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00-SNAPSHOT 01/06/14
Chassis ID Path
A 252575 2102/Repair//Engine, install
Model Identity
FH16 119019156
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Depending on the version, different lifting tools are used on the front of the engine.
A: Earlier version use 9990111 + 9990167.
B: Later version use 88800112.
Warning
The engine must not be lifted with the gearbox attached, as the lifting tool is not rated for heavier loads than the
engines weight.
or
Attach the engine. Fit the front engine mounting pad in the guiding pin. Tighten the front and rear attachments.
Note: Let the engine hang slightly (about 1 mm) above the rear engine mounting pads. Tighten the screws diagonally
to the torque specified in the Specifications Group 20.
3
Fit the gearbox. Refer to Gearbox, installation 43172-1 in Group 43.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Fit the power steering reservoir (18) and the gear selector cables. Pull the cover tightly over the controls. Fit the
electrical connectors to the cable channel
Fit the piping for the compressor relief discharge and suction (17).
Fit the fuel lines (15).
Fit the power steering servo pump suction hose (14).
Fit the hose to the exhaust pressure governor (13).
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
Fit the power steering servo pump pressure hose (12) by:
Note: Check that the hose is secure by pulling it forwards and backwards.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
7
Fill the power steering servo reservoir with oil.
8
Fill with coolant.
In the case of a new or overhauled engine, fill with engine oil.
9
Bleed the fuel system, refer to 23003-3 Fuel system, bleeding Group 23.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.00.51.00-SNAPSHOT 01/06/14
10
Start the engine and check for leakage. Also check the oil and fluid levels.
11
Delete any fault codes.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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