loop until the loop water
loop and the cleaning water 700TK1 tank temperature will exceed 75C
are empty)
- Cool down cleaning solution to 55-60C

Step 5

- Stop the sludge pump 500P1
- Stop the feed pump 300P1
- Close the valves
- Drain the loop by opening valves
V509;V307;V455;V456;V417
V456;V455;V307;V417;V704;V502;V506;
- Fill the cleaning tank 700TK1 with hot V507;V509 to mixing tank 500TK1
water 55-60C
- Open V700 loop and the cleaning water 700TK1 tank
- Start the feed pump 300P1 are empty)
- Start the loop pump 300P2
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Step 6
- Stop the sludge pump 500P1
- Stop the sludge pump 500P1 - Fill cleaning water tank with 50-60C
technical water.
- Fill cleaning water tank with 50-60C
technical water. - Close the valves V307;V455;V456;V417
- Close the valves V307;V455;V456;V417 - Start feed pump 300P1
- Start feed pump 300P1 - Start loop pump 300P2
- Start loop pump 300P2 - Carefully open V417 approx. 30%
- Carefully open V417 approx. 30% - Adjust V704 so that loop suction
pressure is close to 1bar
- Adjust V704 so that loop suction
pressure is close to 1bar - Stop the loop pump 300P2
- Rinse the system 15 minutes - Stop the feed pump 300P1
- Close
V703;V704;V417;V416;V502;V506;V507;
V509
- Stop the feed pump 300P1
- Open V415;V458
- Drain the loop by opening valves
- Set all remote controlled pumps and
V456;V455;V307;V417;V704;V502;V506;
valves back to AUTO mode
V507;V509 to mixing tank 500TK1
- Set system backflush to AUTO mode
loop and the cleaning water 700TK1 tank
are empty)
Now the system is cleaned with alkaline
and acid cleaning agents and rinsed with
Step 7
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clean technical water. System is ready to - Belt filter unit 500BF1

normal operation again.
- Mixing tank 500TK1
- Purified water tank 400TK2
Belt filter system - Polymer container 550TK1
- Polymer feed pump 550P1

Belt filter is used to get sludge out from
the backflush tank and the dirty water - Wet sludge feed pump 500P2
tank. Belt filter system consists of several - Purified water discharge pump 400P2
tanks, filters and pumps.
- Polymer mixing unit
- Purified water fine filter 400F1
- Residue container for storing the dry

sludge
System is equipped with several start/stop

switches as well as level sensors.
Picture 13. Belt filter system Sludge pump 500P1 is used as a

transfer/feed pump.
Normal amount what needs to be taken

out is 200-300 litres per tank after 12h-
48h use of the water treatment unit.
Mixing tank is used as a buffer tank to the
belt filter.
Note: Check visually the water quality

Picture 14. Dry sludge on the belt filter when you are pumping water to the mixing
tank, if the water seems: dark black and
Main components are:
"hard" it means you have to pump more
23 / 35

out. If the water goes lighter it means that Mixing tank has high level alarm which will
it`s clean enough and you can stop stop the transfer pump 500P1. Mixing tank
pumping. high-level alarm is activated if mixing tank
high-level switch signal is active after
WARNING: Always use safety
adjusted time delay (transfer to the belt
glasses and rubber gloves when
filter not possible).
operating with the belt filter system!
After started, both pumps are running until

Belt filter unit operation mixing tank low level switch activates or
belt filter level switch indicates high level.
Water transfer to the mixing tank from the Belt filter motor starts filtering run/stop
dirty water tank 300TK1 or backflush tank sequence, which means moving the filter
450TK1 can be started only manually from forward slowly by running the belt for few
the user interface. 500P1 sludge transfer seconds (2-5s) and then waiting for
pump is started and runs until high-limit adjusted period (5-10min). This sequence
switch of the mixing tank or pre-defined is repeated until the belt filter water level
timer stops the pump. switch indicates low level. Pumps 500P2
and 550P1 start again in order to fill belt
CAUTION!: Never open both source
filter again. This sequence is repeated
tanks at the same time when you are
until mixing tank low level stops the
pumping to the mixing tank.
sequence. If needed, new transfer from
The belt-filter unit is fully automatic.Belt the dirty or backflush tank needs to be
filter run-mode needs to be selected from activated manually again.
the user interface before filter automatic
operation. If the belt filter level switch
allows (belt filter water level low and filter Belt filter run/wait periods can be adjusted
water tank level below high-level), 500P2 from the user interface (picture 15).
sludge transfer pump and 550P1 polymer
pumps receive start command.
24 / 35

alarm prevents transfer pumps 500P2 and

550P1 operation (transfer from mixing
tank to belt filter)
Note: Check visually purified water

quality. If the water is not "clear" it means
that you have to enlarge polymer feed
(normal pump set point is 25-40).
CAUTION! : Make sure that all

valves and pumps are in AUTO mode!
Picture 15. Belt filter settings The discharge line has a fine filter 400F1
Mixing tank mixer motor is running if to avoid dirt flakes entering from the Belt
mixing tank low-level switch is not active filter tank bottom mixing to purified water
and belt filter operation set to run-mode that is pumped to the system or
from the user interface. overboard.
Filtered water is stored in separate belt When the discharge pumps 400P2 starts,
filter tank. When the filter tank high level first 15-20 seconds the water is led
switch indicates high level, 400P2 transfer through the fine filter. After the mentioned
pump starts to empty the tank (if allowed period bypass valve will be opened.
by the external scrubber control system) Note: Fine filter must be changed once
until the tank low level switch is activated. per month!
Belt filter tank high level alarm is activated
if high-level switch is still activated after
adjusted delay. Belt filter tank high-level
25 / 35

Changing the belt filter belt
One belt will last for about 1 to 2 months

depending on the working operation hours.
1. When the belt roll is finished the

micro switch will stop the belt filter
automatically.
2. Remove the protective cover.
3. Turn the band motor switch to

position 0.
26 / 35

4. Lift off the collecting conus
5. Lift up the scraper.
6. Take off both the belt holders
7. Turn the band motor switch to HAND

position and let the motor turn until
belt is in the end.
27 / 35

8. Let the motor turn until belt is in the

end. Then turn the band motor
switch back to position 0.
9. Connect the KEY to bandmotor axel

and pull it out to release the one end
of the belt roll.
10. Pull out opposite side axle from the

knob to release the belt roll
completely.
28 / 35

11. Lift away the old belt roll and remove

the end collar from the roll.
12. Use the key to turn centre section 45

degrees to loosen the tension of the
roll.
13. Lift off the 4 side sections to be able

to remove the used belt filter from
the roll.
29 / 35

14. Put the roller components back

together.
15. Lift the roller back to place and

connect between the end axels.
16. Lift up the roll lever and set the new

belt roll to place.
30 / 35

17. Route the belt like shown on the

figure.
18. Use a thin plastic plate or similar to

push the belt through the rubber
scraper.
CAUTION! : Be careful not to

damage the rubber scraper!
19. Route the new belt until to the belt

roll.
31 / 35

20. Connect the belt to the belt roll by

pulling the belt between the inner
and one outer section.
21. Check that the belt is not twisted and

that it runs straight.
22. Turn the bandmotor switch to Hand

mode and let the roller rotate 5 full
turns.
32 / 35

23. Stop the bandmotor by turning the

switch back to 0 position.
24. Set the both belt holders back in

place.
25. Switch the bandmotor to AUTO

mode
26. Lift the collecting conus back to

place and pull the scraper down.
User can start the system, the belt filter is

on full automatic control again.
33 / 35

Specification list:
- feed pump 300P1:Grundfoss CRNE 10-2 A-FGJ-G-E-HQQE
- loop pump 300P2: Grundfoss NK 80-160/165 A2-F-R-E-BQQE
- back flush pump 450P1: Grundfoss CRN 32-4-2 A-F-G-E-HQQE
- purified water discharge pump 400P1: Grundfoss CRNE 3-4 A-FGJ-G-E-HQQE
- sludge transfer pump 500P1: Wilden P2/PKPPP/WFS/WF/PWF/0404
- beltfilter feed pump 500P2:Seepex BN 2-6L / A6-A7-A7-R0-GA
- polymer dosing pump 550P1: PUM04-1012
- beltfilter purified water pump 400P2: Grundfoss CRNE 3-4 3-4 A-FGJ-G-E-HQQE
- process water pre filter 300F1: Eaton Model 53 BTX STR-D-53-020-D-16-SS
- purified water fine filter 400F1: Eaton Ecocart EKF-130-E-1
- beltfilter unit: SF 1000 L/S
- purified water flowmeter FCT 401: Endress + Hauser 50P32-EA0A1AA0AEAA
- bleed off flowmeter FT 301: (missing)
- level sensors: (missing)
- temperature sensors: (missing)
34 / 35

Attachments:
Drawing P8007A.1900:01
Drawing P8007B.1900:01
35 / 35

INSTRUMENT CODING
FT
301
FCT
401
PCT PCT
401 402
LCSS
302
LI TI

301 LI 701
401
LT
301 PT PI
PCT
401 TI TE 305
TE 301
301 301 302 PI PI
304 PT
303
LCSS 301
301 PI
PI 302 PDI
301 301
LCS
GS GS
503
451 301
LCS
402
PI LCS
452 401
PI
451
PI
LCSS
502
501
PI
501
LCS
502
LCS
501
Turbidity
403
QT
G V514 AND POLYMER MIXING UNIT INFORMATION ADDED 25.04.2016 KH LL

F pH RANGE UPDATED 13.04.2016 KH LL
E INSTRUMENTATION UPDATED 28.01.2016 KH LL
D RETURN LINE MODIFIED 18.12.2015 NSA JTS
C SECOND WASH MONITOR MODIFIED 16.12.2015 NSA JTS
B SECOND WASH WATER MONITOR ADDED 11.12.2015 NSA JTS
A INITIAL ISSUE 02.11.2015 NSA KH
Rev. Alteration or remark Date Drawn Appr.
Copyright of Langh Tech Finland, whose property this document remains. No part thereof may be disclosed, copied, duplicated or in any other way
made use of, except with the approval of Langh Tech Finland.
Drawn Scale
NSa 27.10.2015 Langh Tech
Checked
JTS 30.10.2015 Water Treatment System
Appvd. Metr.
KH 02.11.2015
Page
Name
1/1
CROE/RCCL WTS Size Drawing No: Revision
System Diagram A3 P8007A.1900:01 G

INSTRUMENT CODING
FT
301
LCS
"H"
LCS
"L"
FCT
401
PCT
PCT 402
401
LCSS
302
LI
301 LI
401
LT TI
301 PT 701 PI
PCT
401 TI TE 305
TE 301
301 301 302 PI PI
304 PT
303
LCSS 301
301
PI
PI 302 PDI
301 301
LCS
GS GS
503
451 301
LCS
402
PI LCS
452 401
PI
451
PI
LCSS
502
501
PI
501
LCS
502
LCS
501
Turbidity
403
QT
H BACK FLUSH TANK, V514 AND POLYMER MIX UNIT INFO ADDED 26.04.2016 KH LL
G pH RANGE UPDATED 13.04.2016 KH LL
F INSTRUMENTATION UPDATED 28.01.2016 KH LL
E RETURN LINE MODIFIED 18.12.2015 NSa JTS
D BACK FLUSH PIPING AND PUMP CAPACITY MODIFIED 16.12.2015 NSa JTS
C SECOND WASH WATER MONITOR MODIFIED, LOOSE TANK AND PUMP ADDED 16.12.2015 NSa JTS
B SECOND WASH WATER MONITOR ADDED, BACK FLUSH DRAINING ADDED 11.12.2015 NSa JTS
A INITIAL ISSUE 02.11.2015 NSa KH
Rev. Alteration or remark Date Drawn Appr.
Copyright of Langh Tech Finland, whose property this document remains. No part thereof may be disclosed, copied, duplicated or in any other way
made use of, except with the approval of Langh Tech Finland.
Drawn Scale
NSa 27.10.2015 Langh Tech
Checked
JTS 30.10.2015 Water Treatment System
Appvd. Metr.
KH 02.11.2015
Page
Name
1/1
CROE/RCCL WTS Size Drawing No: Revision
System Diagram A3 P8007B.1900:01 H

CROE RCCL SWTU Operators Manual

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Scrubber Water Treatment

Langh Tech SWTU May 10, 2016

Important Safety Information

Langh Tech SWTU May 10, 2016

Important Safety Information ................................................................................................ 2

Table of contents .................................................................................................................. 3

Description of SWCU parts ................................................................................................... 5

SWTU Working Principle ...................................................................................................... 7

Dirty and purified water ......................................................................................................... 7

Dirty and purified water tanks ............................................................................................... 8

Purified water flow control................................................................................................... 10

General system functions ................................................................................................... 16

SYSTEM ALARMS ............................................................................................................. 17

Cleaning water .................................................................................................................... 18

Procedures for loop cleaning .............................................................................................. 19

Belt filter system ................................................................................................................. 23

Belt filter unit operation ....................................................................................................... 24

Changing the belt filter belt ................................................................................................. 26

Specification list: ................................................................................................................. 34

Langh Tech SWTU May 10, 2016

Description and Technical data of SWCU System

Make Langh Tech Oy Ab

Serial no x/2015 (missing)

Cleaning capacity 55m3/ day 10%

Cleaning technology Membrane filters connected to loop

Sludge drying system Belt filter

Circulation water flow in loop 240 m3/ h

Circulation water temperature in loop 50-60C

Circulation water pressure in loop Varies (Range 0-3,2bar)

Langh Tech SWTU May 10, 2016

Description of SWCU parts

Main components of SWCU are:

- Dirty water tank for scrubber water 300TK1

- Backflush tank 450TK1

- Purified water tank 400TK1

- Cleaning water tank 700TK1

- Mixing tank for wet sludge 500TK1

- Belt filter purified water tank 400TK2

- Polymer container 550TK1

- Membrane filters 300F2/300F3

- Belt filter unit 500BF1

- Feed pump for feeding dirty water to loop 300P1

- Loop pump to circulate dirty water through membrane filters 300P2

- Back flush pump for membrane filters back flushing 450P1

- Purified water discharge pump 400P1

- System discharge/sludge transfer pump 500P1

- Feed pump for feeding wet sludge to belt filter 500P2

- Polymer dosing pump to feed polymer to polymer mixing unit 550P1

- Belt filter purified water discharge pump 400P2

Langh Tech SWTU May 10, 2016

- Process water pre filter 300F1

- Purified water fine filter 400F1

- Residue container for storage of dried sludge

Note: Waste to be delivered ashore for adequate reception facility. Instrumentation of

Picture 1. Simplified water treatment unit system diagram

Langh Tech SWTU May 10, 2016

membranes. Purified water is stored in the

certain amount of process water is consumption of the caustic soda,

Langh Tech scrubber water cleaning unit

Langh Tech SWTU May 10, 2016

-system rinse water

Dirty water tank high-level switch or level

Langh Tech SWTU May 10, 2016