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ENVIRONMENTAL ENGINEERING ISSN 2029-7106 print / ISSN 2029-7092 online

th
ISBN 978-9955-28-828-2 (2 Volume)
The 8 International Conference ISBN 978-9955-28-827-5 (3 Volumes)
May 1920, 2011, Vilnius, Lithuania
Selected papers http://enviro.vgtu.lt
Vilnius Gediminas Technical University, 2011

SIMULATION OF THERMAL STRATIFICATION IN THE HEAT STORAGE FOR


CHP PLANT

Giedre Streckiene1, Vytautas Martinaitis2, Petras Vaitiekunas3


1, 2, 3
Vilnius Gediminas technical university, Saultekio ave. 11, LT-10223 Vilnius, Lithuania.
E-mails: 1giedre.streckiene@vgtu.lt; 2vytautas.martinaitis@vgtu.lt; 3vaitiek@vgtu.lt

Abstract. Thermal stratification phenomenon is successfully used to store and retrieve thermal energy from heat
storages. The aim of this study is to compare two simulation models for describing thermal stratification in the heat
storage tank used in the cogeneration (CHP) plant at any time. In this paper analytical and numerical analyses have
been carried out to show temperature fields inside the heat storage. The first analytical model is done using an energy
balance which is created and solved for each layer of the stratified heat storage. This model shows a simple one-
dimensional approach to theoretical analysis of thermal stratification. The other numerical model is implemented
using a multi-purpose computation fluid dynamics (CFD) software PHOENICS. Two-dimensional transient model
was created and solved numerically. The validation of simulated results is made successfully by the comparison
against the actual data gathered from Hvide Sande CHP plant in Denmark. A good agreement with actual data is ob-
served. The average relative discrepancy varied from 0.22 % to 5.00 % in analytical modelling and from 0.21 % to
3.66 % in numerical simulation, when the duration of simulated processes lasts from 15 min to 6 hours.

Keywords: heat storage, thermal stratification, model, numerical simulation, analytical, CHP.

1. Introduction It is well known and proven that efficiency of heat


storage and all system can be improved if the water in the
One of the energy production technologies satisfying storage tank is stratified. Meanwhile, destratification al-
such requirements as high efficiency of energy conver- ways results in generation of entropy and loss of exergy
sion, minimal possible environmental impact and eco- (Rosen et al. 2004). There are four primary destratifica-
nomic feasibility is the small-scale cogeneration based on tion factors, which contribute to the loss and degradation
gaseous fuels (Kostowski and Skorek 2005). The main of the stored energy: heat losses to ambient, heat conduc-
feature of a cogeneration system is that it is meant to sat- tion from the hot layer to the cold layer, vertical conduc-
isfy two separate needs or demands (heat and electricity) tion in the storage wall and mixing introduced during
by a simultaneous production of the two forms of energy. charge and discharge cycles (Kleinbach et al. 1993). By a
Since the daily demand curves for electricity and heat are comparison between fully stratified water storage and
commonly distinct and seldom concomitant, a form of fully mixed storage employed in energy systems, it is
storage of one of the two products is necessary in order to found that the energy storage efficiency and the whole
succeed in providing both products when requested (Mai- system may be increased up to 6% and 20%, respectively
fredi et al. 2000). (Han et al. 2009).
Introduction of the heat storage in the CHP plant Stratification of water is created by the difference in
may increase thermal efficiency and economy of the plant density between hot and cold water. Cold water remains
even more due to achieved compensation between the at the bottom of the storage, while hot water flows to the
differences in the production and consumption of the heat top. The intermediate region is called the thermocline.
(Bogdan and Kojar 2006). CHP plants with heat storages The formation of the thermocline is determined by vol-
gain flexibility and may achieve improved economic re- ume and geometry of the storage, the inlet, the hydrody-
sults if managed properly. Moreover operators of CHP namics and thermal characteristics of the water flow in
plants will gain an increase in security when planning the storage. Water flows are a function of charging when
their ahead schedules as fluctuation in the heat demand hot water enters the storage and discharging when hot
can be compensated with the storage (Streckien et al. water is drawn out of the storage to service a load
2009). (Bouhdjar and Harhad 2002, Castell et al. 2010). Strati-
fied heat storages have been studied for a long time. A

812
significant amount of experimental and theoretical works lated using the Fourier equation. The net heat flow for
was done in this field from early 1970s (Gupta 1971, layer i of height z cross section Aq results from the differ-
Castell et al. 2010). ence of the two heat flows (Eicker 2003):
In this paper, two simulations models for thermal
stratification prediction are presented, compared and veri- Q free = Q free,i 1i Q free,i i +1 =
fied with actual operation results of the heat storage used
eff (1)
in the CHP plant. These models can be used to determine = Aq (Ti +1 2Ti + Ti 1 )
temperature distribution in the heat storage installed in zi
the CHP plant. Exact knowing of the temperature distri-
bution can help to determine the fulfillment of the heat where: T temperature, C.
storage and plan the operation of the whole system. The vertical temperature stratification in the storage
The first analytical model is implemented using MS is diminished by high effective heat conductivity. The
Excel and could be used for engineering purposes. The effective heat conductivity with good storages without
second numerical model is done with CFD software internal installations according to measurements taken by
PHOENICS. Numerical simulation takes more time, University of Stuttgart is in the area of the heat conduc-
however it can give more additional information, for ex- tivity of water ( = 0.644 W/mK at 50 C) (Eicker 2003).
ample: velocity fields, temperature fields near inlet/outlet Furthermore, amounts of heat are exchanged between the
or in the whole domain and etc. layers by forced convection, depending on the mass flow
balance of the store. The heat flow by forced convection
2. Analytical model is calculated as:

The heat storage considered in this analysis is a ver-


tical cylinder of diameter D and height H. It is divided Q for = (m c p ) i (Ti 1 Ti +1 ) (2)
into N equal layers in the longitudinal direction with en-
ergy balances written for each layer. The analytical com- where: cp specific heat capacity at constant pressure,
putation scheme is shown in Fig 1. J/kgK. In this paper it is calculated as a function of tem-
perature ( et al. 1989):

c p = 4,20511 0,136578 10 2 T +
(3)
0,152341 10 4 T 2


A positive effective mass flow m i with energy entry
from layer i 1 is taken into account by parameter
i+ = 1 (otherwise i+ = 0 ). A negative effective mass
flow from layer i + 1, i.e. dominance of the load mass
flow and thus cooling of layer i, is taken into account by
parameter i . Thus the general energy balance for tem-
perature layer i reads (Dutr 1991, Eicker 2003):


(mi c p ) dT
d
= ip (m c p ) p (T p Ti ) id (m c p ) d (Ti

Fig 1. Analytical computation scheme of stratified heat
Td ,out ) kA pav.i (Ti Ta ) + i+ m i c p (Ti 1 Ti ) + (4)
storage
eff
i m i +1 c p (Ti Ti +1 ) + Ai (Ti +1 2Ti + Ti 1 )
zi
where: m mass flow, T temperature, subscripts: p,out
from production circuit, d,in to demand circuit, p,in
where: k overall heat transfer coefficient, W/(m2K);
to production circuit, d,out from demand circuit.
Apav.i exterior heat transfer surface area of the respective
The energy equation takes into account of the energy
layer, m2; Ai cross-section area of the respective layer,
gain from the heat source, energy lost to surrounding,
m2; time, s; T temperature, K; d demand circuit
energy utilized by the load and convection flux with the
(discharging); p production circuit (charging); out
thermal conduction. Exact mathematical modelling of the
outlet, a ambient.
convection flux is complex. In the simplest approxima-
The mass of layer i is calculated as the product of
tion, thermal conduction and convection are summarized
density and volume. The density of water is calculated as
in an effective vertical heat conductivity eff . The heat
a function of temperature (Maidment 1993):
flow between layers i 1 and i, or from i to i +1, is calcu-

813
(T + 288,9414)(T 3,9863) 2 In this analysis i takes the following values, each
= 1000 1

(5) of which gives rise to a particular conservation equation
(508929,2 (T + 68,12963)) (Gajapathy et al. 2008):
1) = 1 gives the continuity equation;
Usually only charging process or discharging proc- 2) = v gives the radial direction momentum
ess occurs in the heat storage during operation of the equation;
CHP plant. Knowing the initial temperature distribution 3) = w gives the axial direction momentum equa-
in the heat storage tank the (4) equation is applied to each tion and
layer and the analytical temperature distribution is ob-
tained after respective time period. In this study presented 4) = cpT gives the energy equation.
analytical model allows to show temperature distribution When a single-phase phenomenon is in question, the
evaluating the density and specific heat as the functions volume fraction ri disappears from the equation, which
of temperature additionally. thus becomes:


3. Numerical model ( ) + div(vr grad ) = S (7)

Recently, numerical modelling has been applied in
the heat and mass transfer processes more and more. Var- The differential equations presented above are the
ious CFD software packages can be used for this purpose: instantaneously valid ones. PHOENICS solves these for
ANSYS, FLUENT, PHOENICS, TRNSYS etc. laminar flows. For turbulent flows, this software can
In this study mathematical modelling of temperature solve equations that are time averaged. Within simula-
distribution in the heat storage tank is performed with the tion, PHOENICS solves sets of algebraic equations which
PHOENICS 3.5.1 where the own code is created as Q1 represent the sequences of (PHOENICS 3.5.1, 2002):
file. The Q1 file is an American standard code for infor- - Integrating the differential equations over the fi-
mation interchange (ASCII) text file, which the nite volume of a computational cell and for tran-
PHOENICS SATELLITE module must read before it can sient problems over a finite time;
do anything else. It tells the SATELLITE module wheth- - Approximating the resulting volume, area and
er to operate in the batch or interactive modes, and also time averages by way of interpolation assump-
how many runs to make. In general, PHOENICS per- tions.
forms three main functions (PHOENICS 3.5.1, 2002): The governing equations of heat transfer and fluid
1) Problem definition (pre-processing), in which flow considered in this work have been formulated using
the user prescribes the situation to be simulated unsteady two-dimensional flow configuration and taking
and the questions which are to be answered; into account the following assumptions:
2) Simulation (data-processing), by means of com- - Incompressible and laminar flow;
putation, of what the laws of science imply in the - Newtonian behaviour;
prescribed circumstances;
- Non-participant radiating medium.
3) Presentation (post-processing) of the results of
The equations for temperature distribution modelling
the computation, by way of graphical displays, ta-
normally can be expressed in vector form as (Vaitieknas
bles of numbers or other means.
and pakaukas 2003):
In PHOENICS software, the Navier-Stokes equa- Continuity equation:
tions for mass, momentum and energy equation derived
for an elemental control volume are solved to obtain pres- r
sure, velocity and temperature using finite volume ap- + (v ) = 0 (8)
proach (Patankar 1980).
PHOENICS provides solution to the discretized ver-
sion of sets of differential equations having the general Momentum equation:
form (PHOENICS 3.5.1, 2002): r
v r r r r
+ (v )v = p + 2 v + g (9)


(ri i i ) + div r1 r
i v i i ri i grad i = ri S i
i4
(6)

14243
2 4
convection3 1 4
4 2 4 4
3 1 23
Energy equation:
transient
diffusion source

T r 2
where: time, s; ri volume fraction of phase i; i + v T = T (10)
density of phase i; i any conserved property of phase i, c p
such as momentum per unit mass, turbulence energy, etc.;
r where: dynamic viscosity, Ns/m2; g gravitational
vi velocity vector of phase i; i the exchange coef-
ficient of the entity in phase i; Si the source rate of constant, m/s2; p pressure, Pa; thermal conductivity,
i. W/(mK).

814
All equations in PHOENICS are solved iteratively. The calculation domain was subdivided into zones
To evaluate the convective and diffusive fluxes at the corresponding to the existing different physical materials
interfaces, the HYBRID scheme is used. in the storage.
Made model uses cylindrical coordinates. Because
of the symmetrical location of inlet and outlet, the se- 4. Description of heat storage installed in the CHP-
lected computational domain accounts for half of the sto- plant
rage. The schematic computational model is presented in
Fig 2. It is assumed that storage walls are very thin and Simulation results are compared and validated using
they are not modeled, only thermal insulation is taken actual data gathered from Hvide Sande CHP plant in
into account. 40x58 grid resolution is used to calculate Denmark during the training in EMD International A/S
the velocity and temperature field. The mesh is finer near company according Lifelong Learning Programme. This
the inlet/outlet and walls region. In the transient calcula- plant has two identical gas fired engines of 3.77 MWe,
tions the velocity and the temperature of the inflow are two boilers: 10 MW and 4 MW and a heat storage. The
specified from the first calculated time step. analyzed heat storage is characterized by following fea-
tures:
- construction: above ground level tank with
thermal insulation (300 mm);
- storage medium: water;
- volume: gross 1960 m3, effective 1750 m3;
- charging/discharging: direct water exchange;
- maximum flow rate: 200 m3/h.
During the charging, hot water of ~9495 C tem-
perature is supplied to the top of storage, while the same
amount of colder water is taken off from the storage bot-
tom. The charging of the storage starts when the heat
production is higher than the heat consumption. During
the discharge, an opposite process takes place.
The heat storage is usually filled with heat generated
by gas engines in hours, where the spot price is high and
it is rarely filled by a boiler. This happens, when some
repairs are made for the gas engines.
Actually, 16 temperature sensors (PT100) are in-
stalled inside the heat storage, but there is possibility to
Fig 2. View of schematic computational model get data only from 15 temperature sensors. The first me-
ter is installed 0.5 m above the bottom and the last sensor
Properties of used materials in numerical simulation is 0.5 m below the top diffuser. Used temperature sensors
are presented in Table 1. have tolerance class B. Error of the used temperature sen-
sors ranges from 0.50 C to 0.78 C when the tempera-
Table 1. Properties of materials used in simulation ture of stored water is in range 40 C to 95 C.
Data are collected with SCADA system and regis-
Water Steel Fiberglass tered every 15 min. The data were imported to Excel
Property
(20 C) (27 C) (27 C) sheets.
Density,
998.23 7800.0 48.0
kg/m3 5. Results
Viscosity, 6
1.00610
m2/s Analytical and numerical simulations are done using
Specific heat the main parameters of charging and discharging proc-
capacity, 4181.0 473.0 1100.0 esses of Hvide Sande heat storage which are presented in
J/(kgK) Table 2, where the values of flow rate and ambient tem-
Thermal perature (Ta) for 30 min 6 h time period are calculated
conductivity, 0.597 43.0 0.038 as average value. Both simulated processes last from 15
W/(mK) min to 6 hours. Numerical solutions are obtained for tran-
Thermal sient laminar flow.
expansion 1.18104 0.37105 0.58105 A careful check for time-grid of the analytical and
coeff.; 1/K numerical solution has been made to ensure accuracy and
Compressi- validity of the models using different time steps. Analyti-
0.51011 0.1451010
bility, m2/N cal simulation used time steps of 45 s, 30 s, 20 s, 10 s, 5 s
Prandtl and 2 s.
7.033
Number

815
Table 2. Specification of charging and discharging processes of Hvide Sande storage. For the comparison of accuracy
using different time steps, the average relative discrep-
Charging Discharging
Time ancy of temperature is calculated. The smallest relative
Ta, C Q, m3/h Ta, C Q, m3/h
discrepancy is desirable. The relative discrepancy of ana-
15 min 6.7 40.2 5.8 93.2
lytically simulated charging process is presented in Fig 5.
30 min 6.8 38.9 5.9 93.4
1 hour 6.7 38.1 5.8 93.2
2 hours 6.8 43.0 5.7 93.9 t=6h
4 hours 7.2 47.3 5.8 96.6
6 hours 7.6 51.5 5.9 95.0 14

45 s
In the numerical scheme the time of the respective 12
process (charging or discharging) was divided into 5, 10, 30 s
20, 50, 100 and 200 uniform subdivisions. 20 s
10
5.1. Charging process 10 s

Height, m
8 5s
In the first the charging process of 15 min is simu-
lated (Fig 3). Knowing the initial temperature distribution 2s
of Hvide Sande heat storage, the latter temperature values 6
are calculated using different time steps. Hvide Sande
initial data
4 Hvide Sande
t = 15 min
data after 6 h

2
14

45 s
12 0
30 s 40 50 60 70 80 90 100

20 s Temperature, C
10
10 s Fig 4. Analytically determined temperature distribution
Height, m

8 5s
using various time steps, 6 hours of charging

2s
6 20%
Average relative discrepancy, %.

Hvide Sande Initial 18%


data
16%
4 Hvide Sande data
after 15 min 14%
12%
2 10%
8%
0 6%
40 50 60 70 80 90 100 4%
2%
Temperature, C
0%
15 min 30 min 1h 2h 4h 6h
Fig 3. Analytically determined temperature distribution
Time
using various time steps, 15 min
45 s 30 s 20 s 10 s 5s 2s
From the figure, it is evident that all time steps of
analytical solution show a good agreement with tempera- Fig 5. Average relative discrepancy of analytical charging
ture data of Hvide Sande storage, when the simulated simulation using different time steps
process time is short. All presented distributions are in
the same position and agree with actual data. Fig 4 shows It is evident from Fig 5, that the time step of 5 s
the analytical temperature distribution after 6 hours using shows the best results of the analytical charging process,
different time steps. because the average relative discrepancy is the smallest in
Various time steps of analytical solution show the all cases simulated. Using this time step the average rela-
different temperature distribution in the heat storage, tive discrepancy varies from 0.22 % (15 min) to 1.82 %
when the simulated charging process lasts long (Fig 4). (6 hours). Time steps of 45 s and 30 s gives the biggest
Time step of 45 s shows the biggest temperature discrep- average relative discrepancies. Especially these time steps
ancies in comparison with data of temperature sensors. are not suitable for modelling of long duration charging
Time steps of 2 s and 5 s are the closest to the actual data

816
processes. Time steps of 45 s and 30 s make acceleration parts in PHOENICS model showed a good agreement.
of the charging process and the temperature values are The average discrepancy did not exceed 1.71 C, and the
calculated much higher than they are in reality. Using the average relative discrepancy varied from 0.21 % (15 min)
time step of 45 s gives the relative discrepancy from to 2.28 % (6 hours). Also, such time division was not
0.48 % (15 min) to 18.74 % (6 hours). time-intensive to perform the calculations.
The same charging processes of Hvide Sande heat
storage were modeled numerically. Temperature distribu- 5.2. Discharging process
tion after 15 min and 6 hours simulated with PHOENICS
are shown in Fig 6. At first the discharging process of Hvide Sande heat
storage was modeled analytically. An analytical tempera-
ture distribution, using various time steps after 6 hours of
discharging, is presented in Fig 8.

t=6h

14
Hvide Sande
initial data
12 Hvide Sande
data after 6 h
45 s
10
30 s
Height, m
20 s
8
10 s

6 5s
Fig 6. Temperature distribution after 15 min (left) and 6 h
2s
of charging (right)
4

The numerical simulations presented in Fig 6 were


implemented using the 50 subdivisions of time period 2
modeled. 10 iterative sweeps through the integration do-
main were performed for each time step. These options 0
gave the even distribution of temperature in r (radius)
40 50 60 70 80 90 100
direction. PHOENICS gives also a possibility to see ve-
Temperature, C
locity fields in the heat storage in VR Viewer and in
RESULTS file. View of temperature distribution and Fig 8. Analytically determined temperature distribution
velocity fields after 4 hours of charging is presented in using various time steps, 6 hours of discharging
Fig 7.
Fig 8 shows that the time step of 2 s has the closest
temperature distribution in comparison to actual values of
Hvide Sande storage, when discharge process of 6 hours
is modeled. The worst agreement was detected using time
steps of 45 s and 30 s. Using these time steps the dis-
charging process progresses very fast, and all storage
takes the temperature of cold water (~44C). The relative
discrepancy of analytical discharging process using dif-
ferent time steps is presented in Fig 9. As it can be seen
the time step of 2 s shows the best agreement of the ana-
lytical discharging process in all cases modeled. Using
this time step the average relative discrepancy of tem-
perature varies from 0.46 % (15 min) to 5.00 % (6 hours).
Time steps of 45 s and 30 s give the biggest average rela-
tive discrepancies. The higher average relative discrep-
Fig 7. Field of velocity and temperature distribution after ancy of analytical discharge processes in comparison to
4 h of charging the analytical charging processes can be explained by the
higher flow rate in discharging processes of Hvide Sande
The maximal velocity is in inlet and outlet places. heat storage (Table 2).
Velocity simulated in the major part of storage ranges
from 104 m/s to 105 m/s. The time division of 50 equal

817
40%
80
Average relative discrepancy, %

35% 70 y = 0,3593x + 0,994

Computation time, s
2
R = 0,9991
30% 60

25% 50
40
20%
30 y = 0,2731x + 1,1866
15% 2
R = 0,9983
20
10%
10
5% 0
0% 0 50 100 150 200
Number of time divisions
15 min 30 min 1h 2h 4h 6h
Charging process Discharging process
Time Linear (Charging process) Linear (Discharging process)
45 s 30 s 20 s 10 s 5s 2s
Fig 11. Dependence of computation time on number of
Fig 9. Average relative discrepancy of analytical discharg- time divisions
ing process simulation using different time steps
The simulation of charging process runs longer, be-
The same discharge processes of Hvide Sande heat cause the water density is calculated in all differential
storage were modeled numerically. Modeling of water equations solved by PHOENICS, while the modeling of
density was made using Boussinesq approximation. It discharge process uses the Boussinesq approximation.
states that density differences are sufficiently small to be In consideration of accuracy, reliability and compu-
neglected, except where they appear in terms multiplied tation time, the time division of 50 equal parts could be
by g, the acceleration due to gravity. So the density was recommended for the simulation of discharging process.
evaluated only in momentum equations in the simulation This number of time sub-divisions showed the average
of discharge process. While the best modelling results of discrepancy of temperature from 0.26 C to 1.97C and
the charging process were achieved by assessment of the average relative discrepancy of temperature from
density as function of temperature in all the heat and 0.37 %to 3.66 %, when the discharge process lasts from
mass transfer equations. Numerically determined tem- 15 min to 6 hours.
perature distributions after 15 min and 6 hours of dis- After determination of time division parameters, the
charging are presented in Fig 10. Numerical simulation selected discharging process of 6 hours was simulated
was implemented using the 50 subdivisions of time pe- and compared using different models. The comparison is
riod modeled. presented in Fig 12.

14

12

10
Height, m

4 Hvide Sande initial data


Hvide Sande after 6 h
Fig 10. Temperature distribution after 15 min (left) and 2
Numerical simulation
6 h of discharging (right)
Analytical simulation
0
It was found that the number of time divisions had
40 50 60 70 80 90 100
the direct influence on the computation time. This de-
pendence is shown in Fig 11. From the figure, it is evi- Temperature, C
dent that computation time grows with increase of num-
Fig 12. Comparison of modelling results of discharging
ber of time divisions of the simulated process. In both process using the different models
cases (charging and discharging) linear dependency can
be seen.

818
As it can be seen the obtained temperature distribu- References
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temperature distribution can help to determine the ful- tals of simulation of heat and mass transfer processes in
fillment of the heat storage and plan the operation of the environment]. Vilnius: Technika. 195 p. ISBN 9986-05-
whole system better. Also this model could be incorpo- 663-2.
rated into software packages, which usually have models , . .; , . .; . . 1989.
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368 .

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