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Page No: 1
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
No of vents : 6Nos.
2.0 Material :
C /C O F T R A C K 8 3 1 4
110
30
190
20
400
550
C /C O F S ID E S E A L 7 9 1 4
350
VENT 7814
300
40
25
150
12
26 55
325
2 3 25 7 2
430
65 51
750
585
135
3 8 35 5 0
25
185
20 230 20
50
6 4 .6 6 7
C/C of seals = 7914mm
Design head = 23.810M
2 3 .8 1 2 M
3 0 0 .6 9 1 t
2 2 .0 9 0 M
RA = 156.512t 36
A B
RB = 155.885t 48 74 50
172
2 9 5 .7 5 0 t
2 0 .2 4 4 M
RC = 155.120t 4 2 .3
RD = 154.114t C D
4 7 .6 87 50
5.3 Design of Horizontal girders : 1 8 4 .6
RA = 156.512t RB = 155.885t
RC = 155.120t RD = 154.114t
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 5
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
It is proposed to design girder A for a load of 156.512t and adopt the same section
for all the remaining girders.
A 2 0 l = 7 9 1 .4 2 0 B
RA = RB = 78256kg L = 8 3 1 .4
Proposed Skin plate out of 25mm plate effective thickness after allowing corrosion
allowance of 1.5 mm is 23.5mm.
2 .3 5
The sectional properties are as follows :
Area = 479.95cm2
4 5 .2 7
1 .6
4 2 .9 2
IXX = 830460cm4
Z1 = 18345cm3
90
Z2 = 19349cm3
Z3 = 15945cm3
5 1 .6 8
Bending stress on D/S of skin plate = 17048070 / 18345 = 929kg/cm 2 < 1346kg/cm2
Bending stress on U/S of skin plate = 17048070 / 19349 = 881kg/cm 2 < 1346kg/cm2
2 .5
2 2
Bending stress on U/S of flange = 17048070 / 15945 = 1069kg/cm
3 0 < 1346kg/cm
2 .5
32
Shear stress = 78256 / (58.8 X 1.6) = 831kg/cm2 < 856kg/cm2
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 6
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
Design of Welds :
SF = 78256kg IXX = 830460cm4
RA = 156566kg 1 5 6 5 1 2 k g
a
1 5 6 8 8 5 k g
b
A B
1 5 7 4 1 5
RB = 156831kg 1 0 4
RC = 154991kg 1 5 5 1 2 0 k g
c
1 5 4 1 1 4 k g
d
C D
1 5 8 7 1 5
1 1 7
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 7
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
RD = 154243kg
3 2 .5
ZXX = 4 X 2.0 X 622 / 6 = 5125cm3
62
Bending stress = 2348490 / 5125
6
= 458kg/cm2 < 1346kg/cm2
2 3 .5
Shear stress = 78500 / (2 X 32.5 X 2.0)
12
2 2
= 604kg/cm < 855kg/cm
Bearing stress = 78500 / (2 X 12 X 2.0) = 1635kg/cm 2 < 1836kg/cm2
How ever 12mm padding is proposed
a) Roller :
Material : Carbon Cast Steel IS 1030 Grade 340 - 570
Permissible stress = 1.4 X 570 X 10.2 / 1000 = 8.14t/cm2
Proposed 600 with 160 tread width.
C = 0.418 (78.5 X 2046) / (30 X 16) = 7.65t/cm2 < 8.14t/cm2
b) Bearing :
As per IS 4622 2003 the static capacity of bearing is 1.5 times of roller load
= 1.5 X 78500 X 9.81 = 1155125N
Proposed Spherical roller bearing No. 24130CC/ W33 having ID : 150, OD : 250 and
thickness 100 with static capacity 1530KN with pressed steel cage.
c) Design of Pin :
Material : Corrosion resistance steel 20Cr13 IS 1570 part V
Yp 490MPa, UTS : 690MPa, Hardness : 250 270 BHN
Permissible stress : Bending = 0.40 X 490 X 10.2 = 1999kg/cm 2
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 8
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
78500 kg
RA = RB = 39250kg A 8 .1 10 8 .1 B
2 6 .2
C /C O F R O L L E R T R A C K = 8314
L IF T IN G C /C = 4 9 0 0
850
56
265
6
50 0 6000
400 500 6514
FLO W
18y
16x
b = 48
18x
3 0 .5
16y
b = 35 b = 35
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 9
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
2 2 2 2
16X = 122kg/cm < 1346cm 16Y = 60kg/cm < 1346kg/cm
2 2 2 2
17X = 45kg/cm < 1346kg/cm 17Y = 152kg/cm < 1346kg/cm
2 2 2 2
18X = 149kg/cm < 1346kg/cm 18Y = 39kg/cm < 1346kg/cm
1 7 .5
RA = 3238kg A
1 7 .5 3 0 .5
48
Point of application
= ( X 17.53 X + 30.5 X 17.5 X 32.75) / [(17.52 / 2) + (30.5 X 17.5)] = 28.05cm
BM = 3238 X 28.05 [722 (28.05 17.5 X ) + (2516 / 30.5) X (10.55 2 / 2)
= 74406kgcm
IXX = 2548cm4
20
Z1 = 433cm3 1 .2
1 6 .4 6
Z2 = 155cm3
2 2 2 2
C = 211 + 149 + 211 X 149 = 313kg/cm < 1836kg/cm
6.1.2 Design of Skin plate and vertical stiffeners between Girder A & B :
Head to the centre of the panel : 23.810 (0.48 + 0.74 / 2) = 22.962M
p = 2.296kg/cm2
s 4y
s 4x
1 7 .5
s 2y s 3y
b = 74
s 2x
39
s 3x
a = 35 a = 35 1 7 .5
2X = 24.93 2Y = 9.158
3X = 49.96 3Y = 14.99
4X = 10.29 4Y = 34.30
2 2 2 2 2
b = [(K / 100) X ((p X a ) / s )] = [(K / 100) X ((2.296 X 35 ) / 2.65 )] = 5.093kg/cm
2 2 2 2
2X = 127kg/cm < 1346kg/cm 2Y = 47kg/cm < 1346kg/cm
2 2 2 2
3X = 254kg/cm < 1346kg/cm 3Y = 77kg/cm < 1346kg/cm
2 2 2 2
4X = 52kg/cm < 1346kg/cm 4Y = 175kg/cm < 1346kg/cm
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 12
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
1 7 .5
B C
RB = RC = 2270kg 1 7 .5 39 1 7 .5
74
25
Area = 82.75cm2
2 .3 5
4 .4 2
IXX = 2955cm4
Z1 = 669cm3
20
1 .2
1 7 .9 3
3
Z2 = 165cm
s 16y
3 2 .5
s 18x
b = 50
s 16x
s 18y
1 7 .5
s 17x
s 17y
a = 35
b/a ratio = 50 / 35 = 1.429 K value for b/a = 1.429 is
2 2
x = 929 + 43 = 972kg/cm < 1346kg/cm
2 2
y = - 142kg/cm < 1346kg/cm
2 2 2 2
C = 972 + 142 + 972 X 142 = 1050kg/cm < 1836kg/cm
1 7 .5
W7 = 2 X X 17.52 X 2.234 = 684kg
W8 = 2 X 32.5 X 17.5 X 2.234 = 2541kg D
1 7 .5 3 2 .5
RF = 3225kg 50
Point of application
= [( X 17.53 X ) + 32.5 X 17.5 X 33.75] / ( X 17.52 + 32.5 X 17.5) = 29.066cm
2
Area = 56.90cm
5 .8 9
IXX = 2548cm4
20
1 .2
Z1 = 433cm3
1 6 .4 6
Z2 = 155cm3
2 2 2 2
C = 211 + 114 + 211 X 114 = 286kg/cm < 1836kg/cm
6.2 Design of Skin plate and Vertical stiffeners for Top element :
The disposition of skin plate and vertical stiffeners are as shown:
C /C O F R O L L E R T R A C K = 8314
L IF T IN G C /C = 4 9 0 0
850
8
56
265
6
5 0 0 6000
400 500 6514
6.2.1 Design of Skin plate and vertical stiffeners below Girder D : FLO W
17x
18y 1 7 .5
b = 4 7 .6
16x
18x
3 0 .1
16y
b = 35 b = 35
2 2 2 2 2
b = [(K / 100) X ((p X a ) / s )] = [(K / 100) X ((2.185 X 35 ) / 2.35 )] = 4.85K kg/cm
2 2 2 2
16X = 111kg/cm < 1346cm 16Y = 55kg/cm < 1346kg/cm
2 2 2 2
17X = 42kg/cm < 1346kg/cm 17Y = 141kg/cm < 1346kg/cm
2 2 2 2
18X = 138kg/cm < 1346kg/cm 18Y = 36kg/cm < 1346kg/cm
RA = 2971kg 1 7 .5
A
1 7 .5 3 0 .1
Point of application 4 7 .6
= [( X 17.53 X ) + 30.1 X 17.5 X 32.5] / ( X 17.52 + 30.1 X 17.5)
= 27.847cm
BM = 2971 X 27.847 [(669 X (27.847 - X 17.5) + (2302 X 10.34 2 / (30.1 X 2))]
= 67820kgcm
2 .3 5
Area = 54.55cm2
6 .0 9
IXX = 2493cm4
20
1 .2
Z1 = 409cm3
1 6 .2 6
Z2 = 153cm3
s 2y s 3y
b = 87
s 2x s 3x
52
1 7 .5
a = 35
2X = 25.00 2Y = 8.00
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 18
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
3X = 50.00 3Y = 15.00
4X = 10.29 4Y = 34.30
2 2 2 2
2X = 117kg/cm < 1346kg/cm 2Y = 38kg/cm < 1346kg/cm
2 2 2 2
3X = 235kg/cm < 1346kg/cm 3Y = 70kg/cm < 1346kg/cm
2 2 2 2
4X = 48kg/cm < 1346kg/cm 4Y = 161kg/cm < 1346kg/cm
W 3 W 4 W 3
2 .3 5
4 .2 4
IXX = 3004cm4
20
Z1 = 708cm3 1 .2
Z2 = 166cm3 1 8 .1 1
s 16y
3 2 .5
s 18x
b = 50
s 16x
s 18y
1 7 .5
s 17x
s 17y
a = 35
GREY HOUND ENGINEERS (INDIA) Private Limited
Page No: 20
PROJECT : RAMPUR HEP ( H.P) PACKAGE II SUBJECT: DESIGN OF DRAFT TUBE GATES
Rev : 1
2 2 2 2
16X = 110kg/cm < 1346kg/cm 16Y = 51kg/cm < 1346kg/cm
2 2 2 2
17X = 39kg/cm < 1346kg/cm 17Y = 131kg/cm < 1346kg/cm
2 2 2 2
18X = 105kg/cm < 1346kg/cm 18Y = 31kg/cm < 1346kg/cm
Point of application
= [( X 17.53 X ) + 32.5 X 17.5 X 33.75] / ( X 17.52 + 32.5 X 17.5) = 29.066cm
IXX = 2548cm4
Z1 = 433cm3
20
1 .2
1 6 .4 6
Z2 = 155cm3
Note : The element weight for CG calculation is taken without weight of lifting
arrangement.
9.0 Hoist capacity calculations:
The top element of Draft tub gate is fitted with 2 Nos. of filling valves for
balancing the pressures. The elements are lifted / operated under balanced head
28800kg
Proposed to use 40t Rope drum hoist with 1.0M/min speed and 30M lift.